Magnetic separation wastewater equipment and treatment system
By designing a magnetic separation wastewater equipment with a vibration and division mechanism, pick-up and drop-up unit and suction unit, the problem of poor adaptability to different magnetic flocs in the prior art is solved, and efficient separation of magnetic powder and flocs is achieved.
Patent Information
- Application Number
- CN202510445962.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2025-05-16
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing magnetic floc separation method has poor adaptability to magnetic flocs of different properties and characteristics, making it difficult to achieve efficient separation.
A magnetic separation wastewater equipment and treatment system are designed, including a magnetic separation wastewater equipment with a magnetic powder recovery chamber, a vibration and division mechanism, a pick-up and placement unit and a suction unit. The vibrating mechanism efficiently impacts and separates the magnetic flocs through a ring-shaped wave-moving vibrating plate, and the pick-and-place unit and the suction unit are used to suck out magnetic powder and flocs respectively at different rotation speeds.
It realizes efficient separation of different magnetic flocs, without being limited by gravity settlement speed, can complete the separation of magnetic powder and flocs in a short time, adapting to the separation needs of different magnetic flocs.
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Figure CN120004386A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of magnetic separation wastewater treatment, and more specifically, to a magnetic separation wastewater equipment and treatment system. Background Art
[0002] Magnetic separation wastewater equipment is a device that uses magnetic force to separate magnetic pollutants in wastewater from water. Common magnetic separation wastewater equipment and magnetic separation methods are as follows: high gradient magnetic separator, disk magnetic separator and superconducting magnetic separator, etc. Common magnetic separation methods: direct magnetic separation, indirect magnetic separation and magnetic filtration, etc.
[0003] The existing magnetic floc separation methods have poor adaptability to magnetic flocs with different properties and characteristics. Different magnetic flocs differ in magnetic strength, particle size, floc structure, etc., and traditional methods are difficult to flexibly adjust separation methods and parameters according to these differences, resulting in the inability to achieve efficient separation of various magnetic flocs. In view of this, we propose a magnetic separation wastewater equipment and treatment system. Summary of the invention
[0004] The object of the present invention is to provide a magnetic separation wastewater equipment and treatment system to solve the technical problem that the existing magnetic floc separation method has poor adaptability to magnetic flocs with different properties and characteristics.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a magnetic separation wastewater equipment and treatment system, comprising a magnetic separation wastewater equipment with a magnetic powder recovery chamber, two support frames arranged inside the magnetic powder recovery chamber, a vibration separation mechanism arranged between the two support frames, a pick-and-place unit arranged between the two support frames, and a suction unit of a transmission component arranged on the vibration separation mechanism, wherein undulating grooves are respectively opened on opposite sides of the two support frames, and the undulating grooves are in an annular wave shape;
[0006] The vibration mechanism includes a transmission rod, which is rotatably connected between two support frames, and the suction unit is arranged inside the transmission rod. The two ends of the transmission rod are respectively hinged with a plurality of telescopic rods in a ring array, and the two groups of telescopic rods are arranged in a staggered manner. Each output shaft of the telescopic rod is hinged with a vibration plate, and the plurality of vibration plates are arranged in a ring wave shape; the suction unit includes a plurality of secondary holes, a movable plug and a tension spring;
[0007] A number of vibration plates rotate and move through the undulating grooves, so that the vibration plates rotate in a circular wave-like manner, causing two adjacent vibration plates to move alternately and collide with the magnetic flocs;
[0008] When several vibration plates rotate slowly, the movable plug is at the lowest position and moves out of the secondary hole by its own gravity, forming a flow space to absorb the flocs floating inside the separation chamber;
[0009] When a plurality of vibration plates rotate rapidly, the plurality of vibration plates move rapidly and staggeredly, exerting an impact force on the magnetic flocs, causing the magnetic powder to separate from the flocs. The present invention sets a vibration separation mechanism, and the vibration plates can make circular wave-like motions, causing the vibration plates to make up-and-down motions. When the vibration plates rotate at high speeds, the magnetic flocs can be efficiently impact-separated. When the vibration plates rotate at slow speeds, the magnetic powder and flocs being separated can be sucked out separately through the pick-and-place unit and the suction unit. Compared with other separation methods, this method is not limited by the gravity sedimentation speed, can achieve the separation of magnetic powder and flocs in a short time, and can better adapt to the separation requirements of different magnetic flocs.
