Full-body marble tile green brick glazing device and glazing process

By designing a glaze application device that includes positioning, cleaning, glaze coating and vibration components, the glaze liquid leveling problem during glaze application of marble tiles is solved, achieving higher quality glaze application effects and the purpose of saving glaze liquid.

CN120002804AActive Publication Date: 2025-05-16SHANDONG YUANFENG CERAMIC CO LTD
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
CN202510486663.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2025-05-16
Estimated Expiration
2045-04-18

AI Technical Summary

Technical Problem

Existing marble tiles are prone to entrain air to form bubbles during glazing, resulting in the inability to level the glaze liquid, affecting the flatness of the glaze surface.

Method used

An glazing device including a positioning assembly, a cleaning assembly, an glaze assembly and a vibration assembly is designed. The glazed brick blank is vibrated by the vibration assembly to level the glaze liquid. The cleaning assembly uses a dust scraping unit and a wind knife to clean the surface. The glaze coating assembly achieves uniform glaze through a high-pressure glaze slurry pump and a waterfall structure.

Benefits of technology

It effectively solves the problem of glaze liquid leveling, improves glaze quality and surface flatness, saves glaze liquid, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120002804A_ABST
    Figure CN120002804A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of full-body marble tile production, in particular to a full-body marble tile green brick glazing device and a glazing technology.The full-body marble tile green brick glazing device comprises a conveying device, a conveying motor is fixedly installed on one side of the conveying device, two supports are fixedly installed on the lower side of the conveying device, and a positioning assembly is fixedly installed on the upper side of the conveying device; a cleaning assembly is fixedly mounted on the upper side of the conveying device; the main gear drives the two auxiliary gears to rotate, the two auxiliary gears drive the corresponding driving rods to rotate, the two driving rods drive the corresponding jacking blocks to rotate, the inclined faces on the upper sides of the jacking blocks extrude the arc-shaped parts on the lower sides of the jacking frames, so that the jacking frames move up and down, and under the action of the sliding blocks and the vibration springs, the jacking frames are driven to move up and down. The four ejector rods move up and down, meanwhile, the top ends of the ejector rods knock a green brick at the same time to enable the green brick to vibrate, glaze liquid on the surface is leveled through vibration, and the glazing quality effect is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of full-body marble tile production, in particular to a full-body marble tile blank glazing device and a glazing process. Background Art

[0002] Solid marble tile is a high-quality tile that uses the appearance and texture of natural marble, but is made through artificial craftsmanship. The entire brick body of the solid marble tile has the same pattern and color, and the same texture effect can be maintained on the surface, side or cross-section of the brick body. In order to enhance the surface gloss and beauty of the solid marble, the surface of the brick needs to be glazed during production. When glazing, a glazing device is required.

[0003] When glazing existing full-body marble tiles, a layer of glaze is usually poured on the surface of the tile blank by pouring glaze. Chinese invention patent application CN117962087A discloses a tile glazing device and a glazing method, including a first glazing structure and a second glazing structure, the front end of the first glazing structure is connected to the second glazing structure, the lower ends of the first glazing structure and the second glazing structure are fixed with a conduction control structure, the front end limit of the conduction control structure is installed with a dust collector, the first glazing structure includes a docking duct, a connecting control pipe, a combined duct, a connecting pump and a glazing treatment component, the side end of the glazing treatment component is connected to a connecting pump, the side end of the connecting pump is connected to a combined duct, the front end of the combined duct is connected to a connecting control pipe, and the front end of the connecting control pipe is connected to a docking duct. The purpose of uniform glazing is achieved by setting the first glazing structure and the second glazing structure.

[0004] However, the device still has problems. Uniform glazing is achieved by setting up the first glazing structure and the second glazing structure. However, during the glazing process, the glaze may entrain air to form bubbles and tiny bumps on the surface of the brick. This will result in the glaze being unable to flow level on the surface of the brick after glazing, resulting in insufficient flatness of the glazed surface, affecting the next production operation. Summary of the invention

[0005] The object of the present invention is to provide a glazing device and a glazing process for a whole-body marble tile blank, so as to solve the problems raised in the above-mentioned background technology.

[0006] The technical solution of the present invention is: a whole body marble tile blank glazing device comprises a conveying device, a conveying motor is fixedly installed on one side of the conveying device, two brackets are fixedly installed on the lower side of the conveying device, a positioning component, a cleaning component and a glazing component are fixedly installed on the upper side of the conveying device, a vibration component is fixedly installed on the lower side of the conveying device, and the positioning component, the cleaning component, the glazing component and the vibration component are arranged in sequence along the conveying direction of the brick blank body; The vibration assembly includes a mounting frame, which is fixedly installed on the lower side of the conveying device, and sliders are slidably installed on both sides of the mounting frame, and vibration springs are fixedly installed on the upper and lower sides of the sliders, and a top frame is fixedly installed between the two sliders, and a semi-cylindrical arc portion is provided at the bottom of the top frame, and a plurality of top rods are fixedly installed on the upper side of the top frame, and two rotating holes are provided on the lower side of the mounting frame, and driving rods are rotatably installed in the two rotating holes, and top blocks are fixedly installed on the top ends of the two driving rods, and the upper side of the top block is arranged in an inclined shape, and the arc portion is supported on the top of the top block.

[0007] Furthermore, the cleaning assembly includes a cleaning box, which is fixedly installed on the upper side of the conveying device, and two dust scraping units are slidably installed on the inner top wall of the cleaning box. Two driving holes are opened on one side of the cleaning box, and the driving units are rotatably installed in the driving holes. A wind knife is fixedly installed on one side of the cleaning box.

