Fully automatic tooth-spacing equipment for cemented carbide band saw blades

Through the tooth division mechanism and lubrication and material pushing mechanism of the fully automatic tooth division equipment of cemented carbide band saw blade, the tooth division instability problem caused by the shaking of the saw blade is solved, and the quality and safety of the tooth division are improved.

CN120002091BActive Publication Date: 2025-07-25LIAONING DONGSHUO NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202510496932.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-21
Publication Date
2025-07-25
Estimated Expiration
2045-04-21

AI Technical Summary

Technical Problem

When extruding the teeth, the saw blade is prone to shake, resulting in unstable teeth pressure and position, affecting the consistency of tooth shape, life and safety of the saw blade.

Method used

The fully automatic tooth division equipment of cemented carbide band saw blades including a machine, a placement groove and a tooth division mechanism is adopted. The first motor drives the first moving seat to swing left and right, driving the tooth division block to squeeze the tooth division teeth, and clamp the saw blades simultaneously with the elliptical block and the clamping block, combining the lubrication and material pushing mechanism to ensure the stability and quality of the tooth division.

Benefits of technology

The stability and quality of saw blade teeth are improved, wear and debris scratches are reduced, and the consistency and safety of teeth are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a fully automatic tooth-spacing device for cemented carbide bandsaw blades, belonging to the technical field of saw blade tooth-spacing. The fully automatic tooth-spacing device for cemented carbide bandsaw blades includes a machine table, a placement groove, and a tooth-spacing mechanism. The placement groove is opened on the surface of the machine table, and the tooth-spacing mechanism is installed on the surface of the machine table. The tooth-spacing mechanism includes a first moving seat, a clamping block, and an elliptical block. The first moving seats are symmetrically and slidably installed on the surface of the machine table. By setting the tooth-spacing mechanism, the present invention drives the first moving seat to swing left and right by a first motor, and extrudes and spaces the teeth through a tooth-spacing block. When the first motor drives the first moving seat to move towards the saw blade for tooth-spacing, the tooth plate is driven to move synchronously, thereby driving the gear to drive the elliptical block to rotate half a circle, so that the long-axis end of the elliptical block contacts the surface of the first push block, driving the first push block to drive the clamping block to move towards the saw blade, thereby clamping and fixing the saw blade synchronously, ensuring the stability of tooth-spacing, preventing the saw teeth from shaking, and ensuring the tooth-spacing quality.
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Description

Technical Field

[0001] The present invention relates to the technical field of saw blade tooth spacing, and more particularly to a fully automatic tooth spacing device for cemented carbide band saw blades. Background Art

[0002] A cemented carbide band saw blade is a high-precision, highly wear-resistant band saw blade used for metal cutting. The saw teeth surface is inlaid with cemented carbide, so it has extremely high hardness and durability, and is widely used in fields such as steel, cast iron, metal processing, and wood processing. Cemented carbide band saw blades are usually used for cutting materials with higher hardness, and have excellent cutting performance and long service life; during the tooth spacing process of the rack, the teeth have been cut out and present a certain preliminary tooth shape. At this time, the tooth spacing process mainly uses equipment to perform left and right extrusion on the formed tooth part, so that the teeth of each tooth shape are no longer parallel, but present a certain deflection angle or offset, so that each tooth shape of the rack or gear can be on different planes. This process can not only improve the meshing of the gear, but also improve the load capacity and working efficiency of the gear.

[0003] When the existing saw blade tooth spacing equipment extrudes and spaces the saw blade, the saw blade is prone to shaking, which will cause the tooth spacing pressure and position to be unstable, affecting the tooth shape consistency, saw blade life, and final tooth spacing quality, and even posing a safety hazard. Summary of the Invention

[0004] To make up for the above deficiencies, the present invention provides a fully automatic tooth spacing device for cemented carbide band saw blades that overcomes the above technical problems or at least partially solves the above problems.

[0005] The present invention is implemented as follows:

[0006] The present invention provides a fully automatic tooth spacing device for cemented carbide band saw blades, including a machine table, a placement groove, and a tooth spacing mechanism. The placement groove is opened on the surface of the machine table for placing the saw blade. The tooth spacing mechanism is installed on the surface of the machine table for spacing the saw blade. The tooth spacing mechanism includes:

[0007] A first moving seat, the first moving seat is symmetrically and slidably installed on the surface of the machine table. An installation seat is fixedly installed on the side wall of the first moving seat. A tooth spacing block is slidably installed in the inner cavity of the installation seat for extruding and spacing the teeth.

