Fluid nozzle and fluid system
By designing modular fluid nozzles interchangeably connected to single and double-barrel systems, the problem of many types of fluid nozzles in seam sealing applications is solved, and the efficiency and quality improvement of the fluid system is achieved.
Patent Information
- Application Number
- CN202380067665.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2022-09-23
- Filing Date
- 2023-09-22
- Publication Date
- 2025-05-13
AI Technical Summary
In the prior art, seam sealing applications require the purchase of different fluid nozzles according to the system type (single or double-barrel system), resulting in confusion, misordering and extended repair times. At the same time, it is difficult for technicians to copy the quality of the original seal, and the existing sealant application devices are not rotatable, making it difficult to adapt to different panel shapes.
A modular fluid nozzle interchangeably connected to a single and double-barrel system is designed, the nozzle comprises a removable adapter and a rotatable tube portion, capable of being used with seam sealants of varying viscosity and flexible fluid dispensing through a mixer and adapter.
This fluid nozzle reduces the number of parts, increases the efficiency of the fluid system, enables easier replication of OEM styles and appearance, reduces the number of applicators, and provides a cleaning-free solution, improving efficiency and quality for seam seal applications.
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Figure CN119998049A_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates generally to fluid systems, and more particularly to fluid nozzles for use in fluid systems. Background Art
[0002] Vehicles such as automobiles typically include multiple exterior panels attached to a frame or chassis. One or more gaps that exist between such panels may be filled with a seam sealant to prevent moisture, dirt, etc. from entering the engine or passenger compartment of the vehicle through the gaps. Such seam sealants may also provide sound deadening for the vehicle. When one or more of these panels need to be replaced, the gaps between the panels are resealed by a technician. Typically, the seam seals have a unique appearance or pattern associated with the original manufacturer of the vehicle. When replacing these seam seals, a technician may desire to replicate the appearance or pattern of the original seam seal.
[0003] The ability to replicate an OEM applied seam seal may require the use of a spray applicator and materials used in or with a particular type of spray applicator. This phenomenon may require multiple spray applicators, fluid nozzles, and materials. Spray applicators are often expensive and can be difficult to clean. Additionally, an additional applicator may be required to apply some material prior to applying the spray texture or bead pattern.
[0004] Usually, the twin-barrel system for spraying the fluid mixture containing two fluid components comprises a twin-barrel barrel unit or other sources (for example, five-gallon buckets, five fifty-five-gallon buckets) containing two fluid components, is connected to a disposable static mixer of a fluid nozzle and is connected to an air manifold of a pressurized air supply source. Alternatively, the mono-barrel system for spraying a single fluid component generally comprises a mono-barrel barrel unit or other sources comprising a single fluid component, is connected to a fluid nozzle of a mono-barrel barrel unit and is connected to an air manifold of a pressurized air supply source. Usually, for a mono-barrel system, a static mixer is integrated with a fluid nozzle. Therefore, this type of fluid nozzle can not be used for a twin-barrel system. Generally speaking, the fluid nozzle that can be used for a twin-barrel system is different in design from the liquid nozzle that can be used for a mono-barrel system, thereby increasing the number of parts.
[0005] Currently, seam sealing applications require the purchase of separate fluid nozzles based on the type of application (such as single cartridge systems and dual cartridge systems), which can lead to confusion and mis-ordering, and can also result in longer wait times for repairs to be completed.
[0006] Seams and gaps are often filled with high viscosity fluids (e.g., using sealants) to prevent leakage of water, air, etc. For example, the gaps between various exterior panels of a vehicle (e.g., flanged panels) may be filled with seam sealants to prevent moisture, dirt, etc. from passing through the gaps. In downstream repairs or aftermarket applications, the gaps between such panels may need to be resealed by a technician. However, it is difficult for a technician to replicate or match the quality of a seal originally produced by expensive machines that are programmed to have precise specifications for pressure, flow, volume, temperature, timing, positioning, viscosity, etc.
[0007] In the field or in the repair shop, the potential for human error (e.g., inconsistent weld bead height, width, or uniformity) increases, especially for inexperienced technicians. Implementations often fall short of OEM capabilities, and this mismatch can be easily observed, such as in a repair assessment or insurance context. Therefore, improved technology is needed to reproduce a seal that does not increase time or material costs in repair or aftermarket restoration practices.
[0008] Current sealant applicators are not rotatable, i.e., the cross-section of the outlet of the sealant applicator is not consistent as the orientation of the sealant applicator changes. Additionally, current sealant applicators may not allow a user to comfortably hold the sealant applicator when applying sealant, and do not allow adjustment for the various contours and shapes of panels to which the sealant is applied.
[0009] Vehicles such as automobiles typically include multiple exterior panels connected to a frame or chassis. Gaps between these panels may be filled with seam sealants to prevent moisture, dirt, etc. from entering the engine and / or passenger compartment of the vehicle through the gaps. In some cases, such seam sealants may also provide sound deadening for the vehicle. When one or more panels need to be replaced, the user may reseal the gaps between these panels. In addition, when replacing a seam sealant, the user may desire to replicate the appearance or pattern of the original seam sealant.
[0010] There are various seam sealants available with different compositions and viscosities. Conventional fluid nozzles may not be suitable for use with different seam sealants. That is, conventional fluid nozzles may be specially designed and suitable for use with a single seam sealant product. In addition, when not used with the seam sealant for which they are specially designed, conventional fluid nozzles may not be able to replicate the appearance or pattern of the original seam sealant.
[0011] Therefore, there is a need for a fluid nozzle suitable for use with a variety of different seam sealants having different viscosities. In addition, there is a need for a fluid nozzle that can replicate the appearance or pattern of the original seam seal, regardless of the differences in the viscosities of the different seam sealants.
[0012] Seams and gaps are often filled with seam sealants to prevent leakage (e.g., of water, air, etc.). For example, gaps between various exterior panels of a vehicle (e.g., trim flange panels) may be filled with seam sealants to prevent moisture, dirt, etc. from passing through the gaps. In downstream repairs or aftermarket applications, gaps between such panels may be resealed by a technician. However, it may be difficult for the technician to replicate or match the quality of the original seal.
[0013] In some cases, a wide and / or flat applied seam sealant material may be required to replicate the original seal with a wide and / or flat appearance. In such applications, machining or painting the applied material to achieve the wide and / or flat appearance may result in air entrapment or contamination before the seam sealant cures. This may also negatively impact subsequent paint applications. Summary of the invention
[0014] In a first aspect, the present disclosure provides a fluid nozzle. The fluid nozzle includes a tube including a first tube end and a second tube end opposite to the first tube end. The tube extends along a tube axis defined between the first tube end and the second tube end. The tube includes an inlet defined at the first tube end. The tube includes an outlet defined at the second tube end. The tube also includes a fluid passage disposed in the tube and extending from the inlet to the outlet. The tube also includes a first portion, the first portion including the outlet. The first portion extends from the second tube end toward the first tube end along the tube axis. The first portion at least partially defines a fluid passage therein. The tube also includes a second portion, the second portion including an inlet. The second portion extends from the first portion to the first tube end along the tube axis. The second portion at least partially defines a fluid passage therein. The second portion is configured to be selectively and removably connected to a first fluid source. The tube also includes a third portion extending from the first tube end toward the second tube end along the tube axis. The third portion at least partially surrounds and is connected to the second portion. The third portion includes a cylindrical segment extending along the length of the third portion and at least one first coupling element disposed on the cylindrical segment. The fluid nozzle also includes an adapter configured to selectively and removably connect to a third portion of the tube when the first fluid source is disconnected from the second portion of the tube. The adapter defines an adapter channel that is in fluid communication with the fluid passage when the adapter is connected to the third portion of the tube. The adapter is configured to be removably connected to a second fluid source different from the first fluid source. The adapter includes a first adapter end, a second adapter end opposite to the first adapter end, an adapter axis extending between the first adapter end and the second adapter end, an inner surface, and an outer surface. The adapter is configured to at least partially receive the third portion of the tube therein through the first adapter end. The adapter includes at least one second coupling element disposed on an inner surface proximate to the first adapter end and extending angularly around the adapter axis. The at least one second coupling element is configured to at least partially receive at least one first coupling element of the third portion therein to form a snap-fit connection between the adapter and the third portion. When connected to the adapter, the tube is capable of rotating relative to the adapter about the tube axis.
[0015] In a second aspect, the present invention provides a method of using the fluid nozzle of the first aspect. The method includes a mixer that interchangeably connects the second portion of the tube to a first fluid source. The method also includes connecting the mixer to a first container of the first fluid source and a second container of the first fluid source. The method also includes mixing a first fluid from the first container and a second fluid from the second container in the mixer to form a fluid mixture. The method also includes directing the fluid mixture to an inlet of the fluid nozzle. The method also includes ejecting the fluid mixture through an outlet of the fluid nozzle.
