Full-automatic novel cigarette comprehensive test board
By designing the punching detection module of a fully automatic new cigarette comprehensive test bench, the problem of punching quality detection of natural smoke cigarettes is solved, and accurate punching parameter measurement and detection efficiency are improved.
Patent Information
- Application Number
- CN202510178140.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-05-13
AI Technical Summary
The prior art is difficult to accurately detect the quality of punching of natural flue gas cigarettes, especially the quality of punching cannot be intuitively judged by data parameters.
A fully automatic new cigarette comprehensive test bench was designed, including a hole drilling detection module. This module synchronizes the punching image of the cigarette rotating for one round through the camera, and calculates and outputs the punching parameters of each hole, such as the hole end distance, hole area, hole diameter, hole roundness, hole spacing, hole perimeter, etc.
It realizes fully automated punching parameter measurement, which can accurately detect punching quality, and improves detection efficiency and accuracy.
Smart Images

Figure CN119985194A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of physical quantity measurement of novel cigarettes, in particular to a fully automatic novel cigarette comprehensive test bench. Background Art
[0002] Natural smoke cigarettes are one of the new categories of cigarettes. They are a new category of tobacco products built to adapt to the new development of tobacco products. The physical parameter information of natural smoke cigarettes is of great significance for the improvement of cigarette design and the optimization of production process. The State Administration for Market Regulation and the National Standardization Administration have formulated a series of conditions and specifications for tobacco production and testing, with the main indicators including weight, circumference, length, draw resistance, etc.
[0003] As a new type of cigarette, natural smoke cigarettes are characterized by the addition of a hollow filter section to the cigarette, and the use of side punching to allow air to enter the cigarette from the side, thereby changing the smoke composition. At present, there is a lack of instruments on the market that can effectively detect the physical parameters of natural smoke cigarettes, especially the inability to detect related parameters such as the end-face closed draw resistance and punching quality of simulated human smoking cigarettes. For the weight, circumference, length, conventional draw resistance and other parameters of natural smoke cigarettes, they are more often tested with the help of single-function test instruments or non-compatible test instruments; and for the end-face closed draw resistance and punching quality of natural smoke cigarettes, they mainly rely on the stability of the online laser punching equipment, and the judgment criteria for punching are also based on the subjective smoking feedback of professionals, and it is impossible to intuitively judge the quality of punching through data parameters. Summary of the invention
[0004] The technical problem to be solved by the present invention is how to accurately detect the perforation quality of natural smoke cigarettes.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0006] A fully automatic new type of comprehensive cigarette test bench, comprising a chassis, a feeding module, a weight detection module, a circumference and length detection module, a draw resistance detection module, a perforation detection module and a collection module, wherein the feeding module, the weight detection module, the circumference and length detection module, the draw resistance detection module, the perforation detection module and the collection module are sequentially arranged inside the chassis from top to bottom;
[0007] The punching detection module includes a punching bottom plate, a punching vertical plate, a sample channel, a clamping sliding module, a left-right moving cylinder, a supporting sliding component, and a camera; the punching bottom plate is fixed inside the chassis, the punching vertical plate is arranged on the punching bottom plate, the punching vertical plate is provided with a sample channel, the punching bottom plate is provided with a left-right moving cylinder and a supporting sliding component, the supporting sliding component is provided with a slidable clamping sliding module, the moving end of the left-right moving cylinder is horizontally arranged and connected to the clamping sliding module, and the camera is arranged on the punching bottom plate;
[0008] The clamping sliding module includes a module bottom plate, a module support block, a module middle plate, an up-and-down moving cylinder, a cylinder connecting block, a forward-and-backward moving cylinder, a positioning sliding assembly, a positioning connecting block, a material blocking cylinder, a punching rotating clamp, a backlight block, a power assembly, a backlight source, a material blocking air blowing block, and a clamp air blowing block;
[0009] The module bottom plate is movably arranged on the clamping sliding module, and the module middle plate is fixed on the module bottom plate by the module support block. The module bottom plate is provided with an up and down moving cylinder, and the output end of the up and down moving cylinder is vertically arranged and connected to the cylinder connecting block, and the cylinder connecting block is provided with a forward and backward moving cylinder and a positioning sliding assembly, and the positioning sliding assembly is provided with a slidable positioning connecting block, and the output end of the forward and backward moving cylinder is horizontally arranged and connected to the positioning connecting block, and a blocking cylinder is provided on the positioning connecting block, and a rotatable and located above the blocking cylinder is provided on the module middle plate. A punching rotary clamp, a backlight block and a power assembly are also arranged on the middle plate of the module, the backlight block is arranged above the punching rotary clamp, the backlight source is arranged on the backlight block, a sample receiving hole and an opening slot are arranged on the backlight block, the opening slot is arranged close to the shooting end of the camera, the opening slot is connected with the sample receiving hole, the output end of the power assembly is connected to the input end of the punching rotary clamp, a material blocking air blowing block and a clamper air blowing block are also arranged on the middle plate of the module, and the blowing ends of the material blocking air blowing block and the clamper air blowing block are arranged correspondingly toward the material blocking cylinder and the punching rotary clamp.
[0010] Through the punching detection module, the test bench can automatically complete the measurement of sample punching parameters, and simultaneously process the punching image of the cigarette after one rotation, and obtain the corresponding punching parameters of each hole, including physical quantities such as hole end distance, hole area, hole diameter, hole roundness, hole spacing, and hole circumference, which can accurately detect the punching quality.
[0011] Preferably, a display, a printer and a manual air gun are installed on one side wall of the chassis in order from top to bottom;
[0012] A status indicator light is arranged on the top of the chassis, a switch door is arranged on the front end of the chassis, the middle part of the switch door has a structure of transparent material, and a pulley is installed on the bottom of the chassis.
[0013] Preferably, the feeding module comprises a feeding bottom plate, a positioning bottom plate, a hopper limit block, a split hopper unit, a tobacco receiving box and a feeding drive unit;
[0014] The positioning bottom plate is installed on the upper end of the feeding bottom plate;
[0015] Two symmetrically arranged hopper limit blocks are fixedly installed on both sides of the upper end of the feed bottom plate, and the two hopper limit blocks are symmetrically arranged relative to the positioning bottom plate;
[0016] A slide groove from top to bottom is provided on the opposite sides of the two hopper limit blocks, and the two ends of the split hopper unit are slidably installed in the two hopper limit blocks through the slide groove;
[0017] The feed drive unit is installed on the feed bottom plate and is located behind the split hopper unit but connected to the split hopper unit;
[0018] The tobacco receiving box is installed on the upper end of the feed bottom plate and is located below the split hopper unit.
[0019] Preferably, the split hopper unit comprises a hopper bottom plate, a left sealing plate, a right sealing plate, a rear sealing plate, a movable sealing plate, an upper baffle, a lower movable block, a hopper main plate and a discharge block;
[0020] The left sealing plate is installed on the left side of the upper end of the hopper bottom plate, the right sealing plate is installed on the right side of the upper end of the hopper bottom plate, and the hopper main board is installed in the middle of the upper end of the hopper bottom plate; the two ends of the hopper main board are respectively connected to the left sealing plate and the right sealing plate;
[0021] The rear sealing plate is installed at the rear end of the hopper main board, and a U-shaped groove is opened at the upper end, and the movable sealing plate is slidably installed in the U-shaped groove;
[0022] The lower movable block is slidably mounted on the front end of the hopper main board, the upper baffle is fixedly mounted on the front end of the hopper main board, and the upper baffle is located above the lower movable block; the upper end of the lower movable block is an inclined structure;
[0023] The left side of the hopper main board is provided with an arc-shaped groove for falling tobacco, and the right side is provided with a channel for falling tobacco;
[0024] The feed drive unit includes a feed motor bracket, a vertical guide rail, a feed slider, a lower movable block connecting shaft, a feed motor and a rotating block;
[0025] The feed motor bracket is installed on the feed bottom plate, and the feed motor bracket has a vertical plate, and two ends of one side of the vertical plate are respectively provided with vertical guide rails parallel to each other, and the feed slider is slidably installed on the vertical guide rail, and a horizontal guide groove is opened on the feed slider;
[0026] The feed motor is fixedly mounted on the feed motor bracket, the output shaft of the feed motor is connected to one end of the rotating block, and the other end of the rotating block is mounted in the guide groove;
[0027] The rear sealing plate and the hopper main board are provided with vertical sliding grooves for the lower movable block connecting shaft to pass through. One end of the lower movable block connecting shaft is connected to the feed sliding block, and the other end is connected to the lower movable block after passing through the vertical sliding groove.
[0028] Preferably, the weight detection module comprises a weight base plate, a level adjustment unit, a balance base plate, a weighing balance, a balance connecting rod, a weighing column, a weighing support block and a support block rotating unit;
[0029] The horizontal adjustment unit is installed at the four ends of the weight bottom plate, the balance bottom plate is located above the weight bottom plate, the four ends of the balance bottom plate are respectively connected to the horizontal adjustment unit, and the horizontal adjustment unit can be freely adjusted up and down; the weighing balance is installed on the balance bottom plate;
[0030] The weighing column is vertically placed at the front end of the chassis and is located below the discharge port of the feed module; the upper end of the weighing column is connected to the weighing balance through a balance connecting rod;
[0031] The weighing support block is rotatably mounted on the lower end of the weighing support block; the support block rotating unit is mounted on the lower end of the weight bottom plate and is connected to the weighing support block.
[0032] Preferably, the level adjustment unit comprises a stepped stud, a bearing and a long nut; the diameter of the stepped stud is three steps which increase from top to bottom, namely a lower step, a middle step and an upper step;
[0033] The upper step and the middle step both have external threaded cylinders with different diameters; the bearings are embedded in the four corners of the weight base plate, and after the step stud passes through the inner hole of the bearing, the long nut is matched with the upper step thread of the step stud to tighten the step stud to the inner ring of the bearing;
[0034] The balance bottom plate is located above the long nut, and the four corners of the balance bottom plate are provided with through internal threads that match the external threads of the upper steps of the stepped studs, and the upper steps of the stepped studs are connected to the balance bottom plate by threaded matching;
[0035] The support rotation unit includes a support drive motor, a support rotation disk and a support connection column;
[0036] The supporting rotating disk is an elliptical structure, the supporting driving motor is installed at the bottom of the weight bottom plate, the output shaft of the supporting driving motor is connected to the supporting rotating disk, and a supporting connecting column is installed on the side of the supporting rotating disk away from the supporting driving motor;
[0037] One end of the supporting connecting column is installed on the supporting rotating disk, and the other end is installed on the weighing supporting block.