[0008] Furthermore, the driving unit includes two reciprocating screws, which are rotatably installed in two driving holes, wherein a transmission gear is fixedly installed on one of the reciprocating screws, and a driving gear is fixedly installed on the other reciprocating screw, and the transmission gear is meshed with the driving gear. A driving motor is fixedly installed on one side of the cleaning box, and the output end of the driving motor is coaxially fixedly connected to one end of the reciprocating screw on which the driving gear is installed. Monitoring holes are opened on both sides of the inner wall of the conveying device, and detection elements are fixedly installed in the two monitoring holes.

[0009] Furthermore, the scraping unit includes two driving blocks, and the two driving blocks are respectively threadedly mounted on two reciprocating screws, and a rotating rod is rotatably mounted on the lower side of the two driving blocks, and a cleaning brush is fixedly mounted on the rotating rod, and a rotating rack is fixedly mounted on the inner wall of the cleaning box, and a rotating gear is fixedly mounted on the surface of the two rotating rods, and the two rotating gears are meshed with the rotating racks.

[0010] Furthermore, a secondary gear is fixedly mounted on the two driving rods, a transmission hole is opened on the lower side of the mounting frame, a main gear is rotatably mounted in the transmission hole, the main gear is located between the two secondary gears and meshes with the two secondary gears at the same time, a secondary bevel gear is fixedly mounted on one end of the reciprocating screw rod, a transmission rod is rotatably mounted on one side of the conveying device, a primary bevel gear is fixedly mounted on the top of the transmission rod, the primary bevel gear meshes with the secondary bevel gear, a driving wheel is fixedly mounted on the bottom end of the transmission rod, a transmission wheel is fixedly mounted on the lower side of the main gear, and the transmission wheel and the driving wheel are connected by a transmission belt.

[0011] Furthermore, the positioning assembly includes two stabilization boxes, both of which are fixedly installed on the upper side of the conveying device, and the two stabilization boxes are symmetrically arranged on both sides of the conveying device. One side of the two stabilization boxes is provided with multiple stabilization holes, and a positioning rod is slidably installed in each of the stabilization holes. A positioning plate is fixedly installed at one end of the positioning rod, wherein the positioning plate is located between the two stabilization boxes, and an opening and closing unit is fixedly installed at the other end of the positioning rod.

[0012] Furthermore, the opening and closing unit includes two L-shaped rods, one end of the two L-shaped rods are respectively fixedly connected to two positioning rods, and the other end of the L-shaped rods is fixedly installed with a driving rack. A positioning motor is fixedly installed on the upper side of the bracket, and a positioning gear is fixedly installed on the output end of the positioning motor. The positioning gear is located between the two driving racks and is meshed with the two driving racks at the same time.

[0013] Furthermore, the glaze pouring assembly includes a glaze pouring box, a plurality of mounting holes are opened on the upper side of the glaze pouring box, a delivery pipe is fixedly installed in each of the mounting holes, a glaze pouring pipe is fixedly installed in the glaze pouring box, a plurality of glaze inlets are opened on the upper side of the glaze pipe, the plurality of glaze inlets are fixedly connected to the lower side of the delivery pipe, and a circulation unit is fixedly installed on the lower side of the delivery device.

[0014] Furthermore, the circulation unit includes a guide box, which is fixedly installed on the lower side of the conveying device, and a guide port is opened on the lower side of the guide box, in which a filter plate is fixedly installed, and a glaze liquid box is fixedly installed on the lower side of the guide box, and a high-pressure glaze slurry pump is fixedly installed on one side of the glaze pouring box, and a suction pipe is fixedly installed on the glaze inlet end of the high-pressure glaze slurry pump, and the other end of the suction pipe is fixedly connected and communicated with one side of the glaze liquid box, and a discharge pipe is fixedly installed on the glaze outlet end of the high-pressure glaze slurry pump, and the other end of the discharge pipe is fixedly connected and communicated with the upper side of the conveying pipe.

[0015] A glazing process of the above-mentioned whole body marble tile blank glazing device comprises the following steps: S1. First, introduce appropriate glaze liquid into the glaze liquid box, then connect the air knife to the compressed air, and then the high-pressure glaze slurry pump to make the glazing component work, and at the same time start the conveying motor, and manually place the whole body marble tile blank on the conveying device; S2. When the whole marble tile blank is transported to between the two positioning plates, the positioning motor is started. The positioning motor positions the whole marble tile blank to make it straight by bringing the multiple positioning plates in the positioning assembly close to each other. When the marble tile blank is transported to the two detection elements, the two detection elements receive signals and stop the transport motor. At this time, the drive motor works, and the surface of the marble tile blank to be glazed is scraped and cleaned by starting the cleaning assembly, and the particle impurities attached to the surface are blown away by the wind knife. During the cleaning process, the next marble tile to be glazed is placed between the two positioning plates and positioned by its positioning assembly. S3, after cleaning is completed, the conveying motor restarts, driving the cleaned marble tile blank into the glazing component for glazing. After glazing is completed, the marble tile is conveyed to the working area of ​​the vibration component. At this time, the second marble tile just arrives at the working area of ​​the cleaning component. At this time, the cleaning component works and drives the secondary bevel gear, the secondary bevel gear drives the primary bevel gear to rotate, the primary bevel gear drives the transmission rod to rotate, the transmission rod drives the driving wheel to rotate, and the driving wheel drives the transmission wheel through the transmission belt to rotate, and the vibration component is driven simultaneously, so that the glazed marble tile blank vibrates, the glaze liquid on the surface is leveled, and the glazing effect is improved; S4. After the vibration is finished, the glazed marble tile blank is taken out from the conveying device to complete the glazing.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention drives two sub-gears to rotate through a main gear, and the two sub-gears respectively drive corresponding driving rods to rotate, and the two driving rods respectively drive corresponding top blocks to rotate, and the inclined surface on the upper side of the top block squeezes the arc-shaped portion on the lower side of the top frame to make the top frame move up and down, and the four top rods move up and down under the action of the slider and the vibration spring, and at the same time, the top end of the top rod simultaneously knocks the brick blank to make the brick blank vibrate, and the glaze liquid on the surface is leveled by vibration, thereby improving the glazing quality effect.

