Anti-shock lithium ion battery pack for battery replacement and method for battery replacement thereof

By designing a shock-resistant lithium-ion battery pack and an automatic connection mechanism, the problems of unstable performance and low battery swapping efficiency of electric vehicles during operation have been solved, enabling fast and safe lithium-ion battery swapping and improving the user experience and efficiency of electric vehicles.

CN120016061BActive Publication Date: 2026-01-09JIANGSU HUXI ENERGY TECH CO LTD
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Patent Information

Application Number
CN202510355427.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-01-09
Estimated Expiration
2045-03-25

AI Technical Summary

Technical Problem

When electric vehicles travel on uneven roads, relative movement can easily occur between the lithium-ion battery electrodes and between the battery cell and the casing, leading to unstable performance. Electric vehicles are inconvenient to charge, pose many safety hazards, and are inefficient, especially shared electric vehicles which have a low battery swapping rate, affecting the efficiency of battery replacement.

Method used

Design a shock-resistant lithium-ion battery pack, which adopts a TPU protective cover and a two-stage shock absorption mechanism, combined with a drive mechanism and an automatic connection mechanism of the battery swapping cabinet, to achieve a fast and convenient battery swapping operation.

Benefits of technology

It improves the shock resistance and battery swapping efficiency of lithium-ion batteries, reduces battery swapping time, enhances the safety and lifespan of battery packs, and meets the needs of large-scale battery swapping.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an anti-shock lithium ion battery group for battery replacement and a battery replacement method thereof, and relates to the technical field of lithium ion battery replacement, which comprises a lithium ion battery body, a conductive metal column extending from the top of the lithium ion battery body, and two conductive clamping pieces arranged on the side of the conductive metal column and connected with the conductive metal column in a sliding mode, wherein the two conductive clamping pieces are arranged along the axis direction of the conductive metal column, and a driving mechanism is connected with the side of the two conductive clamping pieces; a protection plate is fixed to the top of the lithium ion battery body and wrapped around the conductive metal column; a protection cover body is detachably connected to the bottom of the protection plate; an anti-shock mechanism is arranged in the protection cover body; the lithium ion battery replacement cabinet is provided with a plurality of storage compartments, and an automatic connection mechanism is arranged on the top of each storage compartment; the anti-shock lithium ion battery group can provide shock absorption protection for the lithium ion battery in all directions; the driving mechanism is combined with the automatic connection mechanism in the lithium ion battery replacement cabinet, so that the battery replacement operation is fast and simple, and the working efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of lithium ion battery replacement, and particularly relates to a shock-resistant lithium ion battery pack for battery replacement and a battery replacement method thereof. BACKGROUND

[0002] The traditional assembly method of power lithium ion batteries is to first assemble the positive electrode sheet, the negative electrode sheet and the separator by using the lamination method, that is, the sheet-shaped positive electrode sheet, the negative electrode sheet and the separator are overlapped by using the unit of "negative electrode sheet, separator, positive electrode sheet, separator", and a negative electrode sheet is stacked on the last unit to form the battery.

[0003] When the electric vehicle is running, especially on uneven road surfaces, the vehicle body vibrates greatly, and under the vibration condition, the relative movement between the battery electrode sheets and the battery core and the shell is prone to occur, and the performance instability phenomenon occurs.

[0004] At the same time, in the field of electric vehicles, with the continuous increase of the number of domestic electric vehicles, a large number of people who use electric vehicles for a long time, a large number of delivery and express delivery riders, and shared electric vehicles that collect battery packs for replacement are increasingly facing some problems such as "inconvenient charging", "low charging speed", "many safety hazards", "insufficient endurance", "long waiting time", "low efficiency", etc. Under this background, the "battery replacement" mode is proposed to solve the pain points of the traditional charging mode, improve the replacement efficiency, and meet the demand for endurance mileage. Compared with lead-acid batteries and ternary lithium ion batteries, the service life of the lithium iron phosphate power soft-pack lithium ion battery is much longer than that of lead-acid batteries and ternary lithium ion batteries, which can save the use cost, and more importantly, the safety of the lithium iron phosphate power soft-pack lithium ion battery can be guaranteed. With the increase of battery replacement users, the number of stolen batteries increases year by year, which brings great instability to the riders, and the fear of battery theft becomes a problem for every rider user. With the increase in the number of batteries, battery management, battery data processing, analysis and other problems are becoming increasingly important, and the big data statistics, analysis and processing of the monitoring background urgently need to be met. Therefore, the battery replacement cabinet emerges as the times require, which can be used for battery pack charging and is convenient for taking, but when the battery pack is placed in the battery replacement cabinet, it needs to be connected for charging, the battery replacement rate is low, and for shared electric vehicles that collect battery packs for replacement, it will affect the replacement efficiency of the replacement operators. SUMMARY

[0005] The application aims to provide an anti-shock lithium ion battery pack for battery replacement and a battery replacement method thereof.

