Molding Processing Device, Molding Processing System and Assembly Production Line

Abstract

The present application discloses a forming processing device, a forming processing system and an assembly production line, relating to the technical field of mechanical equipment. It includes a carrying platform for carrying the material to be formed, and the carrying platform can drive the material to be formed to move up and down in the vertical direction. At the same time, a first shaping part, a first shaping push plate, a second shaping part and a second shaping push plate are sequentially arranged from high to low in the lifting direction of the carrying platform, so as to realize that the carrying platform drives the material to be formed to move up and down from high to low, and at the same time, successively pass through the first shaping part, the first shaping push plate, the second shaping part and the second shaping push plate to respectively perform folding and shaping at different positions on it, thereby realizing the process of forming the material to be formed into a packaging box product, solving the problems of long time-consuming manual folding and unstable product quality in the prior art, and at the same time being able to realize mass folding to form formed products, improving production efficiency.

Description

Technical Field

[0001] The present application relates to the technical field of mechanical equipment, and in particular to a forming and processing device, a forming and processing system and an assembly production line. Background Art

[0002] During the storage and transfer of products, packaging boxes are required for packaging to safely and smoothly transfer and stack and manage the products. At the same time, products of different specifications and sizes also need to be equipped with corresponding different-sized packaging boxes for storage to facilitate loading, handling and stacking. Therefore, the demand for the use of packaging boxes is large.

[0003] In some related technologies, in order to facilitate the storage and transfer of packaging boxes, before use, the packaging boxes are usually in an unfolded and flat state and need to be folded into finished packaging boxes before they can be used for packaging; some enterprises use manual folding, which takes a long time and has a high labor intensity; moreover, there are differences in the batch of folded packaging boxes, and there are errors in appearance and size. There are also some enterprises that can use some folding equipment for auxiliary folding. However, since the three-dimensional structure of the packaging box requires the cooperation of multiple devices on the assembly line to form a finished product, the equipment is complex, and the size of the products folded by the equipment is limited, making it difficult to meet the needs of large quantities of products with different specifications and sizes, resulting in low production efficiency. Summary of the Invention

[0004] The present application provides a forming and processing device, a forming and processing system and an assembly production line, which can complete the process of automatically folding a packaging box into a finished product through one device. Compared with manual folding, the obtained products have uniform specifications and more stable product quality. At the same time, this device can be adjusted according to the actual specifications and sizes of the products to meet the needs of products with different specifications and sizes, improving the production efficiency of enterprises.

[0005] In a first aspect, the present application provides a forming and processing device, including a carrying platform for carrying the material to be formed, and a first shaping part, a first shaping push plate, a second shaping part and a second shaping push plate sequentially arranged along the lifting direction of the carrying platform; the carrying platform drives the material to be formed to lift in the vertical direction, and sequentially passes through the first shaping part to bend and form the material to be formed along the symmetry axis direction of the first shaping part, the first shaping push plate folds the formed material to be formed along both sides of the symmetry axis of the first shaping part, the second shaping part folds the material to be formed along a direction perpendicular to the symmetry axis of the first shaping part, and the second shaping push plate folds the material to be formed along the circumferential direction of the carrying platform to form a formed product.

[0006] In a specific embodiment, it also includes a main lifting component and a slave lifting component connected to the main lifting component through a connecting arm, the bottom of the slave lifting component is connected to a pressure head, and the main lifting component is used to drive the slave lifting component to rise and fall in a direction perpendicular to the supporting platform so that the pressure head is crimped onto the material to be formed.

[0007] In a specific embodiment, the main lifting assembly includes a guide rail, a sliding block slidably connected to the guide rail, and a main driving unit connected to the bottom of the guide rail. The sliding block is fixedly connected to the connecting arm, and the main driving unit is connected to the sliding block through a transmission belt so that the sliding block can be driven by the driving unit to slide along the guide rail.

[0008] In a specific embodiment, the slave lifting assembly includes a fixed frame connected to the end of the connecting arm away from the sliding block and a slave driving part arranged on the fixed frame, the output end of the slave driving part is connected to the driving screw, and a sliding sleeve is provided on the driving screw. The side wall of the fixed frame is connected to the first fixed seat and the second fixed seat in sequence, the sliding sleeve is fixedly connected to the side away from the driving part, and the driving shaft slides through the first fixed seat and the second fixed seat and is connected to the pressure head.

[0009] In a specific embodiment, the pressure head includes a first pressure block and a second pressure block arranged in sequence along a direction away from the supporting platform, the drive shaft movably passes through the second pressure block and is fixedly connected to the first pressure block, and a fixing column is connected between the second pressure block and the second fixing seat.

[0010] In a specific embodiment, it also includes a support base, which includes support frames symmetrically arranged on both sides of the bearing platform, the first shaping part includes a first mounting plate symmetrically arranged on both sides of the bearing platform, a first adjusting column slidably inserted into the first mounting plate, a first mounting frame connected to the end of the first adjusting column, and a first shaping roller rotatably connected to the first mounting frame through a rotating shaft, the two first mounting plates are respectively installed at the ends of the two support frames, and the two first shaping rollers are symmetrically arranged on both sides of the bearing platform.

