Rapid cold fermentation control method for EM bacteria organic matter

CN120004658APending Publication Date: 2025-05-16EZHOU ZHICHAO ECOLOGICAL AGRI TECH CO LTD
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Patent Information

Application Number
CN202510182018.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-05-16

AI Technical Summary

Technical Problem

During the rapid cold fermentation of organic compounds in EM bacteria, microbial activity is low, the fermentation speed is slow, and the environmental control requirements are high, which can easily lead to fermentation failure.

Method used

By selecting EM flora with good low temperature resistance and using intelligent temperature control system, humidity regulation system and oxygen concentration control system, the fermentation environment is accurately controlled to ensure the optimal growth conditions of EM flora.

Benefits of technology

It significantly improves the metabolic activity of EM bacteria, accelerates the degradation rate of organic matter, shortens the fermentation cycle, improves resource utilization efficiency and production efficiency, and reduces the error of artificial operations.

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Abstract

The invention provides an EM bacteria organic matter rapid cold fermentation control method. The EM bacterium organic matter rapid cold fermentation control method comprises the following steps: a, providing EM florae which comprise lactic acid bacteria, saccharomycetes and photosynthetic bacteria, and selecting the EM florae with good low temperature resistance so as to ensure that high metabolic activity can be maintained in a low temperature environment and degradation of organic wastes is promoted, b, preparing organic matter raw materials, the organic raw materials are agricultural and forestry wastes, kitchen wastes or other organic wastes, and different types of organic matters are screened and treated to ensure proper physicochemical properties of the organic matters, so that high-quality raw materials are provided for subsequent cold fermentation. According to the rapid cold fermentation control method for the EM bacteria organic matter, the problems of low microbial activity and low fermentation speed in the traditional cold fermentation process are solved by selecting the EM flora with good low temperature resistance and accurately controlling the environment temperature, humidity, oxygen concentration and illumination intensity.
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Description

Technical Field

[0001] The invention relates to the technical field of rapid cold fermentation of organic matter, in particular to a method for controlling rapid cold fermentation of organic matter with EM bacteria. Background Art

[0002] The EM bacteria organic matter rapid cold fermentation control method is an organic matter fermentation technology based on EM flora, which aims to promote the rapid metabolism of EM bacteria by controlling environmental conditions, thereby accelerating the degradation and transformation of organic matter. In this method, the EM flora is composed of a variety of beneficial microorganisms, mainly including lactic acid bacteria, yeasts and photosynthetic bacteria. These microorganisms can be active at lower temperatures and effectively promote the degradation of organic waste by decomposing organic matter to produce organic acids, enzymes and other substances. Cold fermentation refers to controlling the temperature at a lower level (usually below room temperature, but not below 0°C) to reduce the loss of heat-sensitive components while maintaining the activity and metabolic efficiency of microorganisms. The system's control methods include temperature control, humidity regulation, ventilation control, etc. to achieve the best fermentation effect.

[0003] Although the EM bacteria organic matter rapid cold fermentation control method has a good effect in accelerating the decomposition of organic matter and improving resource utilization efficiency, it also has some defects. The microbial activity is low during the cold fermentation process, and the fermentation speed is slower than that of normal temperature fermentation, which may lead to a long fermentation cycle and affect the harvest time of the product. Secondly, this method has high requirements for environmental control, especially the precise control of temperature and humidity. If it is not properly controlled, it may lead to a decrease in the activity of the EM flora and even cause fermentation failure. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides a method for controlling the rapid cold fermentation of EM bacteria organic matter, which solves the problem that the microbial activity is low during the cold fermentation process and the fermentation speed is slower than that of normal temperature fermentation. This method has high requirements for environmental control, especially the precise control of temperature and humidity. If the control is improper, it may lead to a decrease in the activity of the EM flora.