[0006] To achieve the above-mentioned purpose, the application provides the following technical scheme.

[0007] The application provides an anti-shock lithium ion battery pack for battery replacement, which comprises a lithium ion battery body, a conductive metal column extending from the top of the lithium ion battery body, and two conductive clamping pieces slidingly connected to the side of the conductive metal column along the axis direction of the conductive metal column.

[0008] As a preferred scheme of the application, the inside of the protective cover is hollow, a metal frame is fixed to the end of the protective cover close to the protective plate, screw holes are arranged on the metal frame, the metal frame is screwed to the protective plate through the screw holes, a rubber pad is fixed to the end of the protective cover away from the protective plate, and a plurality of through holes are arranged on the side of the protective cover.

[0009] As a preferred scheme of the application, the inside of the protective plate is provided with a groove, a moving frame is slidingly connected to the inside of the groove, a first spring is fixed to the top of the moving frame, a plurality of first springs are arranged in the groove, the end of the first spring away from the moving frame is fixed to the bottom of the groove, and a heat-conducting gel plate is fixed and bonded to the end of the moving frame away from the first spring.

[0010] As a preferred scheme of the application, the anti-shock mechanism comprises a TPU plate between the metal frame and the rubber pad, the two ends of the TPU plate are fixedly bonded to the metal frame and the rubber pad, a plurality of groups of through holes are arranged in the TPU plate, a communication hole is arranged between two through holes, and a two-stage shock-absorbing mechanism is fixedly bonded in the communication hole.

[0011] As a preferred scheme of the application, one end of the two-stage shock-absorbing mechanism is a first ear plate, the other end is a second ear plate, viscous oil damping is arranged between the first ear plate and the second ear plate, and a plurality of groups of two-stage shock-absorbing mechanisms are arranged in each communication hole.

[0012] As a preferred scheme of the present application, the driving mechanism comprises connecting rods hinged on the conductive clamps, the upper and lower connecting rods are hingedly connected away from the ends of the conductive clamps, the driving rod is hingedly connected to the side of the lower conductive clamp, the trigger plate is fixed to the end of the driving rod away from the conductive clamp, the trigger plate is slidably arranged in the protection plate, and the driving rod is rotatably connected to the protection plate near the trigger plate.

[0013] As a preferred scheme of the present application, the trigger plate is hingedly connected with a reset rod, the reset rod is externally fixed with a baffle, the protection plate is provided with a sliding groove for the reset rod to slide, the sliding groove is fixed with a third spring at the bottom, the third spring is fixed to the bottom of the baffle away from the bottom of the sliding groove, the hinged portions of the two connecting rods are rotatably connected with a pin shaft, the pin shaft is externally provided with a fixed cover fixed on the protection plate, and the fixed cover is internally provided with a moving groove for the pin shaft to slide.

[0014] As a preferred scheme of the present application, the top of the conductive metal column is threadedly connected with a TPU elastic block, and the conductive metal column is further sleeved with a protective rubber sleeve, the protective rubber sleeve is composed of two half-round blocks inserted together, one of the half-round blocks is internally threadedly connected with a fastening screw, and the screw-in end of the fastening screw abuts against the side of the conductive metal column.

[0015] As a preferred scheme of the present application, the automatic connecting mechanism comprises telescopic motors fixed on the top of the placing compartment, the telescopic motors are provided with two corresponding to the positions of the conductive metal columns, the two telescopic motors are connected in series, the telescopic motors are connected with abutting rods at the output ends, the abutting rods are fixed with arc-shaped connecting rods at the sides, the arc-shaped connecting rods are symmetrically arranged, the arc-shaped connecting rods are fixed with conductive plates at the ends away from the abutting rods, the conductive plates are fixed with spring sheets at the inner sides, the placing compartment is further provided with fixed rods fixed between the inner walls of the placing compartment, the fixed rods are slidably connected with switch rods at the inner sides, the switch rods are fixed with abutting plates at the ends towards the inside of the placing compartment, the abutting plates and the inner walls of the placing compartment are provided with travel switches fixed on the inner walls of the placing compartment, the travel switches are electrically connected with the telescopic motors, and the switch rods have arc-shaped domes at the ends away from the inside of the placing compartment.