[0011] In a specific embodiment, the first shaping push plate includes a positioning plate fixedly connected to the support frame, a telescopic column slidably arranged on the positioning plate close to the side of the bearing platform, and a first push plate connected to the end of the telescopic column, and two first push plates are symmetrically arranged along a direction perpendicular to the symmetry axis of the first shaping part, and the two first push plates are located on both sides of the support frame.

[0012] In a specific embodiment, the second shaping part includes second mounting plates symmetrically arranged on both sides of the bearing platform, second adjusting columns slidably penetrating through the second mounting plates, second mounting brackets connected to the ends of the second adjusting columns, and second shaping rollers rotatably connected to the second mounting brackets through a rotating shaft. Positioning brackets are symmetrically arranged on the support base along the direction perpendicular to the symmetry axis of the first shaping part. The two second mounting plates are respectively mounted at the ends of the positioning brackets, and the two second shaping rollers are symmetrically arranged on both sides of the bearing platform along the direction perpendicular to the symmetry axis of the first shaping part.

[0013] In a specific embodiment, the second shaping push plate includes a pushing column movably penetrating through the fixed bracket. A second push plate is mounted on the side of the pushing column close to the bearing platform. The two second push plates are symmetrically arranged on both sides of the bearing platform along the direction perpendicular to the symmetry axis of the first shaping part.

[0014] In a specific embodiment, the projections of the first shaping roller, the first push plate, the second shaping roller, and the second push plate in the height direction of the support frame are distributed in sequence from high to low.

[0015] In a specific embodiment, it further includes a shaping and fixing part. The shaping and fixing part is arranged at the bottom of the second shaping push plate along the height direction of the support frame, and the shaping and fixing part is used for shaping the shaped product.

[0016] In a specific embodiment, the shaping and fixing part includes a first clamping plate, a second clamping plate, a third clamping plate, and a fourth clamping plate that are symmetrically arranged centered on the center line of the bearing platform. The first clamping plate and the second clamping plate are arranged oppositely, and the first clamping plate and the second clamping plate are respectively mounted on the two support frames. The third clamping plate and the fourth clamping plate are arranged oppositely, and the third clamping plate and the fourth clamping plate are respectively mounted on the two positioning brackets.

[0017] In a specific embodiment, a platform driving part is arranged at the bottom of the bearing platform, and the platform driving part is used for driving the bearing platform to lift in the vertical direction.

[0018] In a second aspect, a shaping processing system is provided. The system includes the above-mentioned shaping processing device, an induction component, and a controller. The controller is communicatively connected to the induction component. The induction component is used to detect the position information of the bearing platform, the material to be shaped on the bearing platform, the first shaping part, the first shaping push plate, the second shaping part, and the second shaping push plate, so that the controller controls the bearing platform, the first shaping part, the first shaping push plate, the second shaping part, and the second shaping push plate to cooperate with each other according to the detection results of the induction component for the material to be shaped.

[0019] In a third aspect, an assembly line is provided, and the assembly line includes the above-mentioned forming and processing device.

[0020] In the present application, a first shaping part, a first shaping push plate, a second shaping part, and a second shaping push plate are respectively arranged corresponding to the four sides of the bearing platform, and the first shaping part, the first shaping push plate, the second shaping part, and the second shaping push plate are arranged in descending order along the lifting direction of the bearing platform. When the bearing platform drives the material to be formed to lift from high to low, it successively passes through the first shaping part, the first shaping push plate, the second shaping part, and the second shaping push plate, and different positions of the material are respectively folded and shaped to form a formed product. The process of automatically folding the packaging box into a finished product is completed by the forming and processing device in the present application. Compared with manual folding, the specifications of the obtained products are unified, and the quality of the products is more stable.

[0021] Furthermore, in the present application, a support frame and a fixing frame are arranged on the support base, and the distance between the two support frames can be adjusted along the support base, and the distance between the two fixing frames can also be adjusted along the support base. Thus, the distance between the two first shaping rollers in the first shaping part, the distance between the two first push plates in the first shaping push plate, the distance between the two second shaping rollers in the second shaping part, and the distance between the two second push plates in the second shaping push plate can be adjusted. The processing dimensions of the first shaping part, the first shaping push plate, the second shaping part, and the second shaping push plate can be adjusted according to the actual specification dimensions of the product to meet the requirements of products with different specification dimensions, improving the production efficiency of the enterprise. Description of the Drawings

[0022] In order to more clearly illustrate the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0023] Figure 1 Overall schematic diagram of the forming and processing device provided by the embodiment of the present application;

[0024] Figure 2 Schematic diagram of the bearing platform provided by the embodiment of the present application;

[0025] Figure 3 Schematic diagram of the main lifting assembly and the slave lifting assembly provided by the embodiment of the present application;

[0026] Figure 4 Side view of the main lifting assembly and the slave lifting assembly provided by the embodiment of the present application;

[0027] Figure 5Schematic diagram of components on the support base provided by the embodiment of the present application;

[0028] Figure 6 Top view of the support base provided by the embodiment of the present application;

[0029] Figure 7 Schematic diagram of the forming and fixing part provided by the embodiment of the present application;

[0030] Figure 8 Schematic diagram of the product to be formed provided by the embodiment of the present application;

[0031] Figure 9 Schematic diagram after shaping by the first shaping part in the embodiment of the present application;

[0032] Figure 10 Schematic diagram after shaping by the first shaping push plate in the embodiment of the present application;

