Prefabricated steel column external pouring concrete production equipment

By using prefabricated steel column external concrete production equipment, steel columns are prefabricated and poured using a casting frame, steel mold, moving unit, and sealing unit. This solves the problems of long construction cycle and high operation difficulty, and achieves efficient steel column connection and improved stability.

CN120023908BActive Publication Date: 2025-11-04五矿二十三冶建设集团有限公司 +1
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Patent Information

Application Number
CN202510419566.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2025-11-04
Estimated Expiration
2045-04-03

AI Technical Summary

Technical Problem

In existing technologies, steel column casting is carried out on-site, resulting in long construction cycles and high operational difficulty, posing challenges, especially in high-rise buildings.

Method used

A prefabricated steel column external concrete production equipment was designed, including a pouring frame, steel mold, moving unit, sealing unit and calibration component. Concrete is poured after the steel column connecting plate is prefabricated in the factory. The moving unit and sealing unit ensure the sealing and accuracy of the pouring process, and the calibration component is used for the position calibration of the steel column.

Benefits of technology

This enabled the pre-processing and casting of steel columns, shortening the construction cycle, reducing on-site construction difficulty, and improving the stability between the connecting plate and the steel column.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an assembled steel column concrete pouring production equipment, which comprises a pouring frame and further comprises the following components: four groups of steel molds, which are symmetrically arranged on the pouring frame; a moving unit, which is arranged between the steel molds and the pouring frame; and a sealing unit, which is arranged on the pouring frame; wherein the moving unit comprises: two-side steel mold horizontal moving assemblies, which are arranged on the pouring frame; an upper-end steel mold moving assembly, which is arranged on the two-side steel mold horizontal moving assemblies; and a calibration assembly, which is arranged on the two-side steel mold horizontal moving assemblies. Through the arrangement of the four groups of steel molds, the moving unit and the sealing unit, the steel column provided with a connecting plate can be poured with concrete, and the sealing treatment during the pouring process is ensured, so that the pre-processing of the steel column is realized, the construction period is shortened, the on-site construction difficulty is reduced, the connecting plate can be welded and calibrated in advance, and the stability between the connecting plate and the steel column is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of pouring concrete outside the assembled steel column, in particular to a production equipment for pouring concrete outside the assembled steel column. BACKGROUND

[0002] With the acceleration of the process of building industrialization, prefabricated buildings and rigid structure houses are developed vigorously, and the steel column is widely used in the fields of high-rise buildings, large-span structures, bridge engineering and the like as an energy-saving building material because of its high bearing capacity, large rigidity, good seismic performance, convenient construction and the like.

[0003] At present, the steel column pouring is generally performed after the installation of the steel column, and then the concrete is poured outside the steel column, but in this way, the construction period is delayed due to the waiting for the solidification of the concrete, and the on-site pouring after the installation has certain operation difficulty in high-rise construction, and therefore, the present application provides a production equipment for pouring concrete outside the steel column, which is pre-produced in a factory after the welding of the connecting plate (used for the connection between the main part of the engineering building or adjacent steel columns) of most models of the steel column, and then is directly transported to the construction site.

[0004] The above content is only used to assist in understanding the technical solutions of the present application, and does not represent the acknowledgement of the above content as the closest prior art. SUMMARY

[0005] The present application aims to provide a production equipment for pouring concrete outside the assembled steel column to solve the problems in the background art, and to achieve the above-mentioned purpose, the present application provides the following technical solutions: a production equipment for pouring concrete outside the assembled steel column, comprising a pouring frame, further comprising:

[0006] four groups of steel molds, which are symmetrically arranged on the pouring frame in pairs, are used to form pouring molds to pour concrete on the steel column body arranged on the pouring frame, and the connecting plate passing through the through groove is uniformly arranged at the connection between each two steel molds;

[0007] a moving unit arranged between the steel mold and the pouring frame, used to move the steel mold to form a pouring mold outside the steel column body after the steel column body is arranged on the pouring frame;