[0016] In a third aspect, the present disclosure provides a method of using the fluid nozzle of the first aspect. The method includes interchangeably connecting the third portion of the tube to the adapter. The method also includes connecting the adapter to a second fluid source. The method also includes directing fluid from the second fluid source to the inlet of the fluid nozzle via the adapter channel. The method also includes ejecting fluid through the outlet of the fluid nozzle.
[0017] In a fourth aspect, the present disclosure provides a fluid system. The fluid system includes a fluid nozzle. The fluid nozzle includes a tube including a first tube end and a second tube end opposite to the first tube end. The tube extends along a tube axis defined between the first tube end and the second tube end. The tube includes an inlet defined at the first tube end. The tube includes an outlet defined at the second tube end. The tube also includes a fluid passage disposed in the tube and extending from the inlet to the outlet. The tube also includes a first portion, the first portion including an outlet. The first portion extends along the tube axis from the second tube end toward the first tube end. The first portion at least partially defines a fluid passage therein. The tube also includes a second portion, the second portion including an inlet. The second portion extends along the tube axis from the first portion to the first tube end. The second portion at least partially defines a fluid passage therein. The tube also includes a third portion extending along the tube axis from the first tube end toward the second tube end. The third portion at least partially surrounds and is connected to the second portion. The third portion includes a cylindrical segment extending along the length of the third portion and at least one first coupling element disposed on the cylindrical segment. The fluid nozzle also includes an adapter configured to selectively and removably connect to the third portion of the tube. The adapter defines an adapter channel that is in fluid communication with the fluid passage when the adapter is connected to the third portion of the tube. The adapter includes a first adapter end, a second adapter end opposite the first adapter end, an adapter axis extending between the first adapter end and the second adapter end, an inner surface, and an outer surface. The adapter is configured to at least partially receive the third portion of the tube therein through the first adapter end. The adapter includes at least one second coupling element that is disposed on the inner surface proximate the first adapter end and extends angularly around the adapter axis. The at least one second coupling element is configured to at least partially receive at least one first coupling element of the third portion therein to form a snap-fit connection between the adapter and the third portion. When connected to the adapter, the tube can rotate relative to the adapter about the tube axis. The fluid system also includes a first fluid source and a second fluid source different from the first fluid source. The first fluid source and the second fluid source are interchangeably connected to the fluid nozzle. The first fluid source is removably connected to the second portion of the tube. The second fluid source is removably connected to the adapter.
[0018] The details of one or more examples of the disclosure are shown in the accompanying drawings and the description below. Other features, objects, and advantages of the disclosure will be apparent from the description and drawings, and from the claims. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The exemplary embodiments disclosed herein may be more fully understood with reference to the following detailed description in conjunction with the accompanying drawings. The accompanying drawings are not necessarily drawn to scale. Like numbers used in the figures refer to like components. However, it should be understood that the use of numbers to refer to components in a given figure is not intended to limit the components labeled with the same number in another figure.
[0020] Figure 1A is a perspective view of a fluid nozzle including a tube and a manifold according to an embodiment of the present disclosure;
[0021] Figure 1B According to another embodiment of the present disclosure Figure 1A A bottom view of a tube associated with a fluid nozzle;
[0022] Figure 2 According to the embodiments of the present disclosure, Figure 1A A schematic cross-sectional view of a fluid system including a fluid nozzle, a mixer and a first fluid source;
[0023] Figure 3 According to the embodiments of the present disclosure Figure 1A A perspective view of a tube and an adapter associated with a fluid nozzle;
[0024] Figure 4 According to the embodiments of the present disclosure Figure 3 A perspective view of an adapter associated with a fluid nozzle;
[0025] Figure 5 According to the embodiments of the present disclosure Figure 3 A schematic cross-sectional view of a fluid nozzle;
[0026] Figure 6 According to another embodiment of the present disclosure Figure 2 A perspective view of an adapter associated with a fluid nozzle;
[0027] Figure 7 According to another embodiment of the present disclosure, Figure 3 Fluid nozzles, Figure 4 A schematic cross-sectional view of a fluid system including an adapter and a second fluid source;
[0028] Figure 8 is a flow chart of a method of using a fluid nozzle according to an embodiment of the present disclosure;
[0029] Fig. 9is a flow chart of a method of using a fluid nozzle according to another embodiment of the present disclosure;
[0030] Fig. 10A According to the embodiments of the present disclosure Figure 1A A perspective view of the tubes and manifolds;
[0031] Fig. 10B is a cross-sectional view of a fluid system according to an embodiment of the present disclosure, the fluid system comprising Fig. 10A The tube, Figure 2 Mixer and fluid source and Figure 1A Manifold;
[0032] Fig. 10C is a cross-sectional view of a mixer and a tube according to an embodiment of the present disclosure taken along a view perpendicular to the flow direction;
[0033] Fig.11A According to the embodiments of the present disclosure, Figure 1A A perspective view of a fluid system of tubes and manifolds;
[0034] Fig. 11B According to the embodiments of the present disclosure, Fig.11A The tube, Figure 1A The manifold and Figure 7 A cross-sectional view of a fluid system of a second fluid source. DETAILED DESCRIPTION
[0035] In the following description, reference is made to the accompanying drawings which form a part thereof, and in which various embodiments are shown by way of illustration. It should be understood that other embodiments can be envisioned and made without departing from the scope or essence of the present disclosure. Therefore, the following specific embodiments should not be considered to have a limiting meaning.
[0036] In the following disclosure, the following definitions apply.
[0037] As used herein, all numbers should be considered to be modified by the term "about". As used herein, "a", "an", "said", "at least one" and "one or more" are used interchangeably.
[0038] Unless specifically defined otherwise, the term "about" means a close approximation (eg, within + / - 5% for a quantifiable property), but again does not require absolute precision or a perfect match.
[0039] As used herein, as a modifier of a characteristic or property, unless otherwise specifically defined, the term "substantially" or "generally" means that the characteristic or property would be readily discernible by a person of ordinary skill without requiring absolute precision or a perfect match (e.g., within + / - 20% for a quantifiable characteristic).
[0040] Unless specifically defined otherwise, the term "substantially" means a high degree of approximation (eg, within + / - 10% for a quantifiable characteristic), but again does not require an absolutely precise or perfect match.
[0041] Terms such as same, equal, uniform, constant, exact, etc. should be understood to mean within normal tolerances, or within measurement errors applicable to the particular circumstances, rather than requiring absolute precision or a perfect match.
[0042] As used herein, the terms "first" and "second" are used as identifiers. Therefore, such terms should not be understood as limitations on the present disclosure. Throughout the embodiments of the present disclosure, the terms "first" and "second" are interchangeable when used in conjunction with a feature or element.
[0043] As used herein, when a first material is referred to as being "similar" to a second material, at least 90 weight percent of the first and second materials are identical, and any variation between the first and second materials accounts for less than about 10 weight percent of each of the first and second materials.
[0044] As used herein, “at least one of A and B” should be understood to mean “only A, only B, or both A and B”.
[0045] As used herein, the recitations of numerical ranges by endpoints include all numbers subsumed within that range as well as the endpoints (eg, 1 to 5 includes 1, 1.5, 2, 2.75, 3, 3.80, 4, 5, etc.).
[0046] The term "coupled" or "connected" may include a direct physical connection between two or more components, or an indirect physical connection between two or more components connected together by one or more additional components. For example, a first component may be coupled to a second component by being directly connected together or by being connected by a third component.
[0047] Unless specified or limited otherwise, the terms "attach," "connect," "couple" and variations thereof are used broadly and encompass both direct and indirect attachments, connections and couplings.
[0048] As used herein, the term "configured to" and similar terms are at least as restrictive as the term "adapted to" and require actual design intent to perform the specified function, not just the physical ability to perform such function.
[0049] As used herein, the term "elastic deformation" refers to the elastic deformation of a component or a portion of a component when a force is applied. When a component is elastically deformed, it may be in a deformed state. The component may not be plastically deformed in the deformed state. After the force is removed, the component may return to its undeformed state. The force may be applied by another component. The degree of elastic deformation may depend on the amount of force applied.
[0050] Generally, the present disclosure provides various embodiments of fluid nozzles and fluid systems including fluid nozzles. The fluid nozzle may include a tube and a manifold disposed about the tube. Typically, original equipment manufacturer (OEM) seam sealing techniques require a time-consuming manual process to provide a seam seal that is similar to the original factory-applied seam seal. Such processes include using hand tools to physically create specific textures and patterns by manually changing the appearance. In addition, such processes include using comb tools, modified plastic body filler spreaders, Scotch Brite®, etc. after dispensing the sealant onto the surface. TM abrasive pads or other tools; physically changing the dispensing by movement of the applicator, regulating air pressure using a trigger of a pneumatic applicator, or application of physical pressure of a manual applicator. Other techniques may also include, but are not limited to, cutting or manipulating the dispensing nozzle or selecting the various sealing materials used.
