Refuse bin leachate dredging device and method thereof
By designing a garbage silo leachate dredging device including filter plate, moving frame, slider, dredging rod, gear box, swing tube and high-pressure nozzle, the problems of poor filter hole dredging and insufficient cleaning of dredging rod in the prior art are solved, and efficient filter hole dredging and dredging rod cleaning are achieved.
Patent Information
- Application Number
- CN202510502390.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2025-05-23
- Estimated Expiration
- Not applicable · inactive patent
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Figure CN120022650A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of leachate treatment, and in particular to a garbage bin leachate dredging device and method. Background Art
[0002] The treatment of leachate from garbage bins is a key link in the garbage disposal process. The leachate contains a large amount of impurities and solid particles, and needs to be filtered using a filter plate. Since the filter holes of the filter plate are easily clogged by fine particles, the filter holes of the filter plate need to be cleared regularly to ensure the filtering efficiency of the filter plate.
[0003] The existing filter plate unclogging device specifically simply utilizes a translational unclogging rod to penetrate the filter holes of the filter plate to unblock the filter plate, but this method is difficult to effectively remove the blockages tightly attached to the filter holes, and the unclogging effect is poor. Moreover, the existing unclogging device lacks the cleaning function of the unclogging rod, and the blockages are easily attached to the unclogging rod, affecting the subsequent unclogging effect. Summary of the invention
[0004] In view of this, the present invention provides a garbage bin leachate dredging device and method.
[0005] The technical implementation scheme of the present invention is: a garbage bin leachate dredging device, comprising a filter plate with filter holes, a movable frame that moves forward and backward is provided on the left side of the filter plate, a slide plate that slides left and right and is driven by an electric push rod is provided on the movable frame, a plurality of rows of dredging rods corresponding to the filter holes are rotatably connected to the slide plate, a gear box for driving the dredging rods to rotate is installed on the slide plate, a fixed frame is connected to the right side of the movable frame, swinging tubes rotatably connected to the fixed frame are provided between two adjacent rows of dredging rods, a swinging mechanism for swinging the swinging tube is provided on the movable frame, and a row of high-pressure nozzles are installed on the swinging tube.
[0006] Furthermore, each of the dredging rods has a tapered end.
[0007] Furthermore, a water inlet pipe is connected to the movable frame, and a hose is connected between the swing pipe and the water inlet pipe.
[0008] Furthermore, the swing mechanism includes a lifting rod, and two pairs of lifting rods that slide up and down are provided on the fixed frame, and a row of pushing blocks are connected to each pair of lifting rods at intervals, and two connecting blocks are connected to the swing tube, and a long hole 1 is opened on the connecting block, and the pushing block is located in the long hole 1. A connecting plate is commonly connected between the two pairs of lifting rods, and a long hole 2 is opened on the connecting plate. A rotating shaft driven by a servo motor is rotatably connected to the movable frame, and a disc is connected to the rotating shaft, and an eccentric block located in the long hole 2 is rotatably connected at the eccentric position of the disc.
[0009] Furthermore, the garbage bin leachate dredging device also includes a moving mechanism, which includes connecting rods, a pair of connecting rods are connected to the upper and lower parts of the filter plate, a guide rail with a guide groove is connected between each pair of connecting rods, and a pair of electric rollers are installed on the top and bottom of the moving frame, and the two pairs of electric rollers roll in the two guide grooves respectively.
[0010] Furthermore, the garbage bin leachate dredging device also includes a positioning mechanism, which includes a contact rod. Two pairs of contact rods that slide left and right are provided on the moving frame. Springs are connected between the contact rods and the moving frame. The contact rods are all in contact with the outer wall of the gear box. Contact plates are connected between each pair of contact rods. Guide plates are connected to the guide rails. Triangular grooves are opened on the guide plates. The middle part of the triangular grooves extends to form a square groove. The contact plate has a contact portion that cooperates with the square groove.
[0011] Furthermore, the garbage bin leachate dredging device also includes a connecting frame and a cleaning ring. The movable frame is connected to a connecting frame located on the right side of the high-pressure nozzle. The connecting frame has a through hole. The connecting frame is connected to a cleaning ring for cleaning the dredging rod at the through hole.
