Plasma arc welding machine for fan steel plate machining
By introducing electric sliding table, worm gear-worm mechanism and distance measurement infrared sensor into the plasma arc welding machine, adaptive adjustment of the distance between the welding gun and the steel plate is achieved, solving the problem of manual adjustment of traditional welding devices, and improving welding effect and efficiency.
Patent Information
- Application Number
- CN202510324456.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-05-16
AI Technical Summary
The plasma arc welding device of traditional fan steel plate cannot adaptively adjust the distance between the plasma arc welding torch and the surface of the fan steel plate, resulting in the need to manually adjust the height of the welding torch during welding, affecting the welding effect and increasing the workload of workers.
A plasma arc welding machine including an electric sliding table, a worm gear-worm mechanism, a rotary table and a distance measurement infrared sensor was designed. The welding distance is monitored in real time through the distance measurement infrared sensor, and the distance between the welding gun and the steel plate is automatically adjusted using the controller and the motor system.
Adaptive adjustment of the distance between the plasma arc welding torch and the fan steel plate surface is achieved, ensuring that steel plates of different thicknesses can achieve the best results during welding, improving the stability and efficiency of welding, and reducing the complexity of workers' operations.
Smart Images

Figure CN120002147A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of plasma arc welding, and in particular relates to a plasma arc welding machine used for processing fan steel plates. Background Art
[0002] Plasma arc welding machine is a welding machine that uses plasma arc to melt metal for non-melting electrode or melting electrode welding. Plasma arc is a high-temperature gas flow generated by ionized ion gas, which is ejected from the nozzle hole and compressed to form a slender arc column. The high energy density beam is used to weld plates.
[0003] The principle of plasma arc welding makes it different from ordinary welding in that when welding materials of different thicknesses, it is necessary to adjust the distance between the welding gun and the surface of the material according to the thickness of the material, so as to adjust the size of the weld pool generated during the welding process and achieve the best welding effect. However, the traditional fan steel plate plasma arc welding device cannot monitor and adaptively adjust the distance between the plasma arc welding gun and the surface of the fan steel plate. As a result, during the welding process of fan steel plates of different thicknesses, the height of the welding gun needs to be manually adjusted and manually measured to achieve the best final welding effect.
[0004] After searching, in the prior art, the authorized patent with announcement number: CN220073533U and announcement date: 2023.11.24 discloses a plasma arc welding device, including a base, a rotating mechanism, a welding mechanism, and a clamping mechanism, wherein a first slot is provided in the middle of the front surface of the base, a U-shaped bracket is fixed to the left and right ends of the upper surface of the base, a support block is fixed to the left and right sides and the upper end of the rear side of the base, and a welding mechanism is provided at the upper end of the support block, a welding box is connected to the rear end of the upper surface of the base, and a third slot is provided at the lower end of the welding box, and a clamping mechanism is provided inside the third slot. The plasma arc welding device is provided with a clamping mechanism, and the electric push rod is opened, so that the upward movement of the electric push rod drives the rotation of the second rotating rod. Due to the rotating structure of the pressure column and the first rotating rod and the second rotating rod, the upward lifting of the second rotating rod drives the rotation of the pressure column and the first rotating rod, and then the pressure column is pressed downward against the upper surface of the metal steel, which is convenient for fixing the metal steel.