[0038] Preferably, the circumference and length detection module comprises a measuring frame, a support reference unit, a horizontal drive unit, a rotary clamp, a rotary drive unit, an upper air blowing block, a lower air blowing block, a length measuring instrument and a circumference measuring instrument;
[0039] The measuring frame comprises a main base plate, a measuring base plate, a measuring support plate, and a measuring guide column; the measuring base plate is arranged above the main base plate in parallel, and the main base plate and the measuring base plate are connected by the measuring support plate;
[0040] The support reference unit, the horizontal drive unit and the lower air blowing block are all fixedly mounted on the main bottom plate; the lower air blowing block is mounted below the rotating clamp; the horizontal drive unit is connected to the support reference unit;
[0041] The rotary clamp, the upper air blowing block, the length measuring instrument and the circumference measuring instrument are all installed on the measuring base plate; the rotary clamp is located below the measuring guide column, and the upper air blowing block is located at the rear side of the rotary clamp;
[0042] The rotation driving unit is installed under the measuring base plate; the rotation driving unit is connected with the rotation clamp.
[0043] Preferably, the support reference unit comprises a support base plate, a reference block, a reference connection block, a linear guide rail and a sliding connection block;
[0044] The support base plate is mounted on the main base plate, the linear guide rail is fixedly mounted on the support base plate, the sliding connection block is slidably mounted on the linear guide rail, the reference block is located above the support base plate, the side plate of the reference block is connected to the sliding connection block, the reference connection block is mounted on the rear end of the reference block, and the reference block is connected to the horizontal driving unit via the reference connection block;
[0045] The reference block has multiple layers of reference surfaces of different heights, and the reference surfaces are arranged in a stepped manner from high to low;
[0046] The horizontal driving unit is located behind the supporting reference unit; the horizontal driving unit includes a guide connecting block, a guide shaft, a linear bearing, a stop bracket and a stop cylinder;
[0047] The reference connection block is connected to the stop cylinder through a guide shaft and a linear bearing; the stop cylinder is mounted on the stop bracket;
[0048] The lower air blowing block is installed on the supporting bottom plate, and a plurality of waist-shaped grooves are arranged on one side of the lower air blowing block, corresponding to a plurality of reference surfaces on the reference block one by one, and the waist-shaped grooves are connected to the air blowing mechanism.
[0049] The rotary drive unit comprises a first rotary synchronous pulley, a rotary synchronous belt, a second rotary synchronous pulley and a rotary drive motor;
[0050] The first rotating synchronous pulley is installed at the lower end of the measuring base plate and is connected to the rotating clamp, the second rotating synchronous pulley is installed behind the first rotating synchronous pulley and is connected to the first rotating synchronous pulley through a rotating synchronous belt; the rotating drive motor is connected to the second rotating synchronous pulley and drives the rotation of the second rotating drive pulley.
[0051] Preferably, the suction resistance detection module comprises a probe bottom plate, a probe base, a lower sliding unit, a middle sliding unit, an upper sealing tube, a probe sealing unit and a needle cylinder;
[0052] The probe bottom plate is installed in the chassis, the probe base is installed on the probe bottom plate, and a negative pressure detection hole is opened inside the probe base;
[0053] The lower sliding unit comprises a lower sliding block and a lower clamping block, wherein the lower sliding block is slidably nested inside the upper end of the probe base, and the lower clamping block is installed at the bottom of the lower sliding block;
[0054] The middle sliding unit comprises a middle sliding block and a middle clamping block, wherein the middle sliding block is slidably nested inside the upper end of the lower sliding block, and the middle clamping block is fixedly installed at the bottom of the middle sliding block;
[0055] The upper sealing tube is nested above the middle sliding block;
[0056] The probe sealing unit comprises a probe sealing block and a telescopic cylinder, wherein the telescopic cylinder is mounted on the probe bottom plate, and a piston rod of the telescopic cylinder is connected to the probe sealing block;
[0057] The needle-type cylinder is installed on one side of the probe base, and the piston rod of the needle-type cylinder can extend into the probe base.
[0058] By setting the upper sealing tube, the test bench can detect the end face closed draw resistance of a simulated person smoking a cigarette in addition to detecting the conventional open draw resistance and side closed draw resistance.
[0059] Preferably, the suction resistance detection module further includes an air circuit unit, which includes a vacuum generator, a digital negative pressure gauge, a first differential pressure sensor, a valve island, an air source, a solenoid valve MV1, a solenoid valve MV2, a solenoid valve MV3, a solenoid valve MV4, a solenoid valve MV5, a solenoid valve MV6, a solenoid valve MV7, and a solenoid valve MV8;
[0060] The middle clamp block and the lower clamp block are both connected to the air outlet of the vacuum generator through the solenoid valve MV1;
[0061] A digital negative pressure gauge is also provided at the air outlet of the vacuum generator;
[0062] The air inlet of the valve island is connected to the air source; and the valve island has four air outlets, one of which is connected to the air inlet of the vacuum generator through the solenoid valve MV5, one of which is connected to the telescopic cylinder through the solenoid valve MV6, one of which is connected to the needle cylinder through the solenoid valve MV7, and one of which is connected to the upper sealing pipe through the solenoid valve MV8;
[0063] The air source is also connected to the lower sliding block after passing through the solenoid valve MV4;
[0064] The lower sliding block is connected to the atmosphere through the solenoid valve MV3;
[0065] The external detection point is communicated with the bottom of the lower sliding block through the electromagnetic valve MV2, and a first differential pressure sensor is also provided at the external detection point.
[0066] Compared with the prior art, the present invention has the following beneficial effects:
[0067] 1. Through the punching detection module, the test bench can automatically complete the measurement of sample punching parameters, and simultaneously process the punching image of the cigarette after one rotation, and obtain the punching parameters of the corresponding holes, including hole end distance, hole area, hole diameter, hole roundness, hole spacing, hole circumference and other physical quantities, which can accurately detect the punching quality.
[0068] 2. The test bench adopts an integrated sheet metal appearance design, which is beautiful and has high stability. The circuit module adopts a total control system and a sub-control system to optimize transmission efficiency and stability. Each detection unit adopts a modular design to facilitate installation, maintenance and replacement, improve utilization efficiency and save labor costs.
[0069] 3. The test bench hangs the printer in the center of the left side of the instrument, which is ergonomic and convenient for testers to operate. It is equipped with a manual air gun to manually blow away dust and other impurities. A three-color status indicator light is installed on the top of the instrument to observe the operating status of the instrument at any time.
[0070] 4. The feeding block, hopper main board, movable sealing plate, rear sealing plate and other parts of the feeding module of the test bench are made of transparent materials, which is convenient for observing the status of the sample in the feeding module, and the movable sealing plate is designed to be a pull-out structure, which is convenient for taking out cigarettes without the help of tools when cigarettes are stuck.
[0071] 5. The middle hollow groove of the upper block of the test bench feed module has a notch diameter for the tobacco end face that is larger than the notch diameter of the filter end face, which can greatly reduce the cigarette jamming of the feed module, improve the detection efficiency, and reduce the frequency of failures.
[0072] 6. The feeding module of the test bench is equipped with a tobacco receiving box, which can effectively catch the tobacco that falls during the feeding process and can be drawn out and cleaned up when it is full. It is simple and convenient, reduces the interference of disorderly falling tobacco on the detection of each module, and improves the accuracy and stability of detection.
[0073] 7. The weighing balance of the weight detection module of the test bench is equipped with an independent horizontal adjustment mechanism. The horizontal state of the weighing balance can be adjusted by rotating the horizontal adjusters at the four corners. No tools are required. It has a simple structure and is easy to operate, which can improve the accuracy of weight detection.
[0074] 8. In the circumference and length detection module of the test bench, the telescopic block used to accommodate the sample to be tested and the standard rod is designed to be connected to the linear guide module to withstand the impact caused by the measurement of high-quality standard rods, ensuring that the reference surface of the telescopic block remains unchanged when measuring the length of objects of different masses, thereby greatly improving the accuracy, repeatability and consistency of length detection.
[0075] 9. The circumference and length detection modules of the test bench, after the sample completes the circumference and length detection and falls into the next detection module, the upper and lower air blowing blocks will be connected to the air source to blow away impurities such as tobacco on the telescopic block and the rotating clamp, to ensure that the contact reference of the lower end face of the sample remains unchanged during the circumference and length detection, and at the same time reduce the impact of impurities on the circumference measuring instrument and the length measuring instrument, thereby improving the accuracy and repeatability of the circumference and length detection.
[0076] 10. Before testing the sample, the suction resistance detection module of the test bench will use the vacuum generator to suck part of the probe cavity to form a negative pressure, and judge whether the latex tube used to cover the sample is damaged based on the stability of the negative pressure, etc., thereby improving the accuracy of the suction resistance measurement results, reducing manual judgment, and saving time and effort.
[0077] 11. After the sample is tested and falls into the next test module, the suction resistance test module of the test bench will open the solenoid valve switch to allow compressed air to enter the probe cavity through the lower sliding block, thereby blowing out impurities such as tobacco inside the cavity and improving the accuracy and repeatability of the measurement results.
[0078] 12. In addition to detecting the conventional open draw resistance and side closed draw resistance, the draw resistance detection module of the test bench can also detect the end closed draw resistance of a simulated person smoking a cigarette.
[0079] 13. The punching detection module of the test bench has an adjustable backlight source power, which can provide background light of different intensities for sample imaging to meet the detection requirements of different punching samples.