[0005] To achieve the above objectives, the present invention is implemented by the following technical scheme: a method for controlling rapid cold fermentation of organic matter with EM bacteria, comprising:

[0006] a. Providing an EM bacterial community, wherein the EM bacterial community includes lactic acid bacteria, yeast and photosynthetic bacteria, and selecting an EM bacterial community with good low temperature resistance to ensure that a high metabolic activity can be maintained in a low temperature environment to promote the degradation of organic waste;

[0007] b. preparing organic raw materials, which are agricultural and forestry wastes, kitchen waste or other organic wastes, and screening and processing different types of organic matter to ensure their suitable physical and chemical properties, so as to provide high-quality raw materials for subsequent cold fermentation;

[0008] c. Pre-treating the organic raw materials, including crushing, impurity removal, and humidity adjustment. The crushing step breaks down large organic matter into smaller particles to increase the contact area between the organic matter and the EM flora. The humidity adjustment ensures that the moisture content of the raw materials is appropriate, usually 50% to 70%, to provide optimal hydration conditions for fermentation;

[0009] d. inoculating the EM bacterial flora into the pretreated organic raw material. The EM bacterial flora is usually added to the organic raw material in the form of liquid or dry powder to ensure uniform distribution of the EM bacterial flora and quickly start the fermentation process;

[0010] e. Place the inoculated organic raw materials into a fermentation container. The container needs to be airtight and able to regulate temperature and humidity to prevent interference from the external environment, ensure precise control of temperature and humidity, and meet the growth requirements of EM bacteria;

[0011] f. The temperature of the fermentation container is adjusted by an intelligent temperature control system to maintain it at 5°C to 15°C, wherein the temperature fluctuation range does not exceed ±1°C. The temperature control system includes a temperature sensor, a cooling device and a heating device, which can adjust the temperature in the fermentation container in real time to ensure the activity of the EM bacterial community;

[0012] g. Use a humidity control system to control the humidity in the fermentation container, maintaining it at 60% to 80%, with a humidity fluctuation range of no more than ±5%, wherein the humidity control system includes an automated spray system or a dehumidification device that can automatically adjust according to real-time humidity data;

[0013] h. Regularly or continuously monitor the metabolic activity of the EM bacteria during the fermentation process, and obtain the activity data of the bacteria through sensors. The sensors monitor multiple environmental parameters such as temperature, humidity, pH, and gas concentration to determine the activity of the EM bacteria and the progress of the fermentation;

[0014] i. According to the bacterial activity data, the temperature, humidity and oxygen supply are adjusted through the automated control system to maintain the best growth environment for the EM bacterial flora. The system can adjust the environmental conditions in real time according to the bacterial activity feedback to ensure the metabolic efficiency of the EM bacteria;

[0015] j. Regularly or according to the real-time monitoring results, adjust the oxygen concentration in the fermentation container to ensure that the oxygen supply is not less than the set value of 5% to 10%. The precise control of oxygen concentration plays a key role in the metabolism of microorganisms, ensuring that the EM flora can fully exert its metabolic capacity under the condition of sufficient oxygen;

[0016] k. Lighting system: The light intensity is adjusted by the light source set in the reactor to further promote the growth and activity of EM bacteria. The right amount of light is conducive to the activity of photosynthetic bacteria and promotes the diversity and metabolic rate of the bacterial community;

[0017] l. After the fermentation cycle, the fermentation products are screened and tested to ensure that the product quality meets the predetermined standards, among which the organic matter content of organic fertilizers reaches more than 70%. Laboratory analysis and testing are carried out to ensure that the fermentation products meet the quality standards and are suitable for agricultural applications.

[0018] Preferably, the ratio of lactic acid bacteria, yeast and photosynthetic bacteria in the EM flora is 2:1:1.

[0019] Preferably, the organic raw material is crushed and adjusted to a particle size of 0.5 to 2 cm during pretreatment.

[0020] Preferably, the fermentation container is provided with a microclimate regulating device, which can adjust the temperature, humidity and oxygen concentration in real time during the fermentation process, and is fully automatically managed through a PLC control system. The fermentation container is a closed structure to prevent the external environment from interfering with the fermentation process.

[0021] Preferably, the lighting system promotes the metabolic activity of EM bacteria by adjusting the light intensity and cycle, thereby accelerating the fermentation rate.

[0022] Preferably, the fermentation product is an organic fertilizer or an organic liquid fertilizer, and the organic fertilizer has a high organic matter content and an excellent soil improvement effect.