[0012] A method for dredging leachate from a garbage bin, comprising the following steps: S1: The filter plate filters the leachate. When the filter plate needs to be dredged, the gear box controls the drive motor to rotate the dredging rod, and at the same time controls the electric push rod to move the slide plate, the gear box and the dredging rod. The dredging rod dredges the filter holes through the tapered end. S2: The high-pressure nozzle sprays water to wash the filter holes and the surface of the dredging rod. The servo motor is controlled to rotate the shaft and the disc. The eccentric block makes the connecting plate, the lifting rod and the pushing block move up and down, so that the connecting block, the swing pipe and the high-pressure nozzle swing up and down to expand the washing range; S3: Control the electric roller to move along the guide groove, so that the moving frame, the dredging rod and the high-pressure nozzle move to the left of the next filter plate, control the electric push rod to move the dredging rod to dredge the filter holes, and under the action of the spring, the contact part of the contact plate extends into the square groove along the triangular groove to align the dredging rod with the filter holes.
[0013] The present invention has the following advantages: 1. The driving motor is controlled to rotate the dredging rod, and the electric push rod is controlled to move the slide plate and the dredging rod. The dredging rod that rotates and moves at the same time can efficiently dredge the filter holes. The high-pressure nozzle sprays water, and the swinging tube and the high-pressure nozzle are swung back and forth up and down through the swinging mechanism to expand the flushing range, and more effectively flush the filter holes and the dredging rod, thereby improving the dredging effect.
[0014] 2. When the next filter plate needs to be dredged, the rotating electric roller moves along the guide groove, driving the moving frame, dredging rod, gear box and high-pressure nozzle to move to the left of the next filter plate as a whole. The electric push rod is controlled to move the slide plate, gear box and dredging rod to the right. Under the action of the spring, the contact part of the contact plate extends into the square groove along the triangular groove to locate the position of the dredging rod so that the dredging rod can dredge the filter holes smoothly.
[0015] 3. After the high-pressure nozzle flushes the surface of the dredging rod, the dredging rod passes through the through hole, and the cleaning ring cleans the small amount of remaining impurities on the surface of the dredging rod, further improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 The present invention is based on Figure 1 Front view of .
[0018] Figure 3 It is a schematic structural diagram of the movable frame, connecting rods, guide rails, electric rollers, slide plates, electric push rods and dredging rods of the present invention.
[0019] Figure 4 It is a schematic diagram of the connection relationship between the dredging rod and the gear box of the present invention.
[0020] Figure 5 It is a structural schematic diagram of the movable frame, slide plate, dredging rod, fixing frame, swing pipe, water inlet pipe, hose, high-pressure nozzle and swing mechanism of the present invention.
[0021] Figure 6 It is a structural schematic diagram of the swing mechanism of the present invention.
[0022] Figure 7 It is a schematic diagram of the structure of the rotating shaft, the disc and the eccentric block of the present invention.
[0023] Figure 8 It is a schematic diagram of the connection relationship of the positioning mechanism of the present invention.
[0024] Fig. 9 It is a top view of the positioning mechanism of the present invention.
[0025] Fig.10 It is a schematic structural diagram of the connecting frame and the cleaning ring of the present invention.
[0026] In the above drawings: 1. filter plate, 2. moving frame, 20. guide part, 21. connecting rod, 22. guide rail, 23. electric roller, 3. slide plate, 31. electric push rod, 4. dredging rod, 41. tapered end, 5. gear box, 6. fixed frame, 7. swing pipe, 71. water inlet pipe, 72. hose, 8. high-pressure nozzle, 81. lifting rod, 82. push block, 83. connecting block, 84. long hole one, 85. connecting plate, 86. long hole two, 87. rotating shaft, 88. disc, 89. eccentric block, 91. contact rod, 92. contact plate, 93. guide plate, 94. triangular groove, 95. square groove, 101. connecting frame, 102. cleaning ring. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] Example 1: A garbage bin leachate dredging device, reference Figure 1-Figure 7 , including a filter plate 1, a moving frame 2, a slide plate 3, an electric push rod 31, a dredging rod 4, a gear box 5, a fixing frame 6, a swing pipe 7, a swing mechanism and a high-pressure nozzle 8. A moving frame 2 that moves forward and backward is provided on the left side of the filter plate 1 with filter holes. The moving frame 2 has a guide portion 20, and a slide plate 3 that slides left and right is provided on the guide portion 20. An electric push rod 31 is bolted to the left side of the moving frame 2. The telescopic rod of the electric push rod 31 is fixedly connected to the slide plate 3. Multiple rows of dredging rods 4 corresponding to the filter holes are rotatably connected to the slide plate 3. The right ends of the dredging rods 4 all have tapered ends 41, and grooves are provided on the tapered ends 41. Three Gear box 5, gear box 5 is prior art, and its function is to transmit power. A driving motor is installed on the outer wall of gear box 5. The input end of gear box 5 is connected to the output shaft of the driving motor, and the output end of gear box 5 is connected to the left end of dredging rod 4. A fixing frame 6 is fixedly connected to the right side of moving frame 2. A swinging tube 7 rotatably connected to the fixing frame 6 is provided between two adjacent rows of dredging rods 4. A swinging mechanism for swinging the swinging tube 7 is provided on the moving frame 2, and a row of high-pressure nozzles 8 are installed on the swinging tube 7; a water inlet pipe 71 is connected to the front side of moving frame 2, and a hose 72 is connected between the front end of the swinging tube 7 and the water inlet pipe 71.
