Intelligent layered and mixed device for livestock and poultry house fermentation bed

Abstract

The livestock house fermentation bed intelligent layered overturning device relates to the technical field of livestock breeding, comprising a fermentation bed body, the fermentation bed body is composed of a material overturning work box, a transition strip is arranged in the material overturning work box to divide the material overturning work box into a material overturning work area and a transition area, a running track is arranged on the inner wall of the two sides of the material overturning work box, and a longitudinal intelligent overturning device is slidably connected between the two running tracks, the longitudinal intelligent overturning device is composed of an environment sensing and power platform, a longitudinal moving platform and a fishbone-shaped double-spiral overturning mechanism arranged from top to bottom. The device can overturn and mix different layers according to the activity difference of microorganisms at different depths of the fermentation bed, promote the ventilation of the bottom layer, avoid anaerobic environment, ensure that the fermentation is in the best environmental conditions, users can monitor the state of the fermentation bed through mobile phones or computers, predictively maintain the fermentation bed state by means of big data analysis and intelligent algorithms, complete the work task of multiple fermentation beds, improve the production efficiency, reduce the manual input and reduce the labor cost.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of livestock breeding, and mainly relates to an intelligent layered mixing device for a livestock and poultry house fermentation bed. BACKGROUND

[0002] With the rapid development of industrialization and large-scale breeding, a large amount of livestock and poultry manure has brought great pressure to the environment, and the traditional manure treatment method often cannot effectively solve this problem, which is easy to cause pollution of soil, water and air. The fermentation technology of the intelligent fermentation bed can decompose and transform the livestock and poultry manure on the breeding site through the action of microorganisms, reduce the emission of pollutants, and reduce the impact on the surrounding environment. The intelligent fermentation bed technology can provide a comfortable and healthy living environment for livestock and poultry after proper turning treatment, reduce the occurrence of diseases, improve the feed conversion rate of livestock and poultry, and thus improve the breeding benefit. However, the traditional fermentation bed management mode still has many drawbacks, for example, the bedding needs to be turned regularly by manual operation to ensure the fermentation effect, and the temperature and humidity of the fermentation bed need to be frequently detected to ensure that the indicators are within the appropriate range. These work is not only tedious, but also has a great labor intensity, and a large amount of manpower, material resources and time are needed, resulting in high production cost. SUMMARY

[0003] The present application aims to overcome the deficiencies of the prior art and provides an intelligent layered mixing device for a livestock and poultry house fermentation bed.

[0004] The intelligent layered mixing device for a livestock and poultry house fermentation bed comprises a fermentation bed body, the fermentation bed body is composed of a turning work box, a transition strip is horizontally arranged on the front end bottom plate in the turning work box to divide it into a turning work area and a transition area, a running track is arranged on each of the inner walls of the turning work box, a longitudinal intelligent rolling device is slidably connected between the two running tracks, the longitudinal intelligent rolling device is composed of an environment sensing and power platform, a longitudinal moving platform and a fishbone-shaped double-spiral rolling mechanism arranged from top to bottom, longitudinal moving rollers are arranged at both ends of the longitudinal moving platform to move on the running tracks, the fishbone-shaped double-spiral rolling mechanism is arranged at the lower end of the environment sensing and power platform, a lifting mechanism is arranged on the longitudinal moving platform, and the lifting mechanism can drive the environment sensing and power platform above to drive the fishbone-shaped double-spiral rolling mechanism to move up and down.

[0005] As a further improvement of the present application, the front and rear ends of the left and right side end faces of the longitudinal moving platform are respectively provided with longitudinal moving rollers, which are placed in the running track and are in rolling connection therewith; the upper end of the longitudinal moving platform is fixed with hydraulic lifting devices at the four corners thereof, the upper ends of the four hydraulic lifting devices are fixedly connected with the bottom of the environment sensing and power platform, V-shaped support frames are fixedly arranged at the left and right sides of the bottom of the environment sensing and power platform, through holes are arranged at the four corners of the upper end of the longitudinal moving platform, the support rods of the two V-shaped support frames pass through the through holes respectively, and a fishbone-shaped double-helix rolling mechanism is arranged between the lower ends of the two V-shaped support frames.