[0051] Usually, the twin-barrel system for spraying the fluid mixture containing two fluid components comprises a twin-barrel barrel unit or other sources (for example, five-gallon buckets, five fifty-five-gallon buckets) containing two fluid components, a disposable static mixer connected to a fluid nozzle and an air manifold connected to a pressurized air supply source. Alternatively, the mono-barrel system for spraying a single fluid component generally comprises a mono-barrel barrel unit or other sources comprising a single fluid component, a fluid nozzle connected to a mono-barrel barrel unit and an air manifold connected to a pressurized air supply source. Usually, for a mono-barrel system, a static mixer is integrated with the fluid nozzle. Therefore, this type of fluid nozzle can not be used for a twin-barrel system. Generally speaking, the fluid nozzle that can be used for a twin-barrel system is different in design from the liquid nozzle that can be used for a mono-barrel system, thereby increasing the number of parts. At present, the seam sealing application needs to purchase a separate fluid nozzle based on the type (such as a mono-barrel system and a twin-barrel system) applied, and may cause confusion and wrong ordering, and the waiting time to complete maintenance is longer.
[0052] Therefore, there is a need for a fluid nozzle that is interchangeably connectable to both a single cartridge system and a dual cartridge system, thereby reducing the number of parts and increasing the efficiency of the fluid system including the fluid nozzle.
[0053] The present disclosure provides a fluid nozzle. The fluid nozzle includes a tube, the tube including a first tube end and a second tube end opposite to the first tube end. The tube extends along a tube axis defined between the first tube end and the second tube end. The tube includes an inlet defined at the first tube end. The tube includes an outlet defined at the second tube end. The tube also includes a fluid passage disposed in the tube and extending from the inlet to the outlet. The tube also includes a first portion, the first portion including an outlet. The first portion extends from the second tube end toward the first tube end along the tube axis. The first portion at least partially defines a fluid passage therein. The tube also includes a second portion, the second portion including an inlet. The second portion extends from the first portion to the first tube end along the tube axis. The second portion at least partially defines a fluid passage therein. The second portion is configured to be selectively and removably connected to a first fluid source. The tube also includes a third portion extending from the first tube end toward the second tube end along the tube axis. The third portion at least partially surrounds and is connected to the second portion. The third portion includes a cylindrical segment extending along the length of the third portion and at least one first coupling element disposed on the cylindrical segment. The fluid nozzle also includes an adapter configured to selectively and removably connect to a third portion of the tube when the first fluid source is disconnected from the second portion of the tube. The adapter defines an adapter channel that is in fluid communication with the fluid passage when the adapter is connected to the third portion of the tube. The adapter is configured to be removably connected to a second fluid source different from the first fluid source. The adapter includes a first adapter end, a second adapter end opposite to the first adapter end, an adapter axis extending between the first adapter end and the second adapter end, an inner surface, and an outer surface. The adapter is configured to at least partially receive the third portion of the tube therein through the first adapter end. The adapter includes at least one second coupling element disposed on an inner surface proximate to the first adapter end and extending angularly around the adapter axis. The at least one second coupling element is configured to at least partially receive at least one first coupling element of the third portion therein to form a snap-fit connection between the adapter and the third portion. When connected to the adapter, the tube is capable of rotating relative to the adapter about the tube axis.
[0054] The fluid nozzle of the present disclosure can be used to dispense high viscosity materials. The fluid nozzle as described herein can be used interchangeably with a single-barrel system and a dual-barrel system. More specifically, the present invention provides a modular fluid nozzle that can be quickly and easily connected to a mixer by a press fit. The mixer can then be connected to a dual-barrel cartridge unit. Alternatively, the modular fluid nozzle can be quickly and easily connected to an adapter by a snap fit. In addition, the adapter can be threadedly connected to the single-barrel cartridge unit. Since the modular fluid nozzle can be connected to two types of fluid systems, the costs associated with handling and manufacturing fluid nozzles with different numbers of parts can be eliminated. In addition, the fluid nozzle can be disposable, thereby eliminating the time required for cleaning and the additional costs associated with cleaning solutions. In addition, the fluid nozzle can be connected to air manifolds and nozzle spray tips of different designs.
[0055] Furthermore, the fluid nozzles of the present disclosure can reduce the number of applicators (more specifically, fluid nozzles) required to perform seam sealing applications to replicate OEM style and appearance while improving application efficiency, reducing waste, and creating a unique no-clean solution for both single-barrel and dual-barrel systems.
[0056] Now refer to the accompanying drawings, Figure 1A A perspective view of a fluid nozzle 100 is shown. The fluid nozzle 100 includes a tube 102. The fluid nozzle 100 may also include a manifold 104 that can be selectively connected to the tube 102. In some examples, the tube 102 is a single, unitary component. The tube 102 includes a first tube end 106 and a second tube end 108 opposite the first tube end 106. The tube 102 extends along a tube axis A1 defined between the first tube end 106 and the second tube end 108. The tube 102 includes an inlet 110 defined at the first tube end 106. The fluid F1 (see Figure 7 ) or fluid mixture F2 (see Figure 2 ) can be received within the tube 102 via the inlet 110. As used herein, the term "fluid mixture" may include a combination of two different fluids that may be mixed by a mixer 204 (e.g., Figure 2 The tube 102 also includes an outlet 112 (as shown) defined at the second tube end 108. Figure 3 1 ). The fluid F1 or the fluid mixture F2 may exit the tube 102 via the outlet 112. The tube 102 also includes a fluid passage 114 disposed within the tube 102 and extending from the inlet 110 to the outlet 112.
[0057] The tube 102 also includes a first portion 116, which includes an outlet 112. The first portion 116 extends from the second tube end 108 toward the first tube end 106 along the tube axis A1. The first portion 116 at least partially defines a fluid passage 114 therein. In some implementations, the first portion 116 is at least partially tapered in the flow direction D1 from the first tube end 106 to the second tube end 108. Specifically, the first portion 116 may include a first tapered portion 118 having a tapered cross section along the flow direction D1, a second uniform portion 120 having a uniform cross section, and a third tapered portion 122 having a tapered cross section along the flow direction D1. Each of the first tapered portion 118, the second uniform portion 120, and the third tapered portion 122 may include a circular cross section. Alternatively, the first tapered portion 118, the second uniform portion 120, and the third tapered portion 122 may include any other cross section, such as a square cross section. In other examples, the first portion 116 can include a circular cross-section along a segment of the first portion 116, and the first portion 116 can include a square cross-section along the remainder of the first portion 116. Furthermore, the first tapered portion 118 of the first portion 116 can include the outlet 112. Furthermore, the second uniform portion 120 can include a continuous rib 124 extending therefrom. In other examples, the second uniform portion 120 can include more than one continuous rib (similar to the continuous rib 124) without limitation.
[0058] The tube 102 also includes a second portion 126 that includes the inlet 110. The second portion 126 extends from the first portion 116 to the first tube end 106 along the tube axis A1. The second portion 126 includes a wall 129 that has a polygonal shape 128 along the length L1 of the second portion 126. The second portion 126 at least partially defines the fluid passage 114 therein. The second portion 126 is configured to selectively and removably connect to the first fluid source 202 (e.g., Figure 2 126). In some embodiments, the polygonal shape 128 of the second portion 126 is a square. In some other embodiments, the polygonal shape 128 of the second portion 126 may be a rectangle, a hexagon, a triangle, etc. The second portion 126 may be integral with the first portion 116. In some examples, the cross-sectional area of the second portion 126 may be greater than the average cross-sectional area of the first portion 116. In some embodiments, the second portion 126 may be configured to receive a segment of the mixer 204 in a sealed manner. In at least one embodiment, the first portion 116 may have a different cross-sectional shape relative to the second portion 126. For example, the first portion 116 may be circular and the second portion 126 may be rectangular / square. In at least one embodiment, the wall 129 may extend from the boundary between the first portion 116 and the second portion 126 to the second tube end 108.
[0059] The tube 102 also includes a third portion 130 extending along the tube axis A1 from the first tube end 106 toward the second tube end 108. The third portion 130 at least partially surrounds and is connected to the second portion 126. The third portion 130 includes a cylindrical segment 132 extending along a length L2 of the third portion 130 and at least one first coupling element 134 disposed on a wall of the cylindrical segment 132. The at least one first coupling element 134 is disposed proximate to the second portion 126 and away from the first tube end 106. Figure 1A In the illustrated embodiment, the third portion 130 includes a single first coupling element 134. However, the third portion 130 may include a plurality of first coupling elements (similar to the first coupling element 134) without limitation. Figure 1A In the illustrated embodiment, at least one first coupling element 134 comprises an annular rib. Specifically, the first coupling element 134 is a continuous annular rib extending around the tube axis A1. Alternatively, at least one first coupling element 134 may comprise one or more tabs or protrusions, one or more bosses, etc. extending from the third portion 130. It should be noted that the present disclosure is not limited by the shape or design of the first coupling element 134.
