An automatic spraying device for glass bottle surface enamel and a spraying method thereof
By designing an automated spraying device, the automatic flipping and rotation of glass bottles are realized. Combined with multiple adjustable nozzles, the problem of low production efficiency in the existing technology is solved, and the degree of automation and production efficiency of glass bottle colored glaze spraying are improved.
Patent Information
- Application Number
- CN202510464233.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-04-14
AI Technical Summary
The existing glass bottle colored glaze spraying device has low production efficiency and requires a lot of manual participation, which makes it impossible to achieve efficient automated production.
An automated spraying device consisting of a conveying mechanism, a flipping mechanism, a spraying mechanism, a transmission mechanism and a feeder was designed. Through programmable PLC control, the automatic flipping and rotation of the glass bottles can be achieved. Combined with multiple adjustable nozzles, the colored glaze can be evenly sprayed, thereby improving production efficiency.
The automation level of glass bottle spraying is improved, manual participation is reduced, and production efficiency and production performance of the device are significantly improved.
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Figure CN120025079B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of glass bottle surface spraying, and in particular to an automatic spraying device and a spraying method for colored glaze on the surface of a glass bottle. Background Art
[0002] Glass bottles have many excellent properties: transparency, easy cleaning, good chemical stability, no contamination of contents, high airtightness, excellent storage performance, etc. In order to improve the quality of glass bottles, make them beautiful and attractive, and facilitate subsequent painting, trademark printing, product information printing, etc. on the glazed surface, it is necessary to spray colored glaze on the surface of the glass bottles during processing.
[0003] Although glass bottle colored glaze spraying devices have been introduced, some shortcomings still exist. For example, the invention patent with publication number CN119306402A, publication date 2025-01-14, and titled "Glass Bottle Colored Glaze Spraying Device and Spraying Method" can fix the glass bottle from the inside, avoiding spray gaps on the outer wall of the glass bottle due to the clamping mechanism. However, during the spraying process, the spraying operation is limited to processing a single glass bottle at a time. Furthermore, how the glass bottle is placed on the transport cart is not disclosed, and this process may require manual participation. For these reasons, the existing glass bottle colored glaze spraying devices still have the problem of low production efficiency.
[0004] To this end, we have designed an automatic spraying device and a spraying method for colored glaze on the surface of glass bottles to solve the above problems. Summary of the Invention
[0005] The purpose of the present invention is to solve the shortcoming of low production efficiency of glass bottle colored glaze spraying devices in the prior art, and to propose an automatic spraying device and a spraying method for colored glaze on the surface of glass bottles, optimize the structural design of the processing device, improve the degree of automation of the production line, reduce manual participation, reduce labor costs, and thus improve production efficiency.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] An automatic spraying device for colored glaze on the surface of a glass bottle, comprising:
[0008] The conveying mechanism is installed in front of the spraying mechanism and the transmission mechanism, and is used to convey the glass bottles to be sprayed;
[0009] The turning mechanism is arranged between the conveying mechanism and the transmission mechanism, and turns the glass bottles to be sprayed over and places them on the rotating unit of the transmission mechanism;
[0010] The spraying mechanism is arranged on one side of the transmission mechanism, and a plurality of nozzles with adjustable height and angle are arranged on the upper part thereof to spray the colored glaze spray material onto the glass bottles;
[0011] A transmission mechanism, wherein a rotating unit for rotating the glass bottles is installed on the outer side of the transmission belt;
[0012] The unloader is located at the lower side of the transmission mechanism and receives the sprayed glass bottles on the transmission mechanism;
[0013] And a programmable PLC for controlling the automated spraying device.
[0014] As a further preferred solution of the present invention, the conveying mechanism includes a bracket, a conveyor belt and a guide plate. The conveyor belt is installed on the bracket, and the guide plates are arranged on both sides of the conveyor belt. The spacing between the guide plates on the glass bottle inlet side is greater than the spacing between the guide plates on the glass bottle outlet side, and a downward-slanting slide is provided at one end of the glass bottle outlet. The slide is located on the guide plate on one side of the conveyor belt, and a guide plate for adjusting the traveling direction of the glass bottle is provided.
[0015] As a further preferred solution of the present invention, the flip motor of the flip mechanism is mounted on the first plate, the flip motor establishes a control connection with the programmable PLC, the output end of the flip motor establishes a rotation connection with the rotating shaft through a belt, one end of the rotating shaft is rotatably mounted on the first plate, and the other end is rotatably mounted on a second plate parallel to and fixedly connected to the first plate, the second plate is provided with an arc-shaped rolling groove, and the moving block located on one side of the second plate moves along the rolling groove through a rotatably mounted roller, respectively fixedly provided with sliding rods on both sides of the moving block, and the sliding rods are slidably mounted on the rotating slots, one of the rotating slots is rotatably connected to the rotating shaft on the second plate, and the other rotating slot is rotatably mounted on the base, the base is fixedly mounted on the lower part of the second plate through a connecting piece, and a flexible rubber bottle holder is fixedly mounted on the end of the sliding rod rotatably connected to the base, the rubber bottle holder is a cavity structure, both ends and the side facing the transmission mechanism are open, and the bottom of the rubber bottle holder is set to be conical and the upper part is cylindrical.
[0016] As a further preferred solution of the present invention, the spraying mechanism includes a carrying platform, an adjustment frame and a nozzle;
[0017] The supporting platform is a rectangular parallelepiped structure, with an installation slot provided on its upper end. The adjusting frame is installed on the installation slot via a movable installation piece in the installation slot, and the nozzle is fixedly installed on the adjusting frame.
[0018] As a further preferred solution of the present invention, limiting grooves of the same width are opened on both sides of the lower part of the installation groove, and the width of the limiting grooves is greater than the width of the installation groove; the movable mounting part includes a boss with an external thread, a stop block at the bottom and a mounting sleeve with an internal thread at the top, the boss is threadedly installed in the mounting sleeve, the stop block is fixedly connected to the bottom of the mounting sleeve, and is arranged in the limiting groove.
[0019] As a further preferred solution of the present invention, the adjustment frame includes a vertical rod, a first horizontal rod and a second horizontal rod. The vertical rod and the first horizontal rod, as well as the first horizontal rod and the second horizontal rod are fixedly connected by fasteners. The nozzle is installed at one end of the second horizontal rod through the fastener and is connected to the glaze feeder through a spray pipe.
[0020] As a further preferred solution of the present invention, the transmission mechanism includes a transmission belt, a rotating unit and a rotating rod. The two ends of the transmission belt are rotatably connected to the rotating wheel, and the rotating wheel establishes a rotational connection with the power mechanism in the equipment cabin. The shell of the equipment cabin facing the side of the transmission belt is a spray baffle, and the equipment cabin is also provided with the programmable PLC that establishes a control connection with the power mechanism in the equipment cabin; the rotating unit is fixedly installed on the outer surface of the transmission belt at equal intervals.
[0021] As a further preferred solution of the present invention, the rotating unit includes a rotating motor and a gearbox, the output end of the rotating motor is connected to the gearbox, the output end of the gearbox is fixed to the rotating rod, and a circular support is fixedly provided on the outside of the rotating rod. After the bottle mouth of the glass bottle is inserted into the rotating rod, it is supported by the support, and the upper part of the support is provided with a silicone layer.
[0022] As a further preferred solution of the present invention, the blanking machine consists of a blanking belt and side plates, the side plates are arranged on both sides of the blanking belt, the blanking belt close to the transmission mechