A horizontal planetary mixer that is easy to control the amount of material added
Through the design of the planetary mixing unit and adjustment unit, the aggregation and layering of large-particle materials in the horizontal mixer is solved, and a more uniform and efficient mixing effect is achieved.
Patent Information
- Application Number
- CN202510483580.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2045-04-17
AI Technical Summary
Large-particle materials are prone to agglomeration and stratification in horizontal mixers, resulting in a decrease in mixing inhomogeneity and efficiency.
The planetary stirring unit and adjustment unit are used to rotate with the screw stirring blades under the action of the planetary gear assembly, rotate and rotate, and transfer large particulate materials deposited at the bottom of the mixing cylinder to the top, and the position of the dial plate and the adjustment of the shield are controlled by switching the assembly to ensure the uniformity of mixing.
It effectively reduces the agglomeration and stratification of large-particle materials, and improves the uniformity and efficiency of mixing.
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Figure CN120001239B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of horizontal mixers, in particular to a horizontal planetary mixer which is convenient for controlling the feeding amount. Background Art
[0002] Horizontal mixer is a commonly used mixing equipment for solid particles or powder materials, which is characterized by horizontal placement.
[0003] Horizontal mixers are widely used in various occasions where solid particles or powder materials need to be mixed, such as the drying and mixing of powder materials such as chemicals, pesticides, detergents, pigments, foods, MSG, milk powder, rubber additives, etc. In addition, in feed factories, horizontal mixers are also often used for mixing feed.
[0004] In the preparation of animal feed, particles of different sizes usually need to be mixed to ensure that the nutritional needs and taste preferences of animals are met. However, in this process, large particles often face some challenges. Due to their large size, they are prone to agglomeration and stratification, which not only affects the uniformity of mixing but also leads to a decrease in mixing efficiency. In addition, large particles are more susceptible to the influence of gravity, resulting in sedimentation at the bottom of the mixer, further exacerbating the problem of uneven mixing. Summary of the Invention
[0005] The purpose of the present invention is to solve the problem that large particle materials are prone to agglomeration and stratification, and to propose a horizontal planetary mixer that is easy to control the feeding amount.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A horizontal planetary mixer that facilitates control of feeding amount, comprising a frame and a mixing drum mounted in the frame, the mixing drum being equipped with a feeding unit, the feeding unit comprising a discharge box fixedly connected to the mixing drum, the discharge box being detachably fixed with a conical feeding hopper, and a discharge rod rotatably connected in the discharge box for controlling feeding amount;
[0008] A planetary stirring unit is rotatably connected in the mixing drum, and the planetary stirring unit includes a rotating disk rotatably connected to both ends of the mixing drum, and the middle parts of the inner sides of the two rotating disks are jointly rotatably connected to a central shaft, and the central shaft is equipped with two groups of symmetrically arranged spiral ribbon stirring blades, and the edges of the inner sides of the two rotating disks are jointly rotatably connected to multiple perforated shifting plates for shifting large particle materials deposited at the bottom to the upper part, and the central shaft and the perforated shifting plate pass through one end of one of the rotating disks and are jointly equipped with a planetary gear assembly;
[0009] One end of the frame is equipped with a first motor connected to the central shaft;
[0010] When the central shaft rotates with the spiral stirring blade driven by the first motor, the perforated paddle is driven to rotate together through the planetary gear assembly, so that large particles of material deposited at the bottom of the mixing barrel due to gravity can be moved to the top of the whole material for uniform mixing.
[0011] As a further description of the above technical solution:
[0012] A perforated baffle is slidably installed on one side of the perforated paddle plate through a sliding groove, and paddle grooves are provided on the top and bottom of the outer wall of the perforated paddle plate. An adjustment unit for moving the perforated baffle to adjust its position is installed on the top of the inner wall of the mixing barrel.
[0013] As a further description of the above technical solution:
[0014] The adjustment unit includes a shaft rotatably connected to the top of the inner wall of the mixing cylinder, a paddle rod adapted to the paddle groove is fixed on the shaft, a second motor is assembled on the top of the outer wall of the mixing cylinder through a mounting bracket, and the paddle rod passes through one end of the mixing cylinder and is connected to the output end of the second motor.