[0005] However, the device still has the following defects: it is unable to monitor and adaptively adjust the distance between the plasma arc welding gun and the surface of the fan steel plate, so that during the welding process of fan steel plates of different thicknesses, the height of the welding gun needs to be manually adjusted and manually measured to achieve the best final welding effect. The manual adjustment accuracy is inconvenient to control, which affects the welding effect and increases the workload of workers. Summary of the invention
[0006] In view of the above problems, the present invention provides a plasma arc welding machine for processing steel plates of a fan, comprising a processing table, to which an electric slide table for laterally adjusting the welding position is fixedly connected, and an output end of the electric slide table is transmission-connected to a plasma generating mechanism for welding the steel plates of the fan; The plasma generating mechanism is rotatably connected to a worm gear, a rotating table for adjusting the welding angle is fixedly connected to the center of the worm gear, and two sets of limiting shafts are fixedly connected to one side wall of the rotating table; The other ends of the two groups of limit shafts are fixedly connected with linkage blocks, and a screw rod for longitudinally adjusting the welding position is rotatably connected between the linkage block and the rotating table, and a processing component for adaptively adjusting the welding height is threadedly connected to the screw rod; The processing assembly comprises a moving mechanism, the bottom end of the moving mechanism is fixedly connected with an adjusting mechanism, and the upper end of the adjusting mechanism is transmission-connected with a mounting block; A distance-measuring infrared transmitter is arranged at the bottom end of the mounting block, and a distance-measuring infrared receiver is arranged on the adjusting mechanism. The distance-measuring infrared transmitter and the distance-measuring infrared receiver are used for real-time monitoring of the welding distance.
[0007] Furthermore, a first motor is installed on the linkage block, the output end of the first motor is transmission-connected to one end of the screw rod, the bottom end of the linkage block is fixedly connected to two groups of support shafts, the bottom ends of the two groups of support shafts are fixedly connected to a cross plate, and a roller is provided at the bottom end of the cross plate.
[0008] Furthermore, two groups of slide grooves are opened on the processing table, and two groups of L-shaped brackets are arranged on the processing table. Two groups of electric cylinders are installed on the two groups of L-shaped brackets, and the output ends of the two groups of electric cylinders are transmission-connected with pressure plates. The plasma generating mechanism includes a slider, and the slider is transmission-connected with the output end of the electric slide. The slider is fixedly connected with a box body, and the bottom end of the box body is fixedly connected with two groups of limit blocks, and the two groups of limit blocks are movably fitted with the two groups of slide grooves respectively. A controller is arranged on one side wall of the box body, and a spiral telescopic air pipe is arranged on the output end of the air path system of the box body, and a plasma arc welding gun is arranged at the other end of the spiral telescopic air pipe, and the plasma arc welding gun is detachably mounted on the processing component.
[0009] Furthermore, two groups of fixed plates are provided on the box body, a worm is rotatably connected between the two groups of fixed plates, a second motor is installed on one group of fixed plates, an output end of the second motor is transmission-connected to one end of the worm, and the worm is meshingly connected to the worm wheel.
[0010] Furthermore, the moving mechanism includes a moving block, the moving block is provided with two groups of sliding holes, the two groups of sliding holes are movably fitted with two groups of limiting shafts respectively, and the moving block is provided with a threaded hole, and the threaded hole is threadedly connected to the screw rod.
[0011] Furthermore, the bottom end of the moving block is fixedly connected with a linkage block, the bottom end of the linkage block is fixedly connected with two groups of support rods, the side walls of the two groups of support rods are fixedly connected with two groups of first clamping blocks, the two groups of support rods are slidably connected with floating blocks, square springs are arranged between the two groups of floating blocks and the linkage blocks, the two groups of square springs are respectively mounted on the two groups of support rods, and the bottom ends of the two groups of floating blocks are fixedly connected to the adjustment mechanism.
[0012] Furthermore, a square slide groove is provided on the floating block, and the square slide groove is movably fitted with the support rod. The inner walls on both sides of the square slide groove are provided with first clamping grooves, and two groups of the first clamping grooves are movably fitted with two groups of first clamping blocks respectively.
[0013] Furthermore, the adjustment mechanism includes a first annular block and a second annular block, the ranging infrared receiver is installed on the second annular block, the bottom end of the first annular block is rotatably connected to an inner gear ring, a plurality of groups of second clamping blocks are fixedly connected to the inner gear ring, a second clamping groove is opened at the bottom end of the first annular block, and the second clamping groove is movably fitted with the plurality of groups of second clamping blocks.
