Electrically-driven fracturing equipment motor with wiring protection mechanism

Abstract

The invention discloses an electrically-driven fracturing equipment motor with a wiring protection mechanism, which comprises a motor body, a junction box is fixedly mounted at the front end of the motor body, a cooling box is fixedly mounted above the junction box, a temperature sensor is fixedly mounted at the upper part of the interior of the junction box, and a temperature sensor is fixedly mounted at the lower part of the interior of the cooling box. A semiconductor refrigeration plate is fixedly installed on the lower portion of the interior of the cooling box, a heat conduction plate is fixedly installed in the junction box along the lower portion of the semiconductor refrigeration plate, the refrigeration face of the semiconductor refrigeration plate faces the heat conduction plate, and the semiconductor refrigeration plate makes contact with the heat conduction plate in an attached mode. According to the motor junction box, the capability of cooling the interior of the junction box is realized, and the practicability is improved, so that the problems that the temperature of a junction part rises and short circuit and fire risks are increased due to the fact that the motor junction box is easy to accumulate heat after long-time operation are solved.

Description

Technical Field

[0001] The present invention relates to the technical field of motors, and in particular to an electric-driven fracturing equipment motor with a wiring protection mechanism. Background Art

[0002] Electric-driven fracturing equipment adds conductive agents to the fracturing fluid and uses electric current to control the formation and expansion of cracks. Its working principle is mainly based on the mechanical effects of electric current, including electrothermal effect, ion migration and electrolysis, and magnetoelectric effect. Electric-driven fracturing equipment combines electric drive and traditional fracturing technology. The motor of electric-driven fracturing equipment is the core power source of electric-driven fracturing equipment. It converts electrical energy into mechanical energy to drive the fracturing equipment to work. For example, the patent with announcement number CN219061609U (an energy-saving electric-driven fracturing equipment): includes a motor and a fracturing pump, and also includes a cooling box, the cooling box is provided with a heat exchange chamber for storing fracturing fluid, and the suction port of the fracturing pump is arranged in the heat exchange chamber; the fracturing pump is provided with a high-pressure manifold device, the cooling box is provided with a low-pressure manifold device, and the low-pressure manifold device is connected to the heat exchange chamber; the cooling box is provided with a heat exchanger, the heat exchanger is connected with a motor coolant pipe and a fracturing pump coolant pipe, the motor coolant pipe is connected to the cooling pipeline in the motor, and the fracturing pump coolant pipe is connected to the cooling pipeline of the fracturing pump; Although the above-mentioned prior art improves the condition of insufficient suction of the fracturing pump, the junction box of the motor does not have the ability to protect the wiring. As a result, the motor junction box is prone to accumulate heat under long-term operation, causing the temperature of the wiring part to rise, increasing the risk of short circuit and fire. Therefore, the market urgently needs to develop an electric-driven fracturing equipment motor with a wiring protection mechanism to help people solve the existing problems. Summary of the invention

[0003] The purpose of the present invention is to provide an electric-driven fracturing equipment motor with a wiring protection mechanism to solve the problem in the above-mentioned background technology that the motor terminal box is prone to heat accumulation after long-term operation, resulting in an increase in the temperature of the wiring part, increasing the risk of short circuit and fire.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an electric-driven fracturing equipment motor with a wiring protection mechanism, comprising a motor body, a junction box fixedly installed at the front end of the motor body, a cooling box fixedly installed above the junction box, a temperature sensor fixedly installed above the inside of the junction box, a semiconductor refrigeration plate fixedly installed below the inside of the cooling box, a temperature conduction plate fixedly installed along the bottom of the semiconductor refrigeration plate inside the junction box, a cooling surface of the semiconductor refrigeration plate faces the temperature conduction plate, and the semiconductor refrigeration plate is in close contact with the temperature conduction plate.

[0005] Preferably, a fan box is fixedly installed on one side above the cooling box, the cooling box is connected to the fan box, a cooling fan is fixedly installed inside the fan box, an air intake filter plate is fixedly installed above one side of the fan box, and an exhaust filter plate is fixedly installed on the other side above the cooling box.

[0006] Preferably, a square wire inlet pipe is fixedly installed below the junction box, the junction box is connected to the square wire inlet pipe, a sealing door is rotatably installed at the front end of the junction box, and an insulating layer is fixedly installed on the inner side of the junction box.

[0007] Preferably, a mounting base is fixedly installed below the motor body, and a cooling fan is fixedly installed on one side above the motor body.

[0008] Preferably, a bottom groove is provided at the lower part of the interior of the mounting base, and a layer plate is fixedly installed inside the bottom groove of the mounting base.

[0009] Preferably, universal wheels are symmetrically arranged on both sides below the layer plate, and a column is fixedly installed above the universal wheel, and the upper end of the column slides and extends to the top of the layer plate.

[0010] Preferably, a U-shaped plate is provided on the outer side of the upper end of the column, the U-shaped plate is fixedly connected to the layer plate, a hydraulic cylinder is fixedly installed above the U-shaped plate, and the piston rod end of the hydraulic cylinder slides and extends into the interior of the U-shaped plate and is fixedly connected to the column.