[0017] 2. The present invention drives one of the reciprocating screws to rotate through the output end of the driving motor, the reciprocating screw drives the driving block to move, the driving block drives the rotating rod to move, the rotating rod drives the cleaning brush to move, and at the same time, the cleaning brush rotates by itself when the rotating gear on the surface of the rotating rod cooperates with the rotating bar, and the driving gear on the surface of the reciprocating screw drives the transmission gear to rotate, so that the other reciprocating screw rotates, thereby moving the other cleaning brush, thereby scraping off the granular impurities sticking to the surface of the brick, and blowing away the scraped granular impurities through the action of the wind knife, avoiding the interference of impurities during subsequent glazing.

[0018] 3. In the present invention, the glaze liquid is sucked into the material suction pipe by a high-pressure glaze slurry pump, and is transported to the delivery pipe through the discharge pipe, and then transported to the glazing pipe through the delivery pipe to form a stable flow waterfall from the bottom. When the bricks pass through the flow waterfall, the surface of the bricks is evenly glazed. At the same time, the glaze liquid involved in the glazing enters the guide box and is filtered through the filter plate at the bottom of the guide box. After the filtration is completed, it enters the glaze liquid box for recycling, thereby achieving the effect of saving glaze liquid and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further explained below in conjunction with the accompanying drawings and embodiments: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 is a schematic structural diagram of a positioning assembly of the present invention; Figure 3 It is a schematic diagram of the cross-section structure of the cleaning component in the present invention; Figure 4 yes Figure 3 A schematic diagram of the structure enlargement of the A region in the middle; Figure 5 It is a schematic diagram of the driving wheel, transmission belt, transmission wheel and related structures in the present invention; Figure 6 It is a structural schematic diagram of the vibration component in the present invention; Figure 7 yes Figure 6 A schematic diagram of the structure of the middle B region; Figure 8 It is a schematic diagram of the exploded structure of the vibration assembly of the present invention; Fig. 9 It is a schematic diagram of the cross-section structure of the glaze pouring component in the present invention; Fig.10 It is a schematic structural diagram of the cleaning brush of the present invention.

[0020] Among them, 1. conveying device; 2. bracket; 3. cleaning box; 4. conveying motor; 5. glaze box; 6. positioning rod; 7. L-shaped rod; 8. driving rack; 9. positioning motor; 10. positioning gear; 11. positioning plate; 12. brick body; 13. retaining ring; 14. wind knife; 15. driving block; 16. driving motor; 17. photoelectric switch; 18. cleaning brush; 19. rotating rack; 20. rotating rod; 21. reciprocating screw rod; 22. transmission gear; 23. rotating gear; 24. driving gear; 25. Transmission wheel; 26. Transmission belt; 27. Drive wheel; 28. Transmission rod; 29. ​​Primary bevel gear; 30. Secondary bevel gear; 31. Push rod; 32. Main gear; 33. Drive rod; 34. Sub-gear; 35. Mounting frame; 36. Sliding block; 37. Vibration spring; 38. Push frame; 39. Push block; 40. High-pressure glaze slurry pump; 41. Suction pipe; 42. Glaze liquid box; 43. Filter plate; 44. Guide box; 45. Glaze pouring pipe; 46. Delivery pipe; 47. Discharge pipe; 48. Stabilizing box. DETAILED DESCRIPTION

[0021] The present invention is further described below in conjunction with specific embodiments. However, people familiar with the art should understand that the detailed description given here in conjunction with the drawings is for better explanation, and the structure of the present invention necessarily exceeds these limited embodiments. For some equivalent replacement schemes or common means, they are no longer described in detail herein, but still belong to the scope of protection of the present application.

[0022] Figure 1 to Figure 10 The best embodiment of the present invention is shown below in conjunction with the attached Figure 1-Figure 10 The present invention is further described.

[0023] like Figure 1-Figure 10 As shown, a glazing device for a solid marble tile blank comprises a conveying device 1, a conveying motor 4 is fixedly installed on one side of the conveying device 1, two brackets 2 are fixedly installed on the lower side of the conveying device 1, a positioning component is fixedly installed on the upper side of the conveying device 1, a cleaning component and a glazing component are also fixedly installed on the upper side of the conveying device 1, and a vibration component is fixedly installed on the lower side of the conveying device 1. The positioning component, the cleaning component, the glazing component and the vibration component are arranged in sequence along the conveying direction of the brick blank body 12.

[0024] The vibration assembly includes a mounting frame 35, which is fixedly mounted on the lower side of the conveying device 1. Slide openings are provided on both sides of the mounting frame 35, and sliders 36 are slidably installed in the two slide openings. Vibration springs 37 are fixedly installed on the upper and lower sides of the sliders 36. A top frame 38 is fixedly installed between the two sliders 36. A semi-cylindrical arc portion is provided at the bottom of the top frame 38, and a plurality of top rods 31 are fixedly installed on the upper side of the top frame 38. Two rotating holes are provided on the lower side of the mounting frame 35, and drive rods 33 are rotatably installed in the two rotating holes. Top blocks 39 are fixedly installed on the top ends of the two drive rods 33, and the upper side of the top block 39 is arranged to be inclined, and the arc portion is supported on the top of the top block 39.