[0014] Furthermore, the bottom end of the first annular block is rotatably connected to a plurality of groups of driven gears, and the plurality of groups of driven gears are meshingly connected to the inner gear ring. A transmission groove is provided inside the first annular block, and a third motor is installed in the transmission groove. The output end of the third motor passes through the bottom end of the first annular block and is transmission-connected to a driving gear, and the driving gear is meshingly connected to the inner gear ring.
[0015] Furthermore, several groups of the driven gears are fixedly connected to threaded rods at the centers of their bottom ends, several groups of the threaded rods are rotatably connected to the second annular block, several groups of the threaded rods are threadedly connected to the mounting block, several groups of balls are rotatably connected to the bottom ends of the second annular block, and several groups of balls are movably fitted to the surface of the fan steel plate.
[0016] The beneficial effects of the present invention are: 1. By presetting the distance between the welding end of the plasma arc welding gun and the surface of the fan steel plate according to the thickness value of the fan steel plate, a preset value of the distance between the corresponding mounting block and the second annular block is obtained, and the distance between the mounting block and the second annular block is monitored by a ranging infrared receiver and a ranging infrared transmitter and the data is fed back to the controller, and the distance between the mounting block and the second annular block is adjusted by the controller to control the third motor, so that the distance between the welding end of the plasma arc welding gun and the surface of the fan steel plate reaches the preset value, and the distance between the welding end of the plasma arc welding gun and the surface of the fan steel plate is adaptively adjusted, so that the plasma arc welding gun can achieve the best welding effect when welding fan steel plates with different thickness values.
[0017] 2. The third motor drives the driving gear to rotate, so that the internal gear ring drives several groups of driven gears to rotate synchronously, and several groups of driven gears drive several groups of threaded rods to rotate synchronously. Through the direct meshing relationship between the driving gear, the internal gear ring and several groups of driven gears, the rotation speed and rotation direction of several groups of threaded rods are kept consistent, so that the mounting block can move up and down while maintaining stability, so that the plasma arc welding gun installed in the mounting groove can move up and down synchronously, and its welding end can be kept perpendicular to the surface of the fan steel plate to improve the stability of welding.
[0018] 3. The first motor drives the screw rod to rotate, so that the processing component drives the plasma arc welding gun to move longitudinally, and the welding operation is performed on the longitudinally distributed fan steel plate welds. The electric slide drives the plasma generating mechanism and the processing component to move horizontally, so that the plasma arc welding gun moves horizontally, and the welding operation is performed on the horizontally distributed fan steel plate welds. In this way, the welding machine does not need to perform secondary clamping on the fan steel plate, and can perform horizontal and vertical welding operations on different positions of the fan steel plate according to needs.
[0019] 4. The worm is driven to rotate by the second motor, so that the worm wheel drives the rotating table to rotate synchronously to a preset angle value, and the lead screw is driven to rotate by the first motor, so that the processing component drives the plasma arc welding gun to move along the angle value for welding operation, and the lead screw is driven to rotate by the first motor, so that the processing component moves to a preset position and then closes, and the worm is driven to rotate by the second motor, so that the worm wheel drives the rotating table to rotate, so that the processing component drives the plasma arc welding gun to weld the arc weld of the fan steel plate, thereby enabling the welding machine to perform linear welding of multiple different angle values and arc welding of multiple different radius values of the fan steel plate, effectively improving the universality of the welding machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 A schematic diagram of the main structure of an embodiment of the present invention is shown; Figure 2 A schematic diagram of the structure from a side view of a main structure according to an embodiment of the present invention is shown; Figure 3 A schematic diagram of the main structure according to an embodiment of the present invention from a top view is shown; Figure 4 A schematic diagram of the structure of a processing assembly according to an embodiment of the present invention is shown; Figure 5 It shows a schematic diagram of the structure of a moving mechanism according to an embodiment of the present invention; Figure 6 A schematic diagram of the structure of an adjustment mechanism according to an embodiment of the present invention is shown; Figure 7 A cross-sectional view of a first annular block structure according to an embodiment of the present invention is shown.