[0015] As a further description of the above technical solution:
[0016] A plurality of mounting holes are provided on one side wall of the slide groove, and an arc-surface clamping column is connected to the mounting hole through a spring. A plurality of clamping slots adapted to the arc-surface clamping column are provided on both sides of the perforated shielding plate, so that the position of the perforated shielding plate can be fixed after it is displaced under the drive of the shifting plate rod.
[0017] As a further description of the above technical solution:
[0018] The planetary gear assembly includes a retaining ring fixed to one end of the mixing barrel, a gear ring is detachably fixed to the inner wall of the retaining ring, a gear disc is fixedly sleeved on one end of the central shaft connected to the first motor, and a gear meshing with the gear ring and the gear disc is inserted through a slot at one end of the perforated shift plate passing through one of the rotating disks. One end of each of the gears is equipped with a switching assembly for controlling their disengagement from the gear ring and the gear disc.
[0019] As a further description of the above technical solution:
[0020] The switching assembly includes a connecting frame fixed to the end of the gear, the outer side of the connecting frame is rotatably connected to a holding disk, the outer side of the holding disk is equipped with a first electric push rod, the gear is provided with at least one first limiting hole, and a first insertion rod adapted to the first limiting hole is fixed on the outer wall of one of the rotating disks, so that the gear cannot rotate after the first insertion rod is inserted into the first limiting hole;
[0021] The toothed disc is provided with a second insertion hole, and a second insertion rod adapted to the second insertion hole is fixed on the inner side of the connecting frame, so that after the second insertion rod is inserted into the second insertion hole, the connecting frame rotates together with the toothed disc.
[0022] As a further description of the above technical solution:
[0023] The discharge rod is provided with a plurality of discharge channels distributed in a circular array, the inner diameters of the plurality of discharge channels are different, and a guide seat for guiding the material into the discharge channel is clamped on the top of the inner wall of the discharge box.
[0024] As a further description of the above technical solution:
[0025] A second electric push rod is installed on one side of the conical feeding hopper, one end of which is fixed with a first bearing seat, a communicating vessel is inserted into the first bearing seat, and one end of the communicating vessel is sleeved on one end of the discharging rod passing through the discharging box;
[0026] A key slot is provided at one end of the discharge rod passing through the discharge box, and a key block adapted to the key slot is fixed on one side of the inner wall of the communicating vessel, so that the communicating vessel can rotate together with the discharge rod.
[0027] As a further description of the above technical solution:
[0028] A connecting shaft is mounted on the mounting frame via a second bearing seat, one end of the connecting shaft and one end of the middle shaft passing through the other rotating disk are both fixedly sleeved with pulleys, and a transmission belt is engaged and connected to the two pulleys;
[0029] The fixed sleeve at one end of the connecting shaft that penetrates into the communicating vessel is provided with a first friction sleeve, and the second friction sleeve is fixed on the other side of the inner wall of the communicating vessel, so that the communicating vessel can rotate together with the connecting shaft.
[0030] As a further description of the above technical solution:
[0031] A third bearing seat is fixed to the other end of the frame, and one end of the central shaft passes through the other rotating disk and is inserted into the third bearing seat. A protective cover is provided on the outer surface of the first motor, and the first electric push rod is fixed to the inner top wall of the protective cover.
[0032] The other end of the discharging rod passing through the discharging box is sleeved with a positioning sleeve, the bottom end of the positioning sleeve is fixed to the mixing barrel, and a knob bolt for fixing the position of the discharging rod after rotation is threaded through the positioning sleeve.
[0033] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0034] The planetary stirring unit and the adjustment unit are provided, so that the perforated paddle plate can rotate along with the spiral stirring blade under the action of the planetary gear assembly during the stirring process, so that the large particles of materials deposited at the bottom of the mixing drum can be moved upward by the perforated paddle plate, and agglomeration and stratification can be avoided. Moreover, the position of the gear can be fixed under the action of the switching assembly, so that the perforated paddle plate no longer rotates, so that it can maintain a vertical state and contact with the bottom of the mixing drum, thereby moving more large particles of materials upward, making the mixing more uniform.