[0008] a sealing unit arranged on the pouring frame, used to seal the pouring gap formed between the two adjacent steel molds at the lower end and the connecting plate passing through the through groove and the two adjacent steel molds at the two sides and the connecting plate passing through the through groove;

[0009] wherein the moving unit comprises:

[0010] a lateral steel mold moving assembly arranged on the pouring frame, used to drive the steel mold located at the two sides of the steel column body to move towards the steel column to form a lower pouring mold;

[0011] upper end steel mold moving assembly, arranged on the two side steel mold transverse moving assemblies, used for moving the two groups of steel molds at the upper end to form an overall pouring mold after the lower side pouring mold is formed and the concrete is poured and vibrated;

[0012] calibration assembly, arranged on the two side steel mold transverse moving assemblies, used for calibrating the position of the steel column body arranged on the pouring frame when the two side steel mold transverse moving assemblies drive the two groups of steel molds at the lower end to move close to each other.

[0013] Preferably, the two side steel mold transverse moving assemblies comprise:

[0014] a plurality of sliding blocks, symmetrically and slidably arranged on the pouring frame, and the pouring frame is provided with a sliding groove for sliding of the sliding blocks;

[0015] a connecting strip, fixedly arranged on the sliding block, used for fixed connection with the two steel molds at the lower end and movable connection with the two steel molds at the upper end;

[0016] a first power member, arranged on the pouring frame, used for pushing the connecting strip to move to drive the steel molds at both sides of the steel column body to move.

[0017] Preferably, the upper end steel mold moving assembly comprises:

[0018] a plurality of sleeve frames, fixedly arranged on the two groups of steel molds at the upper end at the connecting strip, and the sleeve frame is provided with a clamping groove for sliding arrangement with the connecting strip;

[0019] a moving plate, arranged on the sleeve frame, and the moving plate is provided with a threaded hole;

[0020] a threaded rod, threadedly connected to the threaded hole on the moving plate, and one end of the threaded rod is provided with a second power member for driving the threaded rod to rotate, and the other end is fixedly and rotatably arranged.

[0021] Preferably, the calibration assembly comprises:

[0022] two groups of calibration blocks, symmetrically arranged at both sides of the erecting position at the end of the steel column body and slidably arranged on the pouring frame, and the calibration block is provided with an erecting groove for placing the steel column body, and the side of the erecting groove close to the steel column body is provided with an inclined edge, and the calibration block is connected with the two steel molds at the lower end through a connecting rod;

[0023] an abutting plate, arranged on the side of the erecting groove, used for clamping the two sides of the steel column after the steel column body is separated from the inclined edge.

[0024] Preferably, the sealing unit is provided with two groups, wherein the former group includes three gaps respectively formed by two adjacent steel molds at the lower end and the connecting plate penetrating through the through groove, and the other group includes two gaps respectively formed by the steel column at the front and rear ends and the four groups of steel molds.

[0025] The former sealing unit includes:

[0026] A sealing rubber is correspondingly arranged at the gap between each steel mold and the steel column, and matches the shape of the gap.

[0027] A mounting mechanism is arranged at each sealing rubber, for extruding the sealing rubber into the gap to form a seal.

[0028] Preferably, the mounting mechanism includes:

[0029] A mounting plate is correspondingly arranged on the pouring frame at the corresponding position of each sealing rubber, and the mounting plate is provided with a slot for the insertion of the sealing rubber.

[0030] A rolling assembly is arranged on the mounting plate, for pressing the sealing rubber into the gap, and pressing the two sides of the sealing rubber at the rolling position during the rolling process.

[0031] The rolling assembly includes:

[0032] A preliminary rolling part is arranged on the mounting plate, for initially inserting the sealing rubber into the corresponding gap.

[0033] A pressing part is arranged on the mounting plate, for extruding the sealing rubber into the gap after the preliminary rolling part initially presses the sealing rubber into the gap, so that the extruding end of the sealing rubber is flush with the inner membrane of the steel mold.

[0034] Preferably, the preliminary rolling part includes:

[0035] A compression roller is arranged at the slot position on the side of the mounting plate away from the steel mold.