[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. The invention fixes a cooling box above the junction box, and a semiconductor refrigeration plate is provided inside the cooling box, with its cooling surface facing the temperature guide plate and in close contact with it. When the motor runs for a long time, the temperature sensor inside the junction box can monitor the temperature inside the junction box in real time. When the temperature exceeds the safe range, the semiconductor refrigeration plate can be started to transfer the cold temperature to the junction box through the temperature guide plate to achieve cooling. This not only prevents the wiring part from aging faster due to excessive temperature, but also greatly reduces the risk of short circuit and fire, thereby ensuring the stable operation and safety performance of the motor under harsh working conditions.

[0012] 2. The invention connects the cooling fan fixed above the motor body to the inside of the motor housing, providing an additional heat dissipation path for the motor, helping to reduce the temperature of the motor during operation and improve its working efficiency and service life.

[0013] 3. The invention forms a motor support structure that is easy to move and adjust by installing components such as the bottom groove, layer plates, universal wheels and columns inside the base frame, so that the motor can be moved and positioned according to actual needs, thereby improving the flexibility and practicality of the motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front view of a motor of an electric-driven fracturing device with a wiring protection mechanism according to the present invention; Figure 2 It is a cross-sectional view of the cooling box of the present invention; Figure 3 It is a side view of the mounting base of the present invention.

[0015] In the figure: 1. Motor body; 2. Mounting frame; 3. Cooling fan; 4. Junction box; 5. Inlet square tube; 6. Sealed door; 7. Cooling box; 8. Fan box; 9. Semiconductor refrigeration plate; 10. Temperature conduction plate; 11. Temperature sensor; 12. Insulation layer; 13. Exhaust filter plate; 14. Cooling fan; 15. Inlet filter plate; 16. Shelf plate; 17. Universal wheel; 18. Column; 19. U-shaped plate; 20. Hydraulic cylinder. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0017] See also Figure 1-3 An embodiment of the present invention is as follows: an electric-driven fracturing equipment motor with a wiring protection mechanism comprises a motor body 1, a junction box 4 is fixedly installed at the front end of the motor body 1, a cooling box 7 is fixedly installed above the junction box 4, a temperature sensor 11 is fixedly installed above the inside of the junction box 4, and the temperature sensor 11 is a PT100 temperature sensor, a semiconductor refrigeration plate 9 is fixedly installed below the inside of the cooling box 7, a heat conduction plate 10 is fixedly installed inside the junction box 4 along the bottom of the semiconductor refrigeration plate 9, a cooling surface of the semiconductor refrigeration plate 9 faces the heat conduction plate 10, and the semiconductor refrigeration plate 9 is in close contact with the heat conduction plate 10.

[0018] When the motor is running for a long time, the temperature sensor 11 inside the junction box 4 can monitor the temperature inside the junction box in real time. When the temperature exceeds the safe range, the semiconductor refrigeration plate 9 can be started to transfer the cold temperature to the junction box through the heat conduction plate 10 to achieve cooling. This not only prevents the wiring part from aging faster due to excessive temperature, but also greatly reduces the risk of short circuit and fire, thereby ensuring the stable operation and safety performance of the motor under harsh working conditions.

[0019] Furthermore, a fan box 8 is fixedly installed on one side above the cooling box 7, the cooling box 7 is connected to the fan box 8, a heat dissipation fan 14 is fixedly installed inside the fan box 8, an air intake filter plate 15 is fixedly installed above one side of the fan box 8, and an exhaust filter plate 13 is fixedly installed on the other side above the cooling box 7.

[0020] The fan box 8 installed above the cooling box 7 and the heat dissipation fan 14 inside it, as well as the air intake filter plate 15 and the exhaust filter plate 13, form an effective heat dissipation channel, which not only improves the air circulation efficiency in the cooling box 7, but also can dissipate the heat of the heating surface of the semiconductor refrigeration plate 9, and prevents dust and other impurities from entering through the setting of the filter plate.

[0021] Furthermore, a square pipe 5 for incoming wires is fixedly installed below the junction box 4 , the junction box 4 is connected to the square pipe 5 , a sealing door 6 is rotatably installed at the front end of the junction box 4 , and an insulating layer 12 is fixedly installed inside the junction box 4 .

[0022] The inlet square tube 5 provided below the junction box 4 facilitates the introduction of the line into the junction box 4. The provision of the sealing door 6 facilitates the opening of the junction box 4 for wiring or maintenance of the line, thereby improving the practicality.

[0023] Furthermore, a mounting base 2 is fixedly installed below the motor body 1, and a cooling fan 3 is fixedly installed on one side above the motor body 1. The cooling fan 3 is connected to the inside of the shell of the motor body.

[0024] The cooling fan 3 fixed above the motor body 1 is connected to the inside of the motor housing, providing an additional heat dissipation path for the motor, which helps to reduce the temperature of the motor during operation and improve its working efficiency and service life.