[0025] With the above structure, the conveying device 1 is a common roller conveying device 1 in the prior art, which is composed of multiple conveying rollers and two connecting frames. One end of each conveying roller is connected by a chain, and is powered by a conveying motor 4 to facilitate the conveying of marble tile blanks. The two brackets 2 installed on the lower side of the conveying device 1 are respectively located at the two ends of the conveying device 1. When the brick body 12 enters the conveying device 1, it passes through the positioning component, the cleaning component, the glazing component and the vibration component in sequence. The distance from the positioning component to the cleaning component is the same as the distance from the cleaning component to the vibration component. When the cleaning component is working, the next brick blank to be glazed can be placed on the positioning component in advance, thereby improving work efficiency.

[0026] The mounting frame 35 of the vibration assembly is U-shaped, with equal-sized sliding openings on both sides, and a slider 36 is slidably installed in each sliding opening. Two vibration springs 37 are provided on the upper and lower sides of the slider 36. Four push rods 31 are installed on the upper side of the top frame 38 between the two sliders 36. The push rods 31 pass through the gaps between adjacent conveying rollers on the conveying device 1 and extend upward, and are slightly lower than the conveying rollers when not working. An arc portion is provided on the lower side of the top frame 38, and two driving rods 33 are located at both ends of the top frame 38. The top of the top block 39 is inclined. When not working, the arc portion on the lower side of the top frame 38 is supported at the lowest position of the top block 39. When the top block 39 rotates, it will squeeze the top frame 38 to make it move upward, and at the same time knock on the brick body 12 to cause it to vibrate. The vibration is a moderate low-frequency vibration, which can effectively improve the flatness of the glaze surface.

[0027] Furthermore, the cleaning assembly includes a cleaning box 3, which is fixedly installed on the upper side of the conveying device 1. Two dust scraping units are slidably installed in the cleaning box 3. Two driving holes are opened on one side of the cleaning box 3. The driving units are rotatably installed in the driving holes. A wind knife 14 is fixedly installed on one side of the cleaning box 3.

[0028] With the above structure, the two scraping units are located on both sides of the top of the cleaning box 3. The two driving holes opened on one side of the cleaning box 3 are of the same size. The wind knife 14 is installed on one side of the cleaning box 3 close to the glazing component. The wind knife 14 is the wind knife 14 in the prior art. Compressed air is introduced into the air inlet of the wind knife 14, which can blow air to clean the surface of the brick.

[0029] Further, the driving unit includes two reciprocating screws 21, which are rotatably mounted in two driving holes, wherein a transmission gear 22 is fixedly mounted on the same reciprocating screw 21, and a driving gear 24 is fixedly mounted on the other reciprocating screw 21, the transmission gear 22 is meshed with the driving gear 24, and a retaining ring 13 is fixedly mounted on both reciprocating screws 21, a driving motor 16 is fixedly mounted on one side of the cleaning box 3, and the output end of the driving motor 16 is coaxially fixedly connected with one end of the reciprocating screw 21 on which the driving gear 24 is mounted, and monitoring holes are opened on both sides of the inner wall of the conveying device 1, and detection elements are fixedly mounted in the two monitoring holes. The retaining ring 13 is used to limit the transmission gear 22 and the driving gear 24.

[0030] By means of the above structure, the two reciprocating screws 21 are installed on the same horizontal plane, and the driving gear 24 and the transmission gear 22 are respectively installed on the side of the two reciprocating screws 21 close to the driving motor 16 and meshed with each other. The two reciprocating screws 21 respectively control the movement of the two scraping units to scrape the upper side of the brick blank. Two monitoring holes are opened below the scraping unit close to the wind knife 14. When the brick blank body 12 moves to this area, the detection element will be triggered. When the detection element is triggered, the conveying motor 4 will be paused and the driving motor 16 will be started. The two reciprocating screws 21 are controlled by the driving motor 16 to move the scraping unit, so that it scrapes the upper side of the brick blank body 12 and lasts for one to two minutes. After that, the driving motor 16 will be stopped. At this time, the conveying motor 4 will be started again to continue conveying the brick blank body 12.

[0031] Further, the dust scraping unit includes two driving blocks 15, the two driving blocks 15 are respectively threadedly mounted on two reciprocating screws 21, the lower sides of the two driving blocks 15 are rotatably mounted with a rotating rod 20, the bottom ends of the rotating rods 20 are fixedly mounted with a cleaning brush 18, the inner wall of the cleaning box 3 is fixedly mounted with a rotating rack 19, the two rotating rods 20 are fixedly mounted with a rotating gear 23, and the two rotating gears 23 are meshed with the rotating rack 19. In this embodiment, a guide rail is provided on the top of the cleaning box 3, the guide rail corresponds to the driving block 15 one by one, and the driving block 15 is slidably connected to the guide rail.

[0032] By means of the above structure, the two driving blocks 15 are slidably connected to the inner top wall of the cleaning box 3, and the two driving blocks 15 are reciprocated by two reciprocating screws 21, thereby driving the two cleaning brushes 18 to move horizontally through the rotating rod 20. A rotating gear 23 is installed on each rotating rod 20, and a rotating rack 19 is installed between the two rotating gears 23, and teeth are provided on both sides. When the rotating gear 23 moves horizontally on its surface, it will rotate, thereby driving the cleaning brush 18 to rotate. The cleaning brush 18 is circular, and a brush is provided on its lower side, which can scrape off impurities stuck on the upper side of the brick body 12, so that they cannot adhere to the upper side of the brick body 12, thereby cooperating with the wind knife 14 for better cleaning.

