Loading machine for chemical fiber spinning cakes

Abstract

The invention provides a car loader for a chemical fiber spinning cake, and relates to the technical field of chemical fiber production equipment, a cylindrical surface of a cross rod does not need to be provided with a through hole for a spinning cake pushing structure, a complete circumferential structure can be basically ensured, and the bearing capacity of the cross rod is improved; and meanwhile, the spinning cakes which are enough to be fully hung on a whole yarn vehicle on the temporary storage table can be taken at a time, the steps and time of yarn taking and placing operation are saved, and the loading efficiency is improved. A driving and guiding structure of the transverse rod is located on the side face of the transverse moving frame, the structure is more compact, and meanwhile the risk that waste silk is wound into moving parts is reduced. The push-out driving motor drives the push sleeve assembly to push the spinning cake to be hung on the yarn trolley in a synchronous belt transmission mode, the device is simple in structure and small in occupied space, transmission parts are hidden in the structures of the transverse rod and the transverse moving frame, the overall weight is reduced, interference between an external supporting structure and the yarn trolley frame is avoided, and the service life is prolonged. And the situation that foreign matters such as waste silk are wound in is also avoided.

Description

Technical Field

[0001] The invention relates to the technical field of chemical fiber production equipment, and in particular to a loading machine for chemical fiber cakes. Background Art

[0002] Chemical fiber is a basic material widely used in daily life. During its production process, after the chemical fiber is wound into shape by a winding machine, the formed silk cake needs to be removed from the winding machine and hung on the silk hanging rack of the silk machine.

[0003] As the output of chemical fiber increases year by year and the number of winding machines is also increasing, a large number of silk cakes need to be doffed and loaded every day. Many production enterprises have gradually changed from manual doffing to using automated doffing systems to reduce the labor intensity of employees and improve efficiency. Because the available space on the floor of the chemical fiber winding plant is limited, track-suspended automatic doffing robots are more common in automated doffing systems. Since a winding production line generally produces multiple different product batches at the same time, and it usually takes silk cakes from multiple rod winders to hang a silk car, the silk cakes that have been doffed from the winder need to be temporarily stored until the number of silk cakes of the same product batch is enough for a full silk car before they are taken out for hanging. At present, some chemical fiber production enterprises adopt a semi-automatic method, that is, first use automated equipment to doff the silk, and then hang the silk on the silk car manually or by combining manual and mechanical methods. Some chemical fiber production enterprises also use automated loading equipment for hanging silk or use automated doffing equipment as loading equipment. Although the semi-automatic method partially reduces the labor intensity of operators, the transportation of silk cakes and silk cars still relies on manual labor and is inefficient. The main body of existing automated loading equipment mostly adopts a gantry truss structure or a structure carried by an AGV (Automated Guided Vehicle) or RGV (Rail Guided Vehicle), and its wire cake pushing mechanism mostly adopts a structure driven by a ball screw or a gear rack. However, the existing structure has the following shortcomings: it occupies a large ground space, the screw rod is prone to deformation due to its large aspect ratio, the moving parts are prone to entanglement with waste wire and cause failure, the number of wire cakes temporarily stored is small, and multiple wire removal and release are required, resulting in relatively low efficiency, and the complex structure makes maintenance difficult. In addition, the application scenarios of automated wire dropping equipment and loading equipment are different, and the compatibility is not high. Summary of the invention

[0004] The purpose of the present invention is to provide a loading machine for chemical fiber yarn cakes to solve the technical problems in the prior art that the loading machine is easy to be involved in waste yarn and needs to take out the yarn multiple times. The preferred technical solutions among the many technical solutions provided by the present invention can produce many technical effects as described below.