[0008] Clamping blocks, the clamping blocks are symmetrically and slidably installed on the surface of the machine table for positioning the saw blade. A first push block is fixedly installed at the bottom of the clamping blocks.

[0009] An elliptical block, the elliptical block is rotatably installed in the inner cavity of the machine table. The side wall of the elliptical block is in contact with the first push block for driving the clamping blocks to move.

[0010] In a preferred embodiment, first slide rails are symmetrically and fixedly installed on the surface of the machine table, the first moving seat is slidably connected to the first slide rails, a lead screw is rotatably installed in the inner cavity of the mounting seat, a threaded block is fixedly installed in the inner cavity of the tooth dividing block, the threaded block is threadedly connected to the lead screw for adjusting the position of the tooth dividing block, and an adjusting bolt is fixedly installed at one end of the lead screw.

[0011] In a preferred embodiment, first rotating wheels are symmetrically and rotatably installed on the surface of the machine table, a first eccentric shaft is fixedly installed on the surface of the first rotating wheel, a first connecting rod is rotatably installed between the first eccentric shaft and the first moving seat, first motors are symmetrically and fixedly installed at the bottom of the machine table, and the output ends of the first motors are fixedly connected to the first rotating wheels.

[0012] In a preferred embodiment, a first spring is fixedly installed between the two first push blocks for driving the clamping blocks on both sides to move away from each other, a gear is fixedly installed on the surface of the elliptical block, a toothed plate is fixedly installed at the bottom of the first moving seat, and the toothed plate is meshed with the gear for driving the elliptical block to rotate.

[0013] In a preferred embodiment, a lubricating mechanism is installed on the surface of the machine table. The lubricating mechanism includes a bracket, a rotating shaft and a brush roller. The bracket is slidably installed in the inner cavity of the clamping block, the rotating shaft is rotatably installed on the surface of the bracket, and the brush roller is fixedly installed on the surface of the rotating shaft for roll-coating lubricating oil on the surface of the saw blade.

[0014] In a preferred embodiment, the rotating shaft is hollow, and a plurality of through holes are formed in the side wall of the rotating shaft for injecting oil into the brush roller.

[0015] In a preferred embodiment, guide rods are symmetrically and fixedly installed in the inner cavity of the clamping block, a second spring is sleeved on the surface of the guide rods, one end of the second spring is fixedly connected to the clamping block, and the other end of the second spring is fixedly connected to the bracket for driving the brush roller to closely adhere to the side wall of the saw blade. An oil injection cylinder is fixedly installed on the side wall of the clamping block, a first piston is slidably installed in the inner cavity of the oil injection cylinder, and a second connecting rod is connected between the first piston and the bracket.

[0016] In a preferred embodiment, a first one-way valve and a second one-way valve are installed on the side wall of the oil injection cylinder, an oil tank is installed on the side wall of the first moving seat for storing lubricating oil, a rotary joint is installed at one end of the rotating shaft, a hose is connected between the first one-way valve and the oil tank, and a hose is connected between the second one-way valve and the rotary joint.

[0017] In a preferred embodiment, a pusher mechanism is mounted on the surface of the machine table for pushing the saw blade forward. The pusher mechanism includes a second moving seat, a second runner, and a push rod. The second moving seat is slidably mounted on the surface of the machine table. A second slide rail is fixedly mounted on the surface of the machine table, and the second moving seat is slidably connected to the second slide rail. The second runner is rotatably mounted on the surface of the machine table, and a second eccentric shaft is fixedly mounted on the surface of the second runner. A third connecting rod is rotatably mounted between the second eccentric shaft and the second moving seat. A second motor is fixedly mounted at the bottom of the machine table, and the output end of the second motor is fixedly connected to the second runner. An arm is rotatably mounted on the side wall of the second moving seat, and a push rod is fixedly mounted at one end of the arm for pushing the saw blade forward.