[0029] refer to Figure 1 , Figure 2 , Figure 5 , Figure 6 and Figure 7The swing mechanism includes a lifting rod 81, a pushing block 82, a connecting block 83, a connecting plate 85, a rotating shaft 87, a disc 88 and an eccentric block 89. Two pairs of lifting rods 81 that slide up and down are provided on the fixed frame 6. A row of pushing blocks 82 are fixedly connected between each pair of lifting rods 81. Two connecting blocks 83 are fixedly connected to the swing tube 7. Long holes 84 are opened on the connecting blocks 83. The pushing blocks 82 are located in the long holes 84. A connecting plate 85 is fixedly connected between the upper ends of the two pairs of lifting rods 81. A long hole 86 is opened in the middle of the connecting plate 85. A rotating shaft 87 driven by a servo motor is rotatably connected to the top of the moving frame 2. A disc 88 is fixedly connected to the right end of the rotating shaft 87. An eccentric block 89 is rotatably connected to the eccentric position of the disc 88. The eccentric block 89 is located in the long hole 86.
[0030] refer to Figure 1-Figure 3 The garbage bin leachate dredging device also includes a moving mechanism for moving the moving frame 2 forward and backward, the moving mechanism includes a connecting rod 21, a guide rail 22 and an electric roller 23, the upper and lower parts of the filter plate 1 are fixedly connected with a pair of connecting rods 21, and a guide rail 22 with a guide groove is fixedly connected between the left ends of each pair of connecting rods 21. A pair of electric rollers 23 are installed on the top and bottom of the moving frame 2, and the electric rollers 23 are driven by a motor, which is not shown in the figure. The two pairs of electric rollers 23 roll in the two guide grooves respectively.
[0031] refer to Figure 1 , Figure 2 , Figure 8 and Fig. 9 The garbage bin leachate dredging device also includes a positioning mechanism, which includes a contact rod 91, a contact plate 92 and a guide plate 93. Two pairs of contact rods 91 that slide left and right are provided on the left side of the moving frame 2. A spring is fixedly connected between the contact rod 91 and the moving frame 2. The right ends of the contact rods 91 are both in contact with the left outer wall of the gear box 5. A contact plate 92 is fixedly connected between each pair of contact rods 91. A guide plate 93 is bolted to the side where the two guide rails 22 are away from each other. A triangular groove 94 is opened on the guide plate 93. The middle part of the triangular groove 94 extends to the right to form a square groove 95. The ends of the two contact plates 92 away from each other are contact portions that cooperate with the square groove 95.
[0032] The leachate in the garbage bin is filtered through the filter plate 1. When the filter plate 1 needs to be dredged, under the transmission action of the gear box 5, the drive motor is controlled to rotate the dredging rod 4, and at the same time, the electric push rod 31 is controlled to drive the slide plate 3 to move right, driving the gear box 5 and the dredging rod 4 to move right together, and the tapered end 41 passes through the filter hole. The electric push rod 31 is controlled to make the slide plate 3 and the dredging rod 4 move back and forth left and right, and the dredging rod 4 rotates and moves at the same time, so that the dredging rod 4 can efficiently dredge the filter hole.
[0033] High-pressure water is introduced into the water inlet pipe 71, and the water is sprayed out from the high-pressure nozzle 8 after passing through the hose 72 and the swing pipe 7 to flush the filter hole and the surface of the dredging rod 4. The servo motor is controlled to drive the rotating shaft 87 to rotate, and the rotating shaft 87 drives the disc 88 to rotate. Since the eccentric block 89 is located in the long hole 2 86, the eccentric block 89 at the eccentric position of the disc 88 can make the connecting plate 85 move back and forth up and down, driving the lifting rod 81 and the pushing block 82 to move back and forth up and down. The pushing block 82 that moves back and forth up and down pushes the connecting block 83 to swing back and forth up and down through the long hole 1 84, driving the swing pipe 7 and the high-pressure nozzle 8 to swing back and forth up and down, expanding the flushing range of the high-pressure water, and more effectively flushing the filter hole and the dredging rod 4, thereby flushing away the blockage in the filter hole and improving the dredging effect.