[0006] As a further improvement of the present application, the longitudinal moving platform comprises a moving platform, a rolling device controller, longitudinal moving double-output reduction motors, longitudinal moving driving shafts, hydraulic lifting devices and longitudinal moving double-output reducers, the longitudinal moving double-output reduction motors are fixed at the center of the moving platform, the rolling device controller is fixed at the left side thereof, the longitudinal moving double-output reducers are fixed at the front and rear center positions respectively, the two output ends of the longitudinal moving double-output reduction motors are fixedly connected with the longitudinal moving driving shafts respectively, the other ends of the two longitudinal moving driving shafts are fixedly connected with the input ends of the longitudinal moving double-output reducers respectively, the two output ends of the two longitudinal moving double-output reducers are fixedly connected with longitudinal moving driven shafts, longitudinal moving bearings are fixed at the front and rear of the side walls of the moving platform, the other ends of the four longitudinal moving driven shafts pass through the longitudinal moving bearings and are fixedly connected therewith, and longitudinal moving rollers are fixed at the end heads of the longitudinal moving bearings, the longitudinal moving rollers are placed in the running track and are in rolling connection therewith, and the hydraulic lifting devices are fixed at the upper end of the moving platform; dustproof plates are fixed at the front and rear ends of the outer walls of the moving platform, a rolling device wireless WIFI module is arranged at the left side of the front outer wall of the moving platform, and a laser irradiation plate is arranged at the right side thereof.

[0007] As a further improvement of the present application, the environment sensing and power platform comprises variable-speed reduction motors, a power platform and V-shaped support frames, the bottom of the power platform is fixedly connected with the upper ends of the hydraulic lifting devices, the variable-speed reduction motors are fixed at the upper right side of the power platform, the V-shaped support frames are fixed at the left and right sides of the bottom of the power platform, a fishbone-shaped double-helix rolling mechanism is arranged between the lower ends of the two V-shaped support frames, and a multifunctional integrated camera is arranged at the rear center position of the power platform.

[0008] As a further improvement of the application, the fishbone-shaped double-helix tumbling mechanism comprises a tumbling shaft, fishbone-shaped stirring blades and semi-curved stirring blades, support frame bearings are respectively arranged at the lower ends of the two V-shaped support frames, the tumbling shaft is fixedly connected with the support frame bearings at the two ends thereof, and semi-curved stirring blades are fixed at the ends of the tumbling shaft, and a plurality of fishbone-shaped stirring blades are uniformly arranged on the outer wall of the tumbling shaft.

[0009] As a further improvement of the application, a driving gear is fixed on the output shaft of the variable-speed reduction motor, a driven gear is fixed on the right outer wall of the tumbling shaft, and the driving gear and the driven gear are drivingly connected through a transmission chain; a chain transmission box is arranged at the right side of the bottom of the power platform and outside the ring of the transmission chain, and a detachable maintenance plate is arranged at the right side of the chain transmission box.

[0010] As a further improvement of the application, a travel switch is arranged at the front end of one side wall of the material tumbling working box.

[0011] As a further improvement of the application, the fermentation bed body is composed of two or more than two material tumbling working boxes fixed laterally side by side, the same end of the material tumbling working boxes is of an open structure, a transition strip is arranged laterally on the bottom plate of the material tumbling working box near the open end to separate the bottom plate into a material tumbling area and a transition area, and a lateral conveying device is arranged at the front opening of the material tumbling working box.

[0012] As a further improvement of the application, the lateral conveying device comprises a box body, guide rails and a control console, a lateral movement double-output reduction motor is fixed at the center of the bottom of the box body, lateral movement double-output reducers are respectively fixed at the center positions of the left and right sides of the bottom of the box body, lateral movement driving shafts are respectively fixed at the two output ends of the lateral movement double-output reduction motor, the other ends of the two lateral movement driving shafts are fixedly connected with the input ends of the two lateral movement double-output reducers, lateral movement driven shafts are respectively fixedly connected at the two output ends of the lateral movement double-output reducers, the other ends of the four lateral movement driven shafts are rotatably connected with the bottom end of the box body through bearings, and lateral movement rollers are fixed at the ends of the lateral movement driven shafts, and the lateral movement rollers are arranged in the guide rails and are slidingly connected with the guide rails.

[0013] As a further improvement of the application, a partition plate is arranged laterally in the box body to separate the box body into a tumbling device placement area and a lateral conveying working area, tracks are respectively arranged on the inner walls of the left and right sides of the tumbling device placement area and are used in cooperation with the travel tracks; a control console is arranged in the lateral conveying working area, lateral movement control levers and longitudinal movement control levers are arranged at the upper end of the control console, lateral movement controllers and longitudinal movement controllers are arranged in the control console, a lateral movement platform wireless wifi module, a speed sensor and a distance sensor are arranged on the side end face of the control console.