[0035] At the same time, by adjusting the position of the paddle lever, the position of the perforated shielding plate can be adjusted when the paddle with holes is rotated to the upper side, so that the holes at different positions of the paddle with holes are partially blocked, so that the remaining holes can ensure that large particles can pass through, and only small particles can pass through the blocked holes, so that when it is rotated to the bottom, large particles at different levels can be pushed upward, further improving the uniformity and efficiency of mixing;
[0036] When used together, it effectively reduces the agglomeration and stratification of large particles during feed mixing, making the mixing more uniform and improving the mixing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 A schematic structural diagram of a first viewing angle provided by an embodiment of the present invention is shown;
[0038] Figure 2 It shows a schematic diagram of the internal structure of a mixing cylinder after being cut open according to an embodiment of the present invention;
[0039] Figure 3 It shows a schematic diagram of a planar structure provided by an embodiment of the present invention;
[0040] Figure 4 A schematic structural diagram of a dial plate with holes provided according to an embodiment of the present invention is shown;
[0041] Figure 5 A schematic diagram of the structure of a planetary gear assembly after being cut apart according to an embodiment of the present invention is shown;
[0042] Figure 6 It shows a schematic diagram of the internal structure of a cutaway retaining ring according to an embodiment of the present invention;
[0043] Figure 7 A schematic diagram of the disassembled structure of a feeding unit provided according to an embodiment of the present invention is shown;
[0044] Figure 8 The embodiment of the present invention provides Figure 2 Enlarged view of point A in the middle;
[0045] Figure 9 The embodiment of the present invention provides Figure 4 Enlarged view of point B in the middle;
[0046] Figure 10 The embodiment of the present invention provides Figure 5 Enlarged view of point C in the middle;
[0047] Figure 11 The embodiment of the present invention provides Figure 5 Enlarged view of point D in the middle;
[0048] Figure 12 The embodiment of the present invention provides Figure 5 Enlarged view of point E in the middle;
[0049] Figure 13 The embodiment of the present invention provides Figure 6 Enlarged view of point F in the middle;
[0050] Figure 14 The embodiment of the present invention provides Figure 7 Enlarged view of point G in the middle;
[0051] Figure 15 A schematic structural diagram of a second viewing angle provided by an embodiment of the present invention is shown;
[0052] Figure 16 A schematic diagram of the shielding position of the perforated shielding plate after displacement according to an embodiment of the present invention is shown.
[0053] Legend:
[0054] 10. Rack;
[0055] 20. Mixing cylinder;
[0056] 30. Feeding unit; 31. Discharging box; 32. Conical feeding hopper; 33. Discharging rod; 34. Discharging channel; 35. Guide seat; 36. Second electric push rod; 37. Connecting vessel; 38. Connecting shaft; 39. Transmission belt; 310. Second friction sleeve;
[0057] 40. Planetary stirring unit; 41. Rotating disk; 42. Central shaft; 43. Ribbon stirring blade; 44. Switching assembly; 441. Connecting frame; 442. Retaining disk; 443. First electric push rod; 444. First insertion rod; 445. Second insertion rod; 45. Perforated shift plate; 46. Planetary gear assembly; 461. Retaining ring; 462. Gear ring; 463. Gear disk; 464. Gear; 465. Slot; 47. Perforated shielding plate; 48. Shift plate slot; 49. Arc-surface clamping column;
[0058] 50. First motor;
[0059] 60. Adjustment unit; 61. Shaft; 62. Paddle lever; 63. Second motor. DETAILED DESCRIPTION
[0060] The following will provide a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0061] like Figures 1-16 As shown, the present invention provides:
[0062] A horizontal planetary mixer that is convenient for controlling the feeding amount includes a frame 10 and a mixing drum 20 installed in the frame 10, a feeding unit 30 is assembled on the mixing drum 20, a discharge port is provided at the bottom of the mixing drum 20, and an opening and closing door is provided at the end of the discharge port;
[0063] The feeding unit 30 includes a discharge box 31 fixedly connected to the mixing drum 20. A conical feeding hopper 32 is detachably fixed to the discharge box 31. A discharge rod 33 for controlling the feeding amount is rotatably connected to the discharge box 31. The discharge rod 33 is provided with a plurality of discharge channels 34 distributed in an annular array. The plurality of discharge channels 34 have different inner diameters. A guide seat 35 for guiding the material into the discharge channels 34 is clamped on the top of the inner wall of the discharge box 31.