[0034] Initially, the spring is in a stretched state, and the right end of the contact rod 91 abuts against the left outer wall of the gear box 5. When the next filter plate 1 needs to be dredged, the electric roller 23 is controlled to rotate, and the electric roller 23 moves in the front-to-back direction along the guide groove, driving the moving frame 2, the slide plate 3, the dredging rod 4, the gear box 5, the fixing frame 6, the swing pipe 7, the water inlet pipe 71 and the high-pressure nozzle 8 to move forward and backward as a whole to the left of the next filter plate 1; then the electric push rod 31 is controlled to move the slide plate 3, the gear box 5 and the dredging rod 4 to the right. During the dredging operation, the contact rod 91 and the contact plate 92 can be moved to the right relative to the movable frame 2 under the action of the spring, and the contact portion of the contact plate 92 extends into the square groove 95 along the triangular groove 94, so that the contact rod 91, the movable frame 2, the slide plate 3 and the dredging rod 4 are positioned in the front-to-back direction through the contact plate 92, ensuring that the dredging rod 4 can be accurately aligned with the filter hole and avoiding the position deviation of the dredging rod 4, so that the dredging rod 4 can smoothly dredge the filter hole, thereby realizing the dredging of different filter plates 1.
[0035] Example 2: Based on Example 1, refer to Figure 1 , Figure 2 and Fig.10 The garbage bin leachate dredging device also includes a connecting frame 101 and a cleaning ring 102. The right part of the movable frame 2 is bolted with the connecting frame 101 located on the right side of the high-pressure nozzle 8. The connecting frame 101 is provided with through holes in an array that correspond to the dredging rods 4 one by one. The connecting frame 101 is connected to the cleaning ring 102 for cleaning the dredging rods 4 at the through holes. In the present embodiment, the cleaning ring 102 is made of sponge.
[0036] After the high-pressure nozzle 8 flushes the surface of the dredging rod 4, the dredging rod 4 continues to move left and right, and the dredging rod 4 will pass through the through hole. The cleaning ring 102 can clean the small amount of remaining impurities on the surface of the dredging rod 4, further improving the cleaning effect and ensuring the effect of the next use of the dredging rod 4.
[0037] A method for dredging leachate from a garbage bin, comprising the following steps: S1: The filter plate 1 filters the leachate. When the filter plate 1 needs to be dredged, under the action of the gearbox 5, the driving motor is controlled to rotate the dredging rod 4, and at the same time, the electric push rod 31 is controlled to move the slide plate 3, the gearbox 5 and the dredging rod 4. The dredging rod 4 dredges the filter holes through the conical end 41. S2: The high-pressure nozzle 8 sprays water to wash the filter holes and the surface of the dredging rod 4. The servo motor is controlled to rotate the rotating shaft 87 and the disc 88. The eccentric block 89 makes the connecting plate 85, the lifting rod 81 and the pushing block 82 move up and down reciprocally, so that the connecting block 83, the swing pipe 7 and the high-pressure nozzle 8 swing up and down reciprocally, expanding the washing range. S3: Control the electric roller 23 to move along the guide groove, so that the moving frame 2, the dredging rod 4 and the high-pressure nozzle 8 move to the due left of the next filter plate 1. Control the electric push rod 31 to move the dredging rod 4 to dredge the filter holes. Under the action of the spring, the contact part of the contact plate 92 extends into the square groove 95 along the triangular groove 94, so that the dredging rod 4 is aligned with the filter holes.
[0038] The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it accordingly, and cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit and essence of the present invention should be covered within the protection scope of the present invention.
Claims
1. A garbage bin leachate dredging device, comprising a filter plate (1) having filter holes, characterized in that: A movable frame (2) that moves forward and backward is provided on the left side of the filter plate (1); a slide plate (3) that slides left and right and is driven by an electric push rod (31) is provided on the movable frame (2); a plurality of rows of dredging rods (4) that correspond one to one with the filter holes are rotatably connected to the slide plate (3); a gear box (5) for driving the dredging rods (4) to rotate is installed on the slide plate (3); a fixed frame (6) is connected to the right side of the movable frame (2); swing pipes (7) that are rotatably connected to the fixed frame (6) are provided between two adjacent rows of dredging rods (4); a swing mechanism for swinging the swing pipes (7) is provided on the movable frame (2); and a row of high-pressure nozzles (8) are installed on the swing pipes (7).