[0033] Furthermore, sub gears 34 are fixedly mounted on the two driving rods 33, a transmission hole is opened on the lower side of the mounting frame 35, a main gear 32 is rotatably mounted in the transmission hole, the main gear 32 is located between the two sub gears 34 and meshes with the two sub gears 34 at the same time, a secondary bevel gear 30 is fixedly mounted on one end of the reciprocating screw 21, a transmission rod 28 is rotatably mounted on one side of the conveying device 1, a primary bevel gear 29 is fixedly mounted on the top of the transmission rod 28, the primary bevel gear 29 meshes with the secondary bevel gear 30, a driving wheel 27 is fixedly mounted on the bottom end of the transmission rod 28, a transmission wheel 25 is fixedly mounted on the lower side of the main gear 32, and the transmission wheel 25 is connected to the driving wheel 27 by a transmission belt 26.

[0034] By means of the above structure, the main gear 32 is located in the middle position of the two sub-gears 34, and the transmission rod 28 is vertically rotatably installed on one side of the conveying device 1 through a mounting ear, and a primary bevel gear 29 is installed on the top end thereof, and a driving wheel 27 is installed on the bottom end thereof. This transmission mode is a common transmission mode in the prior art. When the cleaning component is working, the primary bevel gear 29 can be driven to rotate by the secondary bevel gear 30, and the primary bevel gear 29 can drive the transmission rod 28 to rotate, and the transmission rod 28 can drive the driving wheel 27 to rotate. The driving wheel 27 drives the transmission wheel 25 to rotate through the transmission belt 26, and the transmission gear 22 drives the main gear 32 to rotate, and the main gear 32 drives the two sub-gears 34 to rotate, thereby providing power to the vibration component.

[0035] Furthermore, the positioning assembly includes two stabilizing boxes 48, both of which are fixedly installed on the upper side of the conveying device 1, and the two stabilizing boxes 48 are symmetrically arranged on both sides of the conveying device 1. A plurality of stabilizing holes are opened on the two stabilizing boxes 48, and a positioning rod 6 is slidably installed in each stabilizing hole. A positioning plate 11 is fixedly installed at one end of the positioning rod 6, wherein the positioning plate 11 is located between the two stabilizing boxes 48, and an opening and closing unit is fixedly installed at the other end of the positioning rod 6.

[0036] With the above structure, four stabilizing holes are respectively formed on one side of the two stabilizing boxes 48 , and positioning rods 6 are slidably installed in the four stabilizing holes.

[0037] Furthermore, the opening and closing unit includes two L-shaped rods 7, one end of the two L-shaped rods 7 is fixedly connected to the two positioning rods 6 respectively, the other end of the L-shaped rod 7 is fixedly installed with a driving rack 8, a positioning motor 9 is fixedly installed on the upper side of the bracket 2, and a positioning gear 10 is fixedly installed on the output end of the positioning motor 9. The positioning gear 10 is located between the two driving racks 8 and is meshed with the two driving racks 8 at the same time.

[0038] By means of the above structure, two L-shaped rods 7 are symmetrically installed, two driving racks 8 are installed at the bottom ends, and there are four positioning plates 11. The first positioning plate 11 and the last positioning plate 11 in the horizontal direction are both installed with detection elements through grooves. When the brick body 12 is placed between them, the detection element is triggered, and the positioning motor 9 is started at this time. The output end of the positioning motor 9 drives the positioning gear 10 to rotate, thereby driving multiple positioning plates 11 to approach each other through the L-shaped rod 7 and other structures. After the positioning is completed, the positioning motor 9 rotates in the opposite direction to reset. In this embodiment, the detection element is a photoelectric switch 17.

[0039] Further, the glaze pouring assembly includes a glaze pouring box 5, a plurality of mounting holes are provided on the upper side of the glaze pouring box 5, a delivery pipe 46 is fixedly installed in each mounting hole, a glaze pouring pipe 45 is fixedly installed in the glaze pouring box 5, a plurality of glaze inlets are provided on the upper side of the glaze pouring pipe 45, the plurality of glaze inlets are fixedly connected to the lower side of the delivery pipe 46, and a circulation unit is fixedly installed on the lower side of the delivery device 1. In this embodiment, the glaze pouring pipe 45 is flat.

[0040] With the above structure, the glaze tube 45 is hollow inside and gradually narrows from top to bottom. When the glaze liquid is transported into it through the delivery pipe 46, a stable waterfall will be formed at the conical mouth at the bottom. When the brick body 12 passes through, the glaze liquid in the waterfall will flow evenly on its surface, thereby glazing.

[0041] Furthermore, the circulation unit includes a guide box 44, which is fixedly installed on the lower side of the conveying device 1. A guide port is opened on the lower side of the guide box 44, and a filter plate 43 is fixedly installed in the guide port. A glaze liquid box 42 is fixedly installed on the lower side of the guide box 44. A high-pressure glaze slurry pump 40 is fixedly installed on one side of the glaze pouring box 5. A suction pipe 41 is fixedly installed on the glaze inlet end of the high-pressure glaze slurry pump 40, and the other end of the suction pipe 41 is fixedly connected and communicated with one side of the glaze liquid box 42. A discharge pipe 47 is fixedly installed on the glaze outlet end of the high-pressure glaze slurry pump 40, and the other end of the discharge pipe 47 is fixedly connected and communicated with the upper side of the conveying pipe 46.