[0018] In a preferred embodiment, spray pipes are symmetrically and fixedly mounted on the surface of the machine table. Spray holes are formed in the side walls of the spray pipes for jetting and cleaning the debris on the surface of the saw blade. A cylinder is fixedly mounted at the bottom of the machine table. An air pipe is connected between the cylinder and the spray pipe. A second piston is slidably mounted in the inner cavity of the cylinder. A second push block is fixedly mounted at the bottom of the second moving seat. A fourth connecting rod is connected between the second push block and the second piston.

[0019] The full-automatic tooth-spacing equipment for cemented carbide band saw blades provided by the present invention has the following beneficial effects:

[0020] 1. By setting up a tooth-spacing mechanism, the first motor drives the first moving seat to swing left and right, and the tooth-spacing block squeezes and spaces the teeth. When the first motor drives the first moving seat to move towards the saw blade for tooth-spacing, the tooth plate is driven to move synchronously, thereby driving the gear to drive the elliptical block to rotate half a circle, so that the long-axis end of the elliptical block contacts the surface of the first push block, driving the first push block to drive the clamping block to move towards the saw blade, thereby clamping and fixing the saw blade synchronously, ensuring the stability of tooth-spacing, preventing the tooth rack from shaking, and ensuring the tooth-spacing quality.

[0021] 2. By setting up a lubrication mechanism, when the first motor drives the clamping block to move towards the saw blade, the bracket is driven to move synchronously, pushing the bracket to move backward, compressing the second spring, and synchronously driving the second connecting rod and the first piston to move backward. The second one-way valve is opened, and the lubricating oil in the oil injection cylinder is injected into the hollow part of the rotating shaft through the rotary joint, injected into the brush roller through the through hole, and rolled onto the surface of the saw blade by the brush roller to complete the lubrication of the saw blade. A thin film can be formed during the tooth-spacing of the saw blade, reducing the direct metal contact between the tooth-spacing block and the teeth, effectively reducing the friction coefficient, thereby reducing the wear during tooth-spacing and protecting the surface quality of the tooth rack.

[0022] 3. By setting up a pusher mechanism, the second moving seat is driven by a second motor to move back and forth, and the saw blade is pushed forward by a push rod, so as to continuously and automatically space the teeth of the saw blade. When the second motor drives the second moving seat to move forward, the second push block is driven to move forward synchronously, thereby driving the fourth connecting rod and the second piston to move, injecting the air in the cylinder into the nozzle, and jetting air onto the surface of the saw blade through the spray holes to remove chips, preventing scratches on the surface of the saw blade when the chips remaining on the saw blade surface come into contact with the tooth spacing block, and ensuring the quality of the saw blade. Description of the Drawings

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as a limitation of the scope. For those of ordinary skill in the art, other related drawings can also be obtained based on these drawings without creative efforts.

[0024] Figure 1 is the front perspective view provided by the embodiment of the present invention;

[0025] Figure 2 is the top view provided by the embodiment of the present invention;

[0026] Figure 3 is the front view provided by the embodiment of the present invention;

[0027] Figure 4 is the side view provided by the embodiment of the present invention;

[0028] Figure 5 is the side sectional view provided by the embodiment of the present invention;

[0029] Figure 6 is the sectional view of the mounting seat provided by the embodiment of the present invention;

[0030] Figure 7 is the top sectional view provided by the embodiment of the present invention;

[0031] Figure 8 is the sectional view of the clamping block provided by the embodiment of the present invention;

[0032] Figure 9 is provided by the embodiment of the present invention Figure 8 enlarged view of part A;

[0033] Figure 10 is the sectional view of the machine table provided by the embodiment of the present invention.

[0034] In the figure: 1, machine platform; 2, placement groove; 3, gear-splitting mechanism; 301, first moving seat; 302, first slide rail; 303, mounting seat; 304, gear-splitting block; 305, lead screw; 306, threaded block; 307, adjusting bolt; 308, first runner; 309, first eccentric shaft; 310, first connecting rod; 311, first motor; 312, clamping block; 313, first pushing block; 314, first spring; 315, elliptical block; 316, gear; 317, toothed plate; 4, lubrication mechanism; 401, bracket; 402, rotating shaft; 403, brush roller; 404, through hole; 405, guide rod; 406, second spring; 407, oil injection cylinder; 408, first piston; 409, second connecting rod; 410, first one-way valve; 411, second one-way valve; 412, fuel tank; 413, rotary joint; 5, material pushing mechanism; 501, second moving seat; 502, second slide rail; 503, second runner; 504, second eccentric shaft; 505, third connecting rod; 506, second motor; 507, support arm; 508, push rod; 509, nozzle; 510, spray hole; 511, air cylinder; 512, second piston; 513, second pushing block; 514, fourth connecting rod. Detailed implementation manners

[0035] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some but not all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without any creative work shall fall within the protection scope of the present invention.