[0036] A sliding rail is arranged on the mounting plate along the slot track.

[0037] A clamping limiting piece is arranged on the other side of the compression roller of the mounting plate, for clamping and limiting the sealing rubber at this position when the compression roller extrudes the sealing rubber.

[0038] A connecting power piece is arranged between the compression roller and the sliding rail, for connecting the compression roller and the sliding rail, and making the compression roller and the clamping limiting piece slide along the sliding rail.

[0039] The clamping limiting part comprises:

[0040] The outer clamping rollers are provided in two groups and symmetrically arranged on both sides of the outer side of the sealing rubber pad.

[0041] The inner limiting plate is arranged on the mounting plate and adheres to the inner side of the sealing rubber pad.

[0042] The electric telescopic arm is arranged on the outer clamping roller and used to drive the outer clamping roller to rotate so as to make the outer clamping roller adhere to the outer side of the sealing rubber pad.

[0043] Preferably, the connecting power part is arranged as an I-shaped electromagnetic sliding block on the sliding rail, one side of the electromagnetic sliding block is connected with the pressing roller, and the other side is connected with the electric telescopic arm.

[0044] Preferably, the pressing part comprises:

[0045] The pressing plate is arranged on the outer side of the mounting plate.

[0046] The third power part is fixedly arranged on the connecting strip and located on both sides of the steel mold, and the third power part located at the lower end of the steel mold is arranged on the pouring frame.

[0047] Preferably, the pouring frame is further provided with an automatic material distributor used for pouring concrete into the steel mold and a vibrating rod used for vibrating after pouring by the material distributor.

[0048] Compared with the prior art, the present application has the following beneficial effects:

[0049] Through the arrangement of the four groups of steel molds, the moving unit and the sealing unit, the present application can pour concrete into the steel column provided with the connecting plate and ensure sealing treatment during pouring, so as to realize pre-processing of the steel column, shorten the construction period, reduce the difficulty of on-site construction, and improve the stability between the connecting plate and the steel column by welding and calibrating the connecting plate in advance. BRIEF DESCRIPTION OF DRAWINGS

[0050] Figure 1 It is a schematic diagram of the overall structure of the present application.

[0051] Figure 2 It is a top view of the overall structure of the present application.

[0052] Figure 3 It is a side view of the overall structure of the present application.

[0053] Figure 4 It is a schematic diagram of one side of the preliminary rolling part of the present application.

[0054] Figure 5 It is a schematic diagram of the other side of the preliminary rolling part of the present application.

[0055] Figure 6 The configuration diagram of four groups of steel molds of the present application;

[0056] Figure 7 The connection diagram of the steel column and the connecting plate of the present application;

[0057] Figure 8 The structure diagram of the steel column and the connecting plate after pouring of the present application;

[0058] Figure 9 The Figure 1 Enlarged view at A;

[0059] Figure 10 The Figure 2 Enlarged view at B;

[0060] Figure 11 The Figure 4 Enlarged view at C;

[0061] Figure 12 The Figure 5 Enlarged view at D.

[0062] Fig. 1 is a pouring frame; 2 is a steel mold; 21 is a through groove; 3 is a connecting plate; 4 is a sealing unit; 41 is a sealing rubber pad; 42 is a mounting mechanism; 421 is a mounting plate; 422 is a slot; 423 is a preliminary roller pressing part; 4231 is a pressing roller; 4232 is a sliding rail; 4233 is an outer clamping roller; 4234 is an inner limiting plate; 4235 is an electric telescopic arm; 4236 is an electromagnetic sliding block; 4237 is a telescopic plate; 424 is a pressing part; 4241 is a pressing plate; 4242 is a third power member; 5 is a steel mold transverse moving assembly on both sides; 51 is a sliding block; 52 is a connecting strip; 53 is a first power member; 6 is an upper end steel mold moving assembly; 61 is a sleeve frame; 62 is a moving plate; 63 is a threaded rod; 64 is a second power member; 7 is a calibration assembly; 71 is a calibration block; 72 is a setting slot; 73 is an abutting plate; 8 is a steel column body. DETAILED DESCRIPTION

[0063] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0064] Please refer to Figures 1-12 The present application provides a technical solution: a prefabricated steel column external concrete pouring production equipment, comprising a pouring frame 1, further comprising:

[0065] Four groups of steel molds 2 are symmetrically arranged on the pouring frame 1, and are used to form pouring molds to pour concrete on the steel column body 8 arranged on the pouring frame 1. The two steel molds 2 are uniformly provided with a through groove 21 through which the connecting plate 3 on the steel column body 8 passes.