[0005] To achieve the above object, the present invention provides the following technical solutions: The present invention provides a loading machine for chemical fiber cakes, comprising: An operating mechanism, wherein the operating mechanism comprises a first support frame and a travel motor, wherein the first support frame is suspended on the ceiling rail, and the travel motor drives the first support frame to move along the extension direction of the ceiling rail so as to move between the temporary storage table and the silk machine turntable; A lifting mechanism, the lifting mechanism is installed on the first support frame, and includes a lifting frame, a lifting motor, a lifting pulley, and a belt. The lifting motor is installed on the lifting frame to drive the lifting pulley to rotate, and one end of the belt is fixed on the lifting pulley and wound on the lifting pulley; A transverse push-out mechanism, the transverse push-out mechanism is installed on the lifting frame, and includes a second support frame, a transverse motor, a transverse frame, and a pushing assembly. The second support frame is installed at the free end of the belt, the transverse motor is installed in the transverse frame, the transverse motor drives the transverse frame to move in a direction perpendicular to the ceiling rail through the first transmission assembly, and the pushing assembly is installed in the transverse frame; Wherein, the pushing assembly includes an ejection drive motor, a push sleeve assembly, a first synchronous belt, a driving pulley, a driven pulley, and at least one cross bar, the length of the cross bar is the same as the length of the silk cake rod on the temporary storage table, the cross bar is installed on the transverse frame, the ejection drive motor is installed in the transverse frame, drives the driving pulley to move, the driven pulley is at the end of the cross bar away from the transverse frame, and the first synchronous belt is passed between the driven pulley and the driving pulley, an outlet is designed on the cross bar, the first synchronous belt passes through the cross bar and passes out of the cross bar through the outlet, so that half of the first synchronous belt is inside the cross bar and half is outside the cross bar, and the push sleeve assembly is installed on the first synchronous belt, so that the push sleeve assembly pushes the silk cake to separate from the cross bar.

[0006] Preferably, the push sleeve assembly includes a push sleeve pull seat and a push sleeve body, the first synchronous belt is configured as a strip, the first end of the first synchronous belt is fixed to the push sleeve body, the second end of the first synchronous belt is fixed to the push sleeve pull seat, and the push sleeve pull seat and the push sleeve body are fixedly connected by a connecting piece.

[0007] Preferably, a second transmission assembly is arranged between the ejection drive motor and the driving pulley. When at least two cross bars are provided, the second transmission assembly includes a support shaft, the number of the support shafts is the same as the number of the cross bars, the driving pulley is mounted on the support shaft, the two support shafts are connected by a second synchronous belt, and the ejection drive motor is connected to one of the support shafts.

[0008] Preferably, a second slide rail and a second slide block are provided between the lifting frame and the second supporting frame.

[0009] Preferably, a lower slewing mechanism is further included, and the lower slewing mechanism is installed on the lifting frame and is used to contact the ground rail. Preferably, the first transmission assembly includes a first slide rail, a first slider, a gear, and a rack. The first slider is installed on the transverse frame, and the first slide rail is provided on the second support frame. The first slider is slidably installed on the first slide rail, and the gear is meshed with the rack. The transverse motor drives the gear to rotate and drives the transverse frame to move along the length direction of the rack.

[0010] Preferably, the first support frame includes a C-shaped frame, an upper crossbeam, a driving wheel assembly, and a driven wheel assembly. The C-shaped frame is suspended on the ceiling rail, and the driving wheel assembly and the driven wheel assembly are in friction contact with the upper surface of the ceiling rail. At least two C-shaped frames are provided, the driving wheel assembly is installed on one of the C-shaped frames, and the driven wheel assembly is installed on the other C-shaped frame. The upper crossbeam is installed at the bottom end of the C-shaped frame, and the lifting mechanism is installed on the upper crossbeam.

[0011] Preferably, it also includes a control device, which is installed on a side of the lifting frame away from the transverse push-out mechanism, and the control device is electrically connected to the operating mechanism, the lifting mechanism, and the transverse push-out mechanism.

[0012] Preferably, the lifting frame has limit assemblies at the upper and lower ends.

[0013] The technical solution provided by this application document includes the following beneficial effects: The present invention provides a loading machine for chemical fiber yarn cakes, wherein a cross bar is arranged as a cylindrical surface, and the cylindrical surface of the cross bar does not need to be provided with through holes for pushing the yarn cake structure, thereby basically ensuring a complete circumferential structure and improving the bearing capacity of the cross bar. At the same time, the machine can also take out a sufficient number of yarn cakes on a temporary storage table to fill a whole yarn car at one time, thereby saving the steps and time of taking and placing the yarn and improving the loading efficiency.