[0060] In addition, in some examples, the length L1 of the second portion 126 can be greater than the length L2 of the third portion 130. In some examples, the length L1 of the second portion 126 can be about twice the length L2 of the third portion 130. In addition, the polygonal shape 128 of the second portion 126 and the cylindrical segment 132 of the third portion 130 can be coaxial with each other. In some embodiments, the third portion 130 is connected to at least each vertex 136 of the polygonal shape 128 of the second portion 126 along the length L1 of the third portion 130. The second portion 126 can be integral with the third portion 130.
[0061] In some embodiments, the fluid nozzle 100 includes a manifold 104 that is configured to be removably connected to the first portion 116 of the tube 102 via a snap-fit connection. The manifold 104 may include a first tubular portion 138 that extends along the first axis A2 and is configured to at least partially receive the first portion 116 of the tube 102 therein. The first tubular portion 138 may define an air outlet 140 (e.g., Figure 3140 ), the air outlet is disposed around the outlet 112 of the tube 102. The outlet 112 can be concentrically disposed within the air outlet 140. The first tubular portion 138 can include a first segment 142. The first segment 142 includes a uniform cross-section. In addition, the first segment 142 is similar in shape to the second uniform portion 120 of the first portion 116, so that when the manifold 104 is connected to the first portion 116, the first segment 142 can be disposed around the second uniform portion 120. In addition, the first segment 142 can include a circumferential groove 144 (as shown in FIG. Figure 5 14 and 15. As shown in FIG. 14A and 14B , the circumferential groove receives the continuous rib 124 of the second uniform portion 120 to form a snap-fit connection between the first portion 116 and the manifold 104. During assembly of the tube 102 with the manifold 104, the continuous rib 124 can be compressed, which can promote a secure engagement of the manifold 104 and the tube 102 in a fluid-tight assembly. In some examples, the manifold 104 and the tube 102 can be connected to each other before being shipped to a customer, thereby facilitating the customer's use of the fluid nozzle 100. In addition, the first tubular portion 138 can include a second segment 146. The second segment 146 includes a tapered cross-section. In addition, the shape of the second segment 146 is similar to the first tapered portion 118 of the first portion 116, so that when the manifold 104 is connected to the first portion 116, the second segment 146 is disposed around the first tapered portion 118.
[0062] The fluid nozzle 100 may also include a second tubular portion 148 extending from the first tubular portion 138 along a second axis A3 that is inclined relative to the first axis A2. In some cases, the second axis A3 may be perpendicular to the first axis A2. The second tubular portion 148 may define an air inlet 150 that is disposed in fluid communication with the first tubular portion 138. The second tubular portion 148 may be designed for quick attachment to a pressurized air source (not shown) via an air supply hose (not shown). The first tubular portion 138 and the second tubular portion 148 may together define an air passage 152 (e.g., air inlet 150) and an air outlet 140. Figure 5 1 (shown), such that when connected to an air source, pressurized air can enter the manifold 104 via the air inlet 150, flow around the first portion 116, and exit the manifold 104 via the air outlet 140. In some examples, the manifold 104 can include a plurality of openings (not shown) through which pressurized air can be discharged to atomize the fluid F1 or fluid mixture F2 discharged from the tube 102.
[0063] Figure 1B A bottom view of a tube 102 is shown according to another embodiment of the present disclosure. Figure 1B In the illustrated embodiment of the present invention, the second portion 126 of the tube 102 includes a length L1 (see Figure 1A). The circular shape 154 of the second portion 126 can be configured to receive a segment of a mixer (not shown) for removably connecting the tube 102 to the mixer. In addition, the circular shape 154 can be concentrically disposed within the cylindrical segment 132. The circular shape 154 can be radially spaced apart from the cylindrical segment 132. Thus, the circular shape 154 can extend along the length L2 (see FIG. 14 ) of the third portion 130. Figure 1A ) is disconnected from the cylindrical segment 132.
[0064] Figure 2 2 shows a schematic cross-sectional view of a fluid system 200 according to an embodiment of the present disclosure. The fluid system 200 includes Figure 1A The fluid nozzle 100, the mixer 204 and the first fluid source 202. The mixer 204 can be embodied as a static mixing device. In at least one embodiment, the mixer 204 is a static mixing nozzle commercially available from 3M Company (St. Paul, Minnesota, USA). The tube 102 is configured to partially receive the mixer 204. More specifically, the second portion 126 of the tube 102 is configured to slidably receive the mixer 204 therein. In addition, the mixer 204 includes an elongated mixer tube 206. The mixer tube 206 can define a first mixer end 208 and a second mixer end 210. The shape of the mixer tube 206 corresponds to the polygonal shape 128 of the second portion 126. Therefore, in Figure 2 In the illustrated embodiment of , the mixer tube 206 has a polygonal shape corresponding to the polygonal shape 128 of the second portion 126. Figure 2 In the illustrated embodiment of the mixer tube 206, the mixer tube 206 includes a square shape. Alternatively, the mixer tube 206 may include a circular shape 154 corresponding to the second portion 126 (see Figure 1B ) in a circular shape.
[0065] It should be noted that when the fluid nozzle 100 is connected to the mixer 204, the fluid nozzle 100 cannot be rotated relative to the mixer 204. In such embodiments, the mixer 204 may have to be rotated relative to the first fluid source 202 to position the manifold 104 in a desired orientation. The mixer tube 206 may be engaged with the second portion 126 in a sealing manner to prevent fluid from leaking therefrom. In addition, when the mixer 204 is connected to the tube 102, the first mixer end 208 may be disposed within the second portion 126. The mixer 204 may include a plurality of baffle elements 212 to thoroughly mix the material passing through the mixer tube 206. In addition, the mixer 204 may be connected to the first fluid source 202 at the second mixer end 210. In addition, the mixer tube 206 may define a mixing chamber 214 at the first mixer end 208. In at least one embodiment, the tube 102 does not include a plurality of baffle elements.
[0066] exist Figure 2 In the illustrated embodiment, the first fluid source 202 is implemented as a double-barrel cartridge unit. The first fluid source 202 is detachably connected to the second portion 126 of the tube 102. The first fluid source 202 may include a first container 216 configured to accommodate the first fluid F3 and a second container 218 configured to accommodate the second fluid F4. The first fluid F3 and the second fluid F4 may include any suitable material, such as a seam sealant, epoxy resin, foam, adhesive (e.g., one-component or two-component adhesive), filler, etc. In addition, any suitable seam sealing material may be used, such as one-component and two-component seam sealants, polyurethane sealants, modified saltwater polymer sealants, two-component epoxy resin sealants, one-component and two-component acrylic sealants, viscous one-component or two-component moisture-proof sealants, ultraviolet curing (UV curing) sealants, blue light curing sealants, heat-activated sealants, etc. In addition, any suitable adhesive may be used, such as one-component and two-component acrylic adhesives, etc. In one or more embodiments, the first fluid F3 and the second fluid F4 form a fluid mixture F2, which may include a joint sealing composition suitable for sealing one or more joints provided between panels of a vehicle or a ship, or sealing joints present on an interior or exterior surface of a building.
[0067] In addition, the first fluid source 202 may include a cylindrical protrusion 220 in fluid communication with each of the first container 216 and the second container 218. The first fluid source 202 may include a plunger 228. The plunger 228 may be used to force the first fluid F3 and the second fluid F4 toward the mixer 204. Alternatively, the first fluid source 202 may not include the plunger 228, and the first fluid F3 and the second fluid F4 may be forced toward the mixer 204 by applying pressure on the first container 216 and the second container 218, such as by squeezing the first container 216 and the second container 218.
[0068] In some examples, the mixer 204 can be connected to the first fluid source 202 by a retaining nut 226. In these examples, each of the mixer tube 206 and the cylindrical protrusion 220 can include an external thread (not shown) that can be engaged with an internal thread (not shown) of the retaining nut 226 for connecting the mixer 204 to the first fluid source 202. In another embodiment, the mixer 204 can have an internal thread (not shown) that can be directly coupled to the first fluid source 202. In another embodiment, the mixer 204 can be connected to the first fluid source 202 by a press fit. It should be noted that the present disclosure is not limited by the technology of connecting the mixer 204 to the first fluid source 202.
[0069] Fluid system 200 can be connected with an applicator gun (not shown) to achieve seam sealing application. The applicator gun can include any conventional sprayable seam sealant applicator gun, such as those manufactured by 3M Company (St. Paul, Minnesota). The applicator gun can include a rod that can push a plunger 228 of the first fluid source 202 for guiding the first fluid F3 and the second fluid F4 toward the fluid nozzle 100. In addition, the applicator gun can be communicated with an air source. The applicator gun can also be connected to the manifold 104 through an air supply hose. The movement of the rod and the air supply rate entering the manifold 104 can be controlled by the applicator gun. The applicator gun can have a trigger. Pressing the trigger partially to the first position can allow air to pass toward the manifold 104. In addition, pressing the trigger completely to the second position will activate the rod to push the first fluid F3 and the second fluid F4 toward the mixer 204. The mixer 204 may mix the first fluid F3 from the first container 216 and the second fluid F4 from the second container 218 to form a fluid mixture F2 in the mixer 204. The fluid mixture F2 may be introduced into the fluid nozzle 100 via the inlet 110. Furthermore, the fluid mixture F2 may be ejected through the outlet 112 of the fluid nozzle 100.