[0064] The other end of the discharge rod 33 passing through the discharge box 31 is provided with a positioning sleeve, the bottom end of the positioning sleeve is fixed to the mixing barrel 20, and a knob bolt is threaded through the positioning sleeve for fixing the position of the discharge rod 33 after rotation;
[0065] Specifically, the discharge rod 33 can be rotated through the rotating part at one end thereof, and the different discharge channels 34 can be turned to a state connected with the top inlet of the guide seat 35, so that the amount of material passing through can be controlled, and the amount of material added during the mixing process can be controlled. At the same time, when no material is needed, the discharge rod 33 can be rotated to a position where the discharge channel 34 is not connected with the top inlet of the guide seat 35. It is worth noting that after the rotation, in order to prevent the material from driving the discharge rod 33 to shift during the discharge process, the knob bolt needs to be tightened to fix the discharge rod 33 in the positioning sleeve.
[0066] like Figure 1 、 Figure 2 、 Figure 6 and Figure 8As shown, a planetary stirring unit 40 is rotatably connected in the mixing drum 20, and the planetary stirring unit 40 includes a rotating disk 41 rotatably connected to both ends of the mixing drum 20, and a central shaft 42 is rotatably connected to the middle of the inner sides of the two rotating disks 41. A third bearing seat is fixed to the other end of the frame 10, and the central shaft 42 passes through one end of the other rotating disk 41 and is inserted into the third bearing seat. Two groups of symmetrically arranged spiral ribbon stirring blades 43 are assembled on the central shaft 42. A plurality of perforated shifting plates 45 for shifting large particle materials deposited at the bottom to the upper side are rotatably connected at the edges of the inner sides of the two rotating disks 41. The central shaft 42 and the perforated shifting plate 45 pass through one end of one of the rotating disks 41 and are jointly equipped with a planetary gear assembly 46.
[0067] One end of the frame 10 is equipped with a first motor 50 connected to the central shaft 42. The outer surface of the first motor 50 is covered with a protective cover. When the central shaft 42 rotates with the spiral stirring blade 43 driven by the first motor 50, the planetary gear assembly 46 drives the perforated paddle 45 to rotate together, which can move the large particles deposited at the bottom of the mixing drum 20 due to gravity to the top of the whole material for uniform mixing.
[0068] like Figure 2 、 Figure 5 、 Figure 6 、 Figure 8 and Figure 15 As shown, the planetary gear assembly 46 includes a retaining ring 461 fixed to one end of the mixing barrel 20, a gear ring 462 is detachably fixed to the inner wall of the retaining ring 461, a gear disc 463 is fixedly sleeved on the end of the central shaft 42 connected to the first motor 50, a perforated shift plate 45 passes through one end of one of the rotating disks 41, and a gear 464 meshing with the gear ring 462 and the gear disc 463 is inserted through a slot 465, and one end of the multiple gears 464 is equipped with a switching assembly 44 for controlling the disengagement of the gear ring 462 and the gear disc 463;
[0069] Specifically, after the middle shaft 42 is rotated by the drive of the first motor 50, the gear disc 463 thereon rotates together. During the rotation of the gear disc 463, the gear ring 462, which remains in a fixed position, is cooperated to make the gear 464 rotate at the same time during the revolution around the gear disc 463, thereby making the large particles of material deposited at the bottom of the mixing drum 20 be able to be moved upward by the rotating and self-rotating perforated plate 45 in cooperation with the perforated plate 45. It is worth noting that in the initial state, the holes on the surface of the perforated plate 45 allow large particles of material to pass through smoothly. In this state, only a small amount of large particles of material can be moved upward through the rest of the surface of the perforated plate 45 during the rotation, and then mixed with the rest of the material, thereby improving the mixing uniformity.
