Intelligent forklift safe driving method and system
Through the smart forklift safety driving system, the use of biological face detection and BSD vehicle blind spot warning and other technical means, the comprehensive monitoring and management of forklifts and drivers is achieved, and the unsafe state problems caused by the forklifts due to the environment, vehicle and drivers are solved, and the safety of forklifts and the operational safety of the drivers are improved.
Patent Information
- Application Number
- CN202510016946.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-05-16
AI Technical Summary
Forklifts have unsafe conditions due to environmental reasons, vehicle reasons and driver reasons.
It provides a smart forklift safe driving system, including an enterprise management platform and forklift smart box. Through technical means such as biological face detection, BSD vehicle blind spot warning, DMS warning, driver dynamic patrol, electronic fence function and forklift own information management, it realizes all-round monitoring and management of forklifts and drivers.
Through comprehensive monitoring and management, we ensure the safe operation of forklifts, reduce accidents, improve driver operation safety, and promptly discover and solve potential problems through status recording and alarm mechanisms.
Smart Images

Figure CN120004194A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of intelligent forklift monitoring, and in particular to an intelligent forklift monitoring method and system combined with a Beidou satellite navigation system. Background Art
[0002] Forklifts are an indispensable tool in the development of today's enterprises. The use of forklifts has brought great convenience to people. However, while forklifts bring convenience, they also bring extremely serious unsafe factors. Forklifts are special equipment designed to safely carry and load and unload heavy goods. Trying to use forklifts for inappropriate purposes will greatly increase the probability of accidents. For example, improper operation, overloading, over-limit work, overspeeding, blind spot operation, complex terrain work, etc. will put the forklift and the driver in a dangerous environment. Summary of the invention
[0003] The purpose of the present invention is to provide an intelligent forklift supervision method and system to solve the problem mentioned in the above background technology that the forklift is in an unsafe state due to environmental reasons, vehicle reasons and driver reasons.
[0004] To achieve the above object, the present invention provides the following technical solutions:
[0005] One aspect of the present invention provides a smart forklift safe driving system, comprising:
[0006] Enterprise management platform and forklift smart box;
[0007] The enterprise management platform includes the entry of driver information and forklift information permission information, the management of entered information and other information management. Other information management includes the types, quantities, expiration dates, product specifications and manufacturers of forklift parts. The enterprise management platform has the authority to supervise the platform and all forklift information, and is the management platform with the highest authority.
[0008] On the other hand, a method for safe driving of a smart forklift is provided, characterized in that the method includes the following steps: before the forklift is started, the enterprise management platform sends a facial authorization to the forklift smart box, and the forklift smart box controls the voice system to perform voice and facial reminder comparison;
[0009] When the driver faces the camera, the camera in the cab scans the driver's face for intelligent personnel verification. After the driver's face verification is successful, the forklift smart box grants the forklift ACC and ON devices permission to start the vehicle when the vehicle meets the start conditions.
[0010] After the vehicle starts, a signal is fed back to the forklift smart box, and the vehicle begins dynamic patrol mode;
[0011] During the operation of the forklift, the driver is dynamically inspected to ensure the driver inspection function, the driver's identity is detected regularly, and the driver's identity abnormality alarm is recognized; the forklift is always equipped with BSD vehicle blind spot warning during driving. The front and rear monitoring of the forklift can fully monitor and warn the operation of the forklift and the surrounding environment, reminding the driver and surrounding pedestrians to ensure safety; the driver must be in good condition during the operation of the forklift, and the set DMS warning supports the detection and warning of the driver's smoking, phone calls, fatigue driving, and distracted behavior;
[0012] When parking is really necessary, in order to prevent the driver from causing serious danger by not parking in time, the forklift is equipped with radar detection to stop the forklift according to the actual situation.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] The BSD vehicle blind spot warning and the front and rear monitoring of the forklift in the present invention can completely monitor and warn the front and rear operation conditions of the forklift and its surrounding environment, remind the driver and surrounding pedestrians to ensure the safety of the forklift and have a complete status record.
[0015] The driver monitoring in the present invention performs all-round monitoring when the forklift is started and running. The vehicle start control detects the driver's biological face, compares the driver's identity information, controls the vehicle start, and ensures that the person has a specific vehicle.
[0016] The DMS warning in the present invention supports the detection and warning of driver smoking, phone calls, fatigue driving, and distracted behavior.
[0017] The driver dynamic inspection in the present invention supports the driver inspection function, regularly detects the driver's identity, identifies the replacement and the abnormal driver identity alarm, and sends information to the management mobile phone APP in real time for management and control.
[0018] The gyroscope alarm of the present invention has a built-in six-axis gyroscope, which can detect sudden acceleration, sudden deceleration and sharp turning behaviors in real time.