[0014] The driving and guiding structure of the crossbar is located on the side of the traverse frame, which makes the structure more compact and reduces the risk of waste wire being entangled in moving parts.

[0015] The push-out drive motor drives the push sleeve assembly through a synchronous belt drive to push the silk cake onto the silk cart. The equipment has a simple structure and occupies a small space. The transmission components are hidden inside the structure of the cross bar and the transverse frame, which reduces the overall weight, avoids interference between the external support structure and the silk cart frame, and also avoids the involvement of foreign objects such as waste silk.

[0016] The horizontal push-out mechanism adopts a vertical box-type structure, which can share the ceiling rail and the ground rail with the suspended automatic doffing robot. It has a simple and compact structure, is easy to maintain, and reduces the floor area occupied by the factory. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 The figure is a schematic structural diagram showing a loading machine for chemical fiber cakes according to an exemplary embodiment.

[0019] Figure 2 is a partial enlarged view showing a running mechanism according to an exemplary embodiment; Figure 3 is a schematic structural diagram showing a transverse push-out mechanism according to an exemplary embodiment; Figure 4 is a schematic diagram showing the structure of a pushing assembly and a transverse movement frame according to an exemplary embodiment; Figure 5 is a cross-sectional view showing a push assembly according to an exemplary embodiment; Figure 6 yes Figure 5 Sectional view of AA in the middle; Figure 7 yes Figure 5 Cross-sectional view of the middle BB; Figure 8 is a schematic diagram showing a structure within a transverse movement frame according to an exemplary embodiment; Fig. 9 The present invention is a schematic diagram showing the relative position relationship between a loading machine for chemical fiber yarn cakes, a temporary storage table and a yarn machine turntable according to an exemplary embodiment.

[0020] In the figure: 1. operating mechanism; 11. first support frame; 111. C-frame; 112. upper crossbeam; 12. driving wheel assembly; 13. driven wheel assembly; 14. guide wheel assembly; 15. travel motor; 2. lifting mechanism; 21. lifting frame; 22. lifting motor; 23. lifting pulley; 24. belt; 3. transverse push-out mechanism; 31. second support frame; 32. transverse motor; 33. transverse frame; 34. pushing assembly; 341. push-out drive motor; 342. push sleeve assembly; 3421. push sleeve pulley seat; 3422. push sleeve body; 343. first synchronous belt; 344. driving pulley; 345. driven pulley; 346. cross bar; 3461. outlet; 35. second transmission assembly; 351. support shaft; 352. second synchronous belt; 4. lower slewing mechanism; 5. first slide rail; 6. rack. DETAILED DESCRIPTION

[0021] To make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.

[0022] This specific embodiment provides a loading machine for chemical fiber yarn cakes to solve the technical problems in the prior art that the loading machine is easy to be involved in waste yarn and needs to take out the yarn multiple times.

[0023] The following is an explanation of the embodiments with reference to the accompanying drawings. In addition, the embodiments shown below do not limit the invention described in the claims. In addition, the entire contents of the configurations shown in the following embodiments are not limited to the solutions required as the invention described in the claims.

[0024] Reference Figure 1-Figure 9 The present invention provides a loading machine for chemical fiber cakes, comprising: The operating mechanism 1 includes a first support frame 11 and a travel motor 15. The first support frame 11 is suspended on the ceiling rail, and the travel motor 15 is installed on the first support frame 11. The travel motor 15 drives the first support frame 11 to move along the extension direction of the ceiling rail to move between the temporary storage table and the silk machine turntable, thereby facilitating the movement of the silk cake from the temporary storage table to the silk machine turntable.

[0025] The lifting mechanism 2 is installed on the first support frame 11, and includes a lifting frame 21, a lifting motor 22, a lifting pulley 23, and a belt 24, wherein the lifting motor 22 is installed on the lifting frame 21, the belt 24 is wound around the lifting pulley 23, and one end of the belt 24 is fixed on the lifting pulley 23, the lifting motor 22 drives the lifting pulley 23 to rotate, and then the free end of the belt 24 can move up and down.