[0070] like Figure 2 、 Figure 3 、 Figure 4 、 Figure 10 、 Figure 12 and Figure 16 As shown, the switching assembly 44 includes a connecting frame 441 fixed to the end of the gear 464, and a holding disk 442 is rotatably connected to the outer side of the connecting frame 441. A first electric push rod 443 is assembled on the outer side of the holding disk 442. The first electric push rod 443 is fixed to the inner top wall of the protective cover. At least one first limiting hole is opened on the gear 464. A first insertion rod 444 that adapts to the first limiting hole is fixed on the outer wall of one of the rotating disks 41, so that the gear 464 cannot rotate after the first insertion rod 444 is inserted into the first limiting hole.
[0071] A second insertion hole is formed on the toothed disc 463, and a second insertion rod 445 adapted to the second insertion hole is fixed on the inner side of the connecting frame 441, so that after the second insertion rod 445 is inserted into the second insertion hole, the connecting frame 441 rotates along with the toothed disc 463;
[0072] Specifically, when it is necessary to stop the perforated paddle plate 45 from rotating on its own and only rotate with the central shaft 42, after adjusting the perforated paddle plate 45 to the required angle, the first electric push rod 443 is started to make the holding disk 442 push the connecting frame 441 to move inward, so that the second insertion rod 445 is inserted into the second insertion hole on the toothed disk 463, so that the connecting frame 441 can rotate with the toothed disk 463, and the connecting frame 441 will push the gear 464 to move inward during the inward movement, disengaging from the toothed disk 463 and the gear ring 462, and being inserted into the first insertion rod 444 through the first limiting hole, so that the position of the gear 464 and the perforated paddle plate 45 is fixed. At this time, when the central shaft 42 rotates, the toothed disk 463 will drive the connecting frame 441 and the perforated paddle plate 45 to rotate together, so that the perforated paddle plate 45 can push the large particles of material at a fixed depth to the top for re-mixing to improve the mixing effect.
[0073] like Figure 2 、 Figure 4 、 Figure 9 and Figure 16 As shown, a perforated baffle plate 47 is slidably mounted on one side of the perforated dial plate 45 through a sliding groove, and a dial plate groove 48 is provided at the top and bottom of the outer wall of the perforated dial plate 45. An adjustment unit 60 for adjusting the position of the perforated baffle plate 47 is installed at the top of the inner wall of the mixing drum 20;
[0074] The adjustment unit 60 includes a shaft 61 rotatably connected to the top of the inner wall of the mixing drum 20. A paddle lever 62 is fixed to the shaft 61 and is adapted to fit into the paddle slot 48. A second motor 63 is mounted on the top of the outer wall of the mixing drum 20 via a mounting bracket. One end of the paddle lever 62 extends through the mixing drum 20 and is connected to the output end of the second motor 63.
[0075] A plurality of mounting holes are provided on one side wall of the slideway, and arc-surface clamping posts 49 are connected to the mounting holes via springs. A plurality of clamping slots adapted to the arc-surface clamping posts 49 are provided on both sides of the perforated shielding plate 47, so that the position of the perforated shielding plate 47 can be fixed after displacement driven by the plate-moving rod 62.
[0076] Specifically, when it is necessary to block the holes at different positions on the surface of the perforated paddle plate 45 so that the perforated paddle plate 45 can paddle large particle materials at different layers to the upper side for mixing during the rotation process, the shaft 61 is rotated by starting the second motor 63, so that the paddle plate rod 62 rotates to different angles, so that when the perforated paddle plate 45 rotates to the upper side, the paddle plate rod 62 gradually enters the paddle plate groove 48, thereby pushing the perforated shielding plate 47 to move downward, and the angles and positions of movement are different, so that the holes at different positions of the perforated paddle plate 45 are partially blocked, making the range of the holes smaller, thereby making it impossible for large particle materials at the corresponding layer to pass through, and thus most of the large particle materials at the corresponding layer can be paddled to the upper side for re-mixing, effectively improving the mixing efficiency and mixing effect;
[0077] It is worth noting that when the perforated plate 45 is in a rotatable state, when the hole at the bottom is partially blocked in its vertical state, as it continues to revolve and rotate, when it rotates to the bottom, it will appear inverted, that is, rotated 180 degrees from the original state, and the blocked hole is turned upward. In this state, large particles at the bottom layer can easily pass through the holes on the surface of the perforated plate 45, while large particles at the upper layer cannot pass through. It is worth noting that the smallest range after the holes are blocked can also allow small particles to pass through, and small particles can only be pushed upward by the part outside the holes.