[0080] 14. The punching detection module of the test bench can open the solenoid valve switch to allow compressed air to blow away impurities such as tobacco on the blocking cylinder and the punching rotary clamp, thereby improving the accuracy and repeatability of the measurement results. BRIEF DESCRIPTION OF THE DRAWINGS
[0081] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention;
[0082] Figure 2 This is a schematic diagram of the overall structure of an embodiment of the present invention without a switch door;
[0083] Figure 3 This is a schematic diagram of the overall structure of a feed module according to an embodiment of the present invention;
[0084] Figure 4 It is a structural schematic diagram of a split hopper unit of a feed module according to an embodiment of the present invention;
[0085] Figure 5 is a cross-sectional view of a split hopper unit of a feed module according to an embodiment of the present invention;
[0086] Figure 6 This is a schematic diagram of the overall structure of the upper baffle of the feed module according to an embodiment of the present invention;
[0087] Figure 7 It is a front view of an upper baffle plate of a feed module according to an embodiment of the present invention;
[0088] Figure 8 It is a schematic diagram of the overall structure of the feed drive unit of the feed module according to an embodiment of the present invention;
[0089] Fig. 9 This is a schematic diagram of the overall structure of a weight detection module according to an embodiment of the present invention;
[0090] Fig.10 It is a left view of the weight detection module according to an embodiment of the present invention;
[0091] Fig.11 for Fig.10 A partial enlarged view of;
[0092] Fig.12 It is a schematic diagram of the structure of the stepped stud of the weight detection module according to an embodiment of the present invention;
[0093] Fig.13 This is a schematic diagram of the overall structure of a weight detection module with a cover plate according to an embodiment of the present invention;
[0094] Fig.14 This is a schematic diagram of the installation of a weight detection module on a box body according to an embodiment of the present invention;
[0095] Fig.15This is a schematic diagram of the overall installation of the circumference and length detection module on the box body according to an embodiment of the present invention;
[0096] Fig.16 This is a front view of the circumference and length detection module on the box body according to an embodiment of the present invention;
[0097] Fig.17 A top view of a circumference and length detection module on a box body according to an embodiment of the present invention;
[0098] Fig.18 This is a schematic diagram of the overall structure of a circumference and length detection module according to an embodiment of the present invention;
[0099] Fig.19 It is a structural schematic diagram of a horizontal driving unit of a circumference and length detection module according to an embodiment of the present invention;
[0100] Fig. 20 Schematic diagram of the structure of the support reference unit of the circumference and length detection module according to an embodiment of the present invention;
[0101] Fig.21 Schematic diagram of the structure of the rotation drive unit of the circumference and length detection module according to an embodiment of the present invention;
[0102] Fig. 22 It is a structural schematic diagram of the lower blowing block of the circumference and length detection module of an embodiment of the present invention;
[0103] Fig.23 It is a front view of the lower blowing block of the circumference and length detection module of an embodiment of the present invention;
[0104] Fig.24 This is a front view of a suction resistance detection module according to an embodiment of the present invention;
[0105] Fig.25 It is a left view of the suction resistance detection module according to an embodiment of the present invention;
[0106] Fig.26 is a cross-sectional view of a suction resistance detection module according to an embodiment of the present invention;
[0107] Fig. 27 Schematic diagram of the air path connection of the suction resistance detection module according to an embodiment of the present invention;
[0108] Fig.28 This is a schematic diagram of the structure of a hole-punching detection module according to an embodiment of the present invention;
[0109] Fig.29 Another structural schematic diagram of a hole-punching detection module according to an embodiment of the present invention;
[0110] Fig.30 This is a structural schematic diagram of a clamping sliding module according to an embodiment of the present invention;
[0111] Fig.31 4 is a control flow chart of an embodiment of the present invention. DETAILED DESCRIPTION
[0112] In order to facilitate those skilled in the art to understand the technical solution of the present invention, the technical solution of the present invention is further described in conjunction with the accompanying drawings of the specification.
[0113] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0114] In this application, unless otherwise expressly specified and limited, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "plurality" means two or more, unless otherwise clearly and specifically limited.
[0115] See also Figure 1 and Figure 2 The present embodiment discloses a fully automatic new comprehensive cigarette test bench, comprising a chassis 1000, a feeding module 2000, a weight detection module 3000, a circumference and length detection module 4000, a draw resistance detection module 5000, a punching detection module 6000 and a collecting module 7000. The chassis 1000 is provided with the feeding module 2000, the weight detection module 3000, the circumference and length detection module 4000, the draw resistance detection module 5000, the punching detection module 6000 and the collecting module 7000 in sequence from top to bottom. In the present embodiment, the collecting module 7000 is a collecting box.
[0116] like Figure 1 As shown, the chassis 1000 is a long rectangular frame structure made of sheet metal, which is the main frame of the comprehensive test bench. It adopts an integrated sheet metal appearance design, which is beautiful and has high stability.
[0117] The left side wall of the chassis 1000 is installed with a display 1100, a printer 1300, and a manual air gun 1400 from top to bottom. Installing the corresponding equipment on the left side of the chassis 1000 is ergonomic and convenient for testers to operate. The display 1100 is fixedly installed on the upper part of the left side wall of the chassis 1000 through a touch screen bracket 1200, which is used to display corresponding data and for staff operation. The printer 1300 is fixedly installed in the middle of the left side wall of the chassis 1000 for printing data. The manual air gun 1400 is installed on the lower part of the left side wall of the chassis 1000, and the staff can use the manual air gun 1400 to manually blow away impurities such as tobacco and dust.
[0118] A status indicator light 1500 is provided on the top of the chassis 1000. The status indicator light 1500 can display different colors to display the status of the device. The staff can know the operating status of the integrated test bench at any time according to the display status of the status indicator light 1500.
[0119] A switch door 1600 is provided at the front end of the chassis 1000. The middle part of the switch door 1600 is made of a transparent material, which is convenient for the staff to observe the operation status inside the comprehensive test bench.
[0120] Pulleys 1700 are also installed at the four corners of the bottom of the chassis 1000 to facilitate the movement of the entire integrated test bench.
[0121] See also Figure 2 The feed module 2000 is installed inside the chassis 1000, and the upper end of the feed module 2000 protrudes above the chassis 1000, which is convenient for the staff to put in the cigarettes to be tested.
[0122] See also Figure 3 The feeding module 2000 includes a feeding bottom plate 2100 , a positioning bottom plate 2200 , a hopper limiting block 2300 , a split hopper unit 2400 , a tobacco receiving box 2500 and a feeding driving unit 2600 .
[0123] The feed module 2000 is fixed in the box body through the feed bottom plate 2100. The positioning bottom plate 2200 is installed on the upper end of the feed bottom plate 2100, and two positioning pins 2210 are fixedly installed on the upper end of the positioning bottom plate 2200 by screws; two symmetrically arranged hopper limit blocks 2300 are fixedly installed on both sides of the upper end of the feed bottom plate 2100, and the two hopper limit blocks 2300 are symmetrically arranged relative to the positioning bottom plate 2200. A slide groove from top to bottom is provided on the side opposite to each other of the two hopper limit blocks 2300, and the two ends of the split hopper unit 2400 are slidably installed in the two hopper limit blocks 2300 through the slide groove, and the bottom of the hopper bottom plate 2410 of the split hopper unit 2400 is guided and positioned by the positioning pins 2210. The split hopper unit 2400 can be detached by plugging and unplugging.
[0124] The tobacco receiving box 2500 is installed at the upper end of the feed bottom plate 2100 and is located below the split hopper unit 2400, and is used to receive and collect the tobacco dropped from the split hopper unit 2400. The tobacco receiving box 2500 is a movable structure, which can be automatically drawn out and cleaned after the tobacco is full.
[0125] See also Figures 4 to 7 The split hopper unit 2400 includes a hopper bottom plate 2410 , a left sealing plate 2420 , a right sealing plate 2430 , a rear sealing plate 2440 , a movable sealing plate 2450 , an upper baffle 2460 , a lower movable block 2470 , a hopper main board 2480 , and a material discharge block 2490 .
[0126] The left sealing plate 2420 is installed on the left side of the upper end of the hopper bottom plate 2410, the right sealing plate 2430 is installed on the right side of the upper end of the hopper bottom plate 2410, the hopper main board 2480 is installed in the middle of the upper end of the hopper bottom plate 2410, and the two ends of the hopper main board 2480 are respectively connected to the left sealing plate 2420 and the right sealing plate 2430 by screws; the rear sealing plate 2440 is installed at the rear end of the hopper main board 2480, and a U-shaped groove is opened at the upper end, and the movable sealing plate 2450 is slidably installed in the U-shaped groove; the lower movable block 247 0 is slidably mounted on the front end of the hopper main board 2480, the upper baffle 2460 is fixedly mounted on the front end of the hopper main board 2480, and the upper baffle 2460 is located above the lower movable block 2470, the upper end of the lower movable block 2470 is a sloped structure, the upper baffle 2460 is a metal piece with a pointed top and a flat bottom, and a long hollow groove 2461 for passing cigarettes is opened on the front side, and the cigarette is put in by pressing the end face of the tobacco against the right side, and the notch diameter of the tobacco end of the long hollow groove 2461 is larger than the notch diameter of the filter end. Since the tobacco end face of the cigarette may be flattened and cause cigarette jamming, the different notch diameters of the long hollow groove 2461 can greatly reduce the cigarette jamming of the feeding module 2000, improve the detection efficiency, and reduce the frequency of failures.
[0127] The left side of the hopper main board 2480 has an arc-shaped groove for falling cigarettes, and the right side has a channel for falling tobacco. When a cigarette falls into the feed main board from the right side of the long hollow groove 2461 of the upper baffle 2460, if there is tobacco on the end face of the cigarette, it will fall into the tobacco receiving box 2500 from the right channel after entering the feed main board; after a horizontal cigarette passes through the arc-shaped groove, it falls vertically from the lower end of the feed module 2000 into the weight detection module 3000 with the filter of the cigarette facing downward.
[0128] In this embodiment, the hopper bottom plate 2410 has a positioning hole 2411, a tobacco drop channel 2412, and a cigarette drop channel 2413. The positioning hole 2411 is installed in the middle of the hopper bottom plate 2410, the tobacco drop channel 2412 is installed on the right side of the hopper bottom plate 2410, and the cigarette drop channel 2413 is installed on the left side of the hopper bottom plate 2410.
[0129] See also Figure 8 The feed drive unit 2600 includes a feed motor bracket 2650, a vertical guide rail 2620, a feed slider 2630, a lower movable block connecting shaft 2640, a feed motor 2650 and a rotating block 2660.