[0026] The transverse movement and pushing-out mechanism 3 is installed on the lifting frame 21, and the transverse movement and pushing-out mechanism 3 is fixedly connected to the free end of the belt 24, and then the lifting motor 22 drives the transverse movement and pushing-out mechanism 3 to move up and down, wherein the transverse movement and pushing-out mechanism 3 includes a second support frame 31, a transverse movement motor 32, a transverse movement frame 33, and a pushing assembly 34. The second support frame 31 is installed at the free end of the belt 24, and the transverse movement motor 32 is installed in the transverse movement frame 33. The transverse movement motor 32 drives the transverse movement frame 33 to move in a direction perpendicular to the ceiling rail through the first transmission assembly. The pushing assembly 34 is installed in the transverse movement frame 33, and then the transverse movement frame 33 is extended or retracted in the second support frame 31 to avoid external force knocking off the silk cake during transportation, and a dustproof plate can be arranged on the outer surface of the second support frame 31 to prevent dust, oil droplets, etc. from contaminating the silk cake.

[0027] The pushing assembly 34 includes a push-out drive motor 341, a push sleeve assembly 342, a first synchronous belt 343, a driving pulley 344, a driven pulley 345, and at least one cross bar 346. The length of the cross bar 346 is the same as the length of the silk cake rod on the temporary storage table. In this way, the silk cakes required for a silk car on the temporary storage table can be transferred to the cross bar 346 at one time, reducing the steps and time of the silk taking and placing operation. The cross bar 346 is installed on the side plate of the transverse frame 33, and the push-out drive motor 341 is installed in the transverse frame 33 to drive the driving pulley 344 to move. The driven pulley 345 is on the cross bar 346 is away from one end of the transverse frame 33. Since the first synchronous belt 343 is passed between the driven pulley 345 and the driving pulley 344, in order to facilitate the installation of the push sleeve assembly 342 and ensure the carrying capacity of the cross bar 346, an outlet 3461 is designed on the cross bar 346. The first synchronous belt 343 passes through the cross bar 346 and exits from the cross bar 346 through the outlet 3461, so that half of the first synchronous belt 343 is inside the cross bar 346 and half is outside the cross bar 346, so as to facilitate the installation of the push sleeve assembly 342 on the first synchronous belt 343, so that the push sleeve assembly 342 can push the silk cake away from the cross bar 346.

[0028] A further optimized solution is provided, in which the push sleeve assembly 342 includes a push sleeve pull seat 3421 and a push sleeve body 3422, and the first synchronous belt 343 is configured in a strip shape, and the first end of the first synchronous belt 343 is fixed on the push sleeve body 3422, wherein the second end of the first synchronous belt 343 penetrates from the position of the outlet 3461 of the cross bar 346, passes through the interior of the cross bar 346, and is fixed on the push sleeve pull seat 3421, and the push sleeve pull seat 3421 and the push sleeve body 3422 are fixedly connected by a connecting piece to form a closed loop belt, so that the first synchronous belt 343 can drive the push sleeve assembly 342 to move, and at the same time, the push sleeve body is configured in a ring shape, so that when the silk cake is pushed out, the force on the silk cake is evenly distributed.

[0029] A further optimized solution is provided. In order to facilitate the ejection drive motor 341 to drive the active pulley 344 to move, a second transmission assembly 35 is arranged between the ejection drive motor 341 and the active pulley 344. When one cross bar 346 is provided, the ejection drive motor 341 is connected to the support shaft of the active pulley 344. When at least two cross bars 346 are provided, the cross bars 346 are evenly distributed along the height direction of the transverse frame 33. The second transmission assembly 35 includes a support shaft 351. The number of the support shafts 351 is the same as the number of the cross bars 346. The active pulley 344 is installed on the support shaft 351. Two adjacent support shafts 351 are connected by a second synchronous belt 352. In this way, the ejection drive motor 341 is connected to one of the support shafts 351, and can drive multiple push sleeve assemblies 342 to move at the same time.