[0025] Furthermore, a bottom groove is provided at the lower part of the mounting base 2, a layer plate 16 is fixedly installed inside the bottom groove of the mounting base 2, universal wheels 17 are symmetrically provided on both sides below the layer plate 16, a column 18 is fixedly installed above the universal wheel 17, and the upper end of the column 18 slides and extends to the top of the layer plate 16.

[0026] The bottom groove, layer plate 16, universal wheel 17 and column 18 and other components inside the mounting base 2 together form a motor support structure that is easy to move and adjust, so that the motor can be moved and positioned according to actual needs, thereby improving the deployment flexibility of the motor.

[0027] Furthermore, a U-shaped plate 19 is provided on the outer side of the upper end of the column 18, and the U-shaped plate 19 is fixedly connected to the layer plate 16. A hydraulic cylinder 20 is fixedly installed above the U-shaped plate 19, and an oil pump assembly of the hydraulic cylinder 20 is provided inside the bottom groove of the mounting base 2. The piston rod end of the hydraulic cylinder 20 slides and extends into the interior of the U-shaped plate 19 and is fixedly connected to the column 18.

[0028] The U-shaped plate 19, the hydraulic cylinder 20 and other components at the upper end of the column 18 allow the height of the column to be adjusted, so that the height of the universal wheel 17 can be raised or lowered as required, thereby increasing practicality.

[0029] Working principle: When in use, the internal temperature of the junction box 4 is monitored by the temperature sensor 11 during the long-term operation of the motor body 1. When the temperature exceeds the preset safety range, the semiconductor refrigeration plate 9 can be started, and the cooling surface of the semiconductor refrigeration plate 9 is in contact with the heat conduction plate 10 to transfer the cold temperature to the junction box 4, effectively cooling down to prevent the wiring part from aging due to high temperature, while reducing the risk of short circuit and fire. In addition, the fan box 8 above the cooling box 7 forms a heat dissipation channel through the heat dissipation fan 14, the air intake filter plate 15 and the exhaust filter plate 13, which enhances the air circulation in the cooling box 7, dissipates the heat on the heating surface of the semiconductor refrigeration plate 9, and prevents dust and other impurities from entering. By installing components such as the base frame 2, the layer plate 16, the universal wheel 17 and the column 18, a support structure that is easy to move and adjust is formed, which increases the flexibility of the motor.

[0030] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. An electric-driven fracturing equipment motor with a wiring protection mechanism, comprising a motor body (1), characterized in that: A junction box (4) is fixedly mounted on the front end of the motor body (1), a cooling box (7) is fixedly mounted above the junction box (4), a temperature sensor (11) is fixedly mounted above the junction box (4), a semiconductor refrigeration plate (9) is fixedly mounted below the cooling box (7), a thermal conduction plate (10) is fixedly mounted inside the junction box (4) along the bottom of the semiconductor refrigeration plate (9), a cooling surface of the semiconductor refrigeration plate (9) faces the thermal conduction plate (10), and the semiconductor refrigeration plate (9) is in close contact with the thermal conduction plate (10).

2. The electric-driven fracturing equipment motor with a wiring protection mechanism according to claim 1, characterized in that: A fan box (8) is fixedly mounted on one side above the cooling box (7), the cooling box (7) is in communication with the fan box (8), a heat dissipation fan (14) is fixedly mounted inside the fan box (8), an air intake filter plate (15) is fixedly mounted above one side of the fan box (8), and an exhaust filter plate (13) is fixedly mounted on the other side above the cooling box (7).

3. The electric-driven fracturing equipment motor with a wiring protection mechanism according to claim 1, characterized in that: A square wire inlet tube (5) is fixedly mounted below the junction box (4), the junction box (4) is in communication with the square wire inlet tube (5), a sealing door (6) is rotatably mounted at the front end of the junction box (4), and an insulating layer (12) is fixedly mounted on the inner side of the junction box (4).

4. The electric-driven fracturing equipment motor with a wiring protection mechanism according to claim 1, characterized in that: A mounting base (2) is fixedly mounted below the motor body (1), and a cooling fan (3) is fixedly mounted on one side above the motor body (1).

5. The electric-driven fracturing equipment motor with a wiring protection mechanism according to claim 4, characterized in that: A bottom groove is provided at the lower part of the interior of the mounting base frame (2), and a layer plate (16) is fixedly installed inside the bottom groove of the mounting base frame (2).

6. The electric-driven fracturing equipment motor with a wiring protection mechanism according to claim 5, characterized in that: Universal wheels (17) are symmetrically arranged on both sides below the layer plate (16), and a column (18) is fixedly installed above the universal wheel (17), and the upper end of the column (18) slides and extends to the top of the layer plate (16).

7. The electric-driven fracturing equipment motor with a wiring protection mechanism according to claim 6, characterized in that: A U-shaped plate (19) is arranged on the outer side of the upper end of the column (18), the U-shaped plate (19) is fixedly connected to the layer plate (16), a hydraulic cylinder (20) is fixedly installed above the U-shaped plate (19), and the piston rod end of the hydraulic cylinder (20) slides and extends into the interior of the U-shaped plate (19) and is fixedly connected to the column (18).

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