[0010] Preferably, the vibration separation mechanism further comprises a plurality of bar magnets, and the plurality of bar magnets are movably sleeved inside the vibration plate.
[0011] Preferably, both ends of each vibration plate are fixedly connected with guide rods, and the guide rods are movably connected inside the undulating groove.
[0012] Preferably, the two ends of the transmission rod are respectively fixedly connected with a first gear, and the two support frames are movably connected with a gear ring on the side away from the vibration plate, and each of the gear rings is meshed with a plurality of second gears in a circular array, and the second gears are meshed with the first gears for transmission, and a plurality of motors are fixedly connected to one side of the right support frame, and the motor drive shaft is transmission-connected with the second gear.
[0013] Preferably, the pick-and-place unit comprises through holes, and the through holes are opened on the surfaces of two support frames.
[0014] Preferably, a scraper is fixedly connected inside the through hole, and the scraper passes through the left support frame, and the scraper is in active contact with the inner wall of the vibration plate, a gas connection port is opened at one end of the scraper, and the right support frame is fixedly connected with a connecting tube.
[0015] Preferably, several of the secondary holes are opened in a linear array on the surface of the transmission rod, and a movable plug is movably sleeved inside each of the secondary holes. One end of each movable plug close to the inside of the transmission rod is fixedly connected to a tension spring, and the other end of the tension spring is fixedly connected to the inner wall of the transmission rod.
[0016] A method for treating magnetic separation wastewater equipment comprises the following steps:
[0017] S1. Preparation before use: the connecting tube is connected to the pipeline for conveying magnetic flocs to convey the magnetic flocs for separation; the gas connection port is connected to an external air pump to convey magnetic powder; the input end of the transmission rod is connected to an external air pump to extract the flocs;
[0018] S2, magnetic floc collision separation;
[0019] S2.1. Magnetic floc collision: The motor is driven to work by an external circuit mechanism, and the motor drives the second gear to rotate, and through the gear meshing transmission, the first gear and the gear ring rotate, driving the transmission rod to rotate at high speed, and the transmission rod rotates through the telescopic rod to drive the vibration plate to rotate, and the vibration plate rotates in the undulating groove through the guide rod, causing the vibration plate to rotate in a circular wave-like manner, colliding with the magnetic floc at high speed, separating the magnetic powder from the floc, and the floc is scattered in several vibration plates;
[0020] S2.2. Slow rotation of the vibration plate: The vibration plate is driven by a motor to rotate slowly. When the bar magnet is at a high point, the bar magnet moves downward, causing the bar magnet to attract the magnetic powder, and then the magnetic powder on the inner wall of several vibration plates is scraped off by a scraper. When the movable plug rotates to the lowest point on the transmission rod, the movable plug moves under the action of its own gravity to form a flow space, and the air pump is operated through an external control system, so that the flocs enter the transmission rod from the flow space, resulting in a floc removal effect.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. The present invention sets a vibration separation mechanism, and the vibration plate can make a circular wave motion, causing the vibration plate to make an ups and downs motion. When the vibration plate rotates at a high speed, the magnetic flocs can be efficiently impact-separated. When it rotates slowly, the magnetic powder and flocs in separation can be sucked out separately through the pick-and-place unit and the suction unit. Compared with other separation methods, this method is not limited by the gravity sedimentation speed, can achieve the separation of magnetic powder and flocs in a short time, and better adapt to the separation requirements of different magnetic flocs.
[0023] 2. The present invention sets a movable plug. When the movable plug rotates to the lowest position, the movable plug moves downward due to its own gravity to form a flow space for absorbing the separated flocs. When the movable plug rotates upward, the flow space is closed to prevent magnetic powder from floating above the separation chamber and being sucked into the transmission rod, which affects the collection effect of the magnetic powder and flocs. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the magnetic separation sewage equipment of the present invention;
[0025] Figure 2 It is a schematic diagram of the three-dimensional structure of the separation device of the present invention;
[0026] Figure 3 It is a schematic diagram of the overall cross-sectional structure of the present invention;
[0027] Figure 4 It is a schematic diagram of the three-dimensional explosion structure of the vibration separation mechanism of the present invention;
[0028] Figure 5It is a schematic diagram of the cross-sectional structure of the support frame of the present invention;
[0029] Figure 6 It is a schematic cross-sectional view of the structure of the vibration plate of the present invention in use state;
[0030] Figure 7 It is a schematic cross-sectional view of the structure of the vibration plate of the present invention in a use state, to illustrate the use structure of the suction unit.