[0016] The present application also provides a battery replacement method of the anti-shock lithium ion battery pack, which is based on the anti-shock lithium ion battery pack and the battery replacement cabinet and comprises the following steps.

[0017] ①. Rotate the TPU elastic block to remove the conductive metal column on the lithium ion battery body from the connecting wire of the electric equipment, take the entire lithium ion battery pack including the lithium ion battery body, the protective cover body and the protection plate, and place the lithium ion battery pack in the placing compartment in the battery replacement cabinet.

[0018] ②. Push the lithium ion battery pack to move towards the inside of the placing compartment.

[0019] ③ After the lithium-ion battery pack moves to the point of contact with the arc-shaped dome of the switch rod, the switch rod moves to drive the contact plate to contact the limit switch, the limit switch opens the telescopic motor, and the two telescopic motors start running;

[0020] ④ The telescopic motor drives the contact rod to move, causing the contact rod to move down against the trigger plate, which in turn drives the drive rod to rotate, causing the two conductive clips to move.

[0021] ⑤ As the contact rod moves, the conductive plates on both sides, carrying the spring plates, move synchronously between the two conductive clips, and then contact the conductive clips, and then contact the conductive metal pillar to conduct electricity and charge the lithium-ion battery pack.

[0022] ⑥ When taking out the lithium-ion battery pack, simply take it out to complete the battery swap.

[0023] In summary, the beneficial technical effects of the present invention are as follows:

[0024] 1. A protective cover is set up, using highly elastic TPU material as the main structure for filling the inside of the protective cover. Secondly, multiple through holes are set inside the TPU board to improve heat dissipation and avoid low heat dissipation efficiency of the battery pack when it is covered. Based on the design of the TPU board, a secondary shock absorption mechanism is set inside the TPU board. The secondary shock absorption mechanism uses viscous oil damping as the main energy absorption structure. The secondary shock absorption mechanism is set perpendicular to the TPU board. Therefore, when impacted, the viscous oil damping compresses and absorbs energy, thereby improving the overall shock resistance performance of the battery pack side.

[0025] 2. With the protective plate in place, it does not directly contact the lithium-ion battery body during a collision. The protective plate 4 is fixed to the protective cover with screws, which is convenient for disassembly and maintenance of the lithium-ion battery body. At the same time, the thermal conductive gel plate can further improve the heat dissipation efficiency of the lithium-ion battery body during operation. The top of the moving frame is connected by a first spring. When the top protective plate is impacted, the deformation of the protective plate can act on the first spring. The first spring contracts and absorbs energy. In combination with the protective cover, it can provide shock absorption protection for the lithium-ion battery in all directions.

[0026] 3. A trigger plate structure that can drive the conductive clips to automatically clamp is set up. At the same time, an automatic connection mechanism is set up inside the placement compartment of the battery swapping cabinet for quick connection with the conductive metal post on the lithium-ion battery body for charging. This can improve the battery swapping efficiency in the battery swapping project. There is no need to connect each lithium-ion battery pack to the battery swapping cabinet. After being placed directly, it can be charged, thus effectively improving the battery swapping efficiency. Especially when carrying out large-scale battery swapping operations, it can save a lot of time. Attached Figure Description

[0027] The accompanying drawings are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and are not intended to limit the application. In the drawings:

[0028] Figure 1 is a schematic diagram of the anti-shock lithium ion battery pack for battery replacement in a placed-to-placed compartment state according to the embodiment;

[0029] Figure 2 is a schematic diagram of the structure of the anti-shock lithium ion battery pack for battery replacement according to the embodiment;

[0030] Figure 3 is a schematic diagram of the anti-shock lithium ion battery pack for battery replacement according to the embodiment; Figure 2 is a sectional view of the anti-shock lithium ion battery pack for battery replacement according to the embodiment;

[0031] Figure 4 is a schematic diagram of the explosion structure of the protective cover of the anti-shock lithium ion battery pack for battery replacement according to the embodiment;

[0032] Figure 5 is a schematic diagram of the protective cover of the anti-shock lithium ion battery pack for battery replacement according to the embodiment;