[0130] The feed motor bracket 2650 is installed on the feed base plate 2100, and the feed motor bracket 2650 has a vertical plate, and vertical guide rails 2620 parallel to each other are respectively arranged at both ends of one side of the vertical plate. The feed slider 2630 is slidably installed on the vertical guide rail 2620, and the feed slider 2630 is provided with a horizontal guide groove; the feed motor 2650 is fixedly installed on the feed motor bracket 2650, and the output shaft of the feed motor 2650 is connected to one end of the rotating block 2660, and the other end of the rotating block 2660 is installed in the guide groove.
[0131] A vertical sliding groove for the lower movable block connecting shaft 2640 to pass through is provided on the rear sealing plate 2440 and the hopper main board 2480. One end of the lower movable block connecting shaft 2640 is connected to the feed slider 2630, and the other end is connected to the lower movable block 2470 after passing through the vertical sliding groove.
[0132] The feed motor 2650 is controlled to control the rotating block 2660 to rotate around one end connected to the feed motor 2650. The other end of the rotating block 2660 slides in the guide groove on the one hand, and drives the feed slider 2630 to move on the vertical guide rail 2620 on the other hand, so that the lower movable block connecting shaft 2640 can move up and down, thereby driving the lower movable block 2470 to slide up and down.
[0133] In this embodiment, the discharge block 2490 is installed at the front end of the lower movable block 2470 and is made of transparent organic glass for easy observation. The discharge block 2490 is a downwardly inclined funnel structure, which facilitates the cigarettes to automatically fall below.
[0134] The hopper main board 2480 of this embodiment is made of transparent organic glass, and the running status of the cigarettes and filter rods on the back side of the hopper main board 2480 can be observed.
[0135] The discharge block 2490, the hopper main board 2480, the movable sealing plate 2450, the rear sealing plate 2440 and other parts of this embodiment are all made of transparent materials, which is convenient for observing the status of the sample in the feeding module 2000, and the movable sealing plate 2450 is designed as a pull-out structure, which is convenient for taking out cigarettes without the aid of tools when a cigarette is stuck.
[0136] In this embodiment, a discharge cover plate 2491 is further provided at the upper end of the discharge block 2490 for covering the discharge block 2490 to prevent dust and other impurities from falling into the discharge block 2490 .
[0137] The long hollow groove 2461 opened on the upper block has a larger notch diameter for the end face of the tobacco than the end face of the filter, which can greatly reduce the cigarette jam of the feeding module 2000, improve the detection efficiency, and reduce the frequency of failures. The tobacco receiving box 2500 can effectively catch the tobacco that falls during the feeding process, and can be drawn out and cleaned up when it is full, which is simple and convenient, reduces the interference of disorderly falling tobacco on the detection of each module, and improves the accuracy and stability of detection.
[0138] The weight detection module 3000 is installed in the chassis 1000 and is located below the feeding module 2000 .
[0139] See also Fig. 9 and Fig.10 The weight detection module 3000 includes a weight base plate 3100, a horizontal adjustment unit 3200, a balance base plate 3300, a weighing balance 3400, a balance connecting rod 3500, a weighing column 3600, a weighing support block 3700, and a support block rotating unit 3800.
[0140] The weight detection module 3000 is installed in the chassis 1000 through the weight base plate 3100 .
[0141] The level adjustment units 3200 are installed at the four ends of the weight bottom plate 3100, the balance bottom plate 3300 is located above the weight bottom plate 3100, and the four ends of the balance bottom plate 3300 are respectively connected to the level adjustment units 3200, and the level adjustment units 3200 can be freely adjusted up and down, thereby adjusting the levelness of the balance bottom plate 3300. The weighing scale 3400 is installed on the balance bottom plate 3300.
[0142] The weighing column 3600 is vertically placed at the front end of the chassis 1000 and is located below the discharge port of the feed module 2000. The upper end of the weighing column 3600 is connected to the weighing scale 3400 through the scale connecting rod 3500. The weighing support block 3700 is rotatably mounted at the lower end of the weighing support block 3700. The support block rotating unit 3800 is mounted at the lower end of the weight base plate 3100 and is connected to the weighing support block 3700.
[0143] See also Fig.11and Fig.12 , the horizontal adjustment unit 3200 includes a stepped stud 3210, a bearing 3220, a long nut 3230 and an adjustment block 3240. The stepped stud 3210 has three steps that increase in sequence, and the stepped stud 3210 is in the form of a larger lower part and a smaller upper part, the lower step 3211 has the largest diameter, the middle step 3212 has a smaller diameter, and the upper step 3213 has the smallest diameter. The upper step 3213 and the middle step 3212 both have external threaded cylinders with different diameters. The bearing 3220 is embedded in the four corners of the weight base plate 3100. After the stepped stud 3210 passes through the inner hole of the bearing 3220, the long nut 3230 tightens the stepped stud 3210 to the inner ring of the bearing 3220 by threading with the upper step 3213 of the stepped stud 3210, so that the stepped stud 3210 is fixed to the weight base plate 3100 and can rotate in the bearing 3220.
[0144] The balance bottom plate 3300 is located above the long nut 3230, and the four corners of the balance bottom plate 3300 are provided with through internal threads that cooperate with the external threads of the upper step 3213 of the step stud 3210. The upper step 3213 of the step stud 3210 is connected to the balance bottom plate 3300 by threaded cooperation, and the upper end of part of the upper step 3213 extends out of the balance bottom plate 3300. The adjustment baffle can be tightened with the thread of the upper step 3213 of the step stud 3210, and the adjustment baffle is used to limit the adjustment of the step stud 3210 to prevent the step stud 3210 from detaching from the balance bottom plate 3300.
[0145] When the level of the weighing scale 3400 located on the balance base plate 3300 is tilted, resulting in inaccurate measurement by the weight detection module 3000, the level adjustment unit 3200 provided in this embodiment can adjust the level of the weighing scale 3400 by rotating the four movable step studs 3210 at the corners, without the aid of tools, with a simple structure and easy operation, thereby improving the accuracy of weight detection.
[0146] A balance limiting block 3900 is also installed at the upper end of the weighing balance 3400, which is used to limit the upward movement distance of the balance connecting piece to prevent damage to the weight detection module 3000, and also to isolate the interference of external airflow on the weight detection module 3000.
[0147] The weighing column 3600 is a hollow columnar structure, and the sample to be tested falls vertically into the weighing column 3600 from the feeding module 2000, and the weighing support block 3700 can provide support force for the sample to be tested, so that the weight of the sample to be tested can be measured.
[0148] The weighing support block 3700 is a U-shaped structure, which is rotatably mounted at the bottom of the weighing column 3600 through the two ends of the two U-shaped feet, and the crossbar at the bottom is used to support the sample to be tested. The two U-shaped feet are provided with vertical buffer grooves 3710. The support block rotation unit 3800 can control the rotation of the weighing support block 3700 by connecting with the buffer groove 3710, so as to support or not support the sample to be tested.
[0149] Specifically, the support rotation unit includes a support drive motor 3810, a support rotating disk 3820 and a support connecting column 3830. The support rotating disk 3820 is an elliptical structure, the support drive motor 3810 is installed at the bottom of the weight base plate 3100, the output shaft of the support drive motor 3810 is connected to a focus of the support rotating disk 3820, and a support connecting column 3830 is installed on the side of the support rotating disk 3820 away from the support drive motor 3810, one end of the support connecting column 3830 is installed on the other focus of the support rotating disk 3820, and the other end is installed in the buffer groove 3710.
[0150] See also Fig.13 and Fig.14 The support rotating unit drives the support rotating disk 3820 to rotate through the support driving motor 3810, and then drives the support connecting column 3830 to rotate. The rotation of the support connecting column 3830 can rotate the weighing support block 3700. The buffer groove 3710 of the weighing support block 3700 can prevent the impact of the gravity of the falling cigarette on the support rotating unit on the one hand, and on the other hand, it is also convenient for the support rotating unit to rotate the weighing support block 3700. The support rotating unit controls the position of the weighing support block 3700 through the support driving motor 3810, so that the measured sample can flow into the circumference and length detection module 4000.
[0151] The circumference and length detection module 4000 is installed in the chassis 1000 and is located below the weight detection module 3000 .
[0152] See also Figures 15 to 18 The circumference and length detection module 4000 includes a measuring frame 4100, a support reference unit 4200, a horizontal driving unit 4300, a rotating clamp 4400, a rotating driving unit 4500, an upper air blowing block 4600, a lower air blowing block 4700, a length measuring instrument 4800 and a circumference measuring instrument 4900.
[0153] The measuring frame 4100 includes a main bottom plate 4110, a measuring bottom plate 4120, a measuring support plate 4130 and a measuring guide column 4140. The measuring bottom plate 4120 is arranged above the main bottom plate 4110 in parallel, and the main bottom plate 4110 and the measuring bottom plate 4120 are connected by the measuring support plate 4130.
[0154] The measuring guide column 4140 is installed on the measuring base plate 4120 and is located below the discharge port of the weight detection module 3000 to guide the vertical fall of the sample to be measured.
[0155] The rotary clamp 4400, the upper air blowing block 4600, the length measuring instrument 4800 and the circumference measuring instrument 4900 are all installed on the measuring base plate 4120; the rotary clamp 4400 is located below the measuring guide column 4140, the upper air blowing block 4600 is located on the rear side of the rotary clamp 4400, and a row of fine air holes is provided on the side of the upper air blowing block 4600 close to the rotary clamp 4400. The air holes are connected to the air supply equipment and can be used to blow away tobacco and other debris on the upper end surface of the rotary clamp 4400 to ensure the accuracy of the circumference measurement.
[0156] There are two circumference measuring instruments 4900 and two length measuring instruments 4800, which are cross-mounted around the rotating clamp 4400 and symmetrically mounted to measure the circumference and length of the sample to be measured.
[0157] The rotation driving unit 4500 is installed under the measuring base plate 4120. The rotation driving unit 4500 is connected to the rotation clamp 4400 to control whether the rotation clamp 4400 clamps or does not clamp the sample to be measured.