[0031] Explanation of the numbers in the figure: 1. Magnetic separation sewage equipment; 2. Support frame; 21. Up and down groove; 3. Vibration separation mechanism; 31. Transmission rod; 32. Telescopic rod; 33. Vibration plate; 331. Bar magnet; 34. Guide rod; 35. First gear; 36. Gear ring; 37. Second gear; 38. Motor; 4. Pick-and-place unit; 41. Through hole; 42. Scraper; 421. Gas connection port; 43. Connecting cylinder; 5. Suction unit; 51. Secondary hole; 52. Movable plug; 53. Tension spring. DETAILED DESCRIPTION
[0032] Embodiment 1,
[0033] like Figure 1-7 As shown, an embodiment of the present invention relates to a magnetic separation wastewater equipment and treatment system, comprising a magnetic separation wastewater equipment 1 with a magnetic powder recovery chamber, two support frames 2, a vibration separation mechanism 3, a pick-and-place unit 4 and a suction unit 5;
[0034] Two support frames 2 are arranged inside the magnetic powder recovery chamber, the vibration separation mechanism 3 is arranged between the two support frames 2, and the pick-and-place unit 4 is arranged between the two support frames 2;
[0035] The two support frames 2 are provided with undulating grooves 21 on opposite sides thereof, and the undulating grooves 21 are in an annular wave shape, which can convert torque into vibration force;
[0036] The vibration separation mechanism 3 includes a transmission rod 31, which is rotatably connected between the two support frames 2, and the suction unit 5 is arranged inside the transmission rod 31. The two ends of the transmission rod 31 are respectively hinged with a plurality of telescopic rods 32 in an annular array, and the two groups of telescopic rods 32 are arranged in a staggered manner. The output shaft of each telescopic rod 32 is hinged with a vibration plate 33, and the plurality of vibration plates 33 are arranged in an annular wave shape, and a bar magnet 331 is movably sleeved inside each vibration plate 33;
[0037] When in use, when the vibration plates 33 rotate, the bar magnets 331 move inside the vibration plates 33 under the influence of gravity. When the vibration plates 33 rotate to the lowest position, the bar magnets 331 are outside the vibration plates 33 and the magnetic attraction effect of the magnetic powder inside them is cut off.
[0038] Both ends of each vibration plate 33 are fixedly connected to a guide rod 34, and the guide rod 34 is movably connected to the inside of the undulating groove 21, and both ends of the transmission rod 31 are fixedly connected to the first gear 35, and the two support frames 2 are movably connected to the side away from the vibration plate 33. A gear ring 36 is movably connected, and each gear ring 36 is meshed and connected to a plurality of second gears 37 in a ring array, and the second gear 37 is meshed and driven with the first gear 35. A plurality of motors 38 are fixedly connected to one side of the right support frame 2, and the transmission shaft of the motor 38 is transmission-connected to the second gear 37;
[0039] When in use, the plurality of vibration plates 33 rotate in the undulating groove 21 through the guide rod 34, causing two adjacent vibration plates 33 to move in an undulating manner;
[0040] The present invention sets a vibration separation mechanism 3, and the vibration plate 33 can make a circular wave motion, causing the vibration plate 33 to make an ups and downs motion. When the vibration plate 33 rotates at a high speed, the magnetic flocs can be efficiently impact-separated. When it rotates slowly, the magnetic powder and flocs in separation can be sucked out separately through the pick-up and drop unit 4 and the suction unit 5. Compared with other separation methods, this method is not limited by the gravity sedimentation speed, can achieve the separation of magnetic powder and flocs in a short time, and better adapt to the separation requirements of different magnetic flocs.
[0041] Embodiment 2,
[0042] like Figure 2-3 and Figure 6 As shown, in an embodiment of the present invention, the pick-and-place unit 4 includes a through hole 41, which is opened on the surfaces of the two support frames 2. A scraper 42 is fixedly connected to the inside of the through hole 41, and the scraper 42 passes through the left support frame 2, and the scraper 42 is in active contact with the inner wall of the vibration plate 33. A gas connection port 421 is opened at one end of the scraper 42, and a connecting tube 43 is fixedly connected to the right support frame 2.