[0030] With such a configuration, the cylindrical surface of the crossbar does not need to be provided with through holes for the wire cake pushing structure, which can basically ensure a complete circumferential structure, improve the bearing capacity of the crossbar, and at the same time, it can take out a sufficient number of wire cakes on the temporary storage table to hang a whole wire car at one time, saving the steps and time of wire taking and placing operations, and improving loading efficiency. The driving and guiding structures of the crossbar 346 are located on the side of the transverse frame 33, and the structure is more compact, while reducing the risk of waste wire being involved in moving parts.

[0031] The push-out drive motor 341 drives the push sleeve assembly 342 through the first synchronous belt transmission method to push the silk cake to be hung on the silk cart. The equipment has a simple structure and occupies a small space. The transmission components are hidden inside the structure of the cross bar 346 and the transverse frame 33, which reduces the overall weight, avoids interference between the external support structure and the silk cart frame, and also avoids the occurrence of foreign objects such as waste silk being involved.

[0032] The transverse push-out mechanism 3 adopts a vertical box-type structure, and can share the ceiling rail and the ground rail with the suspended automatic tube-dropping robot. The structure is simple and compact, and maintenance is convenient, which reduces the floor area occupied by the factory building.

[0033] A further optimized solution is to provide a second slide rail and a second slider between the lifting frame 21 and the second support frame 31 to ensure stability between the lifting frame 21 and the second support frame 31 , wherein the second slide rail is mounted on the lifting frame 21 and the second slider is mounted on the second support frame 31 .

[0034] A further optimization scheme, in order to avoid the probability of the lifting frame 21 shaking during the movement, also includes a lower slewing mechanism 4, which is installed on the lifting frame 21 and is used to contact the ground rail, so that support is given on the ground to ensure the stability of the lifting frame 21. A further optimized solution is provided. In order to ensure the stability of the transverse frame 33 during the transverse movement, the first transmission assembly includes a first slider, a first slide rail 5, a gear, and a rack 6, wherein the first slider is installed on the transverse frame 33, and the first slide rail 5 is provided on the second support frame 31. The first slider is slidably installed on the first slide rail 5. In order to facilitate the transverse motor 32 to drive the transverse frame 33 to move, the output end of the transverse motor 32 is connected to the gear, and the gear is meshed with the rack 6, so that the transverse motor 32 drives the transverse frame 33 to move along the length direction of the rack 6. Among them, the first slide rail 5 and the first slider are provided in two groups, so that the stability of the transverse frame 33 can be ensured.

[0035] A further optimized solution is as follows: the first support frame 11 includes a C-frame 111, an upper crossbeam 112, a driving wheel assembly 12, and a driven wheel assembly 13, wherein the C-frame 111 is suspended on the overhead rail, a driving wheel assembly or a driven wheel assembly is installed on the upper end of the C-frame 111, and at least two C-frames 111 are provided, the driving wheel assembly 12 is installed on the upper end of one of the C-frames 111, the driven wheel assembly 13 is installed on the upper end of the other C-frame 111, the upper crossbeam 112 is installed on the bottom end of the C-frame, and the lifting mechanism 2 is installed on the upper crossbeam 112. Due to the direct use of the overhead rail and the ground rail, the setting of the gantry is reduced, and the overall weight and structural complexity are greatly reduced.

[0036] In addition, in order to ensure that the C-frame 111 does not detach from the ceiling rail, a guide wheel assembly is also provided on the C-frame 111, wherein the guide wheel assembly is arranged on both sides of the ceiling rail, thereby preventing the C-frame from detaching from the ceiling rail while ensuring the stability of the loader in the extension direction of the ceiling rail.