[0066] A moving unit is arranged between the steel mold 2 and the pouring frame 1, and is used to move the steel mold 2 to form a pouring mold outside the steel column body 8 after the steel column body 8 is arranged on the pouring frame 1.

[0067] A sealing unit 4 is arranged on the pouring frame 1, and is used to seal the pouring gap formed between the two adjacent steel molds 2 at the lower end and the connecting plate 3 passing through the through groove 21 and the two adjacent steel molds 2 at the two sides and the connecting plate 3 passing through the through groove 21.

[0068] The moving unit comprises:

[0069] A two-side steel mold horizontal moving assembly 5 is arranged on the pouring frame 1, and is used to drive the steel molds 2 at the two sides of the steel column body 8 to move towards the steel column to form a lower pouring mold.

[0070] An upper-end steel mold moving assembly 6 is arranged on the two-side steel mold horizontal moving assembly 5, and is used to move the two groups of steel molds 2 at the upper end to form an overall pouring mold after the lower pouring mold is formed and the concrete is poured and vibrated.

[0071] A calibration assembly 7 is arranged on the two-side steel mold horizontal moving assembly 5, and is used to calibrate the position of the steel column body 8 arranged on the pouring frame 1 when the two-side steel mold horizontal moving assembly 5 drives the two groups of steel molds 2 at the lower side to move close to each other.

[0072] The two-side steel mold horizontal moving assembly 5 comprises:

[0073] A plurality of sliding blocks 51 are symmetrically and slidably arranged on the pouring frame 1. The pouring frame 1 is provided with a sliding groove for sliding of the sliding block 51.

[0074] A connecting strip 52 is fixedly arranged on the sliding block 51. The connecting strip 52 is used to fixedly connect with the two steel molds 2 at the lower end and movably connect with the two steel molds 2 at the upper end.

[0075] A first power member 53 is arranged on the pouring frame 1, and is used to push the connecting strip 52 to move, so as to drive the steel molds 2 at the two sides of the steel column body 8 to move. The first power member 53 is arranged as a hydraulic telescopic arm, and a telescopic end of the hydraulic telescopic arm is connected with the connecting strip 52.

[0076] The upper-end steel mold moving assembly 6 comprises:

[0077] A plurality of sets of racks 61 are fixedly arranged on the two sets of steel molds 2 at the upper end of the connecting strip 52, and the racks 61 are provided with clamping grooves for sliding arrangement with the connecting strip 52.

[0078] A moving plate 62 is arranged on the rack 61, and the moving plate 62 is provided with a threaded hole.

[0079] A threaded rod 63 is threadedly connected to the threaded hole on the moving plate 62, and one end of the threaded rod 63 is provided with a second power member 64 for driving the threaded rod 63 to rotate. The second power member 64 is arranged as a rotating motor and is fixedly arranged on the connecting strip 52, and the other end is arranged to rotate at a fixed point. The fixed point is achieved by a sleeve ring fixedly arranged on the connecting strip 52, sleeving the threaded rod 63, and cooperating with the limiting piece of the threaded rod 63 at the position to realize the fixed-point rotation.

[0080] In addition, the calibration assembly 7 comprises:

[0081] Two sets of calibration blocks 71 are symmetrically arranged on both sides of the erecting position at the end of the steel column body 8 and are slidingly arranged on the pouring frame 1. The calibration block 71 is provided with an erecting groove 72 for placing the steel column body 8. The erecting groove 72 is provided with an inclined side close to one side of the steel column body 8. The calibration block 71 is connected with the two steel molds 2 at the lower end through a connecting rod.