[0158] See also Fig.19 The support reference unit 4200, the horizontal driving unit 4300 and the lower air blowing block 4700 are all fixedly mounted on the main base plate 4110; the lower air blowing block 4700 is mounted below the rotating clamp 4400; the horizontal driving unit 4300 is connected to the support reference unit 4200 to drive the support reference unit 4200 to move horizontally, so as to support the sample to be tested.
[0159] See also Fig. 20 The support reference unit 4200 includes a support base plate 4210 , a reference block 4220 , a reference connection block 4230 , a linear guide rail 4240 , and a sliding connection block 4250 .
[0160] The support base plate 4210 is mounted on the main base plate 4110, the linear guide rail 4240 is fixedly mounted on the support base plate 4210, the sliding connection block 4250 is slidably mounted on the linear guide rail 4240, the reference block 4220 is located above the support base plate 4210, and the side plate of the reference block 4220 is connected to the sliding connection block 4250, the reference connection block 4230 is mounted on the rear end of the reference block 4220, and the reference block 4220 is connected to the horizontal driving unit 4300 through the reference connection block 4230. Specifically, the reference block 4220 has multiple layers of reference surfaces of different heights, and the reference surfaces are arranged in a stepped manner from high to low. Reference surfaces of different heights can adapt to a variety of cigarettes of different heights. For cigarettes of different heights, the reference surfaces of the corresponding heights are moved to the position of supporting the cigarettes by pushing them.
[0161] In this embodiment, the reference block 4220 used to accommodate the sample to be measured and the standard rod is designed to withstand the impact caused by the measurement of high-quality standard rods through the connection of the linear guide rail 4240 and the sliding connection block 4250, thereby ensuring that the reference surface of the reference block 4220 remains unchanged when measuring the lengths of objects of different masses, thereby greatly improving the accuracy, repeatability and consistency of length detection.
[0162] The horizontal driving unit 4300 is located behind the supporting reference unit 4200, and includes a guide connection block 4310, a guide shaft 4320, a linear bearing 4330, a stop bracket 4340, and a stop cylinder 4350. The reference connection block 4230 is connected to the stop cylinder 4350 through the guide shaft 4320 and the linear bearing 4330. The stop cylinder 4350 is installed on the stop bracket 4340.
[0163] The stop cylinder 4350 can drive the reference block 4220 to move horizontally along the track of the linear guide rail 4240 through the guide connection block 4310 and the guide shaft 4320, thereby controlling which reference surface is used to receive the sample to be tested.
[0164] The lower air blowing block 4700 is installed on the supporting base plate 4210. A plurality of waist-shaped grooves are arranged on one side of the lower air blowing block 4700, corresponding one to one to a plurality of reference surfaces on the reference block 4220. The waist-shaped grooves are connected to the air blowing mechanism. After ventilation, tobacco and other debris on the reference block 4220 can be blown away to ensure the accuracy of the reference during circumference and length detection.
[0165] In this embodiment, the lower blowing block 4700 has a front stopper 4710 , which is installed in front of the supporting reference unit 4200 to limit the movement of the reference block 4220 .
[0166] See also Fig.21The rotation drive unit 4500 includes a first rotation synchronous pulley 4510, a rotation synchronous belt 4520, a second rotation synchronous pulley 4530 and a rotation drive motor 4540. The first rotation synchronous pulley 4510 is installed at the lower end of the measuring base plate 4120 and is connected to the rotation clamp 4400. The rotation of the first rotation synchronous pulley 4510 allows the rotation clamp 4400 to clamp or not clamp the cigarette. The second rotation synchronous pulley 4530 is installed behind the first rotation synchronous pulley 4510 and is connected to the first rotation synchronous pulley 4510 through the rotation synchronous belt 4520. The rotation drive motor 4540 is connected to the second rotation synchronous pulley 4530 and drives the rotation of the second rotation drive pulley.
[0167] The rotation of the second rotation driving synchronous pulley is controlled by controlling the rotation driving motor 4540, and the rotation of the first rotation synchronous pulley 4510 is driven by the rotation synchronous belt 4520, so as to control the rotation clamper 4400 to clamp or not clamp the sample to be tested.
[0168] See also Figure 22 to Figure 23 In the circumference and length detection module 4000 of this embodiment, after the sample completes the circumference and length detection and falls into the next detection module, the upper blowing block 4600 and the lower blowing block 4700 will be connected to the air source 5805 to blow away impurities such as tobacco on the rotating clamp 4400 and the reference block 4220, ensuring that the reference of the lower end surface of the sample remains unchanged during the circumference and length detection, while reducing the influence of impurities on the circumference measuring instrument 4900 and the length measuring instrument 4800, thereby improving the accuracy and repeatability of the circumference and length detection.
[0169] The suction resistance detection module 5000 is installed in the chassis 1000 and is located below the circumference and length detection module 4000 .
[0170] See also Figure 24 to Figure 26 The suction resistance detection module 5000 includes a probe base plate 5100 , a probe base 5200 , a lower sliding unit 5300 , a middle sliding unit 5400 , an upper sealing tube 5500 , a probe sealing unit 5600 and a needle cylinder 5700 .
[0171] The probe base plate 5100 is installed in the chassis 1000, and the probe base 5200 is installed on the probe base plate 5100. A negative pressure detection hole is provided inside the probe base 5200. The needle cylinder 5700 is installed on one side of the probe base 5200, and the piston rod of the needle cylinder 5700 can extend into the probe base 5200 to catch the dropped sample to be tested.
[0172] The lower sliding unit 5300 includes a lower sliding block 5310 and a lower clamping block 5320 ; the middle sliding unit 5400 includes a middle sliding block 5410 and a middle clamping block 5420 .
[0173] The lower sliding block 5310 is slidably nested inside the upper end of the probe base 5200. The lower clamping block 5320 is installed at the bottom of the lower sliding block 5310, and a latex tube is coated on the lower clamping block 5320. A tobacco purge hole is opened inside the lower sliding block 5310.
[0174] The middle sliding block 5410 is slidably nested inside the upper end of the lower sliding block 5310, and the middle clamping block 5420 is fixedly installed at the bottom of the middle sliding block 5410, and the middle clamping block 5420 is covered with a latex tube.
[0175] The upper sealing tube 5500 is nested above the middle sliding block 5410 , and the interior of the upper sealing tube 5500 is made of elastic rubber material.
[0176] The probe sealing unit 5600 includes a probe sealing block 5610 and a telescopic cylinder 5620. The telescopic cylinder 5620 is mounted on the probe base plate 5100, and a piston rod of the telescopic cylinder 5620 is connected to the probe sealing block 5610. By controlling the telescopic cylinder 5620, the probe sealing block 5610 can be controlled to seal the bottom of the probe base 5200.
[0177] The bottom of the probe base 5200 has a concave first wedge-shaped portion 5210, and one side of the probe sealing block 5610 has a second wedge-shaped portion 5611 that fits with the first wedge-shaped portion 5210 of the probe base 5200. The second wedge-shaped portion 5611 of the probe sealing block 5610 can seal the bottom of the probe base 5200 by cooperating with the first wedge-shaped portion 5210 of the probe base 5200. Specifically, an annular sealing ring is also provided on the second wedge-shaped portion 5611 to ensure the sealing effect and the accuracy of the adsorption detection module.
[0178] Before testing the sample to be tested, the suction resistance detection module 5000 of this embodiment will suck part of the probe cavity through the vacuum generator 5801 to form a negative pressure, and judge whether the latex tube used to cover the sample is damaged based on the stability of the negative pressure, etc., thereby improving the accuracy of the suction resistance measurement results, reducing manual experience judgment, and eliminating the need to manually disassemble the probe to check the status of the latex tube, saving time and effort.
[0179] See also Fig. 27 The suction resistance detection module 5000 also includes an air circuit unit 5800, which includes a vacuum generator 5801, a digital negative pressure gauge 5802, a first differential pressure sensor 5803, a valve island 5804, an air source 5805, solenoid valve MV1, solenoid valve MV2, solenoid valve MV3, solenoid valve MV4, solenoid valve MV5, solenoid valve MV6, solenoid valve MV7, and solenoid valve MV8.
[0180] The middle clamp block 5420 and the lower clamp block 5320 are both connected to the air outlet of the vacuum generator 5801 through the electromagnetic valve MV1;
[0181] A digital negative pressure gauge 5802 is also provided at the air outlet of the vacuum generator 5801;
[0182] The air inlet of the valve island 5804 is connected to the air source 5805; and the valve island has four air outlets, one of which is connected to the air inlet of the vacuum generator 5801 through the solenoid valve MV5, one of which is connected to the telescopic cylinder 5620 through the solenoid valve MV6, one of which is connected to the needle cylinder 5700 through the solenoid valve MV7, and one of which is connected to the upper sealing tube 5500 through the solenoid valve MV8;
[0183] The gas source 5805 is also connected to the lower sliding block 5310 through the solenoid valve MV4;
[0184] The lower sliding block 5310 is connected to the atmosphere through the solenoid valve MV3;
[0185] The external detection point is connected to the bottom of the lower sliding block 5310 through the electromagnetic valve MV2, and a first differential pressure sensor 5803 is also provided at the external detection point.
[0186] Specifically, the detection process of the sample to be tested in the absorption resistance detection module 5000 is as follows:
[0187] ① Before the sample to be tested enters the suction resistance detection module 5000, the solenoid valve MV5 is opened, the vacuum generator 5801 starts working, the solenoid valve MV2 is closed, and the solenoid valve MV1 is opened. A negative pressure will be formed inside the probe cavity of the two pipelines of the middle clamp block 5420 and the lower clamp block 5320. If there is no leakage point, the negative pressure will tend to stabilize, so as to detect whether there is any leakage in the latex tube covered on the middle clamp block 5420 and the lower clamp block 5320. At the same time, the solenoid valve MV7 is opened, and the front end of the needle cylinder 5700 pops out.
[0188] ② After the sample to be tested enters the suction resistance detection module 5000, it stays at the front end of the needle cylinder 5700. The latex tubes on the middle clamp block 5420 and the lower clamp block 5320 are wrapped around the surface of the sample to be tested. The CFO in the pipeline forms a stable airflow of 17.5 mL / s under the action of the negative pressure generator, and the solenoid valve MV2 opens.