[0033] Figure 11 Schematic diagram after shaping by the second shaping part in the embodiment of the present application;

[0034] Figure 12 Schematic diagram after the second shaping push plate shapes along the direction perpendicular to the symmetry axis of the first shaping part in the embodiment of the present application;

[0035] Figure 13 Schematic diagram after the second shaping push plate shapes along the direction parallel to the symmetry axis of the first shaping part in the embodiment of the present application;

[0036] Among them, the above-mentioned drawings include the following reference numerals: 1, support base; 2, bearing platform; 3, first shaping part; 301, first mounting plate; 302, first adjusting column; 303, first mounting bracket; 304, first shaping roller; 4, first shaping push plate; 401, positioning plate; 402, telescopic column; 403, first push plate; 5, second shaping part; 501, second mounting plate; 502, second adjusting column; 503, second mounting bracket; 504, second shaping roller; 6, second shaping push plate; 601, pushing column; 602, second push plate; 7, telescopic shaft; 8, platform driving part; 9, main lifting assembly; 901, support housing; 902, guiding slide rail; 903, sliding block; 904, main driving part; 10, slave lifting assembly; 1001, fixing frame; 1002, slave driving part; 1003, first fixing seat; 1004, second fixing seat; 1005, driving lead screw; 1006, sliding sleeve; 1007, driving shaft; 11, pressing head; 1101, first pressing block; 1102, second pressing block; 12, connecting arm; 13, fixing column; 14, material to be formed; 15, support frame; 16, positioning frame; 17, forming fixing part; 1701, first clamping plate; 1702, second clamping plate; 1703, third clamping plate; 1704, fourth clamping plate; 18, first adjusting hole; 19, second adjusting hole; 20, guiding rail; 21, guiding groove; 22, locking hole; 23, positioning block; 24, positioning hole; 25, clamping plate driving part. Detailed implementation manners

[0037] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the protection scope of the present application.

[0038] It should be noted that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application. The terms "mounted", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. The terms "parallel", "perpendicular", and "equal" include the described situations and situations similar to the described situations, and the range of the similar situations is within the acceptable deviation range, where the acceptable deviation range is determined by those of ordinary skill in the art considering the measurements being discussed and the errors associated with the measurements of specific quantities (i.e., the limitations of the measurement system). For example, "parallel" includes absolute parallel and approximate parallel, where the acceptable deviation range of approximate parallel can be, for example, within 5° deviation; "perpendicular" includes absolute perpendicular and approximate perpendicular, where the acceptable deviation range of approximate perpendicular can also be, for example, within 5° deviation. "Equal" includes absolute equality and approximate equality, where the acceptable deviation range of approximate equality can be, for example, that the difference between the two equal ones is less than or equal to 5% of either one. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.

[0039] In order to enable those skilled in the art of the present technology to better understand the solution of the present application, the present application will be further described in detail below with reference to the drawings and specific embodiments.

[0040] An embodiment of the present application provides a forming and processing device, as Figure 1 shown. The device includes a support base 1, a bearing platform 2 disposed in the middle of the support base 1, and a first shaping part 3, a first shaping push plate 4, a second shaping part 5, and a second shaping push plate 6 sequentially arranged along the lifting direction of the bearing platform 2. The bearing platform 2 can be lifted and lowered in the vertical direction. The first shaping part 3, the first shaping push plate 4, the second shaping part 5, and the second shaping push plate 6 are arranged around the bearing platform 2 so that when the bearing platform 2 drives the material to be formed 14 to be lifted and lowered from high to low in the vertical direction, the material to be formed 14 passes through the first shaping part 3, the first shaping push plate 4, the second shaping part 5, and the second shaping push plate 6 in sequence for shaping.

[0041] Among them, the first shaping part 3 is a symmetric structure arranged on both sides of the bearing platform 2. The first shaping part 3 is used to bend and shape the material to be shaped 14 along the symmetry axis direction of the first shaping part 3. Subsequently, the first shaping push plate 4 folds the material to be shaped 14 after bending along both sides of the symmetry axis of the first shaping part 3. Subsequently, the second shaping part 5 folds the material to be shaped 14 along the direction perpendicular to the symmetry axis of the first shaping part 3. Subsequently, the second shaping push plate 6 folds the material to be shaped 14 along the circumferential direction of the bearing platform 2 to form a formed product.

[0042] It should be noted that, as Figure 2 shown, the bottom of the bearing platform 2 is fixedly connected to the telescopic shaft 7 through a connecting piece. A plurality of telescopic shafts 7 are arranged on the bottom side of the bearing platform 2. The end of the telescopic shaft 7 far from the bearing platform 2 is connected to the platform driving part 8. The platform driving part 8 is used to drive the bearing platform 2 to lift and lower in the vertical direction. The platform driving part 8 in this embodiment includes but is not limited to a driving cylinder, so as to drive the telescopic shaft 7 to drive the bearing platform 2 to lift and lower in the vertical direction through the driving cylinder.