[0078] like Figure 7 and Figure 11 As shown, a second electric push rod 36 is assembled on one side of the conical feeding hopper 32, and a first bearing seat is fixed to one end of the second electric push rod 36. A communicating vessel 37 is inserted in the first bearing seat, and one end of the communicating vessel 37 is sleeved on the end of the discharging rod 33 passing through the discharging box 31. A key slot is provided at the end of the discharging rod 33 passing through the discharging box 31, and a key block adapted to the key slot is fixed on one side of the inner wall of the communicating vessel 37, so that the communicating vessel 37 can rotate together with the discharging rod 33. A connecting shaft 38 is installed on the mounting frame through the second bearing seat, and one end of the connecting shaft 38 and one end of the middle shaft 42 passing through the other rotating disk 41 are fixedly sleeved with pulleys, and a transmission belt 39 is engaged and connected to the two pulleys.
[0079] The end of the connecting shaft 38 that penetrates into the communicating vessel 37 is fixed with a first friction sleeve, and the other side of the inner wall of the communicating vessel 37 is fixed with a second friction sleeve 310, so that the communicating vessel 37 can rotate with the connecting shaft 38. The inner cavity of the communicating vessel 37 is tapered as a whole.
[0080] Specifically, when the position of the discharge rod 33 is not fixed, during the rotation of the central shaft 42, the second electric push rod 36 pushes the communicating vessel 37 toward the connecting shaft 38. When the second friction sleeve 310 is engaged with the first friction sleeve, the communicating vessel 37 is able to rotate along with the connecting shaft 38 under the action of friction. At this time, when the central shaft 42 rotates, the connecting shaft 38 is driven to rotate together through the transmission belt 39, thereby causing the discharge rod 33 to rotate together, so that different discharge channels 34 are rotated to be connected with the top inlet of the guide seat 35, so that the feeding amount is intermittently changed.
[0081] Specifically, when the horizontal planetary mixer is easy to control the amount of feed, the following steps are performed during operation / use:
[0082] 1. Preparation stage:
[0083] Ensure that the mixer is in the stopped state and check whether all components are firmly installed, especially the feeding unit 30, the planetary mixing unit 40 and the transmission components. Then, according to the type of materials to be mixed and the mixing requirements, adjust the discharge rod 33 in the feeding unit 30, select the appropriate discharge channel 34, and fix its position with the knob bolt. Check and confirm the cleanliness of the mixing drum 20 and clean it if necessary.
[0084] 2. Start the mixer:
[0085] Start the first motor 50, so that the central shaft 42 drives the spiral stirring blade 43 to start rotating. At the same time, the planetary gear assembly 46 also starts working, and the perforated paddle 45 rotates while revolving. During the mixing process, the mixing status of the materials in the mixing drum 20 is observed through the observation port to ensure that the materials are evenly stirred.
[0086] 3. Control the amount of feed:
[0087] When the feeding amount needs to be adjusted, the discharge channel 34 can be adjusted by manually rotating the discharge rod 33, and then fixed after adjustment. When the feeding amount needs to be dynamically adjusted, it is necessary to ensure that the discharge rod 33 is not fixed by the knob bolt, and then start the second electric push rod 36 to push the communicating vessel 37 to move toward the connecting shaft 38 until the second friction sleeve 310 is in close contact with the first friction sleeve. At this time, the central shaft 42 drives the connecting shaft 38 to rotate through the transmission belt 39, thereby causing the communicating vessel 37 and the discharge rod 33 to rotate together. By rotating the discharge rod 33, different discharge channels 34 are connected to change the amount of material passing through, thereby controlling the feeding amount.