[0022] In the figure: 1, processing table; 101, slide; 2, electric slide; 3, plasma generating mechanism; 301, slider; 302, box; 303, limit block; 304, controller; 305, spiral telescopic air pipe; 306, plasma arc welding gun; 4, worm gear; 5, rotating table; 6, limit shaft; 7, linkage block; 8, screw rod; 9, processing assembly; 901, moving mechanism; 9011, moving block; 9012, threaded hole; 9013, slide hole; 9014, linkage block; 9015, support rod; 9016, first clamping block; 9017, floating block; 9018, square spring; 9019, square slide; 90110, first clamping groove; 902, adjusting mechanism; 9021, first annular block; 90211, second clamping groove; 90212, transmission groove; 90213, third motor; 90214, driving gear; 9022, second annular block; 9023, inner gear ring; 9024, second clamping block; 9025, driven gear; 9026, threaded rod; 903, mounting block; 9031, mounting groove; 904, ranging infrared transmitter; 905, ranging infrared receiver; 10, first motor; 11, supporting shaft; 12, horizontal plate; 13, roller; 14, fixing plate; 15, worm; 16, second motor; 17, L-shaped bracket; 18, electric cylinder; 19, pressing plate. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] The embodiment of the present invention provides a plasma arc welding machine for processing a fan steel plate, comprising a processing table 1; illustratively, as Figure 1-3 shown.
[0025] Two groups of L-shaped brackets 17 are arranged on the processing table 1, and two groups of electric cylinders 18 are installed on the two groups of L-shaped brackets 17, and the output ends of the two groups of electric cylinders 18 are both transmission-connected with a pressing plate 19; Specifically, the electric cylinder 18 drives the pressing plate 19 to move downward to limit and fix the fan steel plate to be processed.
[0026] An electric slide 2 is fixedly connected to the processing table 1, and the output end of the electric slide 2 is transmission-connected to a plasma generating mechanism 3, and a worm gear 4 is rotatably connected to the plasma generating mechanism 3. A rotating table 5 is fixedly connected to the center of the worm gear 4, and two groups of limit shafts 6 are fixedly connected to one side wall of the rotating table 5, and the other ends of the two groups of limit shafts 6 are fixedly connected to a linkage block 7, and a screw rod 8 is rotationally connected between the linkage block 7 and the rotating table 5, and a processing component 9 is threadedly connected to the screw rod 8, and a first motor 10 is installed on the linkage block 7, and the output end of the first motor 10 is transmission-connected to one end of the screw rod 8, and two groups of support shafts 11 are fixedly connected to the bottom end of the linkage block 7, and a cross plate 12 is fixedly connected to the bottom end of the two groups of support shafts 11, and a roller 13 is provided at the bottom end of the cross plate 12; The processing table 1 is provided with two groups of slide grooves 101, the plasma generating mechanism 3 includes a slider 301, the slider 301 is transmission-connected to the output end of the electric slide table 2, the slider 301 is fixedly connected to a box 302, the bottom end of the box 302 is fixedly connected to two groups of limit blocks 303, the two groups of limit blocks 303 are respectively movably fitted with the two groups of slide grooves 101, a side wall of the box 302 is provided with a controller 304, the output end of the gas path system of the box 302 is provided with a spiral telescopic air pipe 305, the other end of the spiral telescopic air pipe 305 is provided with a plasma arc welding gun 306, and the plasma arc welding gun 306 is detachably mounted on the processing component 9; Two groups of fixing plates 14 are arranged on the box body 302, and a worm 15 is rotatably connected between the two groups of fixing plates 14. A second motor 16 is installed on one group of fixing plates 14, and an output end of the second motor 16 is drivingly connected to one end of the worm 15, and the worm 15 is meshingly connected to the worm wheel 4; Specifically, the first motor 10 drives the screw rod 8 to rotate, so that the processing assembly 9 drives the plasma arc welding gun 306 to move longitudinally, and the welding operation is performed on the longitudinally distributed fan steel plate weld seam. The electric slide 2 drives the plasma generating mechanism 3 and the processing assembly 9 to move horizontally, so that the plasma arc welding gun 306 moves horizontally, and the welding operation is performed on the horizontally distributed fan steel plate weld seam. Furthermore, the worm 15 is driven to rotate by the second motor 16, so that the worm wheel 4 drives the rotating table 5 to rotate synchronously to a preset angle value, and the lead screw 8 is driven to rotate by the first motor 10, so that the processing component 9 drives the plasma arc welding gun 306 to move along the angle value for welding operation, and the lead screw 8 is driven to rotate by the first motor 10, so that the processing component 9 moves to a preset position and then closes, and the worm 15 is driven to rotate by the second motor 16, so that the worm wheel 4 drives the rotating table 5 to rotate, and the processing component 9 drives the plasma arc welding gun 306 to perform welding operation on the arc weld of the fan steel plate.