[0042] By means of the above structure, the guide box 44 is installed below the glaze pouring tube 45. When glazing is performed, the unused glaze liquid will enter the guide box 44 from top to bottom. One side of the guide box 44 is arranged as an inclined surface to guide the glaze liquid to reach the filter plate 43. The surface of the filter plate 43 is provided with filter holes, which can filter the glaze liquid to remove impurities that may be contaminated inside. The filtered glaze liquid enters the glaze liquid box 42, and is transported by the existing high-pressure glaze slurry pump 40 to re-enter the glaze pouring tube 45 for use, thereby saving the use of glaze liquid.

[0043] Working principle: When the device is in use, first introduce appropriate glaze liquid into the glaze liquid box 42, then connect the wind knife 14 to compressed air, and then the high-pressure glaze slurry pump 40 to make the glaze spraying component work, and start the conveying motor 4 at the same time, manually place the full-body marble tile blank on the conveying device 1, and when the full-body marble tile blank is conveyed between the two positioning plates 11, the position is detected by the detection elements on the two positioning plates 11 and the start-driving positioning motor 9 is controlled. The output end of the positioning motor 9 drives the positioning gear 10 to rotate, and the positioning gear 10 rotates and drives the two driving racks 8 to rotate. The two driving racks 8 respectively drive the two L-shaped rods 7 to move, and the two L-shaped rods 7 respectively drive the positioning rod 6 to move, so that the two positioning rods 6 are close to each other, and the two positioning rods 6 respectively drive the two positioning plates 11 to be close to each other, and the full-body marble tile blank on the conveying device 1 is straightened by the two positioning plates 11 being close to each other.

[0044] The whole marble tile blank is transported to the inside of the cleaning box 3 and fits the cleaning brush 18. At this time, when the brick blank body 12 is located between the two photoelectric switches 17, the two photoelectric switches 17 receive signals, and the conveying motor 4 is paused. At this time, the driving motor 16 works, and the output end of the driving motor 16 drives one of the reciprocating screws 21 to rotate, and the reciprocating screw 21 drives the driving block 15 to move, and the driving block 15 drives the rotating rod 20 to move, and the rotating rod 20 drives the cleaning brush 18 to move. At the same time, the rotating gear 23 on the rotating rod 20 cooperates with the rotating rack. 19 makes the cleaning brush 18 rotate on itself, and drives the transmission gear 22 to rotate through the driving gear 24 on the surface of the reciprocating screw 21, so that the other reciprocating screw 21 rotates, thereby moving the other cleaning brush 18, so as to scrape off the granular impurities sticking to the surface of the brick, and blow away the scraped granular impurities through the action of the wind knife 14 to prevent interference with subsequent glazing. At the same time, when cleaning, the next brick that needs to be glazed can be placed between the two positioning plates 11, and the brick can be straightened by the two positioning plates 11.

[0045] After cleaning, the conveying motor 4 is restarted to drive the cleaned marble bricks into the glazing assembly, and the glaze liquid is sucked into the suction pipe 41 by the high-pressure glaze slurry pump 40, and is conveyed to the conveying pipe 46 through the discharge pipe 47, and then conveyed to the glazing pipe 45 through the conveying pipe 46 to form a stable flow waterfall from the bottom. When the bricks pass through the flow waterfall, their surfaces are evenly glazed. At the same time, the glaze liquid involved in the glazing enters the guide box 44 and is filtered through the filter plate 43 at the bottom of the guide box 44. After the filtration is completed, it enters the glaze liquid box 42 for recycling.

[0046] After glazing is completed, the whole body marble tile is transported to the upper side of the four top rods 31. At this time, the second whole body marble tile just reaches the sensing area of ​​the two photoelectric switches 17. At this time, the conveying motor 4 is paused again and cleans. During the cleaning process, one end of the reciprocating screw 21 fixedly connected to the transmission gear 22 drives the secondary bevel gear 30 to rotate, the secondary bevel gear 30 drives the primary bevel gear 29 to rotate, the primary bevel gear 29 drives the transmission rod 28 to rotate, the transmission rod 28 drives the driving wheel 27 to rotate, the driving wheel 27 drives the transmission wheel 25 to rotate through the transmission belt 26, the transmission gear 22 drives the main gear 32 to rotate, and the main gear 32 drives the two sub-gears 34 to rotate. The two sub-gears 34 respectively drive the corresponding driving rods 33 to rotate, and the two driving rods 33 respectively drive the corresponding top blocks 39 to rotate, and the inclined surface on the upper side of the top block 39 squeezes the semi-arc surface on the lower side of the top frame 38, so that the top frame 38 moves up and down, and the four top rods 31 are moved up and down by the action of the slider 36 and the vibration spring 37. At the same time, the top ends of the top rods 31 simultaneously knock on the brick blanks to vibrate the brick blanks, and the glaze liquid on the surface is leveled by vibration. After the vibration ends, the cleaning also ends at the same time, and the conveying motor 4 continues to start, driving the brick blanks to move, and the glazed full-body marble tile blanks are removed from the conveying device 1 to complete the glazing.