[0023] Preferably, during the cold fermentation process, the activity of the EM flora is verified by regular sampling and enzyme activity testing to ensure the efficiency and stability of the fermentation process.

[0024] Preferably, the control method monitors and automatically adjusts all environmental parameters in real time through an integrated data analysis platform, thereby improving the intelligence level of the fermentation process.

[0025] The present invention provides a method for controlling rapid cold fermentation of organic matter using EM bacteria. It has the following beneficial effects:

[0026] The EM bacteria organic matter rapid cold fermentation control method solves the problems of low microbial activity and slow fermentation speed in the traditional cold fermentation process by selecting EM bacteria with good low temperature resistance and accurately controlling the ambient temperature, humidity, oxygen concentration and light intensity. This method is particularly suitable for low temperature environments, effectively promoting the metabolic activity of EM bacteria, thereby accelerating the degradation rate of organic matter. By accurately controlling the temperature and humidity, the optimal growth environment of the flora is ensured, avoiding the problem of long fermentation cycle caused by environmental fluctuations in traditional cold fermentation methods. The fermentation cycle has been significantly shortened, and the activity of microorganisms during cold fermentation is maintained at a high level, greatly improving resource utilization efficiency and production benefits.

[0027] Another significant advantage of the present invention is its efficient environmental control system, including an intelligent temperature control system, a humidity control system, and an oxygen concentration control system. Through automated real-time monitoring and adjustment, it is ensured that each environmental parameter during the fermentation process is in the most suitable state for the growth and metabolism of EM bacteria, reducing the errors and instability of human operation. In addition, the system can monitor and adjust the temperature, humidity, and oxygen concentration in real time through an integrated data analysis platform, thereby improving the intelligence level of the fermentation process. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the process of the present invention. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] like Figure 1 As shown, the embodiment of the present invention provides an EM bacteria organic matter rapid cold fermentation control method, including, a. providing an EM bacterial community, the EM bacterial community including lactic acid bacteria, yeast and photosynthetic bacteria, selecting an EM bacterial community with good low temperature resistance to ensure that a high metabolic activity can be maintained in a low temperature environment to promote the degradation of organic waste, the ratio of lactic acid bacteria, yeast and photosynthetic bacteria in the EM bacterial community is 2:1:1, the EM bacterial community needs to be stored and activated before use, the EM bacterial community can be stored at a low temperature to ensure its long-term storage stability, the bacterial community needs to be dissolved in a suitable solvent and activated by warm water to restore its activity before it can be used for inoculation, this treatment step helps to improve the initial activity of the bacterial community and ensure the rapid start of the fermentation process;

[0031] b. Prepare organic raw materials, which are agricultural and forestry waste, kitchen waste or other organic waste. By screening and processing different types of organic matter, ensure their suitable physical and chemical properties, and provide high-quality raw materials for subsequent cold fermentation. The organic raw materials are crushed and adjusted to a particle size of 0.5 to 2 cm during pretreatment;

[0032] c. Pre-treatment of organic raw materials, including crushing, impurity removal, and humidity adjustment. The crushing step breaks down large organic matter into smaller particles to increase their contact area with the EM flora. Humidity adjustment ensures that the moisture content of the raw materials is appropriate, usually 50% to 70%, to provide optimal hydration conditions for fermentation;

[0033] d. Inoculate the EM bacteria into the pretreated organic raw materials. The EM bacteria are usually added to the organic raw materials in the form of liquid or dry powder to ensure that the EM bacteria are evenly distributed and quickly start the fermentation process;

[0034] e. Place the inoculated organic raw materials into a fermentation container. The container needs to be airtight and capable of regulating temperature and humidity to prevent interference from the external environment, ensure accurate control of temperature and humidity, and meet the growth requirements of EM bacteria. A microclimate adjustment device is provided in the fermentation container, which can adjust the temperature, humidity and oxygen concentration in real time during the fermentation process, and is fully automated through a PLC control system. The fermentation container is a closed structure to prevent interference from the external environment on the fermentation process. In order to better control the fermentation environment, the fermentation container adopts a double-layer structure design, and the inner layer is stainless steel or food-grade plastic, which has corrosion resistance and heat preservation properties;