[0070] See now Figure 3 The fluid nozzle 100 further includes an adapter 300 configured to be connected to the first fluid source 202 (see Figure 2 ) is selectively and removably connected to the third portion 130 of the tube 102 when disconnected from the second portion 126 of the tube 102. The adapter 300 includes a generally circular cross-section that corresponds to the circular cross-section of the cylindrical segment 132 of the third portion 130. The adapter 300 defines an adapter channel 302 (e.g., Figure 4 and Figure 5 ), when the adapter 300 is connected to the third portion 130 of the tube 102, the adapter channel is in fluid communication with the fluid passage 114. The adapter 300 is configured to be detachably connected to a second fluid source 702 (eg, Figure 7 The adapter 300 includes a first adapter end 304, a second adapter end 306 opposite to the first adapter end 304, an adapter axis A4 extending between the first adapter end 304 and the second adapter end 306, an inner surface 308 (as shown in FIG. Figure 4 ) and an outer surface 310. The adapter 300 is configured to at least partially receive the third portion 130 of the tube 102 therein via the first adapter end 304.
[0071] like Figure 4As shown, the adapter 300 includes at least one second coupling element 312 disposed on the inner surface 308 proximate the first adapter end 304 and extending angularly around the adapter axis A4. Figure 1A and Figure 4 , at least one second coupling element 312 is configured to at least partially receive at least one first coupling element 134 of the third part 130 therein to form a snap-fit connection between the adapter 300 and the third part 130. The adapter 300 includes a single second coupling element 312 here. However, the adapter 300 may include a plurality of second coupling elements (similar to the second coupling element 312). In some embodiments, the at least one second coupling element 312 is a continuous groove extending 360 degrees around the adapter axis A4. In other embodiments, the at least one second coupling element 312 may include a plurality of second coupling elements that may be spaced apart from each other annularly. For example, the at least one second coupling element 312 may include a discontinuous groove. Alternatively, the at least one second coupling element 312 may include a combination of elements that allow the tube 102 to be coupled to the adapter 300, such as a wedge, an annular shoulder, a protrusion, etc. In some embodiments, at least one second coupling element 312 may include one or more L-shaped grooves 329 that may receive corresponding first coupling elements 134 of the third portion 130 for coupling the tube 102 with the adapter 300. It should be noted that the present disclosure is not limited by the shape or design of the second coupling element 312. In some embodiments, the first coupling element 134 may include a groove, and the second coupling element 312 may include an annular rib, a protrusion, a boss, etc. It should be noted that the adapter 300 and the tube 102 may be detachably connected to each other by any complementary set of coupling elements.
[0072] Furthermore, when connected with adapter 300, tube 102 can rotate relative to adapter 300 about tube axis A1. First coupling element 134 and second coupling element 312 can form a fluid-tight connection between tube 102 and adapter 300 while allowing tube 102 to rotate relative to adapter 300 about tube axis A1.
[0073] See also Figure 4 and Figure 5 , the adapter 300 may include one or more internal threads 314 extending from the second adapter end 306. The one or more internal threads 314 of the adapter 300 may be configured to be threadedly connected to the second fluid source 702 (eg, Figure 7). In some embodiments, the adapter 300 includes a wide portion 316 that is disposed proximate to the first adapter end 304 and extends along the adapter axis A4. In some embodiments, the adapter 300 also includes a narrow portion 318 that extends from the second adapter end 306 along the adapter axis A4 and includes one or more internal threads 314. The narrow portion 318 may include an adapter channel 302 that is in fluid communication with the fluid passage 114 when the adapter 300 is connected to the tube 102. The adapter channel 302 is also disposed in fluid communication with the second fluid source 702 when the adapter 300 is connected to the second fluid source 702. Therefore, when the adapter 300 is connected to the tube 102 and the second fluid source 702, the adapter channel 302 can enable the fluid passage 114 of the tube 102 to be in fluid communication with the second fluid source 702. In some embodiments, the adapter 300 also includes a stepped portion 320 that connects the narrow portion 318 to the wide portion 316.
[0074] See again Figure 4 In some embodiments, the adapter 300 includes a plurality of longitudinal ribs 322 angularly spaced from each other about the adapter axis A4. Each of the plurality of longitudinal ribs 322 may extend along the adapter axis A4 from the first adapter end 304 toward the second adapter end 306. The longitudinal ribs 322 may be disposed on the wide portion 316 of the adapter 300. In some embodiments, the adapter 300 also includes a plurality of tapered ribs 324 angularly spaced from each other and disposed on the outer surface 310. Each of the plurality of tapered ribs 324 may extend along the adapter axis A4 from the second adapter end 306 toward the first adapter end 304 and taper in a direction D2 from the first adapter end 304 to the second adapter end 306. The tapered ribs 324 may be disposed on the narrow portion 318 of the adapter 300.
[0075] In some embodiments, the adapter 300 further includes an adapter body 326 and a plurality of flexible castellations 328 extending from the adapter body 326 along the adapter axis A4 and disposed at the first adapter end 304. The wide portion 316 extends from the stepped portion 320 to the first adapter end 304 and includes the plurality of flexible castellations 328. In addition, the adapter body 326 is defined by the narrow portion 318, and a segment of the wide portion 316, and does not include the plurality of flexible castellations 328. In some embodiments, the plurality of flexible castellations 328 are angularly spaced from each other about the adapter axis A4 and define a plurality of slots 330 therebetween. In addition, each of the plurality of flexible castellations 328 can be configured to deform outwardly at least relative to the adapter axis A4 during connection of the third portion 130 to the adapter 300. In addition, in some embodiments, at least one second coupling element 312 is disposed adjacent to the plurality of flexible castellations 328, opposite the first adapter end 304.
[0076] In some embodiments, the number of the plurality of flexible castellations 328 is between three and ten. Figure 4 In the illustrated embodiment of the adapter 300, the adapter 300 includes four flexible castellations 328. In addition, in some embodiments, each of the plurality of slots 330 is U-shaped. The slots 330 can extend from the first adapter end 304 toward the at least one second coupling element 312. Figure 4 In the illustrated embodiment, the adapter 300 includes four slots 330 .
[0077] In some embodiments, each of the plurality of flexible castellations 328 includes a wedge-shaped surface 332 that forms a portion of the inner surface 308 and tapers outwardly in a direction D3 from the second adapter end 306 toward the first adapter end 304. Figure 4 In the illustrated embodiment of the adapter 300, the adapter 300 includes a plurality of wedge surfaces 332. The total number of wedge surfaces 332 corresponds to the total number of the plurality of flexible castellations 328. The at least one second coupling element 312 can be spaced apart from the wedge surfaces 332 relative to the adapter axis A4. In some embodiments, the wedge surfaces 332 are spaced apart from the at least one second coupling element 312 by a portion of the inner surface 308. However, in other examples, it is contemplated that the wedge surfaces 332 can extend to the at least one second coupling element 312.
[0078] Figure 6 Another embodiment of the present disclosure is shown. Figure 1A The fluid nozzle 100 is connected to the adapter 600. Figure 1A and Figure 6 , the adapter 600 is configured to be used when the first fluid source 202 (see Figure 2 ) is selectively and removably connected to the third portion 130 of the tube 102 when it is disconnected from the second portion 126 of the tube 102. The adapter 600 includes a generally circular cross-section that corresponds to the circular cross-section of the cylindrical segment 132 of the third portion 130. The adapter 600 defines an adapter channel 602 that is in fluid communication with the fluid passage 114 when the adapter 600 is connected to the third portion 130 of the tube 102. The adapter 600 is configured to be removably connected to a second fluid source 702 (e.g., different from the first fluid source 202) that is different from the first fluid source 202. Figure 7 The adapter 600 includes a first adapter end 604, a second adapter end 606 opposite the first adapter end 604, an adapter axis A5 extending between the first adapter end 604 and the second adapter end 606, an inner surface 608, and an outer surface 610. The adapter 600 is configured to at least partially receive the third portion 130 of the tube 102 therein through the first adapter end 604.
[0079] The adapter 600 includes at least one second coupling element 612 disposed on the inner surface 608 proximate the first adapter end 604 and extending angularly about the adapter axis A5. The at least one second coupling element 612 is configured to at least partially receive the at least one first coupling element 134 of the third portion 130 therein to form a snap-fit connection between the adapter 600 and the third portion 130. Figure 6 In the illustrated embodiment of the adapter 600, the adapter 600 includes a single second coupling element 612. However, the adapter 600 may include a plurality of second coupling elements (similar to the second coupling element 612).