[0036] Refer to Figures 1 - 10As shown in the figure, the present invention provides a technical solution: a fully automatic tooth-spacing device for cemented carbide band saw blades, including a machine table 1, a placement groove 2, and a tooth-spacing mechanism 3. The placement groove 2 is opened on the surface of the machine table 1 for placing saw blades. The tooth-spacing mechanism 3 is installed on the surface of the machine table 1 for tooth-spacing the saw blades. The tooth-spacing mechanism 3 includes a first moving seat 301, a clamping block 312, and an elliptical block 315. The first moving seats 301 are symmetrically and slidably installed on the surface of the machine table 1. First slide rails 302 are symmetrically and fixedly installed on the surface of the machine table 1. The first moving seats 301 are slidably connected to the first slide rails 302. A mounting seat 303 is fixedly installed on the side wall of the first moving seat 301. A tooth-spacing block 304 is slidably installed in the inner cavity of the mounting seat 303 for extruding and tooth-spacing the teeth. A lead screw 305 is rotatably installed in the inner cavity of the mounting seat 303. A threaded block 306 is fixedly installed in the inner cavity of the tooth-spacing block 304. The threaded block 306 is threadedly connected to the lead screw 305 for adjusting the position of the tooth-spacing block 304. One end of the lead screw 305 is fixedly installed with an adjusting bolt 307. By rotating the adjusting bolt 307, the lead screw 305 can be driven to rotate, thereby driving the tooth-spacing block 304 to move through the threaded block 306, so as to adjust the position of the tooth-spacing block 304, which is suitable for saw blades with different tooth pitches.

[0037] Refer to Figures 1 - 7 As shown in the figure, in a preferred embodiment, first runners 308 are symmetrically and rotatably installed on the surface of the machine table 1. A first eccentric shaft 309 is fixedly installed on the surface of the first runner 308. The first eccentric shaft 309 is installed at a non-central position of the first runner 308. A first connecting rod 310 is rotatably installed between the first eccentric shaft 309 and the first moving seat 301. First motors 311 are symmetrically and fixedly installed at the bottom of the machine table 1. The output ends of the first motors 311 are fixedly connected to the first runners 308. During use, the saw blade to be tooth-spaced is placed in the placement groove 2. The first motors 311 are used to drive the first runners 308 to rotate, thereby driving the first moving seats 301 to swing left and right through the first eccentric shafts 309, and extruding and tooth-spacing the teeth through the tooth-spacing blocks 304, which is convenient for use.

[0038] Refer to Figures 1 - 7As shown, in a preferred embodiment, the clamping blocks 312 are symmetrically and slidably mounted on the surface of the machine table 1 for positioning the saw blade. A first push block 313 is fixedly mounted at the bottom of the clamping block 312, and a first spring 314 is fixedly mounted between the two first push blocks 313 for driving the clamping blocks 312 on both sides to move away from each other to cancel the clamping and fixing of the saw blade. The elliptical block 315 is rotatably mounted in the inner cavity of the machine table 1, and the side wall of the elliptical block 315 is in contact with the first push block 313 for driving the clamping block 312 to move. A gear 316 is fixedly mounted on the surface of the elliptical block 315, and a toothed plate 317 is fixedly mounted at the bottom of the first moving seat 301. The toothed plate 317 is engaged with the gear 316 for driving the elliptical block 315 to rotate. When the first motor 311 drives the first moving seat 301 to move towards the saw blade for tooth spacing, the toothed plate 317 is driven to move synchronously, thereby driving the gear 316 to drive the elliptical block 315 to rotate half a turn, so that the long axis end of the elliptical block 315 contacts the surface of the first push block 313, driving the first push block 313 to drive the clamping block 312 to move towards the saw blade, thereby synchronously clamping and fixing the saw blade, ensuring the stability of tooth spacing, avoiding shaking of the toothed bar, and ensuring the quality of tooth spacing.