2. A garbage bin leachate dredging device according to claim 1, characterized in that: The dredging rods (4) all have a tapered end (41).
3. A garbage bin leachate dredging device according to claim 2, characterized in that: The movable frame (2) is connected to a water inlet pipe (71), and a hose (72) is connected between the swing pipe (7) and the water inlet pipe (71).
4. A garbage bin leachate dredging device according to claim 3, characterized in that: The swing mechanism comprises a lifting rod (81), the fixed frame (6) is provided with two pairs of lifting rods (81) that slide up and down, each pair of lifting rods (81) is connected to a row of push blocks (82) at intervals, the swing tube (7) is connected to two connecting blocks (83), each connecting block (83) is provided with a long hole (84), the push block (82) is located in the long hole (84), the two pairs of lifting rods (81) are commonly connected with a connecting plate (85), the connecting plate (85) is provided with a long hole (86), the moving frame (2) is rotatably connected with a rotating shaft (87) driven by a servo motor, the rotating shaft (87) is connected with a disk (88), and an eccentric block (89) located in the long hole (86) is rotatably connected to the eccentric position of the disk (88).
5. A garbage bin leachate dredging device according to claim 4, characterized in that: The garbage bin leachate dredging device further comprises a moving mechanism, the moving mechanism comprising connecting rods (21), the filter plate (1) is connected to a pair of connecting rods (21) at the upper and lower parts thereof, a guide rail (22) having a guide groove is connected between each pair of connecting rods (21), the moving frame (2) is provided with a pair of electric rollers (23) at the top and bottom thereof, and the two pairs of electric rollers (23) roll in two guide grooves respectively.
6. A garbage bin leachate dredging device according to claim 5, characterized in that: The garbage bin leachate dredging device further comprises a positioning mechanism, the positioning mechanism comprising a contact rod (91), the moving frame (2) being provided with two pairs of contact rods (91) that slide left and right, a spring being connected between the contact rods (91) and the moving frame (2), the contact rods (91) all abutting against an outer wall of a gear box (5), a contact plate (92) being connected between each pair of contact rods (91), the guide rails (22) being connected with guide plates (93), the guide plates (93) being provided with triangular grooves (94), the middle of the triangular grooves (94) extending to form square grooves (95), and the contact plates (92) having a contact portion that matches the square grooves (95).
7. A garbage bin leachate dredging device according to claim 6, characterized in that: The garbage bin leachate dredging device further comprises a connecting frame (101) and a cleaning ring (102); the movable frame (2) is connected to the connecting frame (101) located to the right of the high-pressure nozzle (8); a through hole is formed on the connecting frame (101); and the cleaning ring (102) for cleaning the dredging rod (4) is connected to the through hole of the connecting frame (101).
8. A method for dredging leachate from a garbage bin, according to the device for dredging leachate from a garbage bin as claimed in claim 6, characterized in that: The specific steps include: S1: The filter plate (1) filters the leachate. When the filter plate (1) needs to be unblocked, the gear box (5) controls the drive motor to rotate the unblocking rod (4), and at the same time controls the electric push rod (31) to move the slide plate (3), the gear box (5) and the unblocking rod (4), so that the unblocking rod (4) unblocks the filter holes through the tapered end (41); S2: The high-pressure nozzle (8) sprays water to wash the filter holes and the surface of the dredging rod (4), and the servo motor is controlled to rotate the rotating shaft (87) and the disc (88), and the eccentric block (89) causes the connecting plate (85), the lifting rod (81) and the pushing block (82) to move up and down reciprocatingly, thereby causing the connecting block (83), the swing pipe (7) and the high-pressure nozzle (8) to swing up and down reciprocatingly, thereby expanding the washing range; S3: Controlling the electric roller (23) to move along the guide groove, so that the movable frame (2), the dredging rod (4) and the high-pressure nozzle (8) move to the left of the next filter plate (1), and controlling the electric push rod (31) to move the dredging rod (4) to dredge the filter hole. Under the action of the spring, the contact portion of the contact plate (92) extends into the square groove (95) along the triangular groove (94) to align the dredging rod (4) with the filter hole.
Citation Information
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