[0014] The livestock and poultry house fermentation bed intelligent layered turning device of the application has reasonable structure design, can carry out multi-layer turning according to the activity difference of microorganisms at different depths of the fermentation bed, can adapt to the activity of microorganisms at different levels, can promote the ventilation at the bottom and avoid anaerobic environment; the device can automatically adjust the turning working parameters according to the detection data, ensure that the fermentation is in the best environmental conditions, and add the Internet of Things or remote monitoring function, so that the user can monitor the fermentation bed state through the mobile phone or computer, and predictively maintain the fermentation bed state by means of big data analysis and intelligent algorithm; the device can complete the work task of multiple fermentation beds by virtue of the advanced intelligent control system and efficient mechanical operation structure, can complete the turning work of a large area in a short time, shortens the working time, improves the production efficiency, reduces the labor input and reduces the expenditure of labor cost; the device can adapt to multiple specifications and models of sites such as small (family farming), medium (cooperative) and large (intensive breeding farm), the turning width covers 1.5-5 meters, and is also suitable for multiple bedding materials such as rice husk, sawdust and straw, and can stably operate in various environments. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic view of the application;

[0016] Figure 2 It is a structural schematic view of the turning work box of the application;

[0017] Figure 3 It is a structural schematic view of the longitudinal intelligent turning and rolling device of the application;

[0018] Figure 4 It is a structural schematic view of the longitudinal moving platform of the application;

[0019] Figure 5 It is a top view of the longitudinal moving platform of the application;

[0020] Figure 6 It is a structural schematic view of the environment sensing and power platform of the application;

[0021] Figure 7 It is a front view of the environment sensing and power platform of the application;

[0022] Figure 8 It is a side view of the environment sensing and power platform of the application;

[0023] Figure 9 It is a structural schematic view of the fishbone type double helix turning and rolling mechanism of the application;

[0024] Figure 10 It is a structural schematic view of the transverse carrying device of the application;

[0025] Figure 11This is a top view of the lateral transport device of the present invention;

[0026] Figure 12 This is a side view of the transverse transport device of the present invention. Detailed Implementation

[0027] Example 1

[0028] The intelligent layered turning and mixing device for livestock and poultry house fermentation beds of the present invention includes a fermentation bed body, wherein the fermentation bed body is composed of two turning work boxes 1 arranged horizontally side by side and fixed together, and the same end of the two turning work boxes 1 is an open structure, such as Figure 1 As shown, limit switches 4 are fixed on the two opposite ends of the opening of the two material turning work boxes 1; a transition strip 8 is provided horizontally on the bottom plate of the material turning work box 1 near the opening to divide it into a material turning work area 6 and a transition area 5; a travel track 7 is provided on the upper part of the inner wall on the left and right sides of the material turning work box 1; a longitudinal intelligent tumbling device 2 is slidably connected between the two travel tracks 7; and a transverse transport device 3 is provided at the opening of the material turning work box 1.

[0029] The longitudinal intelligent tumbling device 2 is composed of an environmental sensing and power platform 11, a longitudinal moving platform 10, and a fishbone-shaped double helix tumbling mechanism 9 connected from top to bottom. The environmental sensing and power platform 11 is mainly responsible for monitoring the material tumbling situation, monitoring the surrounding environmental data, and driving the fishbone-shaped double helix tumbling mechanism 9 to work. The longitudinal moving platform 10 is responsible for supporting the environmental sensing and power platform 11 and the fishbone-shaped double helix tumbling mechanism 9 and controlling the longitudinal movement of the longitudinal intelligent tumbling device 2.

[0030] The longitudinal moving platform 10 comprises a moving platform 35, a rolling device controller 34, a longitudinal moving double-output reduction motor 33, a longitudinal moving driving shaft 32, a hydraulic lifting device 36 and a longitudinal moving double-output reducer 39, the longitudinal moving double-output reduction motor 33 is fixed at the center of the moving platform 35, the rolling device controller 34 is fixed at the left side of the moving platform 35, the longitudinal moving double-output reducers 39 are fixed at the center of the front and back of the moving platform 35 respectively, the longitudinal moving driving shafts 32 are fixedly connected to the two output ends of the longitudinal moving double-output reduction motor 33 respectively, the input ends of the longitudinal moving double-output reducers 39 are fixedly connected to the other ends of the two longitudinal moving driving shafts 32 respectively, the longitudinal moving driven shafts 31 are fixedly connected to the two output ends of the two longitudinal moving double-output reducers 39 respectively, the longitudinal moving bearings 28 are fixed at the front and back of the two end side walls of the moving platform 35 respectively, the other ends of the four longitudinal moving driven shafts 31 are fixedly connected to the longitudinal moving bearings 28 through which the longitudinal moving rollers 27 are fixed at the ends, the longitudinal moving rollers 27 are arranged in the traveling track 7 and are in sliding connection with the traveling track 7, the dustproof plates 30 are fixed at the front and back of the outer walls of the moving platform 35 respectively, the rolling device wireless WIFI module 38 is arranged at the left side of the front outer wall of the moving platform 35 and the laser irradiation plate 26 is arranged at the right side of the front outer wall of the moving platform 35.