[0039] In a preferred embodiment, during use, the saw blade to be tooth-spaced is placed in the placement groove 2. The first motor 311 drives the first runner 308 to rotate, thereby driving the first moving seat 301 to swing left and right through the first eccentric shaft 309, and the tooth teeth are squeezed and spaced by the tooth-spacing block 304. And when the first motor 311 drives the first moving seat 301 to move towards the saw blade for tooth spacing, the toothed plate 317 is driven to move synchronously, thereby driving the gear 316 to drive the elliptical block 315 to rotate half a turn, so that the long axis end of the elliptical block 315 contacts the surface of the first push block 313, driving the first push block 313 to drive the clamping block 312 to move towards the saw blade, thereby synchronously clamping and fixing the saw blade, ensuring the stability of tooth spacing, avoiding shaking of the toothed bar, and ensuring the quality of tooth spacing.

[0040] Refer to Figures 1 - 9 As shown, in a preferred embodiment, a lubricating mechanism 4 is mounted on the surface of the machine table 1. The lubricating mechanism 4 includes a bracket 401, a rotating shaft 402 and a brush roller 403. The bracket 401 is slidably mounted in the inner cavity of the clamping block 312. The rotating shaft 402 is rotatably mounted on the surface of the bracket 401. A brush roller 403 is fixedly mounted on the surface of the rotating shaft 402 for rolling and coating lubricating oil on the surface of the saw blade, which can form a thin film during the tooth spacing of the saw blade, reduce the direct metal contact between the tooth-spacing block 304 and the tooth teeth, effectively reduce the friction coefficient, thereby reducing the wear during the tooth spacing process and protecting the surface quality of the toothed bar. The rotating shaft 402 is hollow, and a plurality of through holes 404 are opened on the side wall of the rotating shaft 402 for injecting oil into the brush roller 403.

[0041] Refer to Figures 1 - 9As shown, in a preferred embodiment, guide rods 405 are symmetrically and fixedly installed in the inner cavity of the clamping block 312. A second spring 406 is sleeved on the surface of the guide rods 405. One end of the second spring 406 is fixedly connected to the clamping block 312, and the other end of the second spring 406 is fixedly connected to the bracket 401, which is used to drive the brush roller 403 to closely adhere to the side wall of the saw blade to ensure the oiling effect. An oil injection cylinder 407 is fixedly installed on the side wall of the clamping block 312. A first piston 408 is slidably installed in the inner cavity of the oil injection cylinder 407. A second connecting rod 409 is connected between the first piston 408 and the bracket 401.

[0042] Referring to Figures 1 - 9 As shown, in a preferred embodiment, a first one-way valve 410 and a second one-way valve 411 are installed on the side wall of the oil injection cylinder 407. The first one-way valve 410 conducts unidirectionally towards the inner cavity of the oil injection cylinder 407 for oil inlet, and the second one-way valve 411 conducts unidirectionally towards the outer wall of the oil injection cylinder 407 for oil outlet. A fuel tank 412 is installed on the side wall of the first moving seat 301 for storing lubricating oil. One end of the rotating shaft 402 is installed with a rotary joint 413. A hose is connected between the first one-way valve 410 and the fuel tank 412, and a hose is connected between the second one-way valve 411 and the rotary joint 413. When the first motor 311 drives the clamping block 312 to move towards the saw blade to clamp and fix the saw blade, the bracket 401 is driven to move synchronously. And under the action of the second spring 406, the brush roller 403 can be closely adhered to the side wall of the saw blade. Therefore, when the bracket 401 approaches the saw blade, the bracket 401 can be pushed to move backward, the second spring 406 is compressed, and the second connecting rod 409 and the first piston 408 are synchronously driven to move backward. The second one-way valve 411 is conducted, and the lubricating oil in the oil injection cylinder 407 is injected into the hollow part of the rotating shaft 402 through the rotary joint 413, injected into the brush roller 403 through the through hole 404, and rolled onto the surface of the saw blade by the brush roller 403 to complete the lubrication of the saw blade.