[0037] A further optimization scheme, in order to facilitate the realization of automatic control, also includes a control device, which is installed on the side of the lifting frame 21 away from the transverse movement and pushing out mechanism 3. The control device is electrically connected to the operating mechanism 1, the lifting mechanism 2, and the transverse movement and pushing out mechanism 3, so that the control device can comprehensively control the movement of the walking motor 15, the lifting motor 22, the transverse movement motor 32, and the pushing out drive motor 341. At the same time, the control cabinet is installed on the side of the lifting frame away from the transverse movement and pushing out mechanism, and the touch screen and manual operation buttons are arranged on the control cabinet door, which makes full use of the free space inside the loader, which is convenient for the operator to manually operate and monitor the various states of the loader.

[0038] To further optimize the solution, in order to prevent the second support frame 31 from detaching from the second slide rail during movement, limit assemblies are provided at the upper and lower ends of the lifting frame 21, so that the movement distance of the second support frame 31 can be limited.

[0039] Specifically, taking the four-axis loader as an example, assuming that a batch of silk cakes is placed on the four temporary storage rods in the leftmost column of the temporary storage rack, in the initial state, the horizontal position of the loader along the direction of the ceiling rail is between the temporary storage table and the silk car turntable, and does not hinder the rotation of the silk car turntable. The transverse push-out mechanism 3 is in the high lifting position, the cross bar 346 is completely hidden inside the second support frame 31, and the push sleeve assembly 342 is located near the fixed end of the cross bar 346. A specific embodiment of a loader and method for chemical fiber silk cakes is as follows.

[0040] Transfer the silk cake from the temporary storage table to the loader: The control system of the loader obtains the target position of the wire taking operation through PLC (Programmable Logic Controller) analysis and calculation. To avoid collision, after the wire drop machine leaves the avoidance range of the loader, the travel motor 15 drives the loader as a whole to approach the temporary storage table, and at the same time, the lifting motor 22 drives the lateral push mechanism 3 to descend. After the four cross bars 346 are aligned with the corresponding axis of the temporary storage rod, the loader moves to the right position in the horizontal and vertical directions. After reaching the right position, the lateral motor 32 drives the lateral frame 33 in the lateral push mechanism 3 to move toward the direction close to the temporary storage rod, and when the encoder of the lateral motor 32 reaches the set value, it moves to the right position. Then the control device of the loader sends a signal to the temporary storage table that the wire is ready to be taken. After receiving the signal, the temporary storage table pushes a row of four-rod silk cakes onto the cross bar 346, and at the same time transfers the batch number of the silk cake, the time of wire drop and other product information from the temporary storage table to the loader. After the silk cake is pushed out, the temporary storage station sends a completion signal to the loader. After receiving the signal, the loader moves the transverse motor 32 to drive the transverse frame structure in the transverse push-out mechanism 3 back to the initial position. Then the lifting motor 22 drives the transverse push-out mechanism 3 to rise to the initial position, and the travel motor 15 drives the loader as a whole to move along the ceiling rail to the initial position. After all the moving parts of the loader return to their initial positions, the silk removal operation is completed.

[0041] Transfer the silk cake from the loader to the silk car: When the loader receives the signal of the silk car turntable that the silk is ready, the PLC in the control device of the loader analyzes and calculates the starting target position of the silk hanging operation, and the travel motor 15 drives the loader as a whole to approach the silk car turntable. At the same time, the lifting motor 22 drives the lateral push-out mechanism 3 to descend. After the four cross bars 346 are aligned with the corresponding wire hanging rods on the silk car, the loader moves into place in the horizontal and vertical directions. After reaching the position, the lateral motor 32 drives the lateral frame 33 in the lateral push-out mechanism 3 to move toward the direction close to the silk car, and it runs into place when the encoder of the lateral motor 32 reaches the set value. Then the push-out drive motor 341 drives the push sleeve assembly 342 to move the length of a silk cake paper tube toward the cantilever end, and pushes the four outermost silk cakes on the cross bar 346 to the silk hanging rack of the silk car. After hanging a row of four wire cakes, the traverse motor 32 drives the crossbar 346 to leave the wire car screw rod for a certain distance to avoid collision. Then, with the cooperation of the travel motor 15, the crossbar 346 is aligned with the corresponding wire car screw rod in turn. When aligning a row of screw rods, the push sleeve assembly 342 will move forward by the length of a wire cake paper tube, and push the four outermost wire cakes on the crossbar 346 onto the screw rod. The loader continuously repeats the above-mentioned wire hanging steps until the A side of the wire car is full of wire cakes. After the A side of the wire car is full of wire cakes, the travel motor 15 drives the loader as a whole away from the wire car turntable to an area that does not hinder the rotation of the turntable. Then the turntable rotates so that the B side of the wire car faces the loader. After the turntable rotates in place, the loader continues to repeat the A side wire hanging steps until the B side is full of wire cakes. In the process of hanging wire, the loader transfers the wire cake information from the loader to the wire car, and binds the product information and location information of the wire cake to the wire car number. Then the axes of the loader return to the initial position, and the wire hanging operation is completed.