[0033] Figure 6 is a schematic diagram of the protective cover of the anti-shock lithium ion battery pack for battery replacement according to the embodiment;

[0034] Figure 7 is a schematic diagram of the anti-shock lithium ion battery pack for battery replacement according to the embodiment; Figure 2 is an enlarged schematic diagram of A of the anti-shock lithium ion battery pack for battery replacement according to the embodiment;

[0035] Figure 8 is a schematic diagram of the placed compartment structure of the anti-shock lithium ion battery pack for battery replacement according to the embodiment;

[0036] Figure 9 is a schematic diagram of the anti-shock lithium ion battery pack for battery replacement according to the embodiment; Figure 8 is a front view of the anti-shock lithium ion battery pack for battery replacement according to the embodiment;

[0037] Figure 10 is a schematic diagram of the anti-shock lithium ion battery pack for battery replacement according to the embodiment; Figure 5 is an enlarged schematic diagram of the secondary shock-absorbing mechanism of the anti-shock lithium ion battery pack for battery replacement according to the embodiment.

[0038] In the figure: 1, lithium ion battery body; 2, conductive metal column; 3, conductive clamp; 4, protective plate; 5, protective cover; 6, placement compartment; 7, metal frame; 8, screw hole; 9, rubber pad; 10, through hole; 11, groove; 12, moving frame; 13, first spring; 14, heat-conducting gel plate; 15, TPU plate; 16, through hole; 17, communication hole; 18, secondary damping mechanism; 19, first ear plate; 20, second ear plate; 21, viscous oil damping; 22, connecting rod; 23, drive rod; 24, trigger plate; 25, reset rod; 26, baffle; 27, sliding groove; 28, third spring; 29, pin shaft; 30, fixed cover; 31, moving groove; 32, TPU elastic block; 33, protective rubber sleeve; 34, telescopic motor; 35, abutting rod; 36, arc connecting rod; 37, conductive plate; 38, spring sheet; 39, fixed rod; 40, switch rod; 41, abutting plate; 42, travel switch; 43, arc dome; 44, lithium ion battery replacement cabinet. DETAILED DESCRIPTION

[0039] The application will be further described below in conjunction with the accompanying drawings.

[0040] The technical solutions in the embodiments of the application will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.

[0041] Please refer to Figures 1-10 The application provides a technical solution: an anti-shock lithium ion battery pack for battery replacement, comprising a lithium ion battery body 1, a conductive metal column 2 extending from the top of the lithium ion battery body 1, and a conductive clamp 3 slidably connected to the side of the conductive metal column 2. Two conductive clamps 3 are arranged along the axis direction of the conductive metal column 2, and a driving mechanism is connected to the side of the two conductive clamps 3. The lithium ion battery body 1 is fixed with a protective plate 4 at the top, and the protective plate 4 is wrapped around the conductive metal column 2. A protective cover 5 is detachably connected to the bottom of the protective plate 4, and an anti-shock mechanism is arranged in the protective cover 5. The application further comprises a lithium ion battery replacement cabinet 44, which is provided with a plurality of placement compartments 6, and an automatic connection mechanism is arranged at the top of each placement compartment 6.

[0042] The protective cover 5 is hollow inside, a metal frame 7 is fixed at the end close to the protective plate 4, screw holes 8 are arranged on the metal frame 7, the metal frame 7 is connected with the protective plate 4 through the screw holes 8, a rubber pad 9 is fixed at the end away from the protective plate 4, a plurality of through holes 10 are arranged on the side of the protective cover 5, the metal frame 7 can be conveniently connected and installed with the upper protective plate 4, and the rubber pad 9 at the bottom is arranged on the bottom, so as to support the lithium ion battery pack.

[0043] Meanwhile, the anti-vibration mechanism is arranged in the protective cover 5, specifically, the anti-vibration mechanism comprises a TPU plate 15 arranged between the metal frame 7 and the rubber pad 9, the TPU plate 15 is fixedly connected with the metal frame 7 and the rubber pad 9 at two ends, a plurality of through holes 16 are arranged in the TPU plate 15, a communication hole 1710 is arranged between two through holes 16, and a secondary damping mechanism 18 is fixedly connected with the communication hole 17 in the communication hole 1710.

[0044] Meanwhile, the secondary damping mechanism 18 comprises a first ear plate 19 at one end and a second ear plate 20 at the other end, viscous oil damping 21 is arranged between the first ear plate 19 and the second ear plate 20, and a plurality of groups of the secondary damping mechanism 18 are arranged in each communication hole 17.