[0043] In a preferred embodiment, when the first motor 311 drives the clamping block 312 to move towards the saw blade to clamp and fix the saw blade, the bracket 401 is driven to move synchronously. And under the action of the second spring 406, the brush roller 403 can be closely adhered to the side wall of the saw blade. Therefore, when the bracket 401 approaches the saw blade, the bracket 401 can be pushed to move backward, the second spring 406 is compressed, and the second connecting rod 409 and the first piston 408 are synchronously driven to move backward. The second one-way valve 411 is conducted, and the lubricating oil in the oil injection cylinder 407 is injected into the hollow part of the rotating shaft 402 through the rotary joint 413, injected into the brush roller 403 through the through hole 404, and rolled onto the surface of the saw blade by the brush roller 403 to complete the lubrication of the saw blade. A thin film can be formed during the tooth spacing of the saw blade, reducing the direct metal contact between the tooth spacing block 304 and the tooth, effectively reducing the friction coefficient, thereby reducing the wear during the tooth spacing process and protecting the surface quality of the rack.

[0044] Referring to Figures 1 - 10As shown, in a preferred embodiment, a pusher mechanism 5 is mounted on the surface of the machine table 1 for pushing the saw blade forward. The pusher mechanism 5 includes a second moving seat 501, a second runner 503 and a push rod 508. The second moving seat 501 is slidably mounted on the surface of the machine table 1. A second slide rail 502 is fixedly mounted on the surface of the machine table 1. The second moving seat 501 is slidably connected to the second slide rail 502. The second runner 503 is rotatably mounted on the surface of the machine table 1. A second eccentric shaft 504 is fixedly mounted on the surface of the second runner 503. A third connecting rod 505 is rotatably mounted between the second eccentric shaft 504 and the second moving seat 501. A second motor 506 is fixedly mounted at the bottom of the machine table 1. The output end of the second motor 506 is fixedly connected to the second runner 503. An arm 507 is rotatably mounted on the side wall of the second moving seat 501. One end of the arm 507 is fixedly mounted with a push rod 508 for pushing the saw blade forward. By driving the second runner 503 to rotate through the second motor 506, the second moving seat 501 can be driven to move back and forth through the second eccentric shaft 504 and the third connecting rod 505, and the saw blade can be pushed forward through the push rod 508, so as to continuously and automatically perform tooth spacing on the saw blade.

[0045] Referring to Figures 1 - 10 As shown, in a preferred embodiment, spray pipes 509 are symmetrically and fixedly mounted on the surface of the machine table 1. Spray holes 510 are formed in the side walls of the spray pipes 509 for jetting air to clean the debris on the surface of the saw blade, preventing scratches from being generated when the debris remaining on the surface of the saw blade contacts the tooth spacing block 304 and ensuring the quality of the saw blade. A cylinder 511 is fixedly mounted at the bottom of the machine table 1. An air pipe is connected between the cylinder 511 and the spray pipe 509. A second piston 512 is slidably mounted in the inner cavity of the cylinder 511. A second push block 513 is fixedly mounted at the bottom of the second moving seat 501. A fourth connecting rod 514 is connected between the second push block 513 and the second piston 512. When the second motor 506 drives the second moving seat 501 to move forward, the second push block 513 is driven to move forward synchronously, so as to drive the fourth connecting rod 514 and the second piston 512 to move, inject the air in the cylinder 511 into the spray pipe 509, and jet air to remove debris on the surface of the saw blade through the spray holes 510.

[0046] In a preferred embodiment, during use, the second runner 503 can be driven to rotate through the second motor 506, so that the second moving seat 501 can be driven to move back and forth through the second eccentric shaft 504 and the third connecting rod 505, and the saw blade can be pushed forward through the push rod 508, so as to continuously and automatically perform tooth spacing on the saw blade. When the second motor 506 drives the second moving seat 501 to move forward, the second push block 513 is driven to move forward synchronously, so as to drive the fourth connecting rod 514 and the second piston 512 to move, inject the air in the cylinder 511 into the spray pipe 509, and jet air to remove debris on the surface of the saw blade through the spray holes 510, preventing scratches from being generated when the debris remaining on the surface of the saw blade contacts the tooth spacing block 304 and ensuring the quality of the saw blade.