[0082] An abutting plate 73 is arranged on the side of the erecting groove 72 for clamping the two sides of the steel column after the steel column body 8 is separated from the inclined side.

[0083] When the two steel molds 2 at the lower end are moved by the two-side steel mold transverse moving assembly 5 to the steel column erected on the erecting groove 72, if the position of the steel column body 8 hoisted and placed on the erecting groove 72 is deviated, the steel column body 8 will be calibrated to the middle of the vertical position due to the existence of the inclined side, and when the two sets of steel molds 2 at the lower end continue to move, the end of the steel column body 8 will be calibrated away from the inclined side and be clamped and fixed by the abutting plates 73 arranged on both sides. Figure 2 and Figure 10 As shown, the steel column body 8 is calibrated to the middle of the vertical position, and when the two sets of steel molds 2 at the lower end continue to move, the end of the steel column body 8 is calibrated away from the inclined side and is clamped and fixed by the abutting plates 73 arranged on both sides.

[0084] The sealing unit 4 is provided with two sets, of which the former set comprises three gaps respectively arranged below and on both sides of the two adjacent steel molds 2 at the lower end and the connecting plate 3 passing through the through groove 21, and the latter set comprises two gaps respectively arranged between the steel columns at the front and rear ends and the four sets of steel molds 2.

[0085] The former sealing unit 4 comprises:

[0086] A sealing rubber 41 is arranged at the gap between each steel mold 2 and the steel column, and matches the shape of the gap;

[0087] A mounting mechanism 42 is arranged at each sealing rubber 41, and is used to extrude the sealing rubber 41 into the gap to form a seal.

[0088] The mounting mechanism 42 comprises:

[0089] A mounting plate 421 is arranged on the pouring frame 1 at the corresponding position of each sealing rubber 41, and the mounting plate 421 is provided with a slot 422 for the insertion of the sealing rubber 41;

[0090] A roller assembly is arranged on the mounting plate 421, and is used to press the sealing rubber 41 into the gap, and hold the two sides of the sealing rubber 41 at the pressing position to prevent the failure of the pressing process due to the misalignment of the sealing rubber 41 and the gap;

[0091] The roller assembly comprises:

[0092] A preliminary pressing part 423 is arranged on the mounting plate 421, and is used to initially insert the sealing rubber 41 into the corresponding gap;

[0093] A pressing part 424 is arranged on the mounting plate 421, and is used to complete the extrusion of the sealing rubber 41 into the gap after the preliminary pressing part 423 initially presses the sealing rubber 41 into the gap, so that the extrusion end of the sealing rubber 41 is flush with the inner membrane of the steel mold 2.

[0094] The preliminary pressing part 423 comprises:

[0095] A pressing roller 4231 is arranged at the position of the slot 422 on the side of the mounting plate 421 away from the steel mold 2;

[0096] A sliding rail 4232 is arranged on the mounting plate 421 along the trajectory of the slot 422;

[0097] A clamping limiting part is arranged on the mounting plate 421 on the other side of the pressing roller 4231, and is used to clamp and limit the sealing rubber 41 at this position when the pressing roller 4231 extrudes the sealing rubber 41;

[0098] A connecting power part is arranged between the pressing roller 4231 and the sliding rail 4232, and is used to connect the pressing roller 4231 and the sliding rail 4232, and make the pressing roller 4231 and the clamping limiting part slide along the sliding rail 4232;

[0099] The clamping limiting part comprises:

[0100] The outer clamping rollers 4233 are provided in two groups and symmetrically arranged on both sides of the outer side of the sealing rubber 41;

[0101] The inner limiting plate 4234 is arranged on the mounting plate 421 and adheres to the inner side of the sealing rubber 41;

[0102] The electric telescopic arm 4235 is arranged on the outer clamping roller 4233 and used to drive the outer clamping roller 4233 to rotate so as to make the outer clamping roller 4233 adhere to the outer side of the sealing rubber 41. The rotation of the electric telescopic arm 4235 is driven by the rotating motor arranged on the connecting power member to make the outer clamping roller 4233 adhere to the outer side of the sealing rubber 41.