[0043] In this embodiment, in order to ensure the position stability when the bearing platform 2 drives the material to be shaped 14 thereon to lift and lower in the vertical direction, a main lifting assembly 9, a secondary lifting assembly 10 and a pressing head 11 are further arranged on the support base 1. The main lifting assembly 9 is arranged on one side close to the edge of the support base 1. The secondary lifting assembly 10 is arranged on the side of the main lifting assembly 9 close to the bearing platform 2. And the secondary lifting assembly 10 is connected to the main lifting assembly 9 through a connecting arm 12. The pressing head 11 is installed at the end of the secondary lifting assembly 10 close to the bearing platform 2. The pressing head 11 corresponds to the position of the material to be shaped 14 on the bearing platform 2. So as to realize driving the connecting arm 12 to lift and lower in the vertical direction by the main lifting assembly 9, that is, the main lifting assembly 9 and the secondary lifting assembly 10 lift and lower along the direction perpendicular to the bearing platform 2, and under the synchronous action of the connecting arm 12, the secondary lifting assembly 10 moves up and down with the main lifting assembly 9, so that the pressing head 11 presses against the material to be shaped 14, and during the entire movement process of the first shaping part 3, the first shaping push plate 4, the second shaping part 5 and the second shaping push plate 6, the pressing head 11 always presses against the material to be shaped 14 and moves up and down synchronously with the shaping action process.

[0044] Such as Figure 3 and Figure 4As shown in the figure, the main lifting assembly 9 includes a support housing 901, a guiding slide rail 902 fixedly connected inside the support housing 901, a sliding block 903, and a main driving part 904. The guiding slide rail 902 is arranged vertically, the sliding block 903 is slidably connected to the guiding slide rail 902, the main driving part 904 is arranged at the bottom of the guiding slide rail 902 and is in transmission connection with the sliding block 903 through a transmission belt. One side of the sliding block 903 is fixedly connected to the connecting arm 12, and the main driving part 904 is connected to an external power supply system to enable the main driving part 904 to drive the sliding block 903 to move along the guiding slide rail 902. Meanwhile, the sliding block 903 drives the connecting arm 12 and the secondary lifting assembly 10 at the other end of the connecting arm 12 to move vertically.

[0045] It should be noted that the main driving part 904 in this embodiment includes, but is not limited to, a servo motor, a stepper motor, a DC motor, or an AC motor.

[0046] Furthermore, as Figure 4 shown in the figure, the secondary lifting assembly 10 includes a fixing frame 1001 and a secondary driving part 1002 installed at the top end of the fixing frame 1001. The fixing frame 1001 is fixedly installed at one end of the connecting arm 12 away from the sliding block 903 through a connecting member. A first fixing seat 1003 and a second fixing seat 1004 are fixedly connected to the fixing frame 1001 in sequence from high to low in the vertical direction. The output end of the secondary driving part 1002 is connected to a driving lead screw 1005. The driving lead screw 1005 is arranged vertically, and a sliding sleeve 1006 is slidably sleeved on the driving lead screw 1005. One side of the sliding sleeve 1006 away from the secondary driving part 1002 is fixedly installed with a driving shaft 1007 through a connecting member. The driving shaft 1007 slidably penetrates through the first fixing seat 1003 and the second fixing seat 1004 and is connected to the pressing head 11 to enable the secondary driving part 1002 to further drive the pressing head 11 to move up and down vertically to adjust the position of the pressing head 11 after the main lifting assembly 9 drives the pressing head 11 to move to a preset position.

[0047] It should be noted that the secondary driving part 1002 in this embodiment includes, but is not limited to, a servo motor, a stepper motor, a DC motor, or an AC motor.

[0048] Specifically, as Figure 4As shown, since the packing box after folding and forming is a three-dimensional structure, in order to shape the formed product in the height direction, the pressing head 11 is provided to include a first pressing block 1101 and a second pressing block 1102, and the first pressing block 1101 and the second pressing block 1102 are sequentially arranged along the direction away from the bearing platform 2. The driving shaft 1007 movably penetrates through the second pressing block 1102 and is fixedly connected to the first pressing block 1101. A fixing column 13 is connected between the second pressing block 1102 and the second fixing seat 1004. Thus, when the main lifting assembly 9 drives the pressing head 11 to move to a preset position, at this time, the first pressing block 1101 presses against the bottom of the material to be formed 14, and at the same time, the driving part 1002 further drives the driving shaft 1007 to extend in the vertical direction, so that the second pressing block 1102 presses against other positions in the height direction of the material to be formed 14.

[0049] As Figure 5 shown, the material to be formed 14 in this embodiment is a packing box material, and its initial state is a flat structure. The packing box material includes a material body, a first convex edge and a second convex edge connected to the side wall of the material body. The first convex edge is fixedly connected to both sides of the material body along the direction parallel to the symmetry axis of the first shaping part 3, and the second convex edge is fixedly connected to both sides of the material body along the direction perpendicular to the symmetry axis of the first shaping part 3. The second convex edge includes a first side edge fixedly connected to the end of the material body and second side edges spaced on both sides of the first side edge.

[0050] In this embodiment, at least two support frames 15 are fixedly installed on the support base 1 through connecting pieces. The two support frames 15 are symmetrically arranged on both sides of the bearing platform 2, and the two support frames 15 are installed on both sides of the symmetry axis of the first shaping part 3. Specifically, as Figure 5 shown, the first shaping part 3 in this embodiment includes two first mounting plates 301, a first adjusting column 302 slidably penetrating through the first mounting plates 301, a first mounting frame 303 connected to the end of the first adjusting column 302, and a first shaping roller 304 rotatably connected to the first mounting frame 303 through a rotating shaft. The two first mounting plates 301 are respectively installed at the ends of the two support frames 15, and the two first mounting plates 301 are symmetrically arranged on both sides of the bearing platform 2. The two first shaping rollers 304 are symmetrically arranged on both sides of the bearing platform 2.

