An online density meter
The cleaning scraper ring and vibration mechanism of the online density meter solve the problems of tuning fork online density meters being easily affected by bubbles and having substances attached to the surface, thus achieving high-precision and stable density measurement.
Patent Information
- Application Number
- CN202510224395.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2045-02-27
AI Technical Summary
Existing tuning fork online density meters are easily affected by bubbles and require frequent maintenance, and substances attached to the surface cause measurement errors.
An online density meter was designed, which included a cleaning scraper ring and a vibration mechanism. The cleaning mechanism cleaned the attached materials on the surface of the measuring tuning fork by scraping and vibrating to ensure the measurement accuracy.
Effectively remove attached materials on the measuring surface to ensure the accuracy of the measurement results without affecting vibration measurement and reducing bubble interference.
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Figure CN119985212B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of measuring devices, in particular to an online density meter. Background Art
[0002] An online densitometer is a device used to continuously measure the concentration and density of liquids online. It can be directly used in industrial production processes. It uses advanced technology to monitor the density changes of liquids in real time and transmit the data to the control system for real-time control and adjustment of the production process.
[0003] In the prior art, tuning fork-type online densitometers are generally used in industrial production for various reasons (high precision and stability are required). However, tuning fork-type online densitometers also have some disadvantages, mainly including bubbles affecting measurement accuracy. They also require frequent maintenance because substances easily adhere to the surface of the tuning fork, resulting in measurement errors. To this end, the present invention provides an online densitometer. Summary of the Invention
[0004] The object of the present invention is to provide an online density meter to solve the problems raised in the above background technology.
[0005] The technical solution of the present invention is: an online density meter, including a control body, the bottom of the control body is fixedly connected to a connecting control member, the bottom of the connecting control member is fixedly connected to a measuring tuning fork, the outer side of the measuring tuning fork is movably sleeved with two cleaning scraper rings, the ends of the two cleaning scraper rings are each provided with three mounting holes, scraper ring springs are fixedly connected inside the mounting holes, a connecting protective block is fixedly connected between the scraper ring springs inside adjacent mounting holes of the two cleaning scraper rings, the connecting protective block is slidably engaged with the inside of the mounting hole, the bottom of the connecting control member is fixedly connected to a protective bottom ring, the protective bottom ring is located on the outer side of the measuring tuning fork, the outer side of the protective bottom ring is fixedly connected to a fixed clamping block, the top of the cleaning scraper ring is a curved surface, the outer side of the bottom of the protective bottom ring is a curved surface, the bottom of the connecting control member is fixedly connected to two protective side blocks, the outer side of the cleaning scraper ring is movably engaged with two limiting plugs, the end of the limiting plug away from the cleaning scraper ring is fixedly connected to a connecting side plate, the top of the control body is fixedly connected to the connecting bottom ring, the connecting bottom ring The top of the external top box is fixedly connected to the external top box, and the top of the control body is installed with a small motor, and the output end of the small motor is fixedly connected to an external threaded roller, and the external threaded roller is rotatably connected to the inside of the external top box, and the outer side of the external threaded roller is threadedly connected to the internal threaded ring, and the bottom of the internal threaded ring is fixedly connected to a connecting rod, and the bottom of the connecting rod is fixedly connected to a fixed outer cylinder, and the interior of the fixed outer cylinder is fixedly connected to an inner middle disk, and both sides of the inner middle disk are fixedly connected to a fixing spring, and one end of the fixing spring away from the inner middle disk is fixedly connected to a fixing post, and the fixing post is slidably clamped in the interior of the fixed outer cylinder, and one end of the fixing post away from the fixing spring is fixedly connected to the connecting side plate;During use: Install the control body to the outside of the storage device where online density measurement is required. Measurements are performed using the control body, connecting control components, and an external top box. If the surface of the measuring tuning fork is clogged with material and needs to be cleaned, the connecting side plate can be moved up and down. The two cleaning scrapers, pulled by the scraper springs, press against the outside of the measuring tuning fork. A small motor controls the rotation of the externally threaded roller, which in turn controls the up and down movement of the internally threaded ring, which in turn controls the up and down movement of the connecting rod, thereby controlling the up and down movement of the connecting side plate. As the connecting side plate moves up and down, the cleaning scrapers scrape away material adhering to the surface of the measuring tuning fork. Once scraping is complete, pull up the connecting side plate, causing it to engage the inside of the two protective side blocks. The cleaning scrapers are pushed against the inclined surface at the bottom of the protective bottom ring, separating the two cleaning scrapers to move along the limiting plugs, pressing against the outside of the fixed block. The topmost connecting protective block presses against the bottom of the fixed block, securing the connecting side plate and cleaning scrapers in place without interfering with the vibration measurement of the measuring tuning fork.