[0035] f. The temperature of the fermentation container is adjusted by an intelligent temperature control system to keep it at 5°C to 15°C, with a temperature fluctuation range of no more than ±1°C. The temperature control system includes a temperature sensor, a cooling device and a heating device, which can adjust the temperature in the fermentation container in real time to ensure the activity of the EM bacteria;

[0036] g. Use a humidity control system to control the humidity in the fermentation container, maintaining it at 60% to 80%, with a humidity fluctuation range of no more than ±5%. The humidity control system includes an automated spray system or dehumidification device that can automatically adjust according to real-time humidity data;

[0037] h. Monitor the metabolic activity of EM bacteria regularly or continuously during the fermentation process, and obtain data on the activity of the bacteria through sensors. The sensors monitor multiple environmental parameters such as temperature, humidity, pH, and gas concentration to determine the activity of EM bacteria and the progress of fermentation. During the fermentation process, all monitoring data will be input into the integrated data analysis platform through sensors. The platform will analyze the metabolic data of the bacteria, provide timely feedback on changes in environmental parameters such as temperature, humidity, and oxygen concentration, and automatically adjust the control system to maintain optimal fermentation conditions. In addition, the system will regularly generate data reports to help operators evaluate the efficiency of the fermentation process and conduct manual intervention when necessary. Through this data feedback mechanism, full intelligent control can be achieved to ensure the efficiency and stability of the fermentation process;

[0038] i. According to the bacterial activity data, the temperature, humidity and oxygen supply are adjusted through the automatic control system to maintain the best growth environment for the EM bacterial flora. The system can adjust the environmental conditions in real time according to the bacterial activity feedback to ensure the metabolic efficiency of the EM bacteria;

[0039] j. Regularly or according to the real-time monitoring results, adjust the oxygen concentration in the fermentation container to ensure that the oxygen supply is not less than the set value of 5% to 10%. The precise control of oxygen concentration plays a key role in the metabolism of microorganisms, ensuring that the EM flora can fully exert its metabolic capacity under the condition of sufficient oxygen;

[0040] k. Lighting system: The light intensity is adjusted by the light source set in the reactor to further promote the growth and activity of EM bacteria. The appropriate amount of light is conducive to the activity of photosynthetic bacteria, promoting the diversity and metabolic rate of the bacterial flora. The lighting system promotes the metabolic activity of EM bacteria by adjusting the light intensity and cycle, thereby accelerating the fermentation speed;