[0051] Among them, the first shaping part 3 further includes a first shaping driving part arranged on the side of the first adjusting column 302 away from the bearing platform 2, and the first shaping driving part is used to drive the reciprocating movement of the first adjusting column 302.

[0052] Through the above settings, when the material to be formed 14 is placed on the bearing platform 2 and the first pressing block 1101 in the pressing head 11 is pressed against the material to be formed 14, the main lifting assembly 9 drives the pressing head 11 and the bearing platform 2 to descend vertically to the height where the first shaping part 3 is located. The first shaping roller 304 bends the first convex edge and the second side edge along the gap between the first side and the second side from both sides of the bearing platform 2 to form as Figure 9 the state shown.

[0053] As Figure 6 and Figure 7 shown, the first shaping push plate 4 is installed on the support frame 15 and is located below the first shaping part 3. The first shaping push plate 4 includes a positioning plate 401, a telescopic column 402, and a first push plate 403 connected to the end of the telescopic column 402. The positioning plate 401 is fixedly connected to the support frame 15 through a connecting piece. The telescopic column 402 slidably passes through the side of the positioning plate 401 close to the bearing platform 2, and one end of the positioning plate 401 extends out. The first push plate 403 is installed at the end of the telescopic column 402 extending out of the positioning plate 401. Two first push plates 403 are symmetrically arranged along the direction perpendicular to the axis of symmetry of the first shaping part 3, and the two first push plates 403 are located on both sides of the support frame 15. Through the above settings, when the material to be formed 14 on the bearing platform 2 further descends to the height where the first shaping push plate 4 is located, at this time the first pressing block 1101 presses against the bottom of the material to be formed 14, and the driven driving part is adjusted to drive the second pressing block 1102 to move upward so that the second pressing block 1102 is located at the upper edge position after the second side edge is folded. At this time, the two first push plates 403 on both sides of one support frame 15 sequentially cross-fold the two second side edges on both sides of the axis of symmetry of the first shaping part 3 together. Similarly, the two first push plates 403 on both sides of the other support frame 15 sequentially cross-fold the two second side edges at the other end of the material body to form Figure 10 the state shown.

[0054] Among them, the first shaping push plate 4 further includes a driving part for the first push plate 403. The driving part for the first push plate 403 is connected to the side of the telescopic column 402 away from the bearing platform 2 to realize that the driving part for the first push plate 403 drives the first push plate 403 to reciprocate.

[0055] In a specific embodiment, a second shaping portion 5 is provided at the lower part of the first shaping push plate 4, and the symmetry axis direction of the second shaping portion 5 is perpendicular to the symmetry axis direction of the first shaping portion 3, that is, the second shaping portion 5 is spaced 90° from the first shaping portion 3. At least two positioning frames 16 are fixedly installed on the support base 1 through connecting members. The two positioning frames 16 are symmetrically arranged on both sides of the bearing platform 2. The two positioning frames 16 are symmetrically arranged along the direction perpendicular to the symmetry axis of the first shaping portion 3. The second shaping portion 5 is installed on the positioning frames 16. Specifically, the second shaping portion 5 includes second mounting plates 501 symmetrically arranged on both sides of the bearing platform 2, second adjusting columns 502 slidably penetrating through the second mounting plates 501, second mounting frames 503 connected to the ends of the second adjusting columns 502, and second shaping rollers 504 rotatably connected to the second mounting frames 503 through rotating shafts. The two second mounting plates 501 are respectively installed at the ends of the positioning frames 16. The two second shaping rollers 504 are symmetrically arranged on both sides of the bearing platform 2 along the direction perpendicular to the symmetry axis of the first shaping portion 3.

[0056] Wherein, the second shaping portion 5 further includes a second shaping driving portion, and the second shaping driving portion is connected to the end of the second adjusting column 502 far from the bearing platform 2 for driving the second adjusting column 502 to reciprocate.

[0057] Through the above settings, the main lifting assembly 9 continues to drive the to-be-formed material 14 to move downward to the height where the second shaping portion 5 is located. The second shaping roller 504 contacts the first side edge in the to-be-formed material 14 and bends it upward along the direction perpendicular to the symmetry axis of the first shaping portion 3. The first side edge is bent to the outside of the second side edge after cross-folding, and the first side edge is flush with the upper edge of the first convex edge, forming Figure 11 the state shown. At this time, the shaping of the bottom structure of the to-be-formed material 14 is completed, and a box body with an open upper end is formed.

[0058] Further, the main lifting assembly 9 drives the to-be-formed material 14 on the bearing platform 2 to move to the height corresponding to the second shaping push plate 6. At the same time, the main lifting assembly 9 continues to drive the pressing head 11 to move upward, and the first pressing block 1101 rises to the upper edge crease inside the box body as a support, that is, the position where the first side edge and the first convex edge protrude from the folded second side edge, so as to bend the upper edge of the box body from both sides perpendicular to the symmetry axis of the first shaping portion 3 through the second shaping push plate 6, and realize the bending of the box ears distributed along the direction parallel to the symmetry axis of the first shaping portion 3 by 90° to 180°, so as to form Figure 12 the state shown.