[0027] The processing assembly 9 includes a moving mechanism 901; illustratively, as Figure 4 shown.
[0028] The bottom end of the moving mechanism 901 is fixedly connected with an adjusting mechanism 902, and the adjusting mechanism 902 is drivingly connected with a mounting block 903. A mounting groove 9031 is provided at the center of the mounting block 903, and the plasma arc welding gun 306 is detachably installed in the mounting groove 9031. A ranging infrared transmitter 904 is provided at the bottom end of the mounting block 903, and a ranging infrared receiver 905 is provided on the adjusting mechanism 902. The ranging infrared receiver 905 is provided directly below the ranging infrared transmitter 904, and the ranging infrared receiver 905 matches the ranging infrared transmitter 904.
[0029] Specifically, the moving mechanism 901 drives the adjusting mechanism 902 to move, and the adjusting mechanism 902 drives the mounting block 903 to move up and down, so as to adjust the distance between the welding end of the plasma arc welding gun 306 and the surface of the fan steel plate. By setting the ranging infrared receiver 905 and the ranging infrared transmitter 904, the height value of the mounting block 903 is monitored, so that the device can adaptively adjust the distance between the welding end of the plasma arc welding gun 306 and the surface of the fan steel plate according to the welding requirements of the fan steel plates with different thicknesses, so that the size of the weld pool formed during the welding process of the plasma arc welding gun 306 meets the welding requirements.
[0030] The moving mechanism 901 includes a moving block 9011; illustratively, Figure 5 shown.
[0031] The moving block 9011 is provided with two groups of sliding holes 9013, and the two groups of sliding holes 9013 are movably fitted with the two groups of limiting shafts 6 respectively. The moving block 9011 is provided with a threaded hole 9012, and the threaded hole 9012 is threadedly connected to the screw rod 8. The bottom end of the moving block 9011 is fixedly connected with a linkage block 9014, and the bottom end of the linkage block 9014 is fixedly connected with two groups of support rods 9015. The side walls of the two groups of support rods 9015 are fixedly connected with two groups of first clamping blocks 9016. The two groups of support rods 9015 are slidably connected with floating blocks 9017. A square spring 9018 is provided between the floating block 9017 and the linkage block 9014. The two groups of square springs 9018 are respectively sleeved on the two groups of support rods 9015. The bottom ends of the two groups of floating blocks 9017 are fixedly connected to the adjustment mechanism 902. The floating block 9017 is provided with a square slide groove 9019. The square slide groove 9019 is movably fitted with the support rod 9015. The inner walls on both sides of the square slide groove 9019 are provided with first clamping grooves 90110. The two groups of the first clamping grooves 90110 are movably fitted with the two groups of first clamping blocks 9016 respectively. Specifically, through the tension of the two groups of square springs 9018, the two groups of floating blocks 9017 are subjected to a resisting force, thereby resisting the adjusting mechanism 902, so that the adjusting mechanism 902 is attached to the surface of the fan steel plate to improve the stability of welding; Furthermore, through the tension of the two sets of square springs 9018, when the fan steel plates of different thicknesses are replaced, the adjusting mechanism 902 can be attached to the surface of the fan steel plate, so that the distance between the ranging infrared receiver 905 and the surface of the fan steel plate remains constant, so that when the height of the mounting block 903 is adjusted, the change in the distance between the mounting block 903 and the adjusting mechanism 902 is equal to the change in the distance between the welding end of the plasma arc welding gun 306 and the surface of the fan steel plate, thereby making the adjustment of the distance between the welding end of the plasma arc welding gun 306 and the surface of the fan steel plate more precise.