[0080] Furthermore, when connected with adapter 600, tube 102 can rotate relative to adapter 600 about tube axis A1. First coupling element 134 and second coupling element 612 can form a fluid-tight connection between tube 102 and adapter 600 while allowing tube 102 to rotate relative to adapter 600 about tube axis A1.
[0081] The adapter 600 may include one or more internal threads 614 extending from the second adapter end 606. The one or more internal threads 614 of the adapter may be configured to be threadedly connected to the second fluid source 702. In some embodiments, the adapter 600 also includes a wide portion 616 that is disposed proximate to the first adapter end 604 and extends along the adapter axis A5. In some embodiments, the adapter 600 also includes a narrow portion 618 that extends from the second adapter end 606 along the adapter axis A5 and includes one or more internal threads 614. The narrow portion 618 may define an adapter channel 602 that is in fluid communication with the fluid passage 114 when the adapter 600 is connected to the tube 102. The adapter channel 602 is also disposed in fluid communication with the second fluid source 702 when the adapter 600 is connected to the second fluid source 702. Therefore, when the adapter 600 is connected to the tube 102 and the second fluid source 702, the adapter channel 602 may enable the fluid passage 114 of the tube 102 to be in fluid communication with the second fluid source 702. In some embodiments, adapter 600 also includes a stepped portion 620 connecting narrow portion 618 to wide portion 616 .
[0082] In some embodiments, the adapter 600 further includes a plurality of tapered ribs 624 that are angularly spaced apart from one another and disposed on the outer surface 610. Each tapered rib of the plurality of tapered ribs 624 can extend along the adapter axis A5 from the second adapter end 606 toward the first adapter end 604 and taper in a direction D4 from the first adapter end 604 to the second adapter end 606. The tapered ribs 624 can be disposed on the narrow portion 618 of the adapter 600.
[0083] In some embodiments, the adapter 600 further includes an adapter body 626 and a plurality of flexible castellations 628 extending from the adapter body 626 along the adapter axis A5 and disposed at the first adapter end 604. The wide portion 616 extends from the stepped portion 620 to the first adapter end 604 and includes the plurality of flexible castellations 628. In addition, the adapter body 626 is defined by the narrow portion 618, and segments of the wide portion 616, and does not include the plurality of flexible castellations 628.
[0084] In some embodiments, the plurality of flexible castellations 628 are angularly spaced from one another about the adapter axis A5 and define a plurality of slots 640 therebetween. Furthermore, each of the plurality of flexible castellations 628 can be configured to deform outwardly at least relative to the adapter axis A5 during connection of the third portion 130 to the adapter 600. Furthermore, in some embodiments, at least one second coupling element 612 is disposed adjacent the plurality of flexible castellations 628, opposite the first adapter end 604. In some embodiments, the number of the plurality of flexible castellations 628 is between three and ten. Figure 6 In the illustrated embodiment of the adapter 600, the adapter 600 includes ten flexible castellations 628. In addition, in some embodiments, each of the plurality of slots 640 is U-shaped. The slots 640 can extend from the first adapter end 604 to at least one second coupling element 612. Figure 6 In the illustrated embodiment, adapter 600 includes ten slots 630 .
[0085] In some embodiments, the at least one second coupling element 612 includes a plurality of wedges 642 corresponding to the plurality of flexible castellations 628, and an annular shoulder 644 disposed adjacent to the plurality of flexible castellations 628, opposite the first adapter end 604 and spaced apart from the plurality of wedges 642 relative to the adapter axis A5. Each of the plurality of wedges 642 may be disposed on a corresponding flexible castellation 628 of the plurality of flexible castellations 628 and taper outwardly in a direction D5 from the second adapter end 606 toward the first adapter end 604. In some embodiments, the at least one second coupling element 612 also includes a discontinuous groove 613 defined between the plurality of wedges 642 and the annular shoulder 644. In some embodiments, the at least one second coupling element 612 may include one or more L-shaped grooves that may receive corresponding first coupling elements 134 of the third portion 130 for removably coupling the tube 102 to the adapter 600. It should be noted that the present disclosure is not limited by the shape or design of the second coupling element 612. In some embodiments, the first coupling element 134 may include a groove, and the second coupling element 612 may include an annular rib, a protrusion, a boss, etc. It should be noted that the adapter 600 and the tube 102 may be removably connected to each other by any complementary set of coupling elements.
[0086] In addition, the annular shoulder 644 can include a plurality of openings 646 extending from the annular shoulder 644. In addition, each opening 646 can be aligned with a corresponding wedge 642. In some examples, the number of openings 646 can correspond to the number of flexible castellations 628. Figure 6 In the illustrated embodiment, adapter 600 includes ten openings 646 .
[0087] Figure 7 Schematic cross-sectional view of a fluid system 700 according to an embodiment of the present disclosure is shown. The fluid system 700 includes Figure 1A The fluid nozzle 100, reference Figure 3 , Figure 4 and Figure 5The adapter 300 and the second fluid source 702 explained are shown in the figure. In addition, the fluid nozzle 100 is connected to the adapter 300 in a rotating manner. Therefore, by rotating the fluid nozzle 100 relative to the adapter 300, the manifold 104 can be simply set in any desired orientation. The second fluid source 702 is detachably connected to the adapter 300. The second fluid source 702 is embodied as a single barrel unit in this article. The second fluid source 702 may include a container 704 configured to accommodate fluid F1. Fluid F1 may include any suitable material, such as seam sealant, epoxy resin, foam, adhesive (e.g., adhesive), filler, etc. In addition, any suitable seam sealing material can be used, such as seam sealant, polyurethane sealant, modified salt water polymer sealant, epoxy resin sealant, acrylic sealant, viscous moisture-proof sealant, UV curing sealant, blue light curing sealant, heat-activated sealant, etc. In addition, any suitable adhesive can be used, such as acrylic adhesive, etc. In one or more embodiments, fluid F1 may include a seam sealing composition suitable for sealing one or more seams provided between panels of a vehicle or a boat, or for sealing seams present on an interior or exterior surface of a building.
[0088] In addition, the second fluid source 702 may include a cylindrical protrusion 708 in fluid communication with the container 704. The second fluid source 702 may include a plunger 710. The plunger 710 may be used to force the fluid F1 toward the tube 102. Alternatively, the second fluid source 702 may not include the plunger 710, and the fluid F1 may be forced toward the tube 102 by applying pressure on the container 704, such as by squeezing the container 704.
[0089] The adapter 300 is threadedly connected to the second fluid source 702. More specifically, the internal threads 314 of the adapter 300 can be engaged with the external threads (not shown) on the cylindrical protrusion 708 to connect the adapter 300 to the second fluid source 702. It should be noted that the present disclosure is not limited by the technology of connecting the adapter 300 to the second fluid source 702.
[0090] The fluid system 700 can be coupled to an applicator gun (not shown) to achieve a seam sealing application. The applicator gun can include any conventional sprayable seam sealant applicator gun, MN, such as those manufactured by 3M Company (St. Paul, Minnesota, USA). The applicator gun can include a rod that can push a plunger 710 of a first fluid source 702 for directing fluid F1 toward the fluid nozzle 100. In addition, the applicator gun can be connected to an air source. The applicator gun can also be connected to the manifold 104 via an air supply hose. The movement of the rod and the air supply rate into the manifold 104 can be controlled by the applicator gun. The applicator gun can have a trigger. Squeezing the trigger partially to a first position can allow air to pass toward the manifold 104. In addition, squeezing the trigger completely to a second position activates the rod to push the fluid F1 toward the fluid nozzle 100. The fluid F1 can be directed into the fluid nozzle 100 via the inlet 110 and the adapter channel 302. In addition, the fluid F1 can be ejected through the outlet 112 of the fluid nozzle 100.
[0091] Figure 8 A flow chart of a method 800 of using the fluid nozzle 100 is shown. Figure 2 and Figure 8 , at step 802, the second portion 126 of the tube 102 is interchangeably connected to the mixer 204 of the first fluid source 202. At step 804, the mixer 204 is connected to the first container 216 of the first fluid source 202 and the second container 218 of the first fluid source 202. At step 806, the first fluid F3 from the first container 216 and the second fluid F4 from the second container 218 are mixed in the mixer 204 to form a fluid mixture F2. At step 808, the fluid mixture F2 is directed into the inlet 110 of the fluid nozzle 100. At step 810, the fluid mixture F2 is ejected through the outlet 112 of the fluid nozzle 100.
[0092] Fig. 9 A flow chart of a method 900 of using the fluid nozzle 100 is shown. Figure 7 and Fig. 9 At step 902, the third portion 10 of the tube 102 is interchangeably connected to the adapter 300 by rotating the tube 102 about the tube axis A1. At step 904, the adapter 300 is connected to the second fluid source 702. At step 906, the fluid F1 from the second fluid source 702 is directed into the inlet 110 of the fluid nozzle 100 via the adapter channel 302. At step 908, the fluid F1 is ejected through the outlet 112 of the fluid nozzle 100.