[0059] Specifically, the second shaping push plate 6 includes a push column 601 movably inserted on the positioning frame 16. A second push plate 602 is installed on the side of the push column 601 close to the bearing platform 2. The two second push plates 602 are symmetrically arranged on both sides of the bearing platform 2 along the direction perpendicular to the symmetry axis of the first shaping part 3. That is, by bending the edges of the upper part of the box body from both sides perpendicular to the symmetry axis of the first shaping part 3 through the second push plates 602, the bending of the box ears distributed along the direction parallel to the symmetry axis of the first shaping part 3 is realized.

[0060] In a specific embodiment, the second shaping push plate 6 is arranged in a centrosymmetric structure, that is, the second shaping push plate 6 is arranged centrosymmetrically around the bearing platform 2. That is, the second shaping push plate 6 further includes two second push plates 602 symmetrically arranged on both sides of the bearing platform 2 along the direction parallel to the symmetry axis of the first shaping part 3. These two second push plates 602 are used to bend the edges of the upper part of the box body from both sides parallel to the symmetry axis of the first shaping part 3, so as to realize the bending of the box ears distributed in the direction perpendicular to the symmetry axis of the first shaping part 3 by 90° to 180°, forming Figure 13 the state shown.

[0061] Among them, the second shaping push plate 6 further includes a second push plate driving part, and the second push plate driving part is connected to the end of the push column 601 far from the bearing platform 2 to realize the reciprocating movement of the second push plate driving part driving the push column 601.

[0062] It should be noted that the first shaping driving part, the second shaping driving part, the first push plate driving part and the second push plate driving part are set as one of a pneumatic cylinder and a hydraulic cylinder.

[0063] In a specific embodiment, the projections of the first shaping roller 304, the first push plate 403, the second shaping roller 504 and the second push plate 602 in the height direction of the support frame 15 are distributed in sequence from high to low, so as to realize the sequential shaping and processing of the material 14 to be formed. In order to further perform the final shaping on the formed product, a shaping fixing part 17 is further arranged at the bottom of the second shaping push plate 6 along the height direction of the support frame 15. The shaping fixing part 17 is used to perform the final shaping on the formed product to ensure the stability of the product quality of the prepared packaging box.

[0064] Such as Figure 7As shown in the figure, the set forming fixing part 17 includes a first clamping plate 1701, a second clamping plate 1702, a third clamping plate 1703 and a fourth clamping plate 1704 which are symmetrically arranged along the center line of the bearing platform 2. The first clamping plate 1701 and the second clamping plate 1702 are arranged oppositely, and the first clamping plate 1701 and the second clamping plate 1702 are respectively installed on two support frames 15. The third clamping plate 1703 and the fourth clamping plate 1704 are arranged oppositely, and the third clamping plate 1703 and the fourth clamping plate 1704 are respectively installed on two positioning frames 16. When the bearing platform 2 drives the formed product to continue to descend to the middle area surrounded by the first clamping plate 1701, the second clamping plate 1702, the third clamping plate 1703 and the fourth clamping plate 1704, the flatness of the surrounding structure of the box body is realized through the clamping plates arranged around.

[0065] In a specific embodiment, a first adjustment hole 18, a second adjustment hole 19 and a guide rail 20 are arranged on the support base 1. Guide grooves 21 which are matched with the guide rail 20 for sliding are arranged at the bottoms of the support frame 15 and the positioning frame 16. There are two guide rails 20 which are vertically arranged and are respectively located at the bottoms of the support frame 15 and the positioning frame 16. A plurality of the first adjustment holes 18 are distributed along the direction parallel to the symmetry axis of the first shaping part 3, and a plurality of the second adjustment holes 19 are distributed along the direction perpendicular to the symmetry axis of the first shaping part 3. Locking holes 22 are formed on the support frame 15 and the positioning frame 16. Through the above settings, the distance between the support frame 15 and the positioning frame 16 and the bearing platform 2 can be adjusted by sliding the support frame 15 and the positioning frame 16 along the guide rail 20 according to the size of the material 14 to be formed. After being adjusted to a suitable position, the support frame 15 and the positioning frame 16 can be positioned by passing a connecting piece through the locking hole 22.

[0066] In this embodiment, since the bottom projection areas of formed products with different specifications and sizes are different, in order to enable the forming and fixing part 17 to be applicable to the shaping of products with different sizes, a positioning block 23 is connected to the side of the first clamping plate 1701, the second clamping plate 1702, the third clamping plate 1703 and the fourth clamping plate 1704 away from the bearing platform 2. Positioning holes 24 are formed in the first clamping plate 1701, the second clamping plate 1702, the third clamping plate 1703 and the fourth clamping plate 1704. A plurality of positioning holes 24 are spaced along the length direction of the first clamping plate 1701, the second clamping plate 1702, the third clamping plate 1703 and the fourth clamping plate 1704. The positioning block 23 is installed on the corresponding clamping plate through a connecting piece passing through the positioning hole 24. Among them, the positioning blocks 23 in the first clamping plate 1701 and the second clamping plate 1702 are connected to the support frame 15, and the positioning blocks 23 on the third clamping plate 1703 and the fourth clamping plate 1704 are connected to the positioning frame 16. Through the setting of the positioning holes 24, the first clamping plate 1701, the second clamping plate 1702, the third clamping plate 1703 and the fourth clamping plate 1704 can be slidably adjusted along their length directions. For example, if the product size is large, the positioning block 23 is locked at the middle position of the clamping plate. However, when the product size is smaller than the length of the clamping plate, the clamping plates in the four directions will interfere with each other. But if the size of the clamping plate is shortened, some paper shells will not be clamped, and the shaping yield is not good. By setting the first clamping plate 1701, the second clamping plate 1702, the third clamping plate 1703 and the fourth clamping plate 1704 to be adjustable along their length directions, when the size is reduced, the clamping plates can be eccentrically installed to adapt to small-size products.