[0103] The inner limiting plate 4234, the sealing rubber 41 and the mounting plate 421 are connected through the telescopic plate 4237. Figure 12

[0104] Meanwhile, the connecting power member is arranged as the I-shaped electromagnetic slide block 4236 on the slide rail 4232. One side of the electromagnetic slide block 4236 is connected with the compression roller 4231 and the other side is connected with the electric telescopic arm 4235.

[0105] During the initial rolling, the electromagnetic slide block 4236 drives the compression roller 4231 and the outer clamping roller 4233 on both sides to move. The outer clamping roller 4233 adjusts the position and angle through the electric telescopic arm 4235 according to the position of the compression roller 4231 so as to make the outer clamping roller 4233 and the compression roller 4231 be on the same vertical line, thereby realizing the limiting of the inner sealing rubber 41 during rolling.

[0106] In addition, in order to better make the sealing rubber 41 be clamped into the gap, the inner side of the sealing rubber 41 is provided in the form of a boss.

[0107] The pressing part 424 includes:

[0108] The pressing plate 4241 is arranged on the outer side of the mounting plate 421.

[0109] The third power member 4242 is arranged on the connecting strip 52 and located on both sides of the steel mold 2. The third power member 4242 located on the lower end of the steel mold 2 is arranged on the pouring frame 1. The third power member 4242 is arranged as a hydraulic arm.

[0110] Finally, the pouring frame 1 is further provided with an automatic material distributing machine for pouring concrete into the steel mold 2 and a vibrating rod for vibrating after the pouring of the material distributing machine.

[0111] Working principle: ​

[0112] Step one: through the lifting equipment to hoist the steel column body 8 to the pouring frame 1 front and rear two ends on the erection groove 72 of the alignment block 71;

[0113] Step two: the lower two groups of steel columns in the four groups of steel molds 2 move to the middle under the action of the two lateral moving assemblies, thereby fitting the lower half of the steel column body 8, and the positions of the two ends of the steel column are calibrated by the calibration assembly 7 during the movement of the two lateral moving assemblies and clamped;

[0114] Step three: the sealing unit 4 in the former group seals the gap between the two adjacent steel molds 2 located at the lower end of the steel column body 8 and the connecting plate 3 passing through the through groove 21, and the sealing unit 4 in the latter group seals the gap between the steel column body 8 and the steel mold 2, wherein the steel column body 8 at the latter sealing unit 4 is directly provided with two half-rectangular frame type sealing rubber pads 41 due to the simple shape of the connecting plate 3 at this position, and the sealing is installed manually;

[0115] Step four: the first pouring is performed by the automatic material distribution machine, and the first pouring height is the lowest horizontal height of the through groove 21 of the adaptive connecting plate 3 at the lower end, and the first vibration is performed by the vibrating plate. The purpose of this is to prevent one-time pouring. Due to the high pouring position and the rectangular ring shape of the pouring body, the bubbles in the lower concrete are not easy to discharge. If the vibration force is too large, the concrete is easy to flow out from the gap of the sealing rubber pad 41, although it has been sealed;

[0116] Step five: the two groups of steel column bodies 8 at the upper end are clamped by the connecting plate 3 of the two groups of steel columns at the lower end of the upper end steel mold moving assembly 6 and the steel column body 8, and then the connecting gap is sealed by the two sealing units 4 on the two sides of the former group, and the gap at the front and rear ends is sealed by the two half-rectangular ring-shaped sealing rubber pads 41. Then a pouring opening is left above the two groups of steel column bodies 8 at the upper end, and the second pouring is performed from the pouring opening by the automatic material distribution machine, and the second vibration is performed. The pouring opening can be provided in multiple and large openings to facilitate pouring and bubble discharge. The pouring opening can also be provided in a full opening type as shown in the figure to facilitate pouring; Figure 1

[0117] It should be noted that before calibration, release agent needs to be applied to the inner wall of the steel mold 2 to facilitate separation of the steel mold 2 and the poured concrete after solidification.