[0042] With this arrangement, the push-out drive motor drives the push sleeve assembly through a synchronous belt transmission to push the silk cake to be hung on the silk cart. The equipment has a simple structure and occupies a small space. The transmission components are hidden inside the structure of the cross bar and the push-out drive assembly, which reduces the overall weight, avoids interference between the external support structure and the silk cart frame, and also avoids the occurrence of foreign objects such as waste silk being involved. The cylindrical surface of the crossbar does not need to be arranged with through holes for the wire pushing cake structure, which can basically ensure a complete circumferential structure and improve the bearing capacity of the crossbar.

[0043] The driving and guiding structure of the crossbar is located on the side of the box body of the transverse push-out mechanism, which makes the structure more compact and reduces the risk of waste wire being drawn into moving parts.

[0044] The main body adopts a suspended single-side column structure, and the transverse push-out mechanism adopts a vertical box structure, which can share the top and bottom rails with the suspended automatic tube-dropping robot. The structure is simple and compact, easy to maintain, and reduces the floor area occupied by the factory.

[0045] The control cabinet of the synchronous belt loader is installed in the space in the middle of the column. The touch screen and manual operation buttons are arranged on the control cabinet door, making full use of the free space inside the loader, making it convenient for operators to manually operate and monitor the various states of the loader, saving workers' time.

[0046] The transverse push-out mechanism can continuously fill a whole wire car by taking wire from the temporary storage table once, and can bind the product information and location information of each ingot of wire with the wire car number. This automatic loading method can realize the traceability and positioning of wire cake information, effectively improve the loading efficiency, and the traceable wire cake information is helpful to improve the winding process.

[0047] It should be noted that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. used herein to indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0048] In the description of this article, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0049] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

[0050] It is to be understood that the same or similar parts in the above embodiments can refer to each other, and the contents not described in detail in some embodiments can refer to the same or similar contents in other embodiments. The multiple schemes provided in this application include their own basic schemes, which are independent of each other and do not restrict each other, but they can also be combined with each other without conflict to achieve multiple effects together.

[0051] Although the embodiments of the present application have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations on the present application. A person skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present application.

Claims

1. A loading machine for chemical fiber cakes, characterized in that: include: An operating mechanism (1), the operating mechanism (1) comprising a first support frame (11) and a travel motor (15), the first support frame (11) being suspended on a ceiling rail, the travel motor (15) driving the first support frame (11) to move along an extension direction of the ceiling rail so as to move between a temporary storage table and a silk machine turntable; A lifting mechanism (2), the lifting mechanism (2) being mounted on the first support frame (11), comprising a lifting frame (21), a lifting motor (22), a lifting pulley (23), and a belt (24), the lifting motor (22) being mounted on the lifting frame (21) to drive the lifting pulley (23) to rotate, and one end of the belt (24) being fixed on the lifting pulley (23) and wound around the lifting pulley (23); A transverse push-out mechanism (3), the transverse push-out mechanism (3) being mounted on the lifting frame (21), comprising a second support frame (31), a transverse motor (32), a transverse frame (33), and a pushing assembly (34), the second support frame (31) being mounted on the free end of the belt (24), the transverse motor (32) being mounted in the transverse frame (33), the transverse motor (32) driving the transverse frame (33) to move in a direction perpendicular to the ceiling rail via a first transmission assembly, and the pushing assembly (34) being mounted in the transverse frame (33); The pushing assembly (34) comprises a pushing drive motor (341), a pushing sleeve assembly (342), a first synchronous belt (343), a driving pulley (344), a driven pulley (345), and at least one cross bar (346). The length of the cross bar (346) is the same as the length of the wire cake rod on the temporary storage table. The cross bar (346) is installed on the transverse frame (33). The pushing drive motor (341) is installed in the transverse frame (33) to drive the driving pulley (344) to move. The driven pulley (345) is at one end of the cross bar (346) away from the transverse frame (33). The first synchronous belt (343) is passed between the driven pulley (345) and the driving pulley (344); an outlet (3461) is designed on the cross bar (346); the first synchronous belt (343) passes through the cross bar (346) and exits from the cross bar (346) through the outlet (3461), so that half of the first synchronous belt (343) is inside the cross bar (346) and half is outside the cross bar (346); the push sleeve assembly (342) is installed on the first synchronous belt (343) so that the push sleeve assembly (342) pushes the silk cake to leave the cross bar (346).