[0067] Further, a clamping plate driving part 25 is installed on the side of the positioning block 23 away from the bearing platform 2. The clamping plate driving part 25 is used to drive the positioning block 23 to drive the first clamping plate 1701 and the second clamping plate 1702 to move along the direction parallel to the symmetry axis of the first shaping part 3, and drive the third clamping plate 1703 and the fourth clamping plate 1704 to move along the direction perpendicular to the symmetry axis of the first shaping part 3, so as to shape the outer periphery of the formed product. At the same time, it can also combine with the adjustment of the distances between the support frame 15 and the positioning frame 16 and the bearing platform 2, so that the forming and fixing part 17 can be applicable to the circumferential shaping of products with different sizes.

[0068] Specific implementation process: Place the product to be formed on the bearing platform 2, and then adjust the distance between the two side support frames 15 and the fixed frame 1001 according to the size of the product to be formed, so that the distance between the two first shaping rollers 304 in the first shaping part 3, the distance between the two first push plates 403 in the first shaping push plate 4, the distance between the two second shaping rollers 504 in the second shaping part 5, and the distance between the two second push plates 602 in the second shaping push plate 6 are suitable for the product to be formed. When the bearing platform 2 cooperates with the pressing head 11 to drive the material 14 to be formed to move up and down, and successively passes through the first shaping part 3, the first shaping push plate 4, the second shaping part 5, the second shaping push plate 6, and the forming and fixing part 17, different positions of the material are folded and shaped respectively to form a formed product. The forming and processing device in this application completes the process of automatically folding the packaging box into a finished product. Compared with manual folding, the specifications of the obtained products are unified, and the quality of the products is more stable.

[0069] Corresponding to the above embodiment, the present application provides a forming and processing system, which includes the above-mentioned forming and processing device, an induction component, and a controller. The controller is communicatively connected to the induction component. The induction component is used to detect the position information of the bearing platform, the material to be formed on the bearing platform, the first shaping part, the first shaping push plate, the second shaping part, and the second shaping push plate, so that the controller controls the bearing platform, the first shaping part, the first shaping push plate, the second shaping part, and the second shaping push plate to cooperate with the material to be formed according to the detection results of the induction component.

[0070] Corresponding to the above embodiment, the present application provides an assembly line, which includes the above-mentioned forming and processing device.

[0071] The above has introduced in detail a forming and processing device, a forming and processing system, and an assembly line provided by the present application. Specific examples are used in this article to elaborate on the principle and implementation manner of the present application. The description of the above embodiments is only used to help understand the method and its core idea of the present application. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present application, several improvements and modifications can still be made to the present application, and these improvements and modifications also fall within the protection scope of the claims of the present application.

Claims

1. A molding processing device, characterized in that: It comprises a carrying platform (2) for carrying a material to be formed (14), and a first shaping portion (3), a first shaping push plate (4), a second shaping portion (5) and a second shaping push plate (6) which are sequentially arranged along the lifting direction of the carrying platform (2); The carrying platform (2) drives the material to be formed (14) to rise and fall, and in turn bends the material to be formed (14) along the symmetry axis direction of the first shaping part (3) through the first shaping part (3), the first shaping push plate (4) folds the bent material to be formed (14) along both sides of the symmetry axis of the first shaping part (3), the second shaping part (5) bends the material to be formed (14) along a direction perpendicular to the symmetry axis of the first shaping part (3), and the second shaping push plate (6) folds the material to be formed (14) along the circumference of the carrying platform (2) to form a formed product; It also includes a main lifting component (9) and a slave lifting component (10) connected to the main lifting component (9) via a connecting arm (12), and a pressure head (11) is connected to the bottom of the slave lifting component (10); The first shaping part (3) comprises a first mounting plate (301) symmetrically arranged on both sides of the bearing platform (2), a first adjusting column (302) slidably arranged on the first mounting plate (301), a first mounting frame (303) connected to the end of the first adjusting column (302), and a first shaping roller (304) rotatably connected to the first mounting frame (303) via a rotating shaft; It also includes a support base (1), the support base (1) includes a support frame (15) symmetrically arranged on both sides of the bearing platform (2), and the first shaping push plate (4) includes a positioning plate (401) fixedly connected to the support frame (15), a telescopic column (402) slidably arranged on the side of the positioning plate (401) close to the bearing platform (2), and a first push plate (403) connected to the end of the telescopic column (402); The second shaping part (5) comprises a second mounting plate (501) symmetrically arranged on both sides of the bearing platform (2), a second adjusting column (502) slidably arranged on the second mounting plate (501), a second mounting frame (503) connected to the end of the second adjusting column (502), and a second shaping roller (504) rotatably connected to the second mounting frame (503) via a rotating shaft; The second shaping push plate (6) comprises a push column (601) movably arranged on the positioning frame (16), and a second push plate (602) is installed on a side of the push column (601) close to the bearing platform (2); The projections of the first shaping roller (304), the first push plate (403), the second shaping roller (504) and the second push plate (602) in the height direction of the support frame (15) are distributed in sequence from high to low.