[0031] The hydraulic lifting devices 36 are fixed at the upper ends of the four corners of the moving platform 35, the lifting of the hydraulic lifting devices 36 is controlled by the rolling device controller 34, the upper ends of the four hydraulic lifting devices 36 are fixedly connected to the bottom of the environment sensing and power platform 11, the environment sensing and power platform 11 comprises a variable speed reduction motor 17, a power platform 18 and V-shaped support frames 19, the bottom of the power platform 18 is fixedly connected to the upper ends of the hydraulic lifting devices 36, the variable speed reduction motor 17 is fixed at the upper right side of the power platform 18, the V-shaped support frames 19 are fixed at the bottom left and right sides of the power platform 18 respectively, the through holes 29 are arranged at the upper ends of the four corners of the longitudinal moving platform 10, the support rods of the two V-shaped support frames 19 pass through the through holes 29 respectively, and the fishbone-shaped double-helix rolling mechanism 9 is arranged between the lower ends of the two V-shaped support frames 19. The multifunctional integrated camera 25 is arranged at the center of the rear end of the power platform 18, the multifunctional integrated camera 25 is provided with a thermal imaging recorder and a visible light camera, the temperature and humidity inside the fermentation bed can be determined through training big data, and the rolling of the materials inside the fermentation bed and the surrounding environment can be monitored in real time by using the camera.

[0032] The fishbone type double spiral tumbling mechanism 9 comprises a tumbling shaft 40, fishbone type stirring blades 41 and semi-curved stirring blades 42, support frame bearings 13 are respectively arranged in the lower ends of the two V-shaped support frames 19, the two ends of the tumbling shaft 40 are respectively fixedly connected with the support frame bearings 13 and the semi-curved stirring blades 42 are fixed at the ends of the tumbling shaft 40, the two semi-curved stirring blades 42 are oppositely arranged, the fishbone type stirring blades 41 are uniformly arranged on the outer wall of the tumbling shaft 40, the fishbone type stirring blades 41 and the semi-curved stirring blades 42 are quenched and surface wear-resistant treated, the fishbone type stirring blades 41 are arranged in the form of double spirals, the two spiral blades are oppositely arranged so that they oppositely push materials during work, and the tumbling efficiency is improved; two opposite fishbone type stirring blades 41 in the inner buckle direction are arranged on the two sides of the double spiral, the stirring range is further limited, and the stirring effect is improved.

[0033] The driving gear 23 is fixed on the output shaft 16 of the variable speed reduction motor 17, the driven gear 21 is fixed on the right outer wall of the tumbling shaft 40, the driving gear 23 and the driven gear 21 are drivingly connected through the transmission chain 22, the chain transmission box 12 is arranged on the bottom right side of the power platform 18 and the outer ring of the transmission chain 22, the chain transmission box 12 is used for protecting the transmission mechanism, the detachable maintenance plate 14 is arranged on the right side of the chain transmission box 12, the maintenance plate 14 is arranged to facilitate the maintenance of the transmission mechanism, and the dust cover 24 is arranged on the outer side of the variable speed reduction motor 17 and is used for protecting the transmission mechanism.

[0034] The transverse conveying device 3 comprises a box body 20, guide rails 43 and a control table 50, a transverse movement double output reduction motor 45 is fixed at the bottom center of the box body 20, transverse movement double output reducers 48 are respectively fixed at the bottom left and right center positions, transverse movement driving shafts 47 are respectively fixed at the two output ends of the transverse movement double output reduction motor 45, the other ends of the two transverse movement driving shafts 47 are fixedly connected with the input ends of the two transverse movement double output reducers 48, transverse movement driven shafts 44 are respectively fixedly connected at the two output ends of the transverse movement double output reducers 48, the other ends of the four transverse movement driven shafts 44 are rotatably connected with the bottom ends of the box body 20 through bearings and transverse movement rollers 62 are fixed at the ends of the transverse movement driven shafts 44, the transverse movement rollers 62 are arranged in the guide rails 43 and are slidingly connected with the guide rails 43.