[0043] like Figure 3 As shown, in the embodiment of the present invention, the suction unit 5 includes a plurality of secondary holes 51, and the plurality of secondary holes 51 are formed in a linear array on the surface of the transmission rod 31, and a movable plug 52 is movably sleeved inside each secondary hole 51, and one end of each movable plug 52 close to the inside of the transmission rod 31 is fixedly connected to a tension spring 53, and the other end of the tension spring 53 is fixedly connected to the inner wall of the transmission rod 31;
[0044] When in use, when the movable plug 52 rotates to the bottom of the transmission rod 31, the movable plug 52 moves out of the secondary hole 51 by gravity, flows out of the flow space, and then absorbs the flocs through the external air pump;
[0045] The present invention provides a movable plug 52. When the movable plug 52 rotates to the lowest position, the movable plug 52 moves downward due to its own gravity to form a flow space for absorbing the separated flocs. When the movable plug 52 rotates to the upper part, the flow space is closed to prevent magnetic powder from floating above the separation chamber and being sucked into the transmission rod 31, thereby affecting the collection effect of the magnetic powder and flocs.
[0046] Embodiment 3,
[0047] A method for treating wastewater from magnetic separation equipment, characterized in that it comprises the following steps:
[0048] S1. Preparation before use: the connecting tube 43 is connected to the pipeline for conveying magnetic flocs to convey the magnetic flocs for separation, the gas connection port 421 is connected to the external air pump to convey magnetic powder, and the input end of the transmission rod 31 is connected to the external air pump to extract the flocs;
[0049] S2, magnetic floc collision separation;
[0050] S2.1, collision of magnetic flocs: the motor 38 is operated through an external circuit mechanism, the motor 38 drives the second gear 37 to rotate, and through the gear meshing transmission, the first gear 35 and the gear ring 36 rotate, driving the transmission rod 31 to rotate at high speed, the transmission rod 31 rotates through the telescopic rod 32 to drive the vibration plate 33 to rotate, and the vibration plate 33 rotates in the undulating groove 21 through the guide rod 34, causing the vibration plate 33 to rotate in a circular wave-like manner, colliding with the magnetic flocs at high speed, separating the magnetic powder from the flocs, and the flocs are scattered in several vibration plates 33;
[0051] S2.2, the vibration plate 33 rotates slowly: the vibration plate 33 is driven to rotate slowly by the motor 38, and when the bar magnet 331 is at the high point, the bar magnet 331 moves downward, so that the bar magnet 331 and the magnetic powder are magnetically attracted, and then the magnetic powder on the inner wall of some vibration plates 33 is scraped off by the scraper 42, and when the transmission rod 31 rotates to the lowest point, the movable plug 52 moves under the action of its own gravity to form a flow space, and the air pump is operated through the external control system, and the flocs enter the transmission rod 31 from the flow space, resulting in a floc removal effect.
[0052] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A magnetic separation wastewater equipment, comprising a magnetic separation wastewater equipment (1) with a magnetic powder recovery chamber, two support frames (2) arranged inside the magnetic powder recovery chamber, a vibration separation mechanism (3) arranged between the two support frames (2), a pick-and-place unit (4) arranged between the two support frames (2), and a suction unit (5) of a transmission component arranged on the vibration separation mechanism (3), characterized in that: An undulating groove (21) is respectively provided on one side opposite to the two support frames (2), and the undulating groove (21) is in a circular wave shape; The vibration distribution mechanism (3) comprises a transmission rod (31), the transmission rod (31) is rotatably connected between the two support frames (2), and the suction unit (5) is arranged inside the transmission rod (31), and the two ends of the transmission rod (31) are respectively hinged with a plurality of telescopic rods (32) in an annular array, and the two groups of telescopic rods (32) are arranged in a staggered manner, and the output shaft of each telescopic rod (32) is hinged with a vibration plate (33), and the plurality of vibration plates (33) are arranged in an annular wave-like manner; the suction unit (5) comprises a plurality of secondary holes (51), a movable plug (52) and a tension spring (53); The plurality of vibration plates (33) rotate and move through the undulating grooves (21), so that the plurality of vibration plates (33) rotate in a circular wave-like manner, causing two adjacent vibration plates (33) to move alternately and collide with the magnetic floccules; When the plurality of vibration plates (33) rotate slowly, the movable plug (52) is at the lowest position and moves out of the secondary hole (51) by its own gravity, forming a flow space for absorbing flocs floating inside the separation chamber; When the plurality of vibration plates (33) rotate rapidly, the plurality of vibration plates (33) move in an interlaced manner rapidly, exerting an impact force on the magnetic flocs, thereby causing the magnetic powder to separate from the flocs.