[0045] Firstly, the high-elasticity TPU material is used as the main body structure filled in the protective cover 5, secondly, a plurality of through holes 10 are arranged in the TPU plate 15, so as to improve heat dissipation and avoid low heat dissipation efficiency of the battery pack in the coated state, and thirdly, the secondary damping mechanism 18 is arranged in the TPU plate 15 based on the design of the TPU plate 15, the viscous oil damping 21 is used as the main energy absorption structure of the secondary damping mechanism 18, the first ear plate 19 and the second ear plate 20 are fixed in the through hole 17, the viscous oil damping 21 is used as the damping structure, specifically, the secondary damping mechanism 18 is arranged in the vertical direction of the TPU plate 15, so that the viscous oil damping 21 is compressed and absorbs energy when impacted, the absorbed energy is slid through the piston rod inside the viscous oil damping 21, and then the energy is released through the friction between the viscous oil damping 21 and the second ear plate 20, so as to improve the anti-vibration performance of the battery pack.

[0046] Meanwhile, the top of the lithium ion battery body 1 is protected by the protection plate 4, which does not directly contact the lithium ion battery body 1 during the collision, and the protection plate 4 and the protection cover 5 are fixed by screws, which is convenient to disassemble and maintain the lithium ion battery body 1 later, and a groove 11 is arranged in the protection plate 4, a moving frame 12 is slidably connected in the groove 11, a first spring 13 is fixed on the top of the moving frame 12, a plurality of first springs 13 are arranged in the groove 11, and the first spring 13 is fixed at the bottom of the groove 11 away from the moving frame 12, and a heat-conducting gel plate 14 is fixedly bonded to the end of the moving frame 12 away from the first spring 13.

[0047] The heat-conducting gel plate 14 can further improve the heat dissipation efficiency of the lithium ion battery body 1 during work, and the first spring 13 is arranged on the top of the moving frame 12, so that the deformation of the protection plate 4 on the top can act on the first spring 13 when the protection plate 4 is impacted, and the first spring 13 can absorb energy by contraction, and in combination with the arrangement of the protection cover 5, the lithium ion battery can be provided with shock absorption and protection in all directions.

[0048] In the embodiment, a TPU elastic block 32 is threadedly connected to the top of the conductive metal column 2, and a protective rubber sleeve 33 is further sleeved on the side surface of the conductive metal column 2, the protective rubber sleeve 33 is composed of two semicircular blocks inserted together, one of the semicircular blocks is threadedly connected with a fastening screw, and the screw-in end of the fastening screw abuts against the side surface of the conductive metal column 2. Two conductive clamping pieces 3 are arranged on the conductive metal column 2 on the top of the lithium ion battery body 1 to make contact, so that when the electrical equipment is connected, the contact wires on the electrical equipment are placed between the two conductive clamping pieces 3, the TPU elastic block 32 on the top is screwed to press the conductive clamping pieces 3, and the connection is completed. At the same time, the TPU elastic block 32 arranged on the top of the conductive metal column 2 and the protective rubber sleeve 33 arranged on the side surface of the conductive metal column 2 can protect the conductive metal column 2.

[0049] Meanwhile, a driving mechanism is arranged on the side surface of the conductive clamping piece 3 to facilitate the replacement operation of the lithium ion battery body 1. Specifically, the driving mechanism includes a connecting rod 22 hingedly connected to the conductive clamping piece 3, the upper and lower connecting rods 22 are hingedly connected away from the conductive clamping piece 3, the side surface of the lower conductive clamping piece 3 is hingedly connected with a driving rod 23, the end of the driving rod 23 away from the conductive clamping piece 3 is fixed with a trigger plate 24, the bottom of the trigger plate 24 slides in the protection plate 4, and the end of the driving rod 23 close to the trigger plate 24 is rotatably connected to the protection plate 4.

[0050] The trigger plate 24 is hingedly connected with a reset rod 25 at the bottom, the reset rod 25 is externally fixed with a baffle 26, the protective plate 4 is provided with a sliding groove 27 for the reset rod 25 to slide, the sliding groove 27 is fixed with a third spring 28 at the bottom, the third spring 28 is fixed at the bottom of the baffle 26 away from the bottom end of the sliding groove 27, the two connecting rods 22 are rotatably connected with a pin shaft 29 at the hinged connection, the pin shaft 29 is externally provided with a fixed cover 30 fixed on the protective plate 4, the fixed cover 30 is internally provided with a moving groove 31 for the pin shaft 29 to slide.