[0006] The top of the gear train is fixedly connected to the gear of the driven gear, and the top of the gear train is fixedly connected to the gear of the driven gear. When moving up and down, the vibration shaft will be driven to move up and down. The vibration gear at one end of the vibration shaft is pushed to rotate by the vibration gear row, causing the vibration shaft to rotate, causing the vibration disk to rotate, and causing the vibration ring on the side of the vibration disk to push the sliding frame downward, pulling the reset spring to move the sliding frame downward, causing the bottom inner shaft to move downward, causing the push-pull plate to gradually rotate downward, pushing the connecting side plates on both sides away from each other, pulling the fixed spring, and pulling the cleaning scraper ring apart through the limit plug. When the side of the vibration ring is separated from the sliding frame, the sliding frame is pulled upward by the reset spring to reset, and the two connecting side plates are pulled to reset by the fixed spring. When rotating continuously, a vibration effect will be generated to reduce bubbles on the outside of the measuring tuning fork and avoid affecting the accuracy.
[0007] The present invention provides an online density meter through improvement, which has the following improvements and advantages compared with the prior art:
[0008] First, an online density meter described in the present invention installs a control body to the outside of a storage device where online density measurement is required, and performs measurement through the control body, the connecting control component and the external top box. If there is a lot of material attached to the surface of the measuring tuning fork and it needs to be cleaned, the connecting side plate can be moved up and down, and the two cleaning scrapers are pulled tightly against the outside of the measuring tuning fork by the pulling of the scraper spring. A small motor controls the rotation of the external thread roller, controls the up and down movement of the internal thread ring, and controls the up and down movement of the connecting rod, thereby controlling the up and down movement of the connecting side plate. When the connecting side plate moves up and down, the cleaning scrapers scrape off the material attached to the surface of the measuring tuning fork. When scraping is completed, the connecting side plate is pulled up to make the connecting side plate clamped to the inner side of the two protective side blocks, so that the cleaning scrapers are pushed by the inclined surface at the bottom of the protective bottom ring, so that the two cleaning scrapers are separated to both sides, so that the cleaning scrapers move along the limiting plug column, so that the cleaning scrapers are tightly attached to the outside of the fixed card block, and the topmost connecting protective block is tightly attached to the bottom of the fixed card block, so that the connecting side plate and the cleaning scrapers are fixed as a whole, which will not hinder the vibration measurement of the measuring tuning fork.
[0009] Second: In the online density meter described in the present invention, when the connecting rod moves up and down, it will drive the vibrating shaft to move up and down. The vibrating gear at one end of the vibrating shaft is pushed to rotate by the vibrating gear row, so that the vibrating shaft rotates, the vibrating disk rotates, and the vibrating ring on the side of the vibrating disk pushes the sliding frame downward, pulling the reset spring to move the sliding frame downward, and the bottom inner shaft downward, so that the push-pull plate gradually rotates downward, pushing the connecting side plates on both sides away from each other, pulling the fixed spring, and pulling the cleaning scraper ring apart through the limiting plug column. When the side of the vibrating ring is separated from the sliding frame, the sliding frame is pulled upward by the reset spring to reset, and the two connecting side plates are pulled to reset by the fixed spring. When it rotates continuously, a vibration effect is generated, which reduces bubbles on the outside of the measuring tuning fork and avoids affecting the accuracy.
[0010] Summary: The online density meter described in the present invention has the advantages of simple structure, easy operation, cleanability and high measurement accuracy. Through the above-mentioned scraping and vibration mechanism, it can effectively remove the attached materials on the measuring surface to ensure the accuracy of the measurement results. At the same time, the design of the online density meter takes into account the needs of vibration measurement to ensure that there will be no interference with the vibration measurement after cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The present invention will be further explained below in conjunction with the accompanying drawings and examples:
[0012] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0013] Figure 2 It is a schematic diagram of the control body structure of the present invention;
[0014] Figure 3 It is a schematic diagram of the connecting side plate structure of the present invention;
[0015] Figure 4 It is a schematic structural diagram of the cleaning scraper ring of the present invention;
[0016] Figure 5 1 is a schematic diagram of the structure of a measuring tuning fork of the present invention;
[0017] Figure 6 It is a schematic structural diagram of the protective side block of the present invention;
[0018] Figure 7 It is a schematic structural diagram of the external set-top box of the present invention;
[0019] Figure 8 It is a schematic structural diagram of the gear row mounting plate of the present invention;
[0020] Figure 9 It is a schematic diagram of the connecting rod structure of the present invention;
[0021] Figure 10 It is a schematic diagram of the push-pull plate structure of the present invention;
[0022] Figure 11 It is an enlarged view of A of the present invention.