2. The loading machine for chemical fiber cakes according to claim 1, characterized in that: The push sleeve assembly (342) comprises a push sleeve pull seat (3421) and a push sleeve body (3422); the first synchronous belt (343) is configured as a strip; a first end of the first synchronous belt (343) is fixed to the push sleeve body (3422); a second end of the first synchronous belt (343) is fixed to the push sleeve pull seat (3421); and the push sleeve pull seat (3421) and the push sleeve body (3422) are fixedly connected via a connecting piece.

3. The loading machine for chemical fiber cakes according to claim 1, characterized in that: A second transmission assembly (35) is provided between the ejection drive motor (341) and the driving pulley (344); when at least two cross bars (346) are provided, the second transmission assembly (35) comprises a support shaft (351); the number of the support shafts (351) is the same as the number of the cross bars (346); the driving pulley (344) is mounted on the support shaft (351); the two support shafts (351) are connected via a second synchronous belt (352); and the ejection drive motor (341) is connected to one of the support shafts (351).

4. The loading machine for chemical fiber cakes according to claim 1, characterized in that: A second slide rail and a second slide block are provided between the lifting frame (21) and the second support frame (31).

5. The loading machine for chemical fiber cakes according to claim 1, characterized in that: It also includes a lower slewing mechanism (4), which is mounted on the lifting frame (21) and is used to contact the ground rail.

6. The loading machine for chemical fiber cakes according to claim 1, characterized in that: The first transmission assembly comprises a first slide rail (5), a first slider, a gear, and a rack (6); the first slider is mounted on the transverse frame (33); the first slide rail (5) is disposed on the second support frame (31); the first slider is slidably mounted on the first slide rail (5); the gear is meshed with the rack (6); the transverse motor (32) drives the gear to rotate and drives the transverse frame (33) to move along the length direction of the rack (6).

7. The loading machine for chemical fiber cakes according to claim 1, characterized in that: The first support frame (11) comprises a C-shaped frame (111), an upper crossbeam (112), a driving wheel assembly (12), and a driven wheel assembly (13); the C-shaped frame (111) is suspended on a ceiling rail; the driving wheel assembly (12) and the driven wheel assembly (13) are in frictional contact with the upper surface of the ceiling rail; at least two C-shaped frames (111) are provided; the driving wheel assembly (12) is mounted on one of the C-shaped frames (111); the driven wheel assembly (13) is mounted on the other C-shaped frame (111); the upper crossbeam (112) is mounted on the bottom end of the C-shaped frame; and the lifting mechanism (2) is mounted on the upper crossbeam (112).

8. The loading machine for chemical fiber cakes according to claim 1, characterized in that: It also includes a control device, which is installed on a side of the lifting frame (21) away from the transverse push-out mechanism (3), and the control device is electrically connected to the operating mechanism (1), the lifting mechanism (2), and the transverse push-out mechanism (3).

9. The loading machine for chemical fiber cakes according to claim 1, characterized in that: The lifting frame (21) has limit assemblies at the upper and lower ends.

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