[0051] After the trigger plate 24 is pressed, the trigger plate 24 moves downward, thereby driving the rod 23 to rotate around the hinged connection point on the protective plate 4, due to the principle of lever, the conductive clamp 3 at the other end of the driving rod 23 moves upward, and the connecting rod 22 on the conductive clamp 3 moves along the moving groove 31 in the fixed cover 30 due to the existence of the limiting mechanism at the end away from the conductive clamp 3, since the moving groove 31 is transversely arranged, with the upward movement of the conductive clamp 3, the connecting rod 22 on it moves horizontally along the moving groove 31 towards the pin shaft 29 at the end of the fixed cover 30, thereby driving the connecting rod 22 above to rotate, at this time, the conductive clamp 3 above moves downward and keeps clamping with the conductive clamp 3 below, after the pressing force of the trigger plate 24 is removed, the third spring 28 automatically rebounds to reset the trigger plate 24, and the two conductive clamps 3 are reset.

[0052] In the embodiment, an automatic connecting mechanism is arranged in the battery replacement cabinet, which is used for quickly connecting with the conductive metal column 2 on the lithium ion battery body 1 to charge. The automatic connecting mechanism comprises two telescopic motors 34 fixed on the top of the placing compartment 6, the two telescopic motors 34 are connected in series, the telescopic motor 34 is connected with a contact rod 35 at the output end, the contact rod 35 is fixed with an arc-shaped connecting rod 36 at the side, the arc-shaped connecting rod 36 is symmetrically arranged, the arc-shaped connecting rod 36 is fixed with a conductive plate 37 at the end away from the contact rod 35, the conductive plate 37 is fixed with a spring piece 38 at the inner side, further comprising a fixed rod 39 fixed between the inner walls of the placing compartment 6, the fixed rod 39 is slidably connected with a switch rod 40 at the inner side, the switch rod 40 is fixed with a contact plate 41 at the end towards the inside of the placing compartment 6, the contact plate 41 and the inner wall of the placing compartment 6 are provided with a travel switch 42 fixed on the inner wall of the placing compartment 6, the travel switch 42 is electrically connected with the telescopic motor 34, and the switch rod 40 is provided with an arc-shaped dome 43 at the end away from the inside of the placing compartment 6.

[0053] After the lithium ion battery body 1 is put in, the contact with the switch rod 40 is pushed, the contact stroke switch 42 is contacted, and the telescopic motor 34 is automatically opened, the telescopic motor 34 drives the contact rod 35 to press the trigger plate 24, and then the two conductive clamping pieces 3 maintain the clamping state, and when the contact rod 35 moves, the conductive sheet moves synchronously, and then the spring sheet 38 is clamped between the two conductive clamping pieces 3, the above-mentioned conductive sheet is connected to the power supply system of the battery replacement cabinet, and then the charging of the lithium ion battery pack can be started; when taking, the lithium ion battery pack is directly taken, the switch rod is also a spring connection structure, and when the arc-shaped dome 43 is not stressed, it automatically rebounds, and then the telescopic motor 34 is closed, and the telescopic motor 34 is retracted to drive the contact rod 35 to move upwards.

[0054] In the specific use of the embodiment, the following steps are operated:

[0055] ①, rotate the TPU elastic block 32 to take off the conductive metal column 2 on the lithium ion battery body 1 and the connecting wire of the electric equipment, take the whole lithium ion battery pack including the lithium ion battery body 1, the protective cover 5 and the protective plate 4, and place it in the placing compartment 6 inside the battery replacement cabinet;

[0056] ②, push the lithium ion battery pack towards the inside of the placing compartment 6;

[0057] ③, after the lithium ion battery pack moves to the contact with the arc-shaped dome 43 of the switch rod 40, the contact switch rod 40 moves to drive the contact plate 41 to contact the travel switch 42, the travel switch 42 opens the telescopic motor 34, and the two telescopic motors 34 start to operate;

[0058] ④, the telescopic motor 34 drives the contact rod 35 to move, so that the contact rod 35 contacts the trigger plate 24 to move downwards, and then the trigger plate 24 drives the driving rod 23 to rotate, and drives the two conductive clamping pieces 3 to move;

[0059] ⑤, while the contact rod 35 moves, the two conductive plates 37 carrying the spring sheet 38 move synchronously between the two conductive clamping pieces 3, and then contact the conductive clamping pieces 3, and then contact the conductive metal column 2 to conduct electricity for charging the lithium ion battery pack;

[0060] ⑥, when taking the lithium ion battery pack, the lithium ion battery body is taken near the bottom position, after taking, the side of the lithium ion battery body is out of contact with the travel switch 42, and then the telescopic motor 34 is closed while taking, and then the spring sheet 38 is away from the conductive clamping piece 3, and automatically powers off, and then the replacement is completed.