[0189] ③ The solenoid valve MV6 opens, and the telescopic cylinder 5620 works, driving the probe sealing block 5610 to move, so that the lower part of the probe cavity is sealed. When detecting the open suction resistance, the solenoid valve MV3 opens, and the solenoid valve MV8 closes, allowing air to flow in from the side of the sample and the end face of the tobacco; when detecting the side closed suction resistance, the solenoid valve MV3 and the solenoid valve MV8 are closed, allowing air to flow in from the end face of the sample tobacco; when detecting the end face closed suction resistance, the solenoid valve MV3 is closed, and the solenoid valve MV8 is opened, allowing air to flow in from the side of the sample. The sub-control system collects relevant data from the differential pressure sensor and transmits the data to the main control system. After the data is processed, the corresponding open suction resistance value, side closed suction resistance value and end face closed suction resistance value are displayed on the display 1100, and the solenoid valves MV5, MV6 and MV7 are closed, and the sample to be tested falls to the punching detection module 6000;
[0190] ④ Solenoid valves MV2, MV3 and MV8 are closed, and solenoid valve MV4 is opened. The compressed air in the air source enters the detection chamber through the lower sliding block 5310 to blow away impurities such as tobacco, thereby improving the accuracy and repeatability of the measurement results.
[0191] It should be noted that, compared with traditional cigarettes, natural smoke cigarettes require the use of a dedicated heating device when smoking, inserting the tobacco end into the heating device, and when inhaling, air enters the cigarette filter from the side holes, so when judging the quality of cigarettes, it is necessary to detect the suction resistance value when the tobacco end face of the cigarette is closed. In this embodiment, the upper sealing tube 5500 in the suction resistance detection module 5000 can be set to achieve the sealing of the tobacco end face of the natural smoke cigarette. By controlling the on and off of the solenoid valve MV8, the upper sealing tube 5500 is sealed, and air only enters the cigarette from the side holes, thereby obtaining the suction resistance value when the tobacco end face of the cigarette is closed, which is an important basis for judging the quality of cigarettes.
[0192] In summary, through the above detection process, the draw resistance detection module 5000 can detect the end face closed draw resistance of a simulated person smoking a cigarette in addition to detecting the conventional open draw resistance and side closed draw resistance, and has strong applicability.
[0193] The punching detection module 6000 is installed in the chassis 1000 and is located below the suction resistance detection module 5000 .
[0194] See also Figures 28 to 30The punching detection module 6000 includes a punching base plate 6100, a punching vertical plate 6200, a sample channel 6300, a clamping sliding module 6400, a left-right moving cylinder 6500, a supporting sliding assembly 6600, and a camera 6700; the punching base plate 6100 is fixed inside the chassis, the punching vertical plate 6200 is arranged on the punching base plate 6100, the punching vertical plate 6200 is provided with a sample channel 6300, the punching base plate 6100 is provided with a left-right moving cylinder 6500 and a supporting sliding assembly 6600, the supporting sliding assembly 6600 is provided with a slidable clamping sliding module 6400, the moving end of the left-right moving cylinder 6500 is horizontally arranged and connected to the clamping sliding module 6400, and the camera 6700 is arranged on the punching base plate 6100.
[0195] The clamping sliding module 6400 includes a module base plate 6401, a module support block 6402, a module middle plate 6403, an up and down moving cylinder 6404, a cylinder connecting block 6405, a forward and backward moving cylinder 6406, a positioning sliding assembly 6407, a positioning connecting block 6408, a material blocking cylinder 6409, a punching rotating clamp 6410, a backlight block 6411, a power assembly 6412, a backlight source 6413, a material blocking air blowing block 6414, and a clamper air blowing block 6415.
[0196] The module bottom plate 6401 is arranged on the clamping sliding module 6400 and can be moved in the horizontal direction. The module middle plate 6403 is fixed on the module bottom plate 6401 through the module support block 6402. The module bottom plate 6401 is provided with an up-and-down moving cylinder 6404. The output end of the up-and-down moving cylinder 6404 is arranged vertically and connected to the cylinder connecting block 6405. The cylinder connecting block 6405 is provided with a forward-and-backward moving cylinder 6406 and a positioning sliding The positioning sliding assembly 6407 is provided with a slidable positioning connecting block 6408, the output end of the forward and backward moving cylinder 6404 is horizontally arranged and connected to the positioning connecting block 6408, the positioning connecting block 6408 is provided with a material blocking cylinder 6409, the module middle plate 6403 is provided with a rotatable perforated rotating clamp 6410 located above the material blocking cylinder 6409 for clamping the sample, and the module middle plate 6403 is also provided with The backlight block 6411 and the power assembly 6412, the backlight block 6411 is arranged above the punching rotating clamp 6410, the backlight source 6413 is arranged on the backlight block 6411, the backlight block 6411 is provided with a sample receiving hole 64111 and an opening slot 64112, the opening slot 64112 is arranged near the shooting end of the camera 6700, the opening slot 64112 is connected to the sample receiving hole 64111, and the output of the power assembly 6412 The end is connected to the input end of the punching rotary clamp 6410, and is used to drive the punching rotary clamp 6410 to rotate. The module middle plate 6403 is also provided with a material blocking air blowing block 6414 and a clamper air blowing block 6415. The blowing ends of the material blocking air blowing block 6414 and the clamper air blowing block 6415 are correspondingly arranged toward the material blocking cylinder 6409 and the punching rotary clamp 6410, and are used to blow away the tobacco on the material blocking cylinder 6409 and the punching rotary clamp 6410.
[0197] The supporting sliding assembly 6600 includes a supporting fixed slide rail 6610 and a supporting movable slide block 6620. The supporting fixed slide rail 6610 is arranged along the moving direction of the output end of the left and right movable cylinder 6500. A slidable supporting movable slide block 6620 is arranged on the supporting fixed slide rail 6610, and the module base plate 6401 is fixed on the supporting movable slide block 6620.
[0198] The positioning sliding assembly 6407 includes a positioning fixed slide rail 64071 and a positioning movable slide block 64072. The positioning fixed slide rail 64071 is fixed on the cylinder connecting block 6405. The positioning fixed slide rail 64071 is provided with a slidable positioning movable slide block 64072. The positioning connecting block 6408 is fixed on the positioning movable slide block 64072.
[0199] The power assembly 6412 includes a stepper motor and a synchronous belt transmission system. The stepper motor is fixed on the module middle plate 6403. The output end of the stepper motor is connected to the punching rotary clamp 6410 through the synchronous belt transmission system to drive the punching rotary clamp 6410 to rotate.
[0200] The collecting module 7000 is disposed below the punching rotating clamp 6410 and is used to collect samples after the test is completed.
[0201] Specifically, the detection process of the sample to be tested in the punch detection module 6000 is as follows:
[0202] ① Before the sample to be tested enters the punching detection module 6000, the left-right moving cylinder 6500 extends, driving the clamping sliding module 6400 to move to the bottom of the sample channel 6300. At the same time, the output end of the front-back moving cylinder 6406 extends, and the output end of the up-and-down moving cylinder 6404 moves upward, driving the material blocking cylinder 6409 to the bottom of the material receiving position of the punching rotary clamp 6410.
[0203] ② After the sample to be tested passes through the sample channel 6300, it falls to the punching rotary clamp 6410 and the backlight block 6411, and stays on the material blocking cylinder 6409. The telescopic end of the left-right moving cylinder 6500 retracts, driving the clamping sliding module 6400 to move to the best imaging position of the camera 6700; the backlight source 6413 is turned on, the punching rotary clamp 6410 clamps the sample to be tested, and the stepper motor is started, driving the punching rotary clamp 6410 to rotate one circle and then stop. The camera 6700 synchronously transmits the image taken by the sample after one circle of rotation to the industrial computer through the sub-control system. After image stitching, algorithm recognition and other processing, the industrial computer displays the corresponding punching parameters on the display 1100, namely, the hole end distance (the distance from the punching center to the end face of the filter tip), hole area, hole diameter, hole roundness, hole spacing (the distance between two adjacent punching centers), hole circumference, etc.
[0204] ③ The backlight source 6413 is turned off, the up-and-down moving cylinder 6404 moves downward, the forward-and-backward moving cylinder 6406 retracts, the punching and rotating clamp 6410 releases the sample to be tested, and the sample to be tested falls into the collection module 7000.
[0205] ④ The cleaning solenoid valve is controlled to open, and compressed air is used to blow away tobacco, dust and other impurities on the material blocking cylinder 6409 and the punching rotary clamp 6410 through the blowing holes of the material blocking blowing block 6414 and the clamp blowing block 6415.
[0206] See also Fig.31, is a flow chart of the control system of this embodiment. When the entire integrated test bench is working, the sample detection sensor at the bottom of the feed module 2000 detects whether there is a sample to be tested falling. When the sample falls into the weight detection module 3000, a signal is sent to the overall control system, and the overall control system assigns a number to the sample to be tested.
[0207] The weight detection data of the sample to be tested is measured by the weighing scale 3400 in the weight detection module 3000, and is sent to the main control system through the sub-control system of the weight detection module 3000 and stored behind the above-mentioned assigned number.
[0208] Then, the sample detection sensor at the bottom of the weight detection module 3000 monitors the sample to be tested falling to the circumference and length detection module 4000 and sends it to the main control system through the sub-control system of the circumference and length detection module 4000.
[0209] After the circumference measuring instrument 4900 and the length measuring instrument 4800 in the circumference and length detection module 4000 detect the sample to be tested, the corresponding circumference and length measurement data are input into the sub-control system of the circumference and length detection module 4000 through the measuring instrument controller, and then input into the main control system through the sub-control system, and stored behind the above-mentioned assigned number.
[0210] Then, the sample detection sensor at the bottom of the circumference and length detection module 4000 monitors the sample to be tested falling to the suction resistance detection module 5000 and sends it to the main control system through the sub-control system of the circumference and length detection module 4000.
[0211] After the pressure difference sensor in the resistance to suction detection module 5000 detects the sample to be tested, the corresponding resistance to suction detection data is sent to the main control system through the sub-control system of the resistance to suction detection module 5000 and stored behind the assigned number.