[0032] The adjustment mechanism 902 includes a first annular block 9021 and a second annular block 9022; illustratively, Figure 6 and Figure 7 shown.
[0033] The distance measuring infrared receiver 905 is installed on the second annular block 9022, the bottom end of the first annular block 9021 is rotatably connected with an inner gear ring 9023, and a plurality of groups of second clamping blocks 9024 are fixedly connected to the inner gear ring 9023, the bottom end of the first annular block 9021 is provided with a second clamping groove 90211, and the second clamping groove 90211 is movably fitted with a plurality of groups of second clamping blocks 9024, the bottom end of the first annular block 9021 is rotatably connected with a plurality of groups of driven gears 9025, and the plurality of groups of driven gears 9025 are all meshedly connected with the inner gear ring 9023, a transmission groove 90212 is provided inside the first annular block 9021, and a third motor 90213 is installed in the transmission groove 90212, and the output end of the third motor 90213 passes through the bottom end of the first annular block 9021 and is transmission-connected with a driving gear 90214, and the driving gear 90214 is meshedly connected with the inner gear ring 9023; Specifically, the third motor 90213 drives the driving gear 90214 to rotate, so that the inner gear ring 9023 drives a plurality of groups of driven gears 9025 to rotate synchronously.
[0034] The bottom centers of several groups of driven gears 9025 are fixedly connected with threaded rods 9026, the bottom ends of several groups of threaded rods 9026 are rotatably connected with the second annular block 9022, several groups of threaded rods 9026 are threadedly connected with the mounting block 903, the bottom ends of the second annular block 9022 are rotatably connected with several groups of balls, and several groups of balls are movably attached to the surface of the fan steel plate; Specifically, several groups of driven gears 9025 drive several groups of threaded rods 9026 to rotate synchronously, so that the mounting block 903 moves up and down while maintaining stability, so that the plasma arc welding gun 306 installed in the mounting groove 9031 moves up and down synchronously, and its welding end remains perpendicular to the surface of the fan steel plate to improve the welding effect.
[0035] The plasma arc welding machine for processing fan steel plates proposed by the present invention has the following working principle: The fan steel plate to be welded is placed on the processing table 1, and the pressure plate 19 is driven downward by the electric cylinder 18 to limit and fix the fan steel plate to be processed. According to the position where welding is required, the processing component 9 drives the plasma arc welding gun 306 to move to the top of the starting position of the weld through the cooperation of the first motor 10 and the electric slide 2. Through the tension of the two groups of square springs 9018, a resistance force is generated on the two groups of floating blocks 9017, thereby generating resistance to the adjustment mechanism 902, so that the ball at the bottom end of the second annular block 9022 is attached to the surface of the fan steel plate to improve the stability of welding.
[0036] The distance between the welding end of the plasma arc welding gun 306 and the surface of the fan steel plate is preset according to the thickness value of the fan steel plate, and the preset value of the distance between the corresponding mounting block 903 and the second annular block 9022 is obtained. The distance between the mounting block 903 and the second annular block 9022 is monitored by the ranging infrared receiver 905 and the ranging infrared transmitter 904 and the data is fed back to the controller 304. The controller 304 controls the third motor 90213 to drive the driving gear 90214 to rotate, so that the inner gear ring 90 23 drives a plurality of groups of driven gears 9025 to rotate synchronously, and a plurality of groups of threaded rods 9026 are driven to rotate synchronously through a plurality of groups of driven gears 9025, so as to adjust the distance between the mounting block 903 and the second annular block 9022, so that the distance between the welding end of the plasma arc welding gun 306 and the surface of the fan steel plate reaches a preset value, and through the adaptive adjustment of the distance between the welding end of the plasma arc welding gun 306 and the surface of the fan steel plate, the plasma arc welding gun 306 can achieve the best welding effect when welding fan steel plates with different thickness values.