[0061] The present application can improve the replacement efficiency in the replacement engineering, without connecting each lithium ion battery pack with the replacement cabinet, directly put in, can charge, and then effectively improve the replacement efficiency, especially in large quantity replacement operation, can save a lot of time.

[0062] It should be noted that the relationship terms, such as first and second, and the like, are used only to differentiate one entity or action from another, and do not necessarily require or imply any actual such relationship or order between such entities or actions. Moreover, the terms "comprising", "including", or any other variant thereof are intended to cover a non-exclusive inclusion, such that processes, methods, articles, or apparatuses that comprise, include, or are otherwise characterized as including a series of elements do not require that all of the elements be present or that the elements be necessarily in order for the processes, methods, articles, or apparatuses to be deemed to be encompassed by the claimed application.

[0063] Finally, it should be noted that the above-described embodiments are merely exemplary of the application and should not be used to limit the present application, and that made various changes can be made to the embodiments described in connection with the above-described embodiments, or equivalent thereto, within the spirit and scope of the application, and that any modifications, equivalent replacements, improvements, and the like made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. An anti-shock lithium ion battery pack for battery swapping, characterized in that, The utility model provides a lithium ion battery, lithium ion battery body (1) top extends the electrically conductive metal column (2) with, electrically conductive metal column (2) side sliding connection has the electrically conductive clamp piece (3), electrically conductive clamp piece (3) along the axis direction of electrically conductive metal column (2) is equipped with two, two electrically conductive clamp piece (3) side connection has drive mechanism, lithium ion battery body (1) top is fixed with the protection board (4), and the protection board (4) is wrapped electrically conductive metal column (2) setting, and the protection board (4) bottom detachable connection has the protection cover body (5), and the protection cover body (5) inside is equipped with the anti -shock mechanism, still includes lithium ion battery battery replacement cabinet (44), and the lithium ion battery battery replacement cabinet is equipped with a plurality of place compartment (6), and place compartment (6) top is equipped with automatic interface mechanism;Drive mechanism includes the connecting rod (22) that is hinged on electrically conductive clamp piece (3), and the upper and lower two connecting rods (22) are hinged and connected away from electrically conductive clamp piece (3) end, wherein the electrically conductive clamp piece (3) side hinged connection has drive rod (23) that is located below, and drive rod (23) is fixed with trigger board (24) away from electrically conductive clamp piece (3) end, and trigger board (24) bottom slides in the inside of protection board (4), and drive rod (23) is close to trigger board (24) end rotationally connected on the protection board (4);Automatic interface mechanism includes the telescopic motor (34) that is fixed in place compartment (6) top, and telescopic motor (34) is equipped with two with corresponding electrically conductive metal column (2) position, and two telescopic motors (34) are connected in series, and telescopic motor (34) output end is connected with the resistance touch rod (35), and the resistance touch rod (35) side is fixed with arc link (36), and arc link (36) is symmetrically set up, and arc link (36) is fixed with electrically conductive board (37) away from resistance touch rod (35) end, and electrically conductive board (37) inboard is fixed with spring piece (38), still includes the fixed rod (39) that is fixed between the inner wall of place compartment (6), and fixed rod (39) inside sliding connection has switch rod (40), and switch rod (40) is fixed with resistance board (41) towards place compartment (6) inside end, and resistance board (41) with place compartment (6) inner wall between be equipped with fixed in place compartment (6) inner wall on travel switch (42), and travel switch (42) is electrically connected with telescopic motor (34), and switch rod (40) is away from place compartment (6) inside end has arc dome (43), and the hinge of two connecting rod (22) is rotationally connected with pin shaft (29), and pin shaft (29) outside is equipped with the fixed cover (30) of fixed protection board (4), and fixed cover (30) inside is equipped with the removal groove (31) for pin shaft (29) sliding. 2.The anti-shock lithium-ion battery pack for battery swap of claim 1, wherein, The inside of protection cover body (5) is hollow, and metal frame (7) is fixed on the end of protection cover body (5) close to protection board (4), and screw hole (8) is arranged on the metal frame (7), and the metal frame (7) is screwed with the protection board (4) through the screw hole (8), and rubber pad (9) is fixed on the end of protection cover body (5) away from the protection board (4), and a plurality of through holes (10) are formed in the side of protection cover body (5). 3.The anti-shock lithium-ion battery pack for battery swap of claim 2, wherein, The protection plate (4) is internally provided with a groove (11), the groove (11) is internally slidably connected with a moving frame (12), the moving frame (12) is fixed with a first spring (13) at the top, the first spring (13) is provided with a plurality of, the first spring (13) is evenly distributed in the groove (11), the first spring (13) is fixed at the bottom of the groove (11) away from the moving frame (12), the moving frame (12) is fixedly bonded with a heat-conducting gel plate (14) away from the first spring (13) end. 4.The anti-shock lithium-ion battery pack for battery swap of claim 1, wherein, The anti-vibration mechanism comprises a TPU plate (15) between the metal frame (7) and the rubber pad (9), the two ends of the TPU plate (15) are respectively bonded and fixed with the metal frame (7) and the rubber pad (9), the TPU plate (15) is internally provided with a plurality of groups of through holes (16), two through holes (16) are provided with a communication hole (17) therebetween, and the communication hole (17) is internally provided with a secondary damping mechanism (18) bonded and fixed with the communication hole (17). 5.The anti-shock lithium-ion battery pack for battery swap of claim 4, wherein, The secondary damping mechanism (18) is provided with a first lug plate (19) at one end and a second lug plate (20) at the other end, and a viscous oil damper (21) is installed between the first lug plate (19) and the second lug plate (20), and the secondary damping mechanism (18) is provided with a plurality of groups in each communication hole (17). 6.The anti-shock lithium-ion battery pack for battery swap of claim 1, wherein, The trigger plate (24) is hingedly connected with a reset rod (25) at the bottom, the reset rod (25) is externally fixed with a baffle (26), the protection plate (4) is provided with a sliding groove (27) for the sliding of the reset rod (25), the sliding groove (27) is fixed with a third spring (28) at the bottom, and the third spring (28) is fixed at the bottom of the baffle (26) away from the bottom of the sliding groove (27). 7.The anti-shock lithium-ion battery pack for battery swap of claim 1, wherein, The conductive metal column (2) is threadedly connected with a TPU elastic block (32) at the top, and the conductive metal column (2) is further sleeved with a protective rubber sleeve (33) on the side, the protective rubber sleeve (33) is composed of two semicircular blocks inserted together, one of the semicircular blocks is threadedly connected with a fastening screw inside, and the screw-in end of the fastening screw abuts against the side of the conductive metal column (2).