2. A magnetic separation wastewater equipment according to claim 1, characterized in that: The vibration distribution mechanism (3) further comprises a plurality of bar magnets (331), and the plurality of bar magnets (331) are all movably sleeved inside the vibration plate (33).
3. A magnetic separation wastewater equipment according to claim 2, characterized in that: Both ends of each vibration plate (33) are fixedly connected to guide rods (34), and the guide rods (34) are movably connected inside the undulating groove (21).
4. A magnetic separation wastewater equipment according to claim 3, characterized in that: The two ends of the transmission rod (31) are respectively fixedly connected with a first gear (35); the two support frames (2) are movably connected with a gear ring (36) on the side away from the vibration plate (33); each gear ring (36) is meshedly connected with a plurality of second gears (37) in a ring array inside, and the second gears (37) are meshed with the first gears (35) for transmission; a plurality of motors (38) are fixedly connected with one side of the right support frame (2), and the transmission shaft of the motor (38) is transmission-connected with the second gear (37).
5. A magnetic separation wastewater equipment according to claim 4, characterized in that: The pick-and-place unit (4) comprises a through hole (41), and the through hole (41) is opened on the surfaces of two support frames (2).
6. A magnetic separation wastewater equipment according to claim 5, characterized in that: A scraper (42) is fixedly connected inside the through hole (41), and the scraper (42) passes through the left support frame (2), and the scraper (42) is in movable contact with the inner wall of the vibration plate (33), a gas connection port (421) is provided at one end of the scraper (42), and a connection tube (43) is fixedly connected to the right support frame (2).
7. A magnetic separation wastewater equipment according to claim 6, characterized in that: A plurality of secondary holes (51) are formed in a linear array on the surface of the transmission rod (31); a movable plug (52) is movably sleeved inside each of the secondary holes (51); one end of each of the movable plugs (52) close to the inside of the transmission rod (31) is fixedly connected to a tension spring (53); and the other end of the tension spring (53) is fixedly connected to the inner wall of the transmission rod (31).
8. The method for treating wastewater using magnetic separation equipment according to claim 7, characterized in that: The following steps are involved: S1. Preparation before use: the connecting tube (43) is connected to the pipeline for conveying magnetic flocs to convey the magnetic flocs for separation; the gas connection port (421) is connected to an external air pump to convey magnetic powder; the input end of the transmission rod (31) is connected to an external air pump to extract the flocs; S2, magnetic floc collision separation; S2.
1. Magnetic floc collision: The motor (38) is operated through an external circuit mechanism, and the motor (38) drives the second gear (37) to rotate. Through the gear meshing transmission, the first gear (35) and the gear ring (36) are rotated, driving the transmission rod (31) to rotate at a high speed. The transmission rod (31) rotates through the telescopic rod (32) to drive the vibration plate (33) to rotate, and the vibration plate (33) rotates in the undulating groove (21) through the guide rod (34), causing the vibration plate (33) to rotate in a circular wave-like manner, and collides with the magnetic floc at a high speed, separating the magnetic powder from the floc, and the floc is scattered in a number of vibration plates (33); S2.2, the vibration plate (33) rotates slowly: the vibration plate (33) is driven to rotate slowly by the motor (38), and when the bar magnet (331) is at a high point, the bar magnet (331) moves downward, so that the bar magnet (331) and the magnetic powder are magnetically attracted, and then the magnetic powder on the inner wall of the vibration plate (33) is scraped off by the scraper (42), and when the movable plug (52) rotates to the lowest point of the transmission rod (31), the movable plug (52) moves under the action of its own gravity to form a flow space, and the air pump is operated through the external control system, and the flocs enter the transmission rod (31) from the flow space, resulting in a floc removal effect.