[0118] ​It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and illustrative figures, it should be apparent that the scope of the present application is not limited to these specific embodiments.

[0119] While the embodiments of the application have been shown and described herein, it is to be understood that the scope of the application, jointly pointed out in the appended claims, is not to be limited to the above-described embodiments but can be otherwise variously changed, modified, replaced, and altered within the principles and spirit of the present application.

Claims

1. A prefabricated steel column external pouring concrete production equipment, comprising a pouring frame (1), characterized in that, Also include: Four sets of steel mold (2), two two mutually symmetrical set on the pouring frame (1), for forming pouring mold, to the steel column body (8) erected on the pouring frame (1) for concrete pouring, every two steel mold (2) are uniformly provided with steel column body (8) on the connecting plate (3) through the through slot (21) of the two steel mold (2) are connected; Moving unit, set between the steel mold (2) and the pouring frame (1), for moving the steel mold (2) to form a pouring mold outside the steel column body (8) after the steel column body (8) is erected on the pouring frame (1); Sealing unit (4), set on the pouring frame (1), for sealing the pouring gap between the two adjacent steel mold (2) at the lower end and the connecting plate (3) through the through slot (21) and the two adjacent steel mold (2) on both sides and the connecting plate (3) through the through slot (21); Wherein, the moving unit comprises: Two side steel mold transverse moving assembly (5), set on the pouring frame (1), for driving the steel mold (2) on both sides of the steel column body (8) to move towards the steel column, forming the lower side pouring mold; Upper end steel mold moving assembly (6), set on the two side steel mold transverse moving assembly (5), for moving the two sets of steel mold (2) at the upper end to form the overall pouring mold after the lower side pouring mold is formed and the concrete pouring and vibrating are carried out; Calibration assembly (7), set on the two side steel mold transverse moving assembly (5), for calibrating the position of the steel column body (8) erected on the pouring frame (1) when the two side steel mold transverse moving assembly (5) drives the two sets of steel mold (2) on the lower side to move close to each other.

2. The prefabricated steel column external pouring concrete production equipment according to claim 1, characterized in that, The two side steel mold transverse moving assembly (5) comprises: A plurality of sliding blocks (51) are symmetrically and slidably arranged on the pouring frame (1), and the pouring frame (1) is provided with a sliding groove for sliding of the sliding blocks (51); The connecting strip (52) is fixedly arranged on the sliding block (51), and the connecting strip (52) is used for fixed connection with the two steel molds (2) at the lower end and movable connection with the two steel molds (2) at the upper end; The first power member (53) is arranged on the pouring frame (1), used for pushing the connecting strip (52) to move, so as to drive the steel mold (2) on both sides of the steel column body (8) to move.

3. The prefabricated steel column concrete pouring equipment according to claim 2, characterized in that, The upper end steel mold moving assembly (6) comprises: A plurality of sleeve frames (61) are fixedly arranged on the two sets of steel molds (2) at the upper end of the connecting strip (52), and the sleeve frame (61) is provided with a clamping groove for sliding arrangement of the connecting strip (52); The moving plate (62) is arranged on the sleeve frame (61), and the moving plate (62) is provided with a threaded hole; The threaded rod (63) is threadedly connected with the threaded hole on the moving plate (62), one end of the threaded rod (63) is provided with a second power member (64) for driving the threaded rod (63) to rotate, and the other end is fixedly and rotatably arranged.

4. The prefabricated steel column concrete pouring equipment according to claim 2, characterized in that, The calibration assembly (7) comprises: Two sets of calibration blocks (71) are symmetrically arranged at both sides of the erection position of the end of the steel column body (8) and are slidably arranged on the pouring frame (1). The calibration block (71) is provided with an erection slot (72) for placing the steel column body (8). The side of the erection slot (72) close to the steel column body (8) is provided with an inclined edge. The calibration block (71) is connected with the two steel molds (2) at the lower end through a connecting rod. An abutting plate (73) is arranged at the side of the erection slot (72) and is used for clamping the two sides of the steel column after the steel column body (8) is separated from the inclined edge.