2. The molding processing device according to claim 1, characterized in that: The main lifting component (9) is used to drive the slave lifting component (10) to lift and lower in a direction perpendicular to the carrying platform (2), so that the pressing head (11) is pressed against the material to be formed (14).

3. The molding processing device according to claim 2, characterized in that: The main lifting assembly (9) comprises a guide rail (902), a sliding block (903) slidably connected to the guide rail (902), and a main driving unit (904) connected to the bottom of the guide rail (902); the sliding block (903) is fixedly connected to the connecting arm (12); the main driving unit (904) and the sliding block (903) are connected via a transmission belt, so that the sliding block (903) is driven by the main driving unit (904) to slide along the guide rail (902).

4. The molding processing device according to claim 3, characterized in that: The slave lifting assembly (10) comprises a fixed frame (1001) connected to an end of the connecting arm (12) away from the sliding block (903) and a slave driving part (1002) arranged on the fixed frame (1001); the output end of the slave driving part (1002) is connected to a driving screw (1005); a sliding sleeve (1006) is provided on the sliding sleeve of the driving screw (1005); a side wall of the fixed frame (1001) is connected to a first fixed seat (1003) and a second fixed seat (1004) in sequence; a side of the sliding sleeve (1006) away from the slave driving part (1002) is fixedly connected to a driving shaft (1007); the driving shaft (1007) slides through the first fixed seat (1003) and the second fixed seat (1004) and is connected to the pressure head (11).

5. The molding processing device according to claim 4, characterized in that: The pressure head (11) comprises a first pressure block (1101) and a second pressure block (1102) which are arranged in sequence along a direction away from the supporting platform (2); the driving shaft (1007) movably passes through the second pressure block (1102) and is fixedly connected to the first pressure block (1101); and a fixing column (13) is connected between the second pressure block (1102) and the second fixing seat (1004).

6. The molding processing device according to any one of claims 1 to 5, characterized in that: The two first mounting plates (301) are respectively mounted on the ends of the two support frames (15), and the two first shaping rollers (304) are symmetrically arranged on both sides of the bearing platform (2).

7. The molding device according to claim 6, characterized in that: Two first push plates (403) are symmetrically arranged along a direction perpendicular to the symmetry axis of the first shaping portion (3), and the two first push plates (403) are located on both sides of the support frame (15).

8. The molding device according to claim 7, characterized in that: A positioning frame (16) is symmetrically arranged on the support base (1) along a direction perpendicular to the symmetry axis of the first shaping portion (3); two second mounting plates (501) are respectively mounted on the ends of the positioning frame (16); and two second shaping rollers (504) are symmetrically arranged on both sides of the supporting platform (2) along a direction perpendicular to the symmetry axis of the first shaping portion (3).

9. The molding processing device according to claim 8, characterized in that: The two second push plates (602) are symmetrically arranged on both sides of the carrying platform (2) along a direction perpendicular to the symmetry axis of the first shaping portion (3).

10. The molding processing device according to claim 6, characterized in that: It also comprises a forming and fixing portion (17), wherein the forming and fixing portion (17) is arranged at the bottom of the second shaping push plate (6) along the height direction of the support frame (15), and the forming and fixing portion (17) is used to shape the formed product.

11. The molding processing device according to claim 10, characterized in that: The molding fixing portion (17) includes a first clamping plate (1701), a second clamping plate (1702), a third clamping plate (1703) and a fourth clamping plate (1704) which are symmetrically arranged along the center line of the bearing platform (2); the first clamping plate (1701) and the second clamping plate (1702) are arranged opposite to each other, and the first clamping plate (1701) and the second clamping plate (1702) are respectively installed on the two supporting frames (15); the third clamping plate (1703) and the fourth clamping plate (1704) are arranged opposite to each other, and the third clamping plate (1703) and the fourth clamping plate (1704) are respectively installed on the two positioning frames (16).

12. The molding processing device according to any one of claims 1 to 5, characterized in that: A platform driving unit (8) is arranged at the bottom of the bearing platform (2), and the platform driving unit (8) is used to drive the bearing platform (2) to rise and fall in a vertical direction.

13. A molding processing system, characterized in that: The system comprises a molding processing device as described in any one of claims 1 to 12, a sensing component and a controller, wherein the controller is communicatively connected with the sensing component, and the sensing component is used to detect position information of a carrying platform (2), a material to be molded (14) on the carrying platform (2), a first shaping part (3), a first shaping push plate (4), a second shaping part (5) and a second shaping push plate (6), so that the controller controls the carrying platform (2), the first shaping part (3), the first shaping push plate (4), the second shaping part (5) and the second shaping push plate (6) to coordinate the action on the material to be molded (14) according to the detection result of the sensing component.

14. An assembly production line, characterized in that: The assembly line includes the molding processing device according to any one of claims 1 to 12.

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