[0035] The box 20 is transversely provided with a partition plate 59 to divide it into a tumbling device placement area 46 and a transverse conveying working area 49, and rails 58 are arranged on the inner walls of the left and right sides of the tumbling device placement area 46 to be matched with the traveling rails 7; the transverse conveying working area 49 is provided with a control console 50, the upper end of the control console 50 is provided with a transverse movement control rod 53 and a longitudinal movement control rod 54, the control console 50 is provided with a transverse movement controller 52 and a longitudinal movement controller 51, and the side end surface of the control console 50 is provided with a transverse moving platform wireless WIFI module 55, a speed sensor 56 and a distance sensor 57.

[0036] The tumbling device wireless WIFI module 38 and the transverse moving platform wireless WIFI module 55 are both connected with an external control center through wireless signals.

[0037] The working process of the embodiment 1 mainly includes the working process of the longitudinal intelligent tumbling device 2, the working process of the transverse conveying device 3 and the working process of the control system.

[0038] The control system mainly consists of a data feedback center, a wireless control module and a mobile client. The main function of the control system is to control the longitudinal intelligent tumbling device 2 and the transverse conveying device 3 to move, to monitor the internal environment of the material tumbling working box 1 in real time by using the multifunctional integrated camera 25, to transmit the control data to each controller through the wireless control module, to transmit the real-time data monitored by the multifunctional integrated camera 25 to the data feedback center, and to consist of a PC end, an APP end and a WeChat public number end.

[0039] The control system further includes a tumbling device controller 34, a longitudinal movement controller 51 for controlling the longitudinal movement of the longitudinal intelligent tumbling device 2, a transverse movement controller 52 for controlling the transverse movement of the transverse conveying device 3, a tumbling device wireless WIFI module 38, a transverse moving platform wireless WIFI module 55, a multifunctional integrated camera 25, a speed sensor 56, a distance sensor 57 and a travel switch 4. The speed sensor 56 and the distance sensor 57 observe the laser irradiation plate 26 to determine the traveling speed and distance of the longitudinal intelligent tumbling device 2, the signals are transmitted to the tumbling device controller 34, the longitudinal movement controller 51 and the transverse movement controller 52 through the tumbling device wireless WIFI module 38 and the transverse moving platform wireless WIFI module 55, so as to control the variable speed reduction motor 17, the hydraulic lifting device 36, the longitudinal moving double-output reduction motor 33 and the transverse moving double-output reduction motor 45 to start working.

[0040] When the intelligent layered mixing device of the fermentation bed of livestock and poultry house starts to work, the control center sends a work instruction, and the control data is transmitted to each controller through the wireless control module. The longitudinal intelligent rolling device 2 can intelligently adjust the working parameters according to the mixing degree and mixing state of the current bedding in the fermentation bed, including the running speed of the longitudinal intelligent rolling device 2, the rotating speed and height of the fishbone-shaped double helix rolling mechanism 9, so as to realize intelligent layered mixing. When a row of fermentation beds is rolled, the longitudinal intelligent rolling device 2 moves to the rolling device placement area 46 of the transverse carrying device 3, and the transverse carrying device 3 can carry the longitudinal intelligent rolling device 2 to run to the second row to continue to work. The multifunctional integrated camera 25 on the longitudinal intelligent rolling device 2 can monitor the internal environment of the fermentation bed in real time, and transmit the real-time data of the camera to the data feedback center. Specifically, the following steps are included:

[0041] The initial position of the longitudinal intelligent rolling device 2 is located in the rolling device placement area 46 of the transverse carrying device 3, at this time, the longitudinal moving rollers 27 on both sides of the longitudinal intelligent rolling device 2 are located in the track 58, and the track 58 is connected with the running track 7;