[0023] Description of reference numerals:
[0024] 1. Control body; 2. Connecting control components; 3. External top box; 4. Measuring tuning fork; 5. Connecting bottom ring; 6. Connecting side plates; 7. Limiting plugs; 8. Cleaning scraper; 9. Connecting protective block; 10. Scraper spring; 11. Protective side block; 12. Protective bottom ring; 13. Fixed block; 14. Small motor; 15. External thread roller; 16. Internal thread ring; 17. Tooth row mounting plate; 18. Vibrating tooth row; 19. Vibrating shaft; 20. Vibrating gear; 21. Vibrating disk; 22. Vibrating ring; 23. Connecting rod; 24. Inner groove rod; 25. Sliding frame; 26. Bottom inner shaft; 27. Bottom rotating drum; 28. Vibrating clamp; 29. Push-pull plate; 30. Fixed column; 31. Fixed outer drum; 32. Inner middle drum; 33. Fixed spring; 34. Reset spring. DETAILED DESCRIPTION
[0025] The present invention is described in detail below, clearly and completely describing the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0026] The present invention provides an online density meter through improvement. The technical solution of the present invention is:
[0027] like Figures 1-11As shown, an online density meter includes a control body 1, a connection control member 2 is fixedly connected to the bottom of the control body 1, a measuring tuning fork 4 is fixedly connected to the bottom of the connection control member 2, two cleaning scrapers 8 are movably sleeved on the outside of the measuring tuning fork 4, three mounting holes are opened at the ends of the two cleaning scrapers 8, scraper springs 10 are fixedly connected inside the mounting holes, a connection protection block 9 is fixedly connected between the scraper springs 10 inside the adjacent mounting holes of the two cleaning scrapers 8, the connection protection block 9 is slidably connected to the inside of the mounting hole, and the bottom of the connection control member 2 is fixedly connected There is a protective bottom ring 12, which is located on the outside of the measuring tuning fork 4. The outside of the protective bottom ring 12 is fixedly connected with a fixed card block 13. The top of the cleaning scraper 8 is a curved surface. The outside of the bottom of the protective bottom ring 12 is a curved surface. The bottom of the connecting control member 2 is fixedly connected to two protective side blocks 11. The outside of the cleaning scraper 8 is movably connected to two limiting plugs 7. The end of the limiting plug 7 away from the cleaning scraper 8 is fixedly connected to the connecting side plate 6. The top of the control body 1 is fixedly connected to the connecting bottom ring 5. The top of the connecting bottom ring 5 is fixedly connected to the external top box 3. The control body 1 A small motor 14 is installed on the top of the external top box 3. The output end of the small motor 14 is fixedly connected to an external thread roller 15. The external thread roller 15 is rotatably connected to the inside of the external top box 3. The outer side of the external thread roller 15 is threadedly connected to an internal thread ring 16. The bottom of the internal thread ring 16 is fixedly connected to a connecting rod 23. The bottom of the connecting rod 23 is fixedly connected to a fixed outer cylinder 31. The interior of the fixed outer cylinder 31 is fixedly connected to an inner middle disk 32. Both sides of the inner middle disk 32 are fixedly connected to fixing springs 33. The ends of the fixing springs 33 away from the inner middle disk 32 are fixedly connected to fixing columns 30. The column 30 is slidably engaged with the inside of the fixed outer cylinder 31. The end of the fixed column 30 away from the fixed spring 33 is fixedly connected to the connecting side plate 6. The outer side of the external thread roller 15 is provided with two rotation grooves. The inner part of the rotation groove is fixedly connected to the gear row mounting plate 17. One side of the gear row mounting plate 17 is fixedly connected to the vibration gear row 18. The inner part of the connecting rod 23 on one side of the gear row mounting plate 17 is rotatably connected to the vibration shaft 19. One end of the vibration shaft 19 is fixedly connected to the vibration gear 20. The vibration gear 20 is slidably engaged in the rotation groove, and the vibration gear 20 is meshed with the vibration gear row 18.When in use: install the control body 1 to the outside of the storage device where the online density measurement is required, and measure through the control body 1, the connection control member 2 and the external top box 3. If there is a lot of material attached to the surface of the measuring tuning fork 4 and it needs to be cleaned, the connecting side plate 6 can be moved up and down. The two cleaning scrapers 8 are pulled close to the outside of the measuring tuning fork 4 by the scraper spring 10. The small motor 14 controls the rotation of the external thread roller 15, controls the up and down movement of the internal thread ring 16, and controls the up and down movement of the connecting rod 23, thereby controlling the up and down movement of the connecting side plate 6. When the connecting side plate 6 is connected, As it moves up and down, the cleaning scraper 8 scrapes away material adhering to the surface of the measuring tuning fork 4. Once scraping is complete, the connecting side plate 6 is pulled upward, causing it to engage the inner sides of the two protective side blocks 11. This allows the cleaning scraper 8 to be pushed by the inclined surface at the bottom of the protective bottom ring 12, separating the two cleaning scrapers 8. The cleaning scraper 8 is then moved along the limiting plugs 7, clinging to the outer sides of the fixed blocks 13. The topmost connecting protective block 9 clings to the bottom of the fixed block 13, securing the connecting side plate 6 and cleaning scraper 8 together so that they do not interfere with the vibration measurement of the measuring tuning fork 4.