[0047] Specifically, the working principle of the fully automatic tooth separation equipment of the carbide band saw blade is as follows: when in use, the saw blade to be toothed is placed in the placement groove 2, and the first motor 311 drives the first rotating wheel 308 to rotate, thereby driving the first movable seat 301 to swing left and right through the first eccentric shaft 309, and the teeth are squeezed and separated by the tooth separation block 304, and when the first motor 311 drives the first movable seat 301 to move in the direction of the saw blade for tooth separation, the tooth plate 317 is driven to move synchronously, thereby driving the gear 316 to drive the elliptical block 315 to rotate half a circle, so that the long axis end of the elliptical block 315 contacts the surface of the first push block 313, and drives the first push block 313 to drive the clamping block 312 to move in the direction of the saw blade, thereby synchronously clamping and fixing the saw blade, ensuring the stability of the tooth separation, avoiding the shaking of the rack, and ensuring the quality of the tooth separation.

[0048] The first motor 311 drives the clamping block 312 to move toward the saw blade, and when clamping and fixing the saw blade, it drives the bracket 401 to move synchronously, and under the action of the second spring 406, the brush roller 403 can be tightly attached to the side wall of the saw blade. Therefore, when the bracket 401 approaches the saw blade, it can push the bracket 401 to move backward, the second spring 406 is compressed, and synchronously drives the second connecting rod 409 and the first piston 408 to move backward synchronously, the second one-way valve 411 is turned on, and the lubricating oil in the oil filling cylinder 407 is injected into the hollow part of the rotating shaft 402 through the rotating joint 413, and is injected into the brush roller 403 through the through hole 404, and is rolled onto the surface of the saw blade by the brush roller 403 to complete the lubrication of the saw blade. A thin film can be formed when the saw blade is toothed, reducing the direct metal contact between the tooth block 304 and the teeth, which can effectively reduce the friction coefficient, thereby reducing the wear during the toothing process and protecting the surface quality of the rack.

[0049] The second motor 506 can drive the second rotating wheel 503 to rotate, thereby driving the second movable seat 501 to move forward and backward through the second eccentric shaft 504 and the third connecting rod 505, and pushing the saw blade forward through the push rod 508, so that the saw blade is continuously and automatically divided. When the second motor 506 drives the second movable seat 501 to move forward, it drives the second push block 513 to move forward synchronously, thereby driving the fourth connecting rod 514 and the second piston 512 to move, injecting the air in the cylinder 511 into the nozzle 509, and spraying air to the surface of the saw blade to remove chips through the nozzle 510, so as to prevent the chips remaining on the surface of the saw blade from scratching when it contacts the tooth dividing block 304, thereby ensuring the quality of the saw blade.

[0050] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Automatic tooth-spacing equipment for cemented carbide bandsaw blades, characterized in that, It includes a machine table (1), a placement groove (2) and a tooth-spacing mechanism (3). The placement groove (2) is opened on the surface of the machine table (1) for placing a saw blade. The tooth-spacing mechanism (3) is installed on the surface of the machine table (1) for spacing the teeth of the saw blade. The tooth-spacing mechanism (3) includes: A first moving seat (301) symmetrically and slidably installed on the surface of the machine table (1). A mounting seat (303) is fixedly installed on the side wall of the first moving seat (301). A tooth-spacing block (304) is slidably installed in the inner cavity of the mounting seat (303) for extruding and spacing the teeth. Clamping blocks (312) symmetrically and slidably installed on the surface of the machine table (1) for positioning the saw blade. A first pushing block (313) is fixedly installed at the bottom of the clamping block (312). An elliptical block (315) rotatably installed in the inner cavity of the machine table (1). The side wall of the elliptical block (315) is in contact with the first pushing block (313) for driving the clamping block (312) to move. A first spring (314) is fixedly installed between the two first pushing blocks (313) for driving the two side clamping blocks (312) to move away from each other. A gear (316) is fixedly installed on the surface of the elliptical block (315). A toothed plate (317) is fixedly installed at the bottom of the first moving seat (301). The toothed plate (317) is meshed with the gear (316) for driving the elliptical block (315) to rotate. A lubricating mechanism (4) is installed on the surface of the machine table (1). The lubricating mechanism (4) includes a bracket (401), a rotating shaft (402) and a brush roller (403). The bracket (401) is slidably installed in the inner cavity of the clamping block (312). The rotating shaft (402) is rotatably installed on the surface of the bracket (401). The brush roller (403) is fixedly installed on the surface of the rotating shaft (402) for roll-coating lubricating oil on the surface of the saw blade. The rotating shaft (402) is hollow. A plurality of through holes (404) are opened on the side wall of the rotating shaft (402) for injecting oil into the brush roller (403). Guide rods (405) are symmetrically and fixedly installed in the inner cavity of the clamping block (312). A second spring (406) is sleeved on the surface of the guide rod (405). One end of the second spring (406) is fixedly connected to the clamping block (312), and the other end of the second spring (406) is fixedly connected to the bracket (401) for driving the brush roller (403) to closely adhere to the side wall of the saw blade. An oil injection cylinder (407) is fixedly installed on the side wall of the clamping block (312). A first piston (408) is slidably installed in the inner cavity of the oil injection cylinder (407). A second connecting rod (409) is connected between the first piston (408) and the bracket (401).