[0041] l. After the fermentation cycle, the fermentation products are screened and tested to ensure that the product quality meets the predetermined standards, among which the organic matter content of organic fertilizers reaches more than 70%. Laboratory analysis and testing are used to ensure that the fermentation products meet the quality standards and are suitable for agricultural applications. The fermentation products are organic fertilizers or organic liquid fertilizers. Organic fertilizers have high organic matter content and excellent soil improvement effects. During the cold fermentation process, the activity of the EM flora is verified through regular sampling and enzyme activity testing to ensure the efficiency and stability of the fermentation process. The control method uses an integrated data analysis platform to monitor and automatically adjust all environmental parameters in real time, thereby improving the intelligence level of the fermentation process.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A method for controlling rapid cold fermentation of organic matter using EM bacteria, characterized in that: include: a. Providing an EM bacterial community, wherein the EM bacterial community includes lactic acid bacteria, yeast and photosynthetic bacteria, and selecting an EM bacterial community with good low temperature resistance to ensure that a high metabolic activity can be maintained in a low temperature environment to promote the degradation of organic waste; b. preparing organic raw materials, which are agricultural and forestry wastes, kitchen waste or other organic wastes, and screening and processing different types of organic matter to ensure their suitable physical and chemical properties, so as to provide high-quality raw materials for subsequent cold fermentation; c. Pre-treating the organic raw materials, including crushing, impurity removal, and humidity adjustment. The crushing step breaks down large organic matter into smaller particles to increase the contact area between the organic matter and the EM flora. The humidity adjustment ensures that the moisture content of the raw materials is appropriate, usually 50% to 70%, to provide optimal hydration conditions for fermentation; d. inoculating the EM bacterial flora into the pretreated organic raw material. The EM bacterial flora is usually added to the organic raw material in the form of liquid or dry powder to ensure uniform distribution of the EM bacterial flora and quickly start the fermentation process; e. Place the inoculated organic raw materials into a fermentation container. The container needs to be airtight and able to regulate temperature and humidity to prevent interference from the external environment, ensure precise control of temperature and humidity, and meet the growth requirements of EM bacteria; f. The temperature of the fermentation container is adjusted by an intelligent temperature control system to maintain it at 5°C to 15°C, wherein the temperature fluctuation range does not exceed ±1°C. The temperature control system includes a temperature sensor, a cooling device and a heating device, which can adjust the temperature in the fermentation container in real time to ensure the activity of the EM bacterial community; g. Use a humidity control system to control the humidity in the fermentation container, maintaining it at 60% to 80%, with a humidity fluctuation range of no more than ±5%, wherein the humidity control system includes an automated spray system or a dehumidification device that can automatically adjust according to real-time humidity data; h. Regularly or continuously monitor the metabolic activity of the EM bacteria during the fermentation process, and obtain the activity data of the bacteria through sensors. The sensors monitor multiple environmental parameters such as temperature, humidity, pH, and gas concentration to determine the activity of the EM bacteria and the progress of the fermentation; i. According to the bacterial activity data, the temperature, humidity and oxygen supply are adjusted through the automated control system to maintain the best growth environment for the EM bacterial flora. The system can adjust the environmental conditions in real time according to the bacterial activity feedback to ensure the metabolic efficiency of the EM bacteria; j. Regularly or according to the real-time monitoring results, adjust the oxygen concentration in the fermentation container to ensure that the oxygen supply is not less than the set value of 5% to 10%. The precise control of oxygen concentration plays a key role in the metabolism of microorganisms, ensuring that the EM flora can fully exert its metabolic capacity under the condition of sufficient oxygen; k. Lighting system: The light intensity is adjusted by the light source set in the reactor to further promote the growth and activity of EM bacteria. The right amount of light is conducive to the activity of photosynthetic bacteria and promotes the diversity and metabolic rate of the bacterial community; l. After the fermentation cycle, the fermentation products are screened and tested to ensure that the product quality meets the predetermined standards, among which the organic matter content of organic fertilizers reaches more than 70%. Laboratory analysis and testing are carried out to ensure that the fermentation products meet the quality standards and are suitable for agricultural applications.

2. The EM bacteria organic matter rapid cold fermentation control method according to claim 1, characterized in that: The ratio of lactic acid bacteria, yeast and photosynthetic bacteria in the EM flora is 2:1:

1.

3. The EM bacteria organic matter rapid cold fermentation control method according to claim 1, characterized in that: The organic raw material is crushed and adjusted to a particle size of 0.5 to 2 cm during pretreatment.

4. The EM bacteria organic matter rapid cold fermentation control method according to claim 1, characterized in that: The fermentation container is provided with a microclimate regulating device, which can adjust the temperature, humidity and oxygen concentration in real time during the fermentation process, and is fully automatically managed through a PLC control system. The fermentation container is a closed structure to prevent the external environment from interfering with the fermentation process.

5. The EM bacteria organic matter rapid cold fermentation control method according to claim 1, characterized in that: The lighting system promotes the metabolic activity of EM bacteria by adjusting the light intensity and cycle, thereby accelerating the fermentation speed.

6. The EM bacteria organic matter rapid cold fermentation control method according to claim 1, characterized in that: The fermentation product is an organic fertilizer or an organic liquid fertilizer, and the organic fertilizer has a high organic matter content and an excellent soil improvement effect.

7. The method for controlling rapid cold fermentation of organic matter using EM bacteria according to claim 1, characterized in that: During the cold fermentation process, the activity of the EM flora is verified by regular sampling and enzyme activity testing to ensure the efficiency and stability of the fermentation process.

8. The EM bacteria organic matter rapid cold fermentation control method according to claim 1, characterized in that: The control method monitors and automatically adjusts all environmental parameters in real time through an integrated data analysis platform, thereby improving the intelligence level of the fermentation process.