[0088] 4. Adjust the working state of the perforated dial plate 45:
[0089] According to the mixing requirements, the working state of the perforated dial plate 45 is adjusted by the first electric push rod 443. When the perforated dial plate 45 is required to rotate, the gear 464 is kept in meshing state with the gear ring 462 and the gear disc 463.
[0090] When the perforated shift plate 45 is required to rotate only in accordance with the central axis 42 without rotating on its own, the first electric push rod 443 is activated to move the connecting frame 441 inward, and the second insertion rod 445 is inserted into the second insertion hole on the gear plate 463. At the same time, the gear 464 is fixed to the first insertion rod 444 through the first limiting hole, thereby achieving a fixed angle rotation of the perforated shift plate 45.
[0091] 5. Adjust the perforated shielding plate 47:
[0092] As needed, the second motor 63 is started to rotate the shaft 61, thereby driving the plate lever 62 to rotate to different angles. When the perforated plate 45 rotates upward, the plate lever 62 gradually enters the plate slot 48, pushing the perforated shielding plate 47 to move in the slide slot, shielding the holes at different positions on the perforated plate 45.
[0093] By adjusting the position of the perforated shielding plate 47, the perforated paddle plate 45 can be controlled to paddle different layers of large particle materials to the top for mixing during the rotation process;
[0094] 6. Mixing completion and unloading:
[0095] When the materials are evenly mixed, turn off the first motor 50 and the second motor 63, stop the mixing and adjustment operations, open the opening and closing door at the bottom of the mixing drum 20, discharge the mixed materials from the discharge port, and finally clean the mixing drum 20 and the feeding unit 30 to prepare for the next mixing operation.
[0096] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A horizontal planetary mixer that is convenient for controlling the amount of material added, comprising a frame (10) and a mixing drum (20) installed in the frame (10), characterized in that: The mixing barrel (20) is equipped with a feeding unit (30), the feeding unit (30) comprising a discharge box (31) fixedly connected to the mixing barrel (20), a conical feeding hopper (32) being detachably fixed to the discharge box (31), and a discharge rod (33) for controlling the feeding amount being rotatably connected to the discharge box (31); A planetary stirring unit (40) is rotatably connected inside the mixing barrel (20), and the planetary stirring unit (40) includes a rotating disk (41) rotatably connected to both ends of the mixing barrel (20), and the middle parts of the inner sides of the two rotating disks (41) are jointly rotatably connected to a central shaft (42), and the central shaft (42) is equipped with two groups of symmetrically arranged spiral ribbon stirring blades (43), and the edges of the inner sides of the two rotating disks (41) are jointly rotatably connected to a plurality of perforated shifting plates (45) for shifting large particle materials deposited at the bottom to the upper side, and the central shaft (42) and the perforated shifting plate (45) pass through one end of one of the rotating disks (41) and are jointly equipped with a planetary gear assembly (46); One end of the frame (10) is equipped with a first motor (50) connected to the central shaft (42); The central shaft (42) is driven by the first motor (50) to rotate with the spiral stirring blade (43), and at the same time, the planetary gear assembly (46) drives the perforated paddle plate (45) to rotate together, so that large particles of material deposited at the bottom of the mixing barrel (20) due to gravity can be moved to the top of the entire material for uniform mixing; A perforated shielding plate (47) is slidably mounted on one side of the perforated shifting plate (45) via a sliding groove, and shifting plate grooves (48) are provided at the top and bottom of the outer wall of the perforated shifting plate (45). An adjustment unit (60) for shifting the perforated shielding plate (47) for position adjustment is mounted on the top of the inner wall of the mixing barrel (20); The adjustment unit (60) comprises a shaft (61) rotatably connected to the top of the inner wall of the mixing barrel (20), a paddle lever (62) adapted to the paddle slot (48) being fixed to the shaft (61), a second motor (63) being mounted on the top of the outer wall of the mixing barrel (20) via a mounting bracket, and one end of the shaft (61) passing through the mixing barrel (20) is connected to the output end of the second motor (63).
2. A horizontal planetary mixer that is easy to control the amount of feed according to claim 1, characterized in that: A plurality of mounting holes are provided on one side wall of the slide groove, and an arc-surface clamping column (49) is connected to the mounting hole via a spring. A plurality of clamping slots adapted to the arc-surface clamping column (49) are provided on both sides of the perforated shielding plate (47), so that the position of the perforated shielding plate (47) can be fixed after displacement driven by the plate shifting rod (62).