2. The fully automatic tooth-spacing equipment for cemented carbide band saw blades according to claim 1, characterized in that On the surface of the machine table (1), first slide rails (302) are symmetrically and fixedly installed. The first moving seat (301) is slidably connected to the first slide rails (302). Inside the mounting seat (303), a lead screw (305) is rotatably installed. Inside the tooth dividing block (304), a threaded block (306) is fixedly installed. The threaded block (306) is threadedly connected to the lead screw (305) for adjusting the position of the tooth dividing block (304). One end of the lead screw (305) is fixedly installed with an adjusting bolt (307).

3. The fully automatic tooth-spacing equipment for cemented carbide band saw blades according to claim 1, characterized in that, On the surface of the machine table (1), first rotating wheels (308) are symmetrically and rotatably installed. On the surface of the first rotating wheels (308), first eccentric shafts (309) are fixedly installed. Between the first eccentric shafts (309) and the first moving seat (301), first connecting rods (310) are rotatably installed. At the bottom of the machine table (1), first motors (311) are symmetrically and fixedly installed. The output ends of the first motors (311) are fixedly connected to the first rotating wheels (308).

4. The fully automatic tooth-spacing equipment for cemented carbide band saw blades according to claim 1, wherein On the side wall of the oil injection cylinder (407), a first one-way valve (410) and a second one-way valve (411) are installed. On the side wall of the first moving seat (301), an oil tank (412) is installed for storing lubricating oil. One end of the rotating shaft (402) is installed with a rotary joint (413). A hose is connected between the first one-way valve (410) and the oil tank (412). A hose is connected between the second one-way valve (411) and the rotary joint (413).

5. The fully automatic tooth-spacing equipment for cemented carbide band saw blades according to claim 1, characterized in that, On the surface of the machine table (1), a material pushing mechanism (5) is installed for pushing the saw blade forward. The material pushing mechanism (5) includes a second moving seat (501), a second rotating wheel (503), and a push rod (508). The second moving seat (501) is slidably installed on the surface of the machine table (1). On the surface of the machine table (1), a second slide rail (502) is fixedly installed. The second moving seat (501) is slidably connected to the second slide rail (502). The second rotating wheel (503) is rotatably installed on the surface of the machine table (1). On the surface of the second rotating wheel (503), a second eccentric shaft (504) is fixedly installed. Between the second eccentric shaft (504) and the second moving seat (501), a third connecting rod (505) is rotatably installed. At the bottom of the machine table (1), a second motor (506) is fixedly installed. The output end of the second motor (506) is fixedly connected to the second rotating wheel (503). On the side wall of the second moving seat (501), an arm (507) is rotatably installed. One end of the arm (507) is fixedly installed with a push rod (508) for pushing the saw blade forward.

6. The fully automatic tooth-spacing equipment for cemented carbide band saw blades according to claim 5, characterized in that, Nozzles (509) are symmetrically and fixedly installed on the surface of the machine table (1). Spray holes (510) are formed in the side walls of the nozzles (509) for jetting air to clean the debris on the surface of the saw blade. A cylinder (511) is fixedly installed at the bottom of the machine table (1). An air pipe is connected between the cylinder (511) and the nozzles (509). A second piston (512) is slidably installed in the inner cavity of the cylinder (511). A second push block (513) is fixedly installed at the bottom of the second moving seat (501). A fourth connecting rod (514) is connected between the second push block (513) and the second piston (512).

Citation Information

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