[0037] Through the direct meshing relationship between the driving gear 90214, the inner gear ring 9023 and the plurality of driven gears 9025, the rotation speed and rotation direction of the plurality of threaded rods 9026 are kept consistent, so that the mounting block 903 can move up and down while remaining stable, so that the plasma arc welding gun 306 installed in the mounting groove 9031 can move up and down synchronously while its welding end remains perpendicular to the surface of the fan steel plate to improve the welding effect.
[0038] Through the tension of two sets of square springs 9018, when replacing fan steel plates of different thicknesses, the adjustment mechanism 902 can be attached to the surface of the fan steel plate, so that the distance between the ranging infrared receiver 905 and the surface of the fan steel plate remains constant. Therefore, when the height of the mounting block 903 is adjusted, the change in the distance between the mounting block 903 and the adjustment mechanism 902 is equal to the change in the distance between the welding end of the plasma arc welding gun 306 and the surface of the fan steel plate, thereby making the adjustment of the distance between the welding end of the plasma arc welding gun 306 and the surface of the fan steel plate more precise.
[0039] The first motor 10 drives the screw rod 8 to rotate, so that the processing component 9 drives the plasma arc welding gun 306 to move longitudinally, and the welding operation is performed on the longitudinally distributed fan steel plate welds. The electric slide 2 drives the plasma generating mechanism 3 and the processing component 9 to move horizontally, so that the plasma arc welding gun 306 moves horizontally, and the welding operation is performed on the horizontally distributed fan steel plate welds.
[0040] The worm 15 is driven to rotate by the second motor 16, so that the worm wheel 4 drives the rotating table 5 to rotate synchronously to a preset angle value, and the lead screw 8 is driven to rotate by the first motor 10, so that the processing component 9 drives the plasma arc welding gun 306 to move along the angle value for welding operation, and the lead screw 8 is driven to rotate by the first motor 10, so that the processing component 9 moves to a preset position and then closes, and the worm 15 is driven to rotate by the second motor 16, so that the worm wheel 4 drives the rotating table 5 to rotate, so that the processing component 9 drives the plasma arc welding gun 306 to weld the arc weld of the fan steel plate.
[0041] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein; and these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A plasma arc welding machine for processing fan steel plates, comprising a processing table, characterized in that: The processing table is fixedly connected with an electric slide for laterally adjusting the welding position, and the output end of the electric slide is transmission-connected with a plasma generating mechanism for welding the fan steel plate; The plasma generating mechanism is rotatably connected to a worm gear, a rotating table for adjusting the welding angle is fixedly connected to the center of the worm gear, and two sets of limiting shafts are fixedly connected to one side wall of the rotating table; The other ends of the two groups of limit shafts are fixedly connected with linkage blocks, and a screw rod for longitudinally adjusting the welding position is rotatably connected between the linkage block and the rotating table, and a processing component for adaptively adjusting the welding height is threadedly connected to the screw rod; The processing assembly comprises a moving mechanism, the bottom end of the moving mechanism is fixedly connected with an adjusting mechanism, and the upper end of the adjusting mechanism is transmission-connected with a mounting block; A distance-measuring infrared transmitter is arranged at the bottom end of the mounting block, and a distance-measuring infrared receiver is arranged on the adjusting mechanism. The distance-measuring infrared transmitter and the distance-measuring infrared receiver are used for real-time monitoring of the welding distance.
2. The plasma arc welding machine for fan steel plate processing according to claim 1 is characterized in that: A first motor is installed on the linkage block, and the output end of the first motor is transmission-connected to one end of the screw rod. The bottom end of the linkage block is fixedly connected to two groups of support shafts, and the bottom ends of the two groups of support shafts are fixedly connected to a cross plate, and a roller is arranged at the bottom end of the cross plate.