[0028] Furthermore, one end of the vibration shaft 19 away from the vibration gear 20 is fixedly connected to a vibration disk 21, and the outer side of the vibration disk 21 is fixedly connected to four vibration rings 22. One side of the connecting rod 23 is fixedly connected to an inner groove rod 24, and the outer side of the inner groove rod 24 is slidably engaged with a sliding frame 25. The vibration disk 21 is located at the top of the sliding frame 25, and the bottom inner wall of the sliding frame 25 is fixedly connected to two return springs 34, and the return spring 34 is located at the bottom of the inner groove rod 24. The bottom of the sliding frame 25 is fixedly connected to two bottom inner shafts 26, and the outer side of the bottom inner shaft 26 is rotatably connected to the bottom rotating cylinder 27. The adjacent sides of the two connecting side plates 6 are fixedly connected to a vibration clamping block 28, and the inner side of the vibration clamping block 28 is rotatably connected to a push-pull plate 29, and the top of the push-pull plate 29 is fixedly connected to the bottom rotating cylinder 27; when in use: the connecting rod 23 moves up and down at the same time When the vibration shaft 19 is moved up and down, the vibration gear 20 at one end of the vibration shaft 19 is pushed to rotate by the vibration gear row 18, causing the vibration shaft 19 to rotate, causing the vibration disk 21 to rotate, and the vibration ring 22 on the side of the vibration disk 21 to push the sliding frame 25 downward, pulling the reset spring 34 to move the sliding frame 25 downward, causing the bottom inner shaft 26 to move downward, causing the push-pull plate 29 to gradually rotate downward, pushing the connecting side plates 6 on both sides away from each other, pulling the fixing spring 33, and pulling the cleaning scraper 8 apart through the limiting plug 7. When the side of the vibration ring 22 is separated from the sliding frame 25, the sliding frame 25 is pulled upward by the reset spring 34 to reset, and the two connecting side plates 6 are pulled to reset by the fixing spring 33. When the rotation continues, a vibration effect will be generated, reducing bubbles on the outside of the measuring tuning fork 4 to avoid affecting the accuracy.
[0029] Working principle: When in use: install the control body 1 to the outside of the storage device where online density measurement is required, and perform measurement through the control body 1, the connecting control component 2 and the external top box 3. If there is a lot of material attached to the surface of the measuring tuning fork 4 and it needs to be cleaned, the connecting side plate 6 can be moved up and down. The two cleaning scrapers 8 are pulled tightly against the outside of the measuring tuning fork 4 by the scraper spring 10. The external thread roller 15 is controlled to rotate by the small motor 14, and the internal thread ring 16 is controlled to move up and down, and the connecting rod 23 is controlled to move up and down, thereby controlling the connecting side plate 6 to move up and down. When the connecting side plate 6 moves up and down, the cleaning scraper 8 scrapes off the material attached to the surface of the measuring tuning fork 4. When scraping is completed, the connecting side plate 6 is pulled up to make the connecting side plate 6 clamped on the inner side of the two protective side blocks 11, so that the cleaning scraper 8 is pushed by the inclined surface at the bottom of the protective bottom ring 12, so that the two cleaning scrapers 8 are separated to both sides, and the cleaning scraper 8 moves along the limiting plug 7 so that the cleaning scraper 8 is tightly attached to the outside of the fixed block 13. When the vibration ring 22 is out of the sliding frame 25, the sliding frame 25 is pulled downward by the reset spring 34, and the cleaning scraper 8 is pulled downward by the limit plug 7. When the side of the vibration ring 22 is out of the sliding frame 25, the sliding frame 25 is pulled upward by the reset spring 34 to reset, and the two connecting side plates 6 are pulled backward by the fixed spring 33 to reset. When the rotation is continued, a vibration effect is generated, which reduces the bubbles on the outside of the measuring tuning fork 4 and avoids affecting the accuracy.