3. A horizontal planetary mixer that is easy to control the amount of feed according to claim 1, characterized in that: The planetary gear assembly (46) includes a retaining ring (461) fixed to one end of the mixing barrel (20), a gear ring (462) detachably fixed to the inner wall of the retaining ring (461), a fixed sleeve provided with a gear disc (463) at one end of the central shaft (42) connected to the first motor (50), a gear (464) meshing with the gear ring (462) and the gear disc (463) is inserted into one end of the perforated shift plate (45) passing through one of the rotating disks (41), and a slot (465) is provided to connect the gear (464) meshing with the gear ring (462) and the gear disc (463), and a switching assembly (44) is provided at one end of each of the plurality of gears (464) for controlling the gears to disengage from the gear ring (462) and the gear disc (463).
4. A horizontal planetary mixer that is easy to control the amount of feed according to claim 3, characterized in that: The switching assembly (44) includes a connecting frame (441) fixed to the end of the gear (464), the outer side of the connecting frame (441) is rotatably connected to a retaining disk (442), the outer side of the retaining disk (442) is equipped with a first electric push rod (443), and at least one first limiting hole is opened on the gear (464), and a first insertion rod (444) adapted to the first limiting hole is fixed on the outer wall of one of the rotating disks (41), so that the gear (464) cannot rotate after the first insertion rod (444) is inserted into the first limiting hole; A second insertion hole is provided on the toothed disc (463), and a second insertion rod (445) adapted to the second insertion hole is fixed on the inner side of the connecting frame (441), so that after the second insertion rod (445) is inserted into the second insertion hole, the connecting frame (441) rotates along with the toothed disc (463).
5. A horizontal planetary mixer that is easy to control the amount of feed according to claim 1, characterized in that: The discharge rod (33) is provided with a plurality of discharge channels (34) distributed in a ring array, and the inner diameters of the plurality of discharge channels (34) are different. A guide seat (35) for guiding the material into the discharge channel (34) is clamped on the top of the inner wall of the discharge box (31).
6. A horizontal planetary mixer that is easy to control the amount of feed according to claim 5, characterized in that: A second electric push rod (36) is mounted on one side of the conical feeding hopper (32), a first bearing seat is fixed to one end of the second electric push rod (36), a communicating vessel (37) is inserted into the first bearing seat, and one end of the communicating vessel (37) is sleeved on one end of the discharging rod (33) that passes through the discharging box (31); A key slot is provided at one end of the discharge rod (33) that passes through the discharge box (31), and a key block that matches the key slot is fixed on one side of the inner wall of the communicating vessel (37), so that the communicating vessel (37) can rotate together with the discharge rod (33).
7. A horizontal planetary mixer that is easy to control the amount of feed according to claim 6, characterized in that: A connecting shaft (38) is mounted on the mounting frame via a second bearing seat, and one end of the connecting shaft (38) and one end of the middle shaft (42) passing through another rotating disk (41) are both fixedly sleeved with pulleys, and a transmission belt (39) is engaged and connected to the two pulleys. A first friction sleeve is fixed on one end of the connecting shaft (38) that penetrates into the communicating vessel (37), and a second friction sleeve (310) is fixed on the other side of the inner wall of the communicating vessel (37), so that the communicating vessel (37) can rotate along with the connecting shaft (38).
8. A horizontal planetary mixer that is easy to control the amount of feed according to claim 4, characterized in that: A third bearing seat is fixed to the other end of the frame (10), the central shaft (42) passes through one end of the other rotating disk (41) and is inserted into the third bearing seat, the outer surface of the first motor (50) is provided with a protective cover, and the first electric push rod (443) is fixed to the inner top wall of the protective cover; The other end of the discharge rod (33) passing through the discharge box (31) is sleeved with a positioning sleeve, the bottom end of the positioning sleeve is fixed to the mixing barrel (20), and a knob bolt is threaded through the positioning sleeve for fixing the position of the discharge rod (33) after rotation.
Citation Information
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