8. A battery replacement method for a shock-resistant lithium-ion battery pack, based on the shock-resistant lithium-ion battery pack and the battery replacement cabinet of claim 1, characterized in that, The method comprises the following steps: ①, rotate the TPU elastic block (32) to remove the conductive metal column (2) on the lithium ion battery body (1) and the connecting wire of the electric equipment, take the entire lithium ion battery pack including the lithium ion battery body (1), the protective cover (5) and the protection plate (4), and place it in the placing compartment (6) in the battery replacement cabinet; ②, push the lithium ion battery pack towards the inside of the placing compartment (6); ③, after the lithium ion battery pack moves to abut against the arc-shaped dome (43) of the switch rod (40), abut against the switch rod (40) to drive the abutment plate (41) to abut against the travel switch (42), the travel switch (42) opens the telescopic motor (34), and the two telescopic motors (34) start to operate; ④, the telescopic motor (34) drives the abutment rod (35) to move, so that the abutment rod (35) abuts against the trigger plate (24) to move downward, and then drives the driving rod (23) to rotate by the trigger plate (24), and drives the two conductive clamping pieces (3) to move; 5. When the contact bar (35) moves, the conductive plates (37) on both sides carrying the spring sheets (38) move synchronously between the two conductive clamps (3), and then contact the conductive clamps (3) and the conductive metal columns (2) to charge the lithium ion battery pack; 6. When the lithium ion battery pack is taken out, it can be directly taken out, and then the battery replacement is completed.

Citation Information

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