3. The plasma arc welding machine for fan steel plate processing according to claim 1 is characterized in that: Two groups of slide grooves are provided on the processing table, and two groups of L-shaped brackets are arranged on the processing table. Two groups of electric cylinders are installed on the two groups of L-shaped brackets. The output ends of the two groups of electric cylinders are transmission-connected with pressure plates. The plasma generating mechanism includes a slider, and the slider is transmission-connected with the output end of the electric slide. A box is fixedly connected to the slider, and two groups of limit blocks are fixedly connected to the bottom end of the box. The two groups of limit blocks are movably fitted with the two groups of slide grooves respectively. A controller is arranged on one side wall of the box, and a spiral telescopic air pipe is arranged on the output end of the air path system of the box. A plasma arc welding gun is arranged at the other end of the spiral telescopic air pipe, and the plasma arc welding gun is detachably mounted on the processing component.
4. The plasma arc welding machine for processing fan steel plates according to claim 3 is characterized in that: Two groups of fixed plates are arranged on the box body, a worm is rotatably connected between the two groups of fixed plates, a second motor is installed on one group of fixed plates, an output end of the second motor is transmission-connected to one end of the worm, and the worm is meshingly connected to the worm wheel.
5. The plasma arc welding machine for fan steel plate processing according to claim 1 is characterized in that The moving mechanism comprises a moving block, on which two groups of sliding holes are provided, and the two groups of sliding holes are movably fitted with two groups of limiting shafts respectively, and the moving block is provided with a threaded hole, and the threaded hole is threadedly connected with the screw rod.
6. The plasma arc welding machine for processing steel plates for fans according to claim 5, characterized in that: The bottom end of the moving block is fixedly connected with a linkage block, and the bottom end of the linkage block is fixedly connected with two groups of support rods, and the side walls of the two groups of support rods are fixedly connected with two groups of first clamping blocks, and the two groups of support rods are slidably connected with floating blocks, and square springs are arranged between the two groups of floating blocks and the linkage blocks, and the two groups of square springs are respectively sleeved on the two groups of support rods, and the bottom ends of the two groups of floating blocks are fixedly connected with the adjustment mechanism.
7. The plasma arc welding machine for processing steel plates for fans according to claim 6, characterized in that: The floating block is provided with a square slide groove, which is movably fitted with the support rod. The inner walls on both sides of the square slide groove are provided with first clamping grooves, and two groups of the first clamping grooves are movably fitted with two groups of first clamping blocks respectively.
8. The plasma arc welding machine for fan steel plate processing according to claim 6 is characterized in that: The adjustment mechanism includes a first annular block and a second annular block, the ranging infrared receiver is installed on the second annular block, the bottom end of the first annular block is rotatably connected to an inner gear ring, a plurality of groups of second clamping blocks are fixedly connected to the inner gear ring, a second clamping groove is opened at the bottom end of the first annular block, and the second clamping groove is movably fitted with the plurality of groups of second clamping blocks.
9. The plasma arc welding machine for processing steel plates for fans according to claim 8, characterized in that: The bottom end of the first annular block is rotatably connected to a plurality of driven gears, and the plurality of driven gears are meshedly connected to the inner gear ring. A transmission groove is provided inside the first annular block, and a third motor is installed in the transmission groove. The output end of the third motor passes through the bottom end of the first annular block and is transmission-connected to a driving gear, and the driving gear is meshedly connected to the inner gear ring.
10. The plasma arc welding machine for processing steel plates for fans according to claim 9, characterized in that: Several groups of the driven gears are fixedly connected to the center of the bottom ends with threaded rods, several groups of the threaded rods are rotatably connected to the second annular block, several groups of the threaded rods are threadedly connected to the mounting block, several groups of balls are rotatably connected to the bottom ends of the second annular block, and several groups of balls are movably fitted to the surface of the fan steel plate.
Citation Information
Patent Citations
Plasma arc welding equipment
CN220073533U
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