[0212] Then, the sample detection sensor at the bottom of the suction resistance detection module 5000 monitors the sample to be tested falling to the punching detection module 6000 and sends it to the main control system through the sub-control system of the suction resistance detection module 5000.
[0213] After the camera 6700 in the perforation detection module 6000 takes a picture of the sample to be tested, the image taken when the sample is rotated one circle is synchronously transmitted to the industrial computer through the sub-control system of the perforation detection module 6000. After the industrial computer processes the image through image stitching, algorithm recognition, etc., the corresponding perforation parameters are displayed on the display 1100, namely, the hole end distance (the distance from the perforation center to the end face of the filter), hole area, hole diameter, hole roundness, hole spacing (the distance between two adjacent perforation centers), hole circumference, etc.
[0214] The overall control system stores the number and the data of measured physical quantities such as the measured weight, circumference, length, suction resistance, and hole end distance, hole area, hole diameter, hole roundness, hole spacing, and hole circumference and displays them on the display 1100.
[0215] The specific implementation steps of this embodiment are as follows with reference to the accompanying drawings:
[0216] Step 1: Connect the gas source 5805, press the switch button, the integrated test bench is powered on, the display 1100 lights up, the status indicator 1500 works, each unit module self-checks and returns to the starting position, sets the detection parameters, the staff grabs the sample to be tested and places it in the discharge block 2490 of the feed module 2000, and then clicks the "Run" button on the display 1100;
[0217] Step 2: The feeding module 2000 starts to operate, and the sample to be tested falls into the hollow groove of the upper baffle 2460, moves upward with the upper baffle 2460, and changes from a horizontal state to a vertical state after passing through the hopper main board 2480, and falls to the weight detection module 3000 under the action of gravity;
[0218] Step 3: After the sample to be tested enters the weight detection module 3000, it stays on the weighing support block 3700. After the weighing balance 3400 weighs the weight, the data is transmitted to the sub-control system, and the sub-control system transmits the data to the main control system. After the data is processed, the corresponding weight value is displayed on the display 1100, and the sample to be tested falls to the circumference and length detection module 4000;
[0219] Step 4: After the sample to be tested enters the circumference and length detection module 4000, it stays on the telescopic block, the rotary clamp 4400 is closed, the rotary motor is running, and the rotary clamp 4400 drives the sample to be tested to rotate one circle. At the same time, the circumference measuring instrument 4900 and the length measuring instrument 4800 collect data and send it to the measuring instrument controller. The measuring instrument controller processes the data and transmits it to the sub-control system. The sub-control system transmits the data to the main control system. After the data is processed, the corresponding circumference value and length value are displayed on the display 1100. The sample to be tested falls to the suction resistance detection module 5000. At the same time, the upper blowing block 4600 and the lower blowing block 4700 are connected to the air source 5805 to blow away impurities such as tobacco on the telescopic block and the rotary clamp 4400;
[0220] Step 5: ① Before the sample to be tested enters the suction resistance detection module 5000, the solenoid valve MV5 is opened, the vacuum generator 5801 starts working, the solenoid valve MV2 is closed, and the solenoid valve MV1 is opened. A negative pressure will be formed inside the probe cavity of the two pipelines of the middle clamp block 5420 and the lower clamp block 5320. If there is no leakage point, the negative pressure will tend to stabilize, so as to detect whether there is any leakage in the latex tube covered on the middle clamp block 5420 and the lower clamp block 5320. At the same time, the solenoid valve MV7 is opened, and the front end of the needle cylinder 5700 pops out.
[0221] ② After the sample to be tested enters the suction resistance detection module 5000, it stays at the front end of the needle cylinder 5700. The latex tubes on the middle clamp block 5420 and the lower clamp block 5320 are wrapped around the surface of the sample to be tested. The CFO in the pipeline forms a stable airflow of 17.5 mL / s under the action of the negative pressure generator, and the solenoid valve MV2 opens.
[0222] ③ The solenoid valve MV6 opens, and the telescopic cylinder 5620 works, driving the probe sealing block 5610 to move, so that the lower part of the probe cavity is sealed. When detecting the open suction resistance, the solenoid valve MV3 opens, and the solenoid valve MV8 closes, allowing air to flow in from the side of the sample and the end face of the tobacco; when detecting the side closed suction resistance, the solenoid valve MV3 and the solenoid valve MV8 are closed, allowing air to flow in from the end face of the sample tobacco; when detecting the end face closed suction resistance, the solenoid valve MV3 is closed, and the solenoid valve MV8 is opened, allowing air to flow in from the side of the sample. The sub-control system collects relevant data from the differential pressure sensor and transmits the data to the main control system. After the data is processed, the corresponding open suction resistance value, side closed suction resistance value and end face closed suction resistance value are displayed on the display 1100, and the solenoid valves MV5, MV6 and MV7 are closed, and the sample to be tested falls to the punching detection module 6000;
[0223] ④ Solenoid valves MV2, MV3 and MV8 are closed, and solenoid valve MV4 is opened. The compressed air in the air source enters the detection chamber through the lower sliding block 5310 to blow away impurities such as tobacco, thereby improving the accuracy and repeatability of the measurement results.
[0224] Step 6: ① Before the sample to be tested enters the punching detection module 6000, the left-right moving cylinder 6500 extends, driving the clamping sliding module 6400 to move to the bottom of the sample channel 6300. At the same time, the output end of the forward and backward moving cylinder 6406 extends, and the output end of the up and down moving cylinder 6404 moves up, driving the material blocking cylinder 6409 to the bottom of the punching rotating clamp 6410 receiving the material.
[0225] ② After the sample to be tested passes through the sample channel 6300, it falls to the punching rotary clamp 6410 and the backlight block 6411, and stays on the material blocking cylinder 6409. The telescopic end of the left-right moving cylinder 6500 retracts, driving the clamping sliding module 6400 to move to the best imaging position of the camera 6700; the backlight source 6413 is turned on, the punching rotary clamp 6410 clamps the sample to be tested, and the stepper motor is started, driving the punching rotary clamp 6410 to rotate one circle and then stop. The camera 6700 synchronously transmits the image taken by the sample after one circle of rotation to the industrial computer through the sub-control system. After image stitching, algorithm recognition and other processing, the industrial computer displays the corresponding punching parameters on the display 1100, namely, the hole end distance (the distance from the punching center to the end face of the filter tip), hole area, hole diameter, hole roundness, hole spacing (the distance between two adjacent punching centers), hole circumference, etc.
[0226] ③ The backlight source 6413 is turned off, the up-and-down moving cylinder 6404 moves downward, the forward-and-backward moving cylinder 6406 retracts, the punching and rotating clamp 6410 releases the sample to be tested, and the sample to be tested falls into the collection module 7000.
[0227] ④ The cleaning solenoid valve is controlled to open, and compressed air is blown through the blowing holes of the material-blocking blowing block 6414 and the clamping blowing block 6415 to remove tobacco, dust and other impurities on the material-blocking cylinder 6409 and the punching rotating clamp 6410, thereby improving the accuracy and repeatability of the measurement results.
[0228] Carry out steps 2 to 6 in sequence to complete the comprehensive testing of subsequent samples.
[0229] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any reference numerals in the claims should not be regarded as limiting the claims involved.
[0230] The above-described embodiments merely represent implementation methods of the invention. The protection scope of the present invention is not limited to the above-described embodiments. For those skilled in the art, several modifications and improvements may be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. A new type of fully automatic cigarette comprehensive test bench, characterized by: It includes a chassis, a feeding module, a weight detection module, a circumference and length detection module, a suction resistance detection module, a punching detection module and a collection module, wherein the feeding module, the weight detection module, the circumference and length detection module, the suction resistance detection module, the punching detection module and the collection module are sequentially arranged inside the chassis from top to bottom; The punching detection module includes a punching bottom plate, a punching vertical plate, a sample channel, a clamping sliding module, a left-right moving cylinder, a supporting sliding component, and a camera; the punching bottom plate is fixed inside the chassis, the punching vertical plate is arranged on the punching bottom plate, the punching vertical plate is provided with a sample channel, the punching bottom plate is provided with a left-right moving cylinder and a supporting sliding component, the supporting sliding component is provided with a slidable clamping sliding module, the moving end of the left-right moving cylinder is horizontally arranged and connected to the clamping sliding module, and the camera is arranged on the punching bottom plate; The clamping sliding module includes a module bottom plate, a module support block, a module middle plate, an up-and-down moving cylinder, a cylinder connecting block, a forward-and-backward moving cylinder, a positioning sliding assembly, a positioning connecting block, a material blocking cylinder, a punching rotating clamp, a backlight block, a power assembly, a backlight source, a material blocking air blowing block, and a clamp air blowing block; The module bottom plate is movably arranged on the clamping sliding module, and the module middle plate is fixed on the module bottom plate by the module support block. The module bottom plate is provided with an up and down moving cylinder, and the output end of the up and down moving cylinder is vertically arranged and connected to the cylinder connecting block, and the cylinder connecting block is provided with a forward and backward moving cylinder and a positioning sliding assembly, and the positioning sliding assembly is provided with a slidable positioning connecting block, and the output end of the forward and backward moving cylinder is horizontally arranged and connected to the positioning connecting block, and a blocking cylinder is provided on the positioning connecting block, and a rotatable and located above the blocking cylinder is provided on the module middle plate. A punching rotary clamp, a backlight block and a power assembly are also arranged on the middle plate of the module, the backlight block is arranged above the punching rotary clamp, the backlight source is arranged on the backlight block, a sample receiving hole and an opening slot are arranged on the backlight block, the opening slot is arranged close to the shooting end of the camera, the opening slot is connected with the sample receiving hole, the output end of the power assembly is connected to the input end of the punching rotary clamp, a material blocking air blowing block and a clamper air blowing block are also arranged on the middle plate of the module, and the blowing ends of the material blocking air blowing block and the clamper air blowing block are arranged correspondingly toward the material blocking cylinder and the punching rotary clamp.
2. The fully automatic new type cigarette comprehensive test bench according to claim 1 is characterized by: A display, a printer and a manual air gun are installed on one side wall of the case in order from top to bottom; A status indicator light is arranged on the top of the chassis, a switch door is arranged on the front end of the chassis, the middle part of the switch door has a structure of transparent material, and a pulley is installed on the bottom of the chassis.