[0030] The above description is intended to enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An online density meter, comprising a control body (1), characterized in that: The bottom of the control body (1) is fixedly connected to a connection control member (2), the bottom of the connection control member (2) is fixedly connected to a measuring tuning fork (4), the outer side of the measuring tuning fork (4) is movably sleeved with two cleaning scraper rings (8), the ends of the two cleaning scraper rings (8) are each provided with three mounting holes, the interior of each mounting hole is fixedly connected to a scraper ring spring (10), a connection protection block (9) is fixedly connected between the scraper ring springs (10) in the adjacent mounting holes of the two cleaning scraper rings (8), the connection protection block (9) is slidably engaged in the interior of the mounting hole, the bottom of the connection control member (2) is fixedly connected to a protection bottom ring (12), the protection bottom ring (12) is located on the outer side of the measuring tuning fork (4), and the outer side of the protection bottom ring (12) is fixedly connected to a fixed clamping block (13); The top of the control body (1) is fixedly connected to a connecting bottom ring (5), the top of the connecting bottom ring (5) is fixedly connected to an external top box (3), a small motor (14) is installed on the top of the control body (1), the output end of the small motor (14) is fixedly connected to an external threaded roller (15), the external threaded roller (15) is rotatably connected to the inside of the external top box (3), the outer side of the external threaded roller (15) is threadedly connected to an internal threaded ring (16), and the bottom of the internal threaded ring (16) is fixedly connected to a connecting rod (23); The top of the cleaning scraper ring (8) is a curved surface, the outer side of the bottom of the protective bottom ring (12) is a curved surface, the bottom of the connection control member (2) is fixedly connected to two protective side blocks (11), the outer side of the cleaning scraper ring (8) is movably connected to two limiting plugs (7), and the end of the limiting plug (7) away from the cleaning scraper ring (8) is fixedly connected to a connecting side plate (6); The bottom of the connecting rod (23) is fixedly connected to a fixed outer cylinder (31), the interior of the fixed outer cylinder (31) is fixedly connected to an inner middle disk (32), both sides of the inner middle disk (32) are fixedly connected to fixed springs (33), one end of the fixed spring (33) away from the inner middle disk (32) is fixedly connected to a fixed column (30), the fixed column (30) is slidably engaged with the interior of the fixed outer cylinder (31), and one end of the fixed column (30) away from the fixed spring (33) is fixedly connected to the connecting side plate (6); Two rotation grooves are provided on the outer side of the external thread roller (15), and a tooth row mounting plate (17) is fixedly connected to the inner part of the rotation groove. A vibration tooth row (18) is fixedly connected to one side of the tooth row mounting plate (17). A vibration shaft (19) is rotationally connected to the inner part of a connecting rod (23) on one side of the tooth row mounting plate (17). One end of the vibration shaft (19) is fixedly connected to a vibration gear (20). The vibration gear (20) is slidably engaged in the rotation groove, and the vibration gear (20) is meshed with the vibration tooth row (18).
2. An online density meter according to claim 1, characterized in that: One end of the vibration shaft (19) away from the vibration gear (20) is fixedly connected to a vibration disk (21), and four vibration rings (22) are fixedly connected to the outer side of the vibration disk (21). One side of the connecting rod (23) is fixedly connected to an inner groove rod (24), and the outer side of the inner groove rod (24) is slidably engaged with a sliding frame (25), and the vibration disk (21) is located on the top of the sliding frame (25).
3. An online density meter according to claim 2, characterized in that: The bottom inner wall of the sliding frame (25) is fixedly connected to two return springs (34), and the return springs (34) are located at the bottom of the inner groove rod (24). The bottom of the sliding frame (25) is fixedly connected to two bottom inner shafts (26), and the outer sides of the bottom inner shafts (26) are rotatably connected to the bottom rotating cylinder (27). The adjacent sides of the two connecting side plates (6) are fixedly connected to a vibration clamping block (28), and the inner side of the vibration clamping block (28) is rotatably connected to a push-pull plate (29). The top end of the push-pull plate (29) is fixedly connected to the bottom rotating cylinder (27).
Citation Information
Patent Citations
Direct insertion type tuning fork densimeter
CN114993878A