[0047] The present invention also provides a process for glazing a full-body marble tile blank, comprising the following specific steps: S1, firstly introduce appropriate glaze liquid into the glaze liquid box 42, then connect the air knife 14 to the compressed air, then the high-pressure glaze slurry pump 40 makes the glazing assembly work, and at the same time start the conveying motor 4, and manually place the whole body marble tile blank on the conveying device 1; S2, when the whole body marble tile blank is transported to between the two positioning plates 11, the positioning motor 9 is started, and the positioning motor 9 positions the whole body marble tile blank to make it straight by bringing the multiple positioning plates 11 in the positioning assembly close to each other. When the marble tile blank is transported to the two photoelectric switches 17, the two photoelectric switches 17 receive signals and stop the transport motor 4. At this time, the drive motor 16 works, and the surface of the marble tile blank to be glazed is scraped and cleaned by starting the cleaning assembly, and the particle impurities attached to the surface are blown away by the wind knife 14. During the cleaning process, the next marble tile to be glazed is placed between the two positioning plates 11 and positioned by its positioning assembly; S3, after cleaning is completed, the conveying motor 4 is restarted, driving the cleaned marble brick into the glazing assembly, glazing it, and after glazing is completed, the marble brick is conveyed to the working area of ​​the vibration assembly, at this time, the second marble tile just arrives at the working area of ​​the cleaning assembly, and the cleaning assembly works at this time, and drives the secondary bevel gear 30, the secondary bevel gear 30 drives the primary bevel gear 29 to rotate, the primary bevel gear 29 drives the transmission rod 28 to rotate, the transmission rod 28 drives the driving wheel 27 to rotate, and the driving wheel 27 drives the driving wheel 25 to rotate through the transmission belt 26, and drives the vibration assembly at the same time, so that the glazed marble tile brick vibrates, the glaze on the surface is leveled, and the glazing effect is improved; S4, after the vibration is finished, the glazed marble tile blank is taken out from the conveying device 1, and the glazing is completed.

[0048] The above is only a preferred embodiment of the present invention, and does not limit the present invention in other forms. Any technician familiar with the profession may use the above disclosed technical content to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiment according to the technical essence of the present invention without departing from the technical solution of the present invention still belongs to the protection scope of the technical solution of the present invention.

Claims

1. A device for glazing a whole marble tile blank, comprising a conveying device (1), a conveying motor (4) being fixedly mounted on one side of the conveying device (1), characterized in that: Two brackets (2) are fixedly mounted on the lower side of the conveying device (1); a positioning component, a cleaning component and a glazing component are fixedly mounted on the upper side of the conveying device (1); a vibration component is fixedly mounted on the lower side of the conveying device (1); the positioning component, the cleaning component, the glazing component and the vibration component are arranged in sequence along the conveying direction of the brick body (12); The vibration assembly comprises a mounting frame (35), wherein the mounting frame (35) is fixedly mounted on the lower side of the conveying device (1), sliders (36) are slidably mounted on both sides of the mounting frame (35), vibration springs (37) are fixedly mounted on the upper and lower sides of the sliders (36), a top frame (38) is fixedly mounted between the two sliders (36), a semi-cylindrical arc portion is arranged at the bottom of the top frame (38), a plurality of top rods (31) are fixedly mounted on the upper side of the top frame (38), two rotating holes are arranged on the lower side of the mounting frame (35), driving rods (33) are rotatably mounted in the two rotating holes, and top blocks (39) are fixedly mounted on the top ends of the two driving rods (33), the upper side of the top block (39) is arranged to be inclined, and the arc portion is supported on the top of the top block (39).

2. The device for glazing a full-body marble tile blank according to claim 1, characterized in that: The cleaning assembly comprises a cleaning box (3), the cleaning box (3) being fixedly mounted on the upper side of the conveying device (1), two dust scraping units being slidably mounted on the inner top wall of the cleaning box (3), two driving holes being provided on one side of the cleaning box (3), driving units being rotatably mounted in the driving holes, and a wind knife (14) being fixedly mounted on one side of the cleaning box (3).

3. The device for glazing a full-body marble tile blank according to claim 2, characterized in that: The driving unit comprises two reciprocating screws (21), the two reciprocating screws (21) are rotatably mounted in two driving holes, a transmission gear (22) is fixedly mounted on one of the reciprocating screws (21), and a driving gear (24) is fixedly mounted on the other reciprocating screw (21), the transmission gear (22) meshing with the driving gear (24), a driving motor (16) is fixedly mounted on one side of the cleaning box (3), an output end of the driving motor (16) is coaxially fixedly connected to one end of the reciprocating screw (21) on which the driving gear (24) is mounted, and monitoring holes are provided on both sides of the inner wall of the conveying device (1), and detection elements are fixedly mounted in the two monitoring holes.

4. The device for glazing a full-body marble tile blank according to claim 3 is characterized in that: The dust scraping unit comprises two driving blocks (15), the two driving blocks (15) are respectively threadedly mounted on two reciprocating screw rods (21), a rotating rod (20) is rotatably mounted on the lower side of the two driving blocks (15), a cleaning brush (18) is fixedly mounted on the rotating rod (20), a rotating rack (19) is fixedly mounted on the inner wall of the cleaning box (3), a rotating gear (23) is fixedly mounted on the surface of the two rotating rods (20), and the two rotating gears (23) are meshed with the rotating rack (19).

5. The device for glazing the whole marble tile blank according to claim 3 is characterized in that: A secondary gear (34) is fixedly mounted on each of the two driving rods (33); a transmission hole is formed on the lower side of the mounting frame (35); a main gear (32) is rotatably mounted in the transmission hole; the main gear (32) is located between the two secondary gears (34) and meshes with the two secondary gears (34) at the same time; a secondary bevel gear (30) is fixedly mounted on one end of the reciprocating screw rod (21); a transmission rod (28) is rotatably mounted on one side of the conveying device (1); a primary bevel gear (29) is fixedly mounted on the top end of the transmission rod (28); the primary bevel gear (29) meshes with the secondary bevel gear (30); a driving wheel (27) is fixedly mounted on the bottom end of the transmission rod (28); a transmission wheel (25) is fixedly mounted on the lower side of the main gear (32); the transmission wheel (25) and the driving wheel (27) are connected via a transmission belt (26).