[0093] Thus, the fluid nozzle 100 can be interchangeably connected to the first fluid source 202 containing two fluid components and the second fluid source 702 containing a single fluid component, thereby reducing the number of parts and improving the efficiency of the fluid systems 200, 700, respectively. In addition, the fluid nozzle 100 can be interchangeably connected to the first fluid source 202 via the mixer 204 and to the second fluid source 702 via the adapter 300, 600 (see Figure 4 and Figure 6 ) can be interchangeably connected to a second fluid source 702 without any changes to the structure of the fluid nozzle 100. In addition, the present disclosure can reduce the number of applicators (more specifically, fluid nozzles) required to perform seam sealing applications to replicate OEM styles and appearances, while increasing application efficiency, reducing waste, and creating a unique no-clean solution for the fluid systems 200, 700.
[0094] Since the modular fluid nozzle 100 can be connected to two different fluid sources 202, 702, the costs associated with handling and manufacturing fluid nozzles with different part counts can be eliminated. In addition, the fluid nozzle 100 can be disposable, thereby eliminating the time required for cleaning and the additional costs associated with cleaning solutions. In addition, the fluid nozzle 100 can be connected to air manifolds and nozzle spray tips of different designs.
[0095] FIG. 10A to FIG. 10B A fluid system 1000 is shown that includes a manifold 104 attached to a tube 1002. The tube 1002 may fit in a fluid-tight manner on the mixer 204. The tube 1002 may be similar to the tube 102, except that 1002 may lack a third portion extending from the wall of the second portion 1026.
[0096] For example, tube 1002 may have a first tube end 1006 and a second tube end 1008 opposite first tube end 1006. A fluid passage may extend from an inlet 1010 at first tube end 1006 to an outlet at second tube end 1008. Tube 1002 may have a first portion 1016 and a second portion 1026.
[0097] The first portion 1016 extends from the second portion 1026 toward the second tube end 1008 along the tube axis A1. In some embodiments, the first portion 1016 includes a tapered portion 1018 having a tapered cross-section along the flow direction D1. The tapered portion 1018 can lead to a continuous rib 1024 upstream in the flow direction. In at least one embodiment, the continuous rib 1024 can be arranged on the uniform portion 1020 and protrude from the uniform portion 1020 thereon. The continuous rib 1024 can be configured to grasp the inner surface of the manifold 104, so that the continuous rib 1024 acts as a holding mechanism for the manifold 104. The inner surface of the manifold 104 can also include discontinuous axial ribs arranged along the axis A1 so that the flow of the fluid is laminar.
[0098] The second portion 1026 can extend from the uniform portion 1020 to the first tube end 1006. In some examples, the inner cross-sectional area of the second portion 1026 can be greater than the average cross-sectional area of the first portion 1016. In some embodiments, the second portion can include a wall having a polygonal shape 1028 having a vertex 1036. The second portion 1026 can taper in the flow direction. For example, the (inner) dimension 1038 (e.g., the inner diameter from vertex to vertex in a plane perpendicular to the axis A1) can be greater than dimension 1040. It has been found that tapered and chamfered vertices can result in a more secure interference fit with the mixer tube 206. The tube 1002 can have an inner surface 1042 and an outer surface 1044. In at least one embodiment, the inner surface 1042 can produce a friction or interference fit with the outer dimension of the mixer tube 206. As Fig. 10C As shown, the mixer tube 206 can have an inner surface 209 and an outer surface 207. Dimension 211 can be an outer dimension measured from one vertex on the outer surface 207 to another vertex on the opposite outer surface 207. In some embodiments, dimension 211 can be a diameter. In at least one embodiment, dimension 1040 can be smaller than dimension 211, so that the mixer tube 206 is subjected to slight compression along the periphery. In at least one embodiment, dimension 1038 can be slightly larger than dimension 211. In at least one embodiment, the size of the outer surface 207 can be set relative to the inner surface 1042 so that there is an interference fit between the mixer tube 206 and the tube 1002. For example, an interference of 5 thousandths of an inch (0.127 mm) to 50 thousandths of an inch (1.27 mm).
[0099] In at least one embodiment, the outer surface 1044 of the wall is continuous without protrusions. The cross-sectional shape of the second portion 1026 in a plane perpendicular to the axis A1 is continuous along the second portion. This is different from the tube 102, which has a third portion 130 having a different cross-sectional shape than the segment including the second portion 1026. Such a configuration can be more simplified and reduce material usage.
[0100] FIG. 11A to FIG. 11B A system 1100 is shown that includes a tube 1102 configured to couple to a manifold 104 and a second fluid source 702 (eg, Figure 7 Tube 1102 differs from tube 102 in that tube 1002 may be directly coupled (eg, via threads 1114 ) to second fluid source 702 .
[0101] The tube 1102 may be a single integral component. The tube 1102 includes a first tube end 1106 and a second tube end 1108 opposite to the first tube end 1106. The tube 1102 extends along a tube axis A1 defined between the first tube end 1106 and the second tube end 1108. The tube 1102 includes an inlet 1110 at the first tube end 1106. The fluid F1 may be received in the tube 1102 via the inlet 1110. The tube 1102 also includes an outlet defined at the second tube end 1108. The tube 1102 also includes a fluid passage disposed in the tube 1102 and extending from the inlet 1110 to the outlet. The tube 1102 may also have a thread 1114 integrated into the tube 1102 at the tube end 1106.
[0102] The tube 1102 can have a first portion 1116 and a second portion 1126 (near the threads 1114 or other attachment mechanism). The first portion 1116 can be near the tube end 1108. The first portion 1116 can include a uniform portion 1120 having a continuous rib 1124 for attachment to the manifold 104. The first portion 1116 can also include a tapered portion 1118. In at least one embodiment, the tapered portion 1118 can lead to the continuous rib 1124 upstream in the flow direction. The continuous rib 1124 can also lead to the uniform portion 1120.
[0103] In the specific description of the preferred embodiment, reference is made to the accompanying drawings, which illustrate specific embodiments that can be put into practice of the present invention. The illustrated embodiments are not intended to be exhaustive of all embodiments according to the present invention. It should be understood that other embodiments may be utilized without departing from the scope of the present invention, and structural or logical changes may be made. Therefore, the following detailed description should not be considered to have a limiting meaning, and the scope of the present invention is limited by the appended claims.
[0104] Unless otherwise indicated, all numbers expressing feature sizes, amounts, and physical properties used in the specification and claims are to be understood in all instances as modified by the term “about.” Accordingly, unless indicated to the contrary, the numerical parameters set forth in the foregoing specification and the appended claims are approximations that may vary depending upon the desired properties sought to be obtained by one skilled in the art utilizing the teachings disclosed herein.
[0105] Unless the content clearly dictates otherwise, as used in this specification and the appended claims, the singular forms "a / kind", "the" and "the" encompass embodiments having plural referents. Unless the content clearly dictates otherwise, as used in this specification and the appended claims, the term "or" is generally employed in its sense including "and / or".
[0106] If spatially relative terms are used herein, including but not limited to "proximal," "distal," "lower," "upper," "below," "beneath," "above," and "on top," they are used for convenience in describing the spatial relationship of one or more elements relative to another element. In addition to the specific orientations depicted in the drawings and described herein, such spatially relative terms encompass different orientations of the device when in use or operation. For example, if an object depicted in a figure is flipped or inverted, portions previously described as being below or under other elements should now be above or on top of these other elements.
[0107] As used herein, for example, when an element, component or layer is described as forming a "congruent interface" with another element, component or layer, or as being "on it," "connected to it," "coupled to it," "stacked on it," or "in contact with it," it may be directly on it, directly connected to it, directly coupled to it, directly stacked on it, or directly in contact with it, or, for example, intervening elements, components or layers may be on, connected to, coupled to, or in contact with a particular element, component or layer. For example, when an element, component or layer is, for example, referred to as being "directly on" another element, "directly connected to" another element, "directly coupled to" another element, or "directly in contact with" another element, there are no intervening elements, components or layers.
[0108] Various examples have been described. These and other examples are within the scope of the following claims.
Claims
1. A fluid nozzle, comprising: A tube, the tube comprising a first tube end and a second tube end opposite to the first tube end, the tube extending along a tube axis defined between the first tube end and the second tube end, the tube comprising: an inlet defined at the first tube end; an outlet defined at the second tube end; a fluid passage disposed within the tube and extending from the inlet to the outlet; a first portion, the first portion including an outlet, the first portion extending along the tube axis from the second tube end toward the first tube end, the first portion at least partially defining the fluid passageway therein; a second portion, the second portion including the inlet, the second portion extending along the tube axis from the first portion to the first tube end, the second portion at least partially defining the fluid passage therein, wherein the second portion is configured to be selectively and removably connected to a first fluid source or a mixer; and A manifold is configured to be removably connected to the first portion of the tube via a snap-fit connection. 2 . The fluid nozzle of claim 1 , wherein the first fluid source is a two-component adhesive, wherein the second portion of the tube is configured to couple to a static mixing nozzle via a friction fit.