3. The fully automatic new type cigarette comprehensive test bench according to claim 1 is characterized by: The feeding module comprises a feeding bottom plate, a positioning bottom plate, a hopper limit block, a split hopper unit, a tobacco receiving box and a feeding drive unit; The positioning bottom plate is installed on the upper end of the feeding bottom plate; Two symmetrically arranged hopper limit blocks are fixedly installed on both sides of the upper end of the feed bottom plate, and the two hopper limit blocks are symmetrically arranged relative to the positioning bottom plate; A slide groove from top to bottom is provided on the opposite sides of the two hopper limit blocks, and the two ends of the split hopper unit are slidably installed in the two hopper limit blocks through the slide groove; The feed drive unit is installed on the feed bottom plate and is located behind the split hopper unit but connected to the split hopper unit; The tobacco receiving box is installed on the upper end of the feed bottom plate and is located below the split hopper unit.
4. The fully automatic new type cigarette comprehensive test bench according to claim 3 is characterized by: The split hopper unit includes a hopper bottom plate, a left sealing plate, a right sealing plate, a rear sealing plate, a movable sealing plate, an upper baffle, a lower movable block, a hopper main plate and a discharge block; The left sealing plate is installed on the left side of the upper end of the hopper bottom plate, the right sealing plate is installed on the right side of the upper end of the hopper bottom plate, and the hopper main board is installed in the middle of the upper end of the hopper bottom plate; the two ends of the hopper main board are respectively connected to the left sealing plate and the right sealing plate; The rear sealing plate is installed at the rear end of the hopper main board, and a U-shaped groove is opened at the upper end, and the movable sealing plate is slidably installed in the U-shaped groove; The lower movable block is slidably mounted on the front end of the hopper main board, the upper baffle is fixedly mounted on the front end of the hopper main board, and the upper baffle is located above the lower movable block; the upper end of the lower movable block is an inclined structure; The left side of the hopper main board is provided with an arc-shaped groove for falling tobacco, and the right side is provided with a channel for falling tobacco; The feed drive unit includes a feed motor bracket, a vertical guide rail, a feed slider, a lower movable block connecting shaft, a feed motor and a rotating block; The feed motor bracket is installed on the feed bottom plate, and the feed motor bracket has a vertical plate, and two ends of one side of the vertical plate are respectively provided with vertical guide rails parallel to each other, and the feed slider is slidably installed on the vertical guide rail, and a horizontal guide groove is opened on the feed slider; The feed motor is fixedly mounted on the feed motor bracket, the output shaft of the feed motor is connected to one end of the rotating block, and the other end of the rotating block is mounted in the guide groove; The rear sealing plate and the hopper main board are provided with vertical sliding grooves for the lower movable block connecting shaft to pass through. One end of the lower movable block connecting shaft is connected to the feed sliding block, and the other end is connected to the lower movable block after passing through the vertical sliding groove.
5. The fully automatic new type cigarette comprehensive test bench according to claim 1 is characterized by: The weight detection module includes a weight base plate, a level adjustment unit, a balance base plate, a weighing balance, a balance connecting rod, a weighing column, a weighing support block and a support block rotating unit; The horizontal adjustment unit is installed at the four ends of the weight bottom plate, the balance bottom plate is located above the weight bottom plate, the four ends of the balance bottom plate are respectively connected to the horizontal adjustment unit, and the horizontal adjustment unit can be freely adjusted up and down; the weighing balance is installed on the balance bottom plate; The weighing column is vertically placed at the front end of the chassis and is located below the discharge port of the feed module; the upper end of the weighing column is connected to the weighing balance through a balance connecting rod; The weighing support block is rotatably mounted on the lower end of the weighing support block; the support block rotating unit is mounted on the lower end of the weight bottom plate and is connected to the weighing support block.
6. The fully automatic new type cigarette comprehensive test bench according to claim 5 is characterized by: The horizontal adjustment unit includes a stepped stud, a bearing and a long nut; the diameter of the stepped stud is three steps that increase from top to bottom, namely a lower step, a middle step and an upper step; The upper step and the middle step both have external threaded cylinders with different diameters; the bearings are embedded in the four corners of the weight base plate, and after the step stud passes through the inner hole of the bearing, the long nut is matched with the upper step thread of the step stud to tighten the step stud to the inner ring of the bearing; The balance bottom plate is located above the long nut, and the four corners of the balance bottom plate are provided with through internal threads that match the external threads of the upper steps of the stepped studs, and the upper steps of the stepped studs are connected to the balance bottom plate by threaded matching; The support rotation unit includes a support drive motor, a support rotation disk and a support connection column; The supporting rotating disk is an elliptical structure, the supporting driving motor is installed at the bottom of the weight bottom plate, the output shaft of the supporting driving motor is connected to the supporting rotating disk, and a supporting connecting column is installed on the side of the supporting rotating disk away from the supporting driving motor; One end of the supporting connecting column is installed on the supporting rotating disk, and the other end is installed on the weighing supporting block.
7. The fully automatic new type cigarette comprehensive test bench according to claim 1 is characterized by: The circumference and length detection module includes a measuring frame, a support reference unit, a horizontal drive unit, a rotary clamp, a rotary drive unit, an upper air blowing block, a lower air blowing block, a length measuring instrument and a circumference measuring instrument; The measuring frame comprises a main base plate, a measuring base plate, a measuring support plate, and a measuring guide column; the measuring base plate is arranged above the main base plate in parallel, and the main base plate and the measuring base plate are connected by the measuring support plate; The support reference unit, the horizontal drive unit and the lower air blowing block are all fixedly mounted on the main bottom plate; the lower air blowing block is mounted below the rotating clamp; the horizontal drive unit is connected to the support reference unit; The rotary clamp, the upper air blowing block, the length measuring instrument and the circumference measuring instrument are all installed on the measuring base plate; the rotary clamp is located below the measuring guide column, and the upper air blowing block is located at the rear side of the rotary clamp; The rotation driving unit is installed under the measuring base plate; the rotation driving unit is connected with the rotation clamp.
8. The fully automatic new type cigarette comprehensive test bench according to claim 7 is characterized by: The support reference unit includes a support base plate, a reference block, a reference connection block, a linear guide rail and a sliding connection block; The support base plate is mounted on the main base plate, the linear guide rail is fixedly mounted on the support base plate, the sliding connection block is slidably mounted on the linear guide rail, the reference block is located above the support base plate, the side plate of the reference block is connected to the sliding connection block, the reference connection block is mounted on the rear end of the reference block, and the reference block is connected to the horizontal driving unit via the reference connection block; The reference block has multiple layers of reference surfaces of different heights, and the reference surfaces are arranged in a stepped manner from high to low; The horizontal driving unit is located behind the supporting reference unit; the horizontal driving unit includes a guide connecting block, a guide shaft, a linear bearing, a stop bracket and a stop cylinder; The reference connection block is connected to the stop cylinder through a guide shaft and a linear bearing; the stop cylinder is mounted on the stop bracket; The lower air blowing block is installed on the supporting bottom plate, and a plurality of waist-shaped grooves are arranged on one side of the lower air blowing block, corresponding to a plurality of reference surfaces on the reference block one by one, and the waist-shaped grooves are connected to the air blowing mechanism. The rotary drive unit comprises a first rotary synchronous pulley, a rotary synchronous belt, a second rotary synchronous pulley and a rotary drive motor; The first rotating synchronous pulley is installed at the lower end of the measuring base plate and is connected to the rotating clamp, the second rotating synchronous pulley is installed behind the first rotating synchronous pulley and is connected to the first rotating synchronous pulley through a rotating synchronous belt; the rotating drive motor is connected to the second rotating synchronous pulley and drives the rotation of the second rotating drive pulley.
9. The fully automatic new type cigarette comprehensive test bench according to claim 1 is characterized by: The suction resistance detection module includes a probe bottom plate, a probe base, a lower sliding unit, a middle sliding unit, an upper sealing tube, a probe sealing unit and a needle cylinder; The probe bottom plate is installed in the chassis, the probe base is installed on the probe bottom plate, and a negative pressure detection hole is opened inside the probe base; The lower sliding unit comprises a lower sliding block and a lower clamping block, wherein the lower sliding block is slidably nested inside the upper end of the probe base, and the lower clamping block is installed at the bottom of the lower sliding block; The middle sliding unit comprises a middle sliding block and a middle clamping block, wherein the middle sliding block is slidably nested inside the upper end of the lower sliding block, and the middle clamping block is fixedly installed at the bottom of the middle sliding block; The upper sealing tube is nested above the middle sliding block; The probe sealing unit comprises a probe sealing block and a telescopic cylinder, wherein the telescopic cylinder is mounted on the probe bottom plate, and a piston rod of the telescopic cylinder is connected to the probe sealing block; The needle-type cylinder is installed on one side of the probe base, and the piston rod of the needle-type cylinder can extend into the probe base.
10. The fully automatic new type cigarette comprehensive test bench according to claim 9 is characterized in that: The suction resistance detection module also includes an air circuit unit, which includes a vacuum generator, a digital negative pressure gauge, a first differential pressure sensor, a valve island, an air source, a solenoid valve MV1, a solenoid valve MV2, a solenoid valve MV3, a solenoid valve MV4, a solenoid valve MV5, a solenoid valve MV6, a solenoid valve MV7, and a solenoid valve MV8; The middle clamp block and the lower clamp block are both connected to the air outlet of the vacuum generator through the solenoid valve MV1; A digital negative pressure gauge is also provided at the air outlet of the vacuum generator; The air inlet of the valve island is connected to the air source; and the valve island has four air outlets, one of which is connected to the air inlet of the vacuum generator through the solenoid valve MV5, one of which is connected to the telescopic cylinder through the solenoid valve MV6, one of which is connected to the needle cylinder through the solenoid valve MV7, and one of which is connected to the upper sealing pipe through the solenoid valve MV8; The air source is also connected to the lower sliding block after passing through the solenoid valve MV4; The lower sliding block is connected to the atmosphere through the solenoid valve MV3; The external detection point is communicated with the bottom of the lower sliding block through the electromagnetic valve MV2, and a first differential pressure sensor is also provided at the external detection point.
Citation Information
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