6. The whole body marble tile blank glazing device according to claim 1 is characterized in that: The positioning assembly comprises two stabilizing boxes (48), the two stabilizing boxes (48) are fixedly mounted on the upper side of the conveying device (1), the two stabilizing boxes (48) are symmetrically arranged on both sides of the conveying device (1), a plurality of stabilizing holes are opened on one side of the two stabilizing boxes (48), a positioning rod (6) is slidably mounted in each of the stabilizing holes, a positioning plate (11) is fixedly mounted on one end of the positioning rod (6), wherein the positioning plate (11) is located between the two stabilizing boxes (48), and an opening and closing unit is fixedly mounted on the other end of the positioning rod (6).

7. The device for glazing a full-body marble tile blank according to claim 6, characterized in that: The opening and closing unit comprises two L-shaped rods (7), one end of the two L-shaped rods (7) is fixedly connected to two positioning rods (6) respectively, the other end of the L-shaped rod (7) is fixedly mounted with a driving rack (8), a positioning motor (9) is fixedly mounted on the upper side of the bracket (2), a positioning gear (10) is fixedly mounted on the output end of the positioning motor (9), and the positioning gear (10) is located between the two driving racks (8) and is meshed with the two driving racks (8) at the same time.

8. The device for glazing a full-body marble tile blank according to claim 1, characterized in that: The glaze pouring assembly comprises a glaze pouring box (5), a plurality of mounting holes are provided on the upper side of the glaze pouring box (5), a delivery pipe (46) is fixedly installed in each of the mounting holes, a glaze pouring pipe (45) is fixedly installed in the glaze pouring box (5), a plurality of glaze inlets are provided on the upper side of the glaze pouring pipe (45), the plurality of glaze inlets are fixedly connected to the lower side of the delivery pipe (46), and a circulation unit is fixedly installed on the lower side of the delivery device (1).

9. The whole body marble tile blank glazing device according to claim 8, characterized in that: The circulation unit comprises a guide box (44), the guide box (44) being fixedly mounted on the lower side of the conveying device (1), the guide box (44) being provided with a guide opening on the lower side, a filter plate (43) being fixedly mounted in the guide opening, a glaze liquid box (42) being fixedly mounted on the lower side of the guide box (44), a high-pressure glaze slurry pump (40) being fixedly mounted on one side of the glaze pouring box (5), a suction pipe (41) being fixedly mounted on the glaze inlet end of the high-pressure glaze slurry pump (40), the other end of the suction pipe (41) being fixedly connected to and communicated with one side of the glaze liquid box (42), and a discharge pipe (47) being fixedly mounted on the glaze outlet end of the high-pressure glaze slurry pump (40), the other end of the discharge pipe (47) being fixedly connected to and communicated with the upper side of the conveying pipe (46).

10. A glazing process for a full-body marble tile blank glazing device according to any one of claims 1 to 9, characterized in that: The steps include: S1. First, introduce appropriate glaze liquid into the glaze liquid box (42), then connect the air knife (14) to compressed air, then the high-pressure glaze slurry pump (40) makes the glazing assembly work, and at the same time start the conveying motor (4), and manually place the whole body marble tile blank on the conveying device (1); S2, when the whole body marble tile blank is transported to between the two positioning plates (11), the positioning motor (9) is started, and the positioning motor (9) is used to position the whole body marble tile blank so that it is aligned by bringing the multiple positioning plates (11) in the positioning assembly closer to each other. When the marble tile blank is transported to the two detection elements, the two detection elements receive signals and stop the transport motor (4). At this time, the drive motor (16) is operated, and the surface of the marble tile blank to be glazed is scraped and cleaned by starting the cleaning assembly, and the particle impurities attached to the surface are blown away by the wind knife (14). During the cleaning process, the next marble tile to be glazed is placed between the two positioning plates (11) and positioned by its positioning assembly; S3, after the cleaning is completed, the conveying motor (4) is restarted, and the cleaned marble tile blank is driven into the glazing component for glazing. After the glazing is completed, the marble tile blank is conveyed to the working area of ​​the vibration component. At this time, the second marble tile just arrives at the working area of ​​the cleaning component. At this time, the cleaning component works and drives the secondary bevel gear (30), the secondary bevel gear (30) drives the primary bevel gear (29) to rotate, the primary bevel gear (29) drives the transmission rod (28) to rotate, the transmission rod (28) drives the driving wheel (27) to rotate, the driving wheel (27) drives the driving wheel (25) to rotate through the transmission belt (26), and the vibration component is driven simultaneously, so that the glazed marble tile blank vibrates, the glaze liquid on the surface is leveled, and the glazing effect is improved; S4, after the vibration is finished, the glazed marble tile blank is taken out from the conveying device (1), and the glazing is completed.

Citation Information

Patent Citations

  • Device for preventing glaze slip from adhering to bottoms of ceramic tile blanks and control method of device

    CN106945156A

  • Ceramic tile production surface glazing method

    CN111993552A

  • Ceramic tile glazing device and glazing method

    CN117962087A

  • Glazing device for wear-resistant ceramic tile processing

    CN119458584A

  • Atomization glazing nozzle and atomization glazing device

    CN119526549A