[0042] When starting to work, the control center sends a work instruction, and the signal is transmitted to the rolling device controller 34 and the longitudinal motion controller 51 through the rolling device wireless wifi module 38. The longitudinal motion controller 51 controls the longitudinal moving double output reduction motor 33 to work, drives the longitudinal moving driving shaft 32 on both sides to rotate, and drives the longitudinal moving double output reducer 39 on both sides to work, respectively, and drives the longitudinal moving driven shaft 31 on both sides to rotate, so that the longitudinal moving rollers 27 on both sides of the longitudinal intelligent rolling device 2 can move to the inside of the material mixing work box 1 in the running track 7. When the longitudinal intelligent rolling device 2 runs to the transition area 5 of the material mixing work box 1, the rolling device controller 34 controls the hydraulic lifting device 36 to work, and lifts the environment sensing and power platform 11 with the fishbone-shaped double helix rolling mechanism 9 upwards, at the same time, the rolling device controller 34 controls the variable speed reduction motor 17 to work, so as to drive the fishbone-shaped double helix rolling mechanism 9 to rotate; when the longitudinal intelligent rolling device 2 runs to the material mixing work area 6, since the hydraulic lifting device 36 lifts the environment sensing and power platform 11 with the fishbone-shaped double helix rolling mechanism 9 upwards, the fishbone-shaped double helix rolling mechanism 9 can start to mix the upper bedding in the material mixing work box 1. At this time, the speed sensor 56 and the distance sensor 57 observe the laser irradiation plate 26 to determine the running speed and distance of the longitudinal intelligent rolling device 2, so as to control the rotating speed of the longitudinal moving double output reduction motor 33 and the variable speed reduction motor 17;

[0043] When the distance sensor 57 monitors that the longitudinal intelligent tumbler 2 travels to the farthest distance of the turning work area 6, the longitudinal motion controller 51 controls the longitudinal moving double-output reduction motor 33 to stop working, at the same time, the tumbler controller 34 controls the hydraulic lifting device 36 to descend to a certain height, and then the longitudinal motion controller 51 controls the longitudinal moving double-output reduction motor 33 to work, starting to turn the lower part of the bedding in the turning work tank 1, at this time, the longitudinal intelligent tumbler 2 moves to the direction of the transverse carrying device 3, when the longitudinal intelligent tumbler 2 moves to the transition area 5, the tumbler controller 34 controls the variable speed reduction motor 17 to stop working, so that the fishbone-shaped double-spiral tumbler mechanism 9 stops rotating, at this time, the longitudinal intelligent tumbler 2 continues to move to the tumbler placement area 46 of the transverse carrying device 3, and then the longitudinal motion controller 51 controls the longitudinal moving double-output reduction motor 33 to stop working, so that the longitudinal intelligent tumbler 2 stops in the tumbler placement area 46;

[0044] When the longitudinal intelligent tumbler 2 moves to the tumbler placement area 46 of the transverse carrying device 3, the transverse moving platform wireless wifi module 55 receives a signal and transmits the signal to the transverse motion controller 52, the transverse motion controller 52 sends a control signal, the transverse moving double-output reduction motor 45 starts to work, driving the two transverse moving driving shafts 47 on both sides to rotate, the two transverse moving double-output reducers 48 on both sides are driven to work, and the two transverse moving driven shafts 44 on both sides are driven to rotate, thereby driving the transverse moving rollers 62 to move along the guide rails 43, when the transverse carrying device 3 touches the travel switch 4, the travel switch 4 sends a signal to the carrying device transverse motion controller 52, the carrying device transverse motion controller 52 sends a control signal to the transverse moving double-output reduction motor 45 to make it stop working, at this time, the tumbler wireless wifi module 38 receives a signal and transmits the signal to the tumbler controller 34 and the longitudinal motion controller 51, so as to start the above-mentioned working process of the longitudinal intelligent tumbler 2 again, and turn the bedding in the second turning work tank 1; after the bedding in the second turning work tank 1 is tumbled, the longitudinal intelligent tumbler 2 returns to the tumbler placement area 46 of the transverse carrying device 3, and the transverse carrying device 3 starts to move in the opposite direction, when the transverse carrying device 3 touches the left travel switch 4, the transverse motion controller 52 controls the transverse moving double-output reduction motor 45 to stop working, and the transverse carrying device 3 returns to the initial position, which can wait for the next bedding turning work.

[0045] The intelligent layered mixing device for the fermentation bed of the livestock and poultry house can also send control instructions from the manually operated transverse motion control lever 53 to the transverse motion controller 52, so as to control the transverse conveying device 3; and send control instructions from the manually operated longitudinal motion control lever 54 to the longitudinal motion controller 51 and the rolling device controller 34, so as to control the longitudinal intelligent rolling device 2.