[0019] The electronic fence function of the present invention supports setting the drivable area within the field (factory), leaving the area, speeding in the area, and driving during non-working hours.
[0020] The forklift's own information management in the present invention is to upload the forklift's inspection information, accessories information, and fault record information to the supervision platform. When the forklift inspection date is approaching, the accessories validity period is approaching, and the accessories inventory is insufficient, the information is sent to the APP manager. The manager will perform forklift inspection and accessories replacement and purchase operations in advance according to the information prompts. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a system architecture diagram of the present invention.
[0022] Figure 2 This is a vehicle control flow chart of the present invention. DETAILED DESCRIPTION
[0023] The present invention will be further described below in conjunction with the accompanying drawings
[0024] The present invention provides a smart forklift safe driving method, which is implemented in the following system:
[0025] As attached Figure 1-2 As shown. The system includes an enterprise management platform and a forklift smart box; the enterprise management platform has the authority to supervise all information on the platform and forklifts, and is the management platform with the highest authority; the enterprise management platform includes the entry of driver information and forklift information; management of input information; and other information management; other information management includes the type, quantity, expiration date, product specifications and manufacturers of forklift parts.
[0026] The forklift smart box includes BSD vehicle blind spot warning, vehicle start control, DMS warning, driver dynamic inspection, vehicle monitoring video, gyroscope alarm, electronic fence function, and forklift's own information management.
[0027] The safe driving method of smart forklift is carried out in the following steps
[0028] S001 Before the forklift is started, the enterprise management platform sends the facial authorization to the forklift smart box. The forklift smart box controls the voice system to compare the voice and facial reminders. When the driver faces the camera, the camera in the cab scans the driver's face for intelligent personnel verification. After the driver's face verification is successful, the forklift smart box gives the forklift ACC and ON devices permission to start the vehicle. Provide a specific method, where the vehicle startup control is to detect the driver's biological face, compare the driver's identity information, control the vehicle startup, and achieve a dedicated person for a dedicated vehicle.
[0029] After the S002 vehicle is started, a feedback signal is given to the forklift smart box, and the vehicle begins dynamic patrol mode.
[0030] If the driver's facial recognition is unsuccessful after the vehicle is started, the vehicle cannot be started. At the same time, the vehicle will feedback the signal to the forklift smart box and record it for archiving.
[0031] S003 performs dynamic inspections of the driver during the operation of the forklift to ensure the driver inspection function, regularly detect the driver's identity, identify replacements and abnormal driver identity alarms, and if the driver needs to be replaced, authorization or information update will be required from the background APP administrator.
[0032] The forklift is always equipped with BSD vehicle blind spot warning during driving. The front and rear monitoring of the forklift can fully monitor and warn the operation conditions of the front and rear of the forklift and its surrounding environment, reminding the driver and surrounding pedestrians to ensure safety.
[0033] The present invention provides a specific implementation method of BSD vehicle blind spot warning:
[0034] BSD vehicle blind spot warning is a monitoring system in front of and behind the forklift that can fully monitor and warn the operation of the forklift in front and behind the vehicle and its surrounding environment, reminding the driver and surrounding pedestrians to ensure the safety of the forklift and have a complete status record; blind spot monitoring is left and right blind spot monitoring and rear blind spot monitoring, and is fully displayed on the display screen next to the forklift's rearview mirror. The left and right rear monitoring cameras use 202-degree fisheye cameras to cover close-range detection of pedestrians and issue warnings. Through video analysis of different illumination environments during the day, cloudy days, rainy days and nights, the camera exposure parameters are intelligently adjusted to ensure that the surrounding conditions are clearly displayed on the display screen. The camera adopts IP69K waterproof design (high-pressure water gun spray) and is suitable for outdoor scenes.
[0035] The driver must be in good condition during forklift operation. The DMS warning system supports driver smoking, phone calls, fatigue driving, and distracted behavior detection and warning.
[0036] The electronic fence monitors the vehicle speed and condition within the specified area. It sets alarms for leaving the area, speeding in the area, and driving during non-working hours, and uploads the information to the APP background to remind management personnel.
[0037] S004 When parking is really necessary, in order to prevent the driver from causing serious danger by failing to park in time, the forklift is equipped with radar detection, which can stop the forklift according to the actual situation.
[0038] The present invention provides an embodiment as follows
[0039] A smart forklift safe driving method, comprising:
[0040] Step 1: Before the forklift is started, the enterprise management platform sends the facial recognition permission to the forklift smart box, and the forklift smart box controls the voice system to perform voice and facial recognition reminder comparison;
[0041] Step 2: When the driver faces the camera, the camera in the cab scans the driver's face for intelligent personnel verification. After the driver's face verification is successful, the forklift smart box grants permission to the forklift's ACC and ON devices, and the vehicle is ready to start.