5. The prefabricated steel column concrete pouring equipment according to claim 1, characterized in that, The sealing unit (4) is provided with two sets. The first set includes three gaps formed by the two adjacent steel molds (2) at the lower end and the connecting plate (3) penetrating through the penetrating slot (21) and below and on both sides of the gaps. The second set includes two gaps formed between the front and rear ends of the steel column and the four sets of steel molds (2). The first sealing unit (4) includes: A sealing rubber (41) is correspondingly arranged at the gap between each steel mold (2) and the steel column and matches the shape of the gap. An installation mechanism (42) is arranged at each sealing rubber (41) and is used for extruding the sealing rubber (41) into the gap to form a seal.

6. The prefabricated steel column concrete pouring equipment according to claim 5, characterized in that, The installation mechanism (42) includes: An installation plate (421) is correspondingly arranged on the pouring frame (1) at the corresponding position of each sealing rubber (41). The installation plate (421) is provided with an insertion slot (422) for inserting the sealing rubber (41). A rolling assembly is arranged on the installation plate (421) and is used for pressing the sealing rubber (41) into the gap and pressing the sealing rubber (41) on both sides of the rolling position during rolling. The rolling assembly includes: A preliminary rolling part (423) is arranged on the installation plate (421) and is used for initially inserting the sealing rubber (41) into the corresponding gap. A pressing part (424) is arranged on the installation plate (421) and is used for extruding the sealing rubber (41) into the gap after the preliminary rolling part (423) initially presses the sealing rubber (41) into the gap, so that the extruding end face of the sealing rubber (41) is flush with the inner film of the steel mold (2).

7. The prefabricated steel column concrete pouring equipment according to claim 6, characterized in that, The preliminary rolling part (423) includes: A pressure roller (4231) is arranged at the insertion slot (422) position of the installation plate (421) away from the steel mold (2). A sliding rail (4232) is arranged on the installation plate (421) along the track of the insertion slot (422). A clamping limiting part is arranged on the installation plate (421) on the other side of the pressure roller (4231) and is used for clamping and limiting the sealing rubber (41) at this position when the pressure roller (4231) extrudes the sealing rubber (41). A connecting power element is arranged between the pressing roller (4231) and the slide rail (4232) to connect the pressing roller (4231) and the slide rail (4232) and enable the pressing roller (4231) and the clamping limiting element to slide along the slide rail (4232); The clamping limiting element comprises: Two outer clamping rollers (4233) are symmetrically arranged on the two sides of the outer side of the sealing rubber pad (41); An inner limiting plate (4234) is arranged on the mounting plate (421) and adheres to the inner side of the sealing rubber pad (41); An electric telescopic arm (4235) is arranged on the outer clamping roller (4233) to drive the outer clamping roller (4233) to rotate and enable the outer clamping roller (4233) to adhere to the outer side of the sealing rubber pad (41).

8. The prefabricated steel column concrete pouring equipment according to claim 7, characterized in that, The connecting power element is an electromagnetic slide block (4236) in an I-shaped structure arranged on the slide rail (4232), one side of the electromagnetic slide block (4236) is connected with the pressing roller (4231), and the other side is connected with the electric telescopic arm (4235).

9. The prefabricated steel column concrete pouring equipment according to claim 6, characterized in that, The pressing part (424) comprises: A pressing plate (4241) is arranged on the outer side of the mounting plate (421); Third power elements (4242) are fixedly arranged on the connecting strips (52) on both sides of the steel mold (2), and the third power elements (4242) at the lower end of the steel mold (2) are arranged on the pouring frame (1).

10. The prefabricated steel column concrete pouring equipment according to claim 1, characterized in that, The pouring frame (1) is further provided with an automatic material distributing machine for pouring concrete into the steel mold (2) and a vibrating rod for vibrating after the material distributing machine pours.

Citation Information

Patent Citations

  • Prefabricated building module pouring system and pouring method

    CN113524385A

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    CN117738385A