[0046] Embodiment 2

[0047] The intelligent layered mixing device for the fermentation bed of the livestock and poultry house comprises a fermentation bed body, the fermentation bed body is composed of a material turning work box 1, both sides of the material turning work box 1 are blocked, a transition strip 8 is horizontally arranged on the front side bottom plate of the material turning work box 1 to divide the material turning work box 1 into a material turning work area 6 and a transition area 5, a running track 7 is arranged on the inner wall of each of the left and right sides of the material turning work box 1, and a longitudinal intelligent rolling device 2 is slidably connected between the two running tracks 7.

[0048] The longitudinal intelligent rolling device 2 has the same structure and working mode as those of the embodiment 1, and the longitudinal motion control lever 54 and the longitudinal motion controller 51 can be arranged outside the material turning work box 1.

Claims

1. An intelligent layered turning and mixing device for livestock and poultry house fermentation beds, comprising a fermentation bed body, characterized in that... The fermentation bed is composed of one or more turning work boxes (1) arranged horizontally and fixed together. One end of each turning work box (1) is open. A transition strip (8) is horizontally provided on the bottom plate of the turning work box (1) near the open end, dividing it into a turning work area (6) and a transition area (5). A horizontal transport device (3) is provided at the front opening of the turning work box (1). Traveling tracks (7) are provided on the upper part of the inner walls on both sides of the turning work box (1). A longitudinal intelligent tumbling device (2) is slidably connected between the two traveling tracks (7). The longitudinal intelligent tumbling device (2) is based on an environmental sensor. The environmental sensing and power platform (11), the longitudinal moving platform (10), and the fishbone-shaped double helix tumbling mechanism (9) are arranged from top to bottom. The environmental sensing and power platform (11) is responsible for monitoring the material tumbling situation, monitoring the surrounding environmental data, and driving the fishbone-shaped double helix tumbling mechanism (9) to work. The longitudinal moving platform (10) includes a moving platform (35). Dustproof plates (30) are fixed on the outer walls of the front and rear ends of the moving platform (35). A tumbling device wireless WIFI module (38) is provided on the left side of the outer wall of the front end of the moving platform (35), and a laser irradiation plate (26) is provided on the right side. The longitudinal moving platform (11) is arranged from top to bottom. The environmental sensing and power platform (11) has longitudinal moving rollers (27) at both ends that move on the travel track (7). The lower end of the environmental sensing and power platform (11) is provided with a fishbone-shaped double helix tumbling mechanism (9). A lifting mechanism is provided on the longitudinal moving platform (10). The lifting mechanism can drive the environmental sensing and power platform (11) above to drive the fishbone-shaped double helix tumbling mechanism (9) to move up and down. The environmental sensing and power platform (11) includes a power platform (18). A multi-functional integrated camera (25) is provided at the center of the rear end of the power platform (18). A thermal imaging recorder and a visible light camera are provided on the multi-functional integrated camera (25). The camera can determine the temperature and humidity inside the fermentation bed by training big data, and use the camera to monitor the rolling of materials inside the fermentation bed and the surrounding environment in real time; the horizontal transport device (3) includes a box (20) and a control panel (50). The box (20) is divided into a rolling device placement area (46) and a horizontal transport working area (49) by a horizontal partition plate (59). The control panel (50) is provided in the horizontal transport working area (49). A horizontal moving platform wireless wifi module (55), a speed sensor (56) and a distance sensor (57) are provided on one side of the control panel (50).

2. The intelligent layered turning and mixing device for livestock and poultry house fermentation beds according to claim 1, characterized in that: Longitudinal moving rollers (27) are provided at the front and rear ends of the left and right sides of the longitudinal moving platform (10). The longitudinal moving rollers (27) are placed in the travel track (7) and rolled in connection with it. Hydraulic lifting devices (36) are fixed at the four corners of the upper end of the longitudinal moving platform (10). The upper ends of the four hydraulic lifting devices (36) are fixedly connected to the bottom of the environmental sensing and power platform (11). V-shaped support frames (19) are fixed on the left and right sides of the bottom of the environmental sensing and power platform (11). Through holes (29) are provided at the four corners of the upper end of the longitudinal moving platform (10). The support rods of the two V-shaped support frames (19) pass through the through holes (29). A fishbone-shaped double helix tumbling mechanism (9) is provided between the lower ends of the two V-shaped support frames (19).