3. The fluid nozzle of claim 1 or 2, wherein the static mixing nozzle comprises one or more internal threads extending from the second tube end, and wherein the one or more internal threads are configured to be threadedly connected to the first fluid source.
4. The fluid nozzle of any one of the preceding claims, wherein the first fluid source is a one-component adhesive, and wherein the one or more internal threads of the second tube end are configured to be threadedly connected to the first fluid source.
5. The fluid nozzle according to any one of the preceding claims, the tube further comprising: a third portion extending along the pipe axis from the first pipe end toward the second pipe end, the third portion at least partially surrounding and connected to the second portion, the third portion comprising a cylindrical segment extending along the length of the third portion and at least one first coupling element disposed on the cylindrical segment; and, The fluid nozzle further comprises: an adapter configured to selectively and removably connect to the third portion of the tube when the first fluid source is disconnected from the second portion of the tube; wherein the adapter defines an adapter channel that is in fluid communication with the fluid passage when the adapter is connected to the third portion of the tube, wherein the adapter is configured to be removably connected to a second fluid source different from the first fluid source, the adapter comprising a first adapter end, a second adapter end opposite the first adapter end, an adapter axis extending between the first adapter end and the second adapter end, an inner surface, and an outer surface, wherein the adapter is configured to at least partially receive the third portion of the tube therein through the first adapter end, the adapter comprising at least one second coupling element disposed on the inner surface proximate the first adapter end and extending angularly about the adapter axis, wherein the at least one second coupling element is configured to at least partially receive the at least one first coupling element of the third portion therein to form a snap-fit connection between the adapter and the third portion, and wherein the tube is rotatable relative to the adapter about the tube axis when connected to the adapter.
6. A fluid nozzle according to any of the preceding claims, wherein the adapter further comprises an adapter body and a plurality of flexible castellations extending from the adapter body along the adapter axis and disposed at the first adapter end, wherein the plurality of flexible castellations are angularly spaced from each other around the adapter axis and define a plurality of narrow slots therebetween, and wherein each of the plurality of flexible castellations is constructed to deform at least outwardly relative to the adapter axis during connection of the third part to the adapter.
7. The fluid nozzle of any one of the preceding claims, wherein each slot of the plurality of slots is U-shaped.
8. The fluid nozzle of any one of the preceding claims, wherein the at least one second coupling element is disposed adjacent the plurality of flexible castellations, opposite the first adapter end.
9. A fluid nozzle according to any one of the preceding claims, wherein the at least one second coupling element comprises a plurality of wedges and annular shoulders, the plurality of wedges corresponding to the plurality of flexible castellations, the annular shoulder being arranged adjacent to the plurality of flexible castellations, opposite to the first adapter end and spaced apart from the plurality of wedges relative to the adapter axis, each of the plurality of wedges being arranged on a corresponding flexible castellation starting from the plurality of flexible castellations and tapering outwardly in a direction from the second adapter end toward the first adapter end, wherein the at least one second coupling element further comprises a discontinuous groove defined between the plurality of wedges and the annular shoulder.
10. A fluid nozzle according to any of the preceding claims, wherein each of the plurality of flexible castellations includes a wedge surface that forms a portion of the inner surface and tapers outwardly in a direction from the second adapter end toward the first adapter end, and wherein the at least one second coupling element is spaced apart from the wedge surface relative to the adapter axis.
11. The fluid nozzle of any one of the preceding claims, wherein the adapter further comprises a plurality of longitudinal ribs angularly spaced from one another about the adapter axis, each of the plurality of longitudinal ribs extending along the adapter axis from the first adapter end toward the second adapter end.
12. The fluid nozzle of any one of the preceding claims, wherein the adapter comprises one or more internal threads extending from the second adapter end, and wherein the one or more internal threads of the adapter are configured to be threadably connected to the second fluid source.
13. The fluid nozzle of any preceding claim, wherein the adapter further comprises: a wide portion disposed proximate the first adapter end and extending along the adapter axis; a narrow portion extending from the second adapter end along the adapter axis and including the one or more internal threads; and A stepped portion connects the narrow portion to the wide portion.
14. A fluid nozzle according to any of the preceding claims, wherein the adapter further comprises a plurality of tapered ribs spaced angularly from one another and disposed on the outer surface, and wherein each of the plurality of tapered ribs extends along the adapter axis from the second adapter end toward the first adapter end and tapers in a direction from the first adapter end to the second adapter end.
15. The fluid nozzle of any one of the preceding claims, wherein the fluid nozzle does not include a plurality of baffle elements to thoroughly mix the material passing through the tube.
16. The fluid nozzle of any one of the preceding claims, wherein the second portion comprises a polygonal shape along the length of the second portion.
17. A fluid nozzle according to any one of the preceding claims, wherein the third portion is connected to at least each vertex of the polygonal shape of the second portion along the length of the third portion.
18. The fluid nozzle of any one of the preceding claims, wherein the first portion at least partially tapers in the direction of flow from the first tube end to the second tube end.
19. The fluid nozzle of any preceding claim, wherein the manifold comprises: a first tubular portion extending along a first axis and configured to at least partially receive the first portion of the tube therein, wherein the first tubular portion defines an air outlet disposed about the outlet of the tube; and A second tubular portion extends from the first tubular portion along a second axis that is inclined relative to the first axis, the second tubular portion defining an air inlet disposed in fluid communication with the first tubular portion.
20. The fluid nozzle of any one of the preceding claims, wherein the second portion comprises a polygonal shape along the length of the second portion, wherein the second portion comprises a vertex, the vertex being chamfered.
21. A system, comprising: A fluid nozzle according to any one of the preceding claims, and a mixer; Wherein the tube has an inner dimension and the mixer tube has an outer dimension, wherein the inner dimension is configured for an interference fit with the outer dimension.
22. A method of using a fluid nozzle according to any one of the preceding claims, the method comprising: interchangeably connecting the second portion of the tube to a mixer of the first fluid source; connecting the mixer to a first container of the first fluid source and a second container of the first fluid source; mixing a first fluid from the first container and a second fluid from the second container in the mixer to form a fluid mixture; directing the fluid mixture into the inlet of the fluid nozzle; as well as The fluid mixture is ejected through the outlet of the fluid nozzle.
23. A method of using a fluid nozzle according to any one of the preceding claims, the method comprising: interchangeably connecting the third portion of the tube to the adapter by rotating the tube about the tube axis; connecting the adapter to the second fluid source; directing fluid from the second fluid source to the inlet of the fluid nozzle via the adapter channel; as well as The fluid is ejected through the outlet of the fluid nozzle.
24. A fluid system, comprising: A fluid nozzle, the fluid nozzle comprising: A tube, the tube comprising a first tube end and a second tube end opposite to the first tube end, the tube extending along a tube axis defined between the first tube end and the second tube end, the tube comprising: an inlet defined at the first tube end; an outlet defined at the second tube end; a fluid passage disposed within the tube and extending from the inlet to the outlet; a first portion, the first portion including an outlet, the first portion extending along the tube axis from the second tube end toward the first tube end, a first portion at least partially defining the fluid passageway therein; a second portion, the second portion including the inlet, the second portion extending along the tube axis from the first portion to the first tube end, the second portion at least partially defining the fluid passageway therein; and a third portion extending along the pipe axis from the first pipe end toward the second pipe end, the third portion at least partially surrounding the second portion and connected to the second portion, the third portion comprising a cylindrical segment extending along the length of the third portion and at least one first coupling element disposed on the cylindrical segment; and an adapter configured to selectively and removably connect to the third portion of the tube, wherein the adapter defines an adapter channel that is in fluid communication with the fluid passageway when the adapter is connected to the third portion of the tube, the adapter comprising a first adapter end, a second adapter end opposite the first adapter end, an adapter axis extending between the first adapter end and the second adapter end, an inner surface, and an outer surface, wherein the adapter is configured to at least partially receive the third portion of the tube therein through the first adapter end, the adapter comprising at least one second coupling element disposed on the inner surface proximate the first adapter end and extending angularly about the adapter axis, wherein the at least one second coupling element is configured to at least partially receive the at least one first coupling element of the third portion therein to form a snap-fit connection between the adapter and the third portion, and wherein the tube is rotatable relative to the adapter about the tube axis when connected to the adapter; and A first fluid source and a second fluid source different from the first fluid source, wherein the first fluid source and the second fluid source are interchangeably connectable to the fluid nozzle, wherein the first fluid source is removably connectable to the second portion of the tube, and wherein the second fluid source is removably connectable to the adapter.