[0042] Step 3: After the vehicle starts, a signal is fed back to the forklift smart box, and the vehicle starts the dynamic patrol mode; after the vehicle starts, if the driver's facial recognition is unsuccessful, the vehicle cannot be started, and the vehicle feeds back a signal to the forklift smart box and records it for archiving;
[0043] Step 4: Perform dynamic inspections of the driver during the operation of the forklift to ensure the driver inspection function, regularly detect the driver's identity, identify the driver replacement and the driver's identity abnormality alarm; if the driver needs to be replaced, authorization or information update is required from the background APP administrator;
[0044] Step 5: During the driving process of the forklift, the BSD vehicle blind spot warning is always available. The front and rear monitoring of the forklift can fully monitor and warn the operation of the forklift and its surrounding environment, reminding the driver and surrounding pedestrians to ensure safety;
[0045] Step 6: The driver must be in good condition during forklift operation. The DMS warning can detect and warn drivers of smoking, making phone calls, fatigue driving, and distracted behaviors.
[0046] Step 7: When parking is really necessary, in order to prevent the driver from causing serious danger by not parking in time, the forklift is equipped with radar detection, which can stop the forklift according to the actual situation.
[0047] The present invention provides a specific intelligent forklift safe driving system, which includes an enterprise management platform and a forklift smart box; the enterprise management platform has the authority to supervise all information of the platform and forklifts, and is the management platform with the highest authority; the enterprise management platform includes the entry of driver information and forklift information authority information; management of the entered information; other information management, other information management includes the type, number, expiration date, product specifications and manufacturer of forklift accessories; and the forklift smart box includes BSD vehicle blind spot warning, vehicle start control, DMS warning, driver dynamic inspection, whole vehicle monitoring video, gyroscope alarm, electronic fence function, and forklift own information management.
[0048] The intelligent forklift safety driving system, BSD vehicle blind spot warning, can monitor and warn the front and rear operation conditions of the forklift and its surrounding environment, remind the driver and surrounding pedestrians to ensure the safety of the forklift and have a complete status record.
[0049] Specifically, blind spot monitoring includes left and right blind spot monitoring and rear blind spot monitoring, and is fully displayed on a display screen next to the forklift's rearview mirror. The left and right rear monitoring cameras use 202-degree fisheye cameras, covering close-range detection of pedestrians and early warnings. Through video analysis of different illumination environments during the day, cloudy days, rainy days and nights, the camera exposure parameters are intelligently adjusted to ensure that the surrounding conditions are clearly displayed on the display screen. The camera adopts an IP69K waterproof design (high-pressure water gun spray) and is suitable for outdoor scenes.
[0050] Specifically, the driver monitoring is an all-round monitoring when the forklift is started and running; the vehicle start control is to control the vehicle start through the driver's biometric face detection, compare the driver's identity information, and achieve dedicated vehicle for dedicated person.
[0051] Specifically, the DMS warning is to detect and warn drivers of smoking, making phone calls, driving while fatigued, and distracted behaviors; the driver dynamic inspection supports the driver inspection function, regularly detects the driver's identity, identifies driver substitutions and driver identity abnormality alarms, and sends information to the management mobile phone APP in real time for management and control;
[0052] Specifically, the vehicle surveillance video is equipped with monitoring cameras in the front, rear, left, right and cab of the vehicle, covering all aspects of the vehicle;
[0053] The gyroscope alarm is a built-in six-axis gyroscope that can detect sudden acceleration, deceleration, and sharp turns in real time;
[0054] The electronic fence function is combined with the Beidou satellite navigation system to set up the drivable area within the site (factory), including leaving the area, speeding in the area, and driving during non-working hours alarms.
[0055] Specifically, the forklift's own information management is to upload the forklift's inspection information, parts information, and fault record information to the supervision platform. When the forklift's inspection date is approaching, the parts expiration date is approaching, and the parts inventory is insufficient, the information is sent to the APP manager. The manager will perform forklift inspection and parts replacement and purchase operations in advance according to the information prompts, which also includes reminders of insufficient forklift power and fuel.
Claims
1. A smart forklift safe driving method, characterized in that: The method includes Step 1: Before the forklift is started, the enterprise management platform sends the facial recognition permission to the forklift smart box, and the forklift smart box controls the voice system to perform voice and facial recognition reminder comparison; Step 2: When the driver faces the camera, the camera in the cab scans the driver's face for intelligent personnel verification. After the driver's face verification is successful, the forklift smart box grants permission to the forklift's ACC and ON devices, and the vehicle is started when it meets the start conditions. Step 3: After the vehicle starts, a signal is fed back to the forklift smart box, and the vehicle starts the dynamic patrol mode; Step 4: Perform dynamic inspection of the driver during the operation of the forklift to ensure the driver inspection function, regularly detect the driver's identity, identify the driver replacement and the driver's identity abnormality alarm; Step 5: During the driving process of the forklift, the BSD vehicle blind spot warning is always available. The front and rear monitoring of the forklift can fully monitor and warn the operation of the forklift and its surrounding environment, reminding the driver and surrounding pedestrians to ensure safety; Step 6: The driver must be in good condition during forklift operation. The DMS warning can detect and warn drivers of smoking, making phone calls, fatigue driving, and distracted behaviors. Step 7: When parking is really necessary, in order to prevent the driver from causing serious danger by not parking in time, the forklift is equipped with radar detection and stops the forklift according to the actual situation.
2. The intelligent forklift safe driving method according to claim 1 is characterized in that: In step 3, after the vehicle is started, if the driver's facial recognition is unsuccessful, the vehicle cannot be started. At the same time, the vehicle feeds back a signal to the forklift smart box and records it for archiving.
3. The intelligent forklift safe driving method according to claim 1 is characterized in that: In step 4, if the driver needs to be changed, authorization or information update is required from the background APP manager.
4. The intelligent forklift safe driving method according to claim 1, characterized in that: In steps 4, 5, and 6, an electronic fence is set up during the forklift's driving process; the vehicle speed and condition in the specified area are monitored, and the electronic fence is set to alarm for leaving the drivable area within the field, speeding in the area, and driving during non-working hours, and the information is uploaded to the APP background to remind the management personnel.
5. A system for a safe driving method of a smart forklift, characterized in that: The system includes an enterprise management platform and a forklift smart box; The enterprise management platform has the authority to supervise all information of the platform and forklifts, and is the management platform with the highest authority; The enterprise management platform includes the entry of permission information for driver information and forklift information; Management of input information; Other information management, including the type, quantity, expiration date, product specifications and manufacturers of forklift parts; The forklift smart box includes BSD vehicle blind spot warning, vehicle start control, DMS warning, driver dynamic inspection, vehicle monitoring video, gyroscope alarm, electronic fence function, and forklift's own information management.
6. The system for safe driving of intelligent forklift according to claim 5, characterized in that: The BSD vehicle blind spot warning is to monitor and warn the front and rear operating conditions of the forklift and its surrounding environment in full, remind the driver and surrounding pedestrians to ensure the safety of the forklift and have a complete status record.
7. The system for safe driving of intelligent forklift according to claim 5, characterized in that: The blind spot monitoring includes left and right blind spot monitoring and rear blind spot monitoring, and is fully displayed on a display screen next to the forklift's rearview mirror. The left and right rear monitoring cameras use 202-degree fisheye cameras, covering close-range detection of pedestrians and early warnings. Through video analysis of different illumination environments during the day, cloudy days, rainy days and nights, the camera exposure parameters are intelligently adjusted to ensure that the surrounding conditions are clearly displayed on the display screen. The camera adopts IP69K waterproof level and is suitable for outdoor scenes.
8. The system for safe driving of intelligent forklift according to claim 5, characterized in that: The driver monitoring is an all-round monitoring when the forklift is started and running; the vehicle start control is to control the vehicle start through the driver's biometric face detection, compare the driver's identity information, and achieve dedicated vehicle for dedicated person.
9. The system for safe driving of intelligent forklift according to claim 5, characterized in that: The DMS warning is to detect and warn the driver of smoking, talking on the phone, driving while fatigued, and distracted behavior; The driver dynamic inspection supports the driver inspection function, regularly detects the driver's identity, identifies the driver replacement and the driver's identity abnormality alarm, and sends information to the management mobile phone APP in real time for management and control; The vehicle monitoring video is equipped with monitoring cameras in the front, rear, left, right and cab of the vehicle, covering all aspects of the vehicle; The gyroscope alarm is a built-in six-axis gyroscope that can detect sudden acceleration, sudden deceleration, and sharp turns in real time; The electronic fence function is to set the drivable area within the field in combination with the Beidou satellite navigation system, including leaving the area, speeding in the area, and driving during non-working hours alarms.
10. The system for safe driving of intelligent forklift according to claim 5, characterized in that: The forklift's own information management is to upload the forklift's inspection information, parts information, and fault record information to the supervision platform. When the forklift's inspection date is approaching, the parts expiration date is approaching, and the parts inventory is insufficient, the information is sent to the APP manager. The manager will perform forklift inspection and parts replacement and purchase operations in advance according to the information prompts, including reminders of insufficient forklift power and fuel.