3. The intelligent layered turning and mixing device for livestock and poultry house fermentation beds according to claim 1 or 2, characterized in that... The longitudinal moving platform (10) further includes a tumbling device controller (34), a longitudinal moving dual-output geared motor (33), a longitudinal moving drive shaft (32), a hydraulic lifting device (36), and a longitudinal moving dual-output reducer (39). A longitudinal moving dual-output geared motor (33) is fixed at the center of the moving platform (35), a tumbling device controller (34) is fixed on the left side, and longitudinal moving dual-output reducers (39) are fixed at the center of the front and rear sides respectively. The two output ends of the longitudinal moving dual-output geared motor (33) are respectively fixedly connected to the longitudinal moving drive shaft (32), and the other ends of the two longitudinal moving drive shafts (32) are respectively... The input end of the longitudinal movement dual output reducer (39) is fixedly connected, and the two output ends of the two longitudinal movement dual output reducers (39) are respectively fixedly connected to the longitudinal movement driven shafts (31). The front and rear of the side walls at both ends of the moving platform (35) are respectively fixed with longitudinal movement bearings (28). The other ends of the four longitudinal movement driven shafts (31) pass through the longitudinal movement bearings (28) and are fixedly connected to them, and the ends of the shafts are fixed with longitudinal movement rollers (27). The longitudinal movement rollers (27) are placed in the travel track (7) and are rolled in connection with it. The four corners of the upper end of the moving platform (35) are respectively fixed with hydraulic lifting devices (36).

4. The intelligent layered turning and mixing device for livestock and poultry house fermentation beds according to claim 1 or 2, characterized in that... The environmental perception and power platform (11) also includes a variable speed reduction motor (17) and a V-shaped support frame (19). The bottom of the power platform (18) is fixedly connected to the upper end of the hydraulic lifting device (36). A variable speed reduction motor (17) is fixed on the right side of the upper end of the power platform (18), and V-shaped support frames (19) are fixed on the left and right sides of the bottom respectively. A fishbone-shaped double helix tumbling mechanism (9) is provided between the lower ends of the two V-shaped support frames (19).

5. The intelligent layered turning and mixing device for livestock and poultry house fermentation beds according to claim 4, characterized in that... The fishbone-shaped double helix tumbling mechanism (9) includes a tumbling shaft (40), a fishbone-shaped stirring blade (41), and a semi-curved stirring blade (42). Support frame bearings (13) are respectively provided in the lower ends of the two V-shaped support frames (19). The two ends of the tumbling shaft (40) pass through the two support frame bearings (13) and are fixedly connected to them, and a semi-curved stirring blade (42) is fixed at its end. Multiple fishbone-shaped stirring blades (41) are evenly provided on the outer wall of the tumbling shaft (40).

6. The intelligent layered turning and mixing device for livestock and poultry house fermentation bed according to claim 5 is characterized in that a drive gear (23) is fixed on the output shaft (16) of the variable speed reduction motor (17), and a driven gear (21) is fixed on the outer right side of the turning shaft (40). The drive gear (23) and the driven gear (21) are connected by a transmission chain (22). A chain transmission box (12) is provided on the bottom right side of the power platform (18) and on the outer circumference of the transmission chain (22). A detachable maintenance plate (14) is provided on the right side of the chain transmission box (12).

7. The intelligent layered turning and mixing device for livestock and poultry house fermentation beds according to claim 1, characterized in that: A limit switch (4) is provided at the front end of one side wall of the material turning work box (1).

8. The intelligent layered turning and mixing device for livestock and poultry house fermentation beds according to claim 1, characterized in that... The lateral transport device (3) also includes a guide rail (43). A lateral movement dual-output geared motor (45) is fixed at the center of the bottom of the housing (20), and lateral movement dual-output reducers (48) are fixed at the center of the left and right sides of the bottom, respectively. The two output ends of the lateral movement dual-output geared motor (45) are respectively fixed with lateral movement drive shafts (47). The other ends of the two lateral movement drive shafts (47) are respectively fixedly connected to the input ends of the two lateral movement dual-output reducers (48). The two output ends of the lateral movement dual-output reducers (48) are respectively fixedly connected with lateral movement driven shafts (44). The other ends of the four lateral movement driven shafts (44) are respectively rotatably connected to the bottom end of the housing (20) through bearings, and lateral movement rollers (62) are fixed at their ends. The lateral movement rollers (62) are placed in the guide rail (43) and slidably connected to it.

9. The intelligent layered turning and mixing device for livestock and poultry house fermentation bed according to claim 8 is characterized in that a track (58) is provided on the inner walls of the left and right sides of the turning device placement area (46) to cooperate with the travel track (7); a horizontal motion control lever (53) and a vertical motion control lever (54) are provided at the upper end of the control panel (50), and a horizontal motion controller (52) and a vertical motion controller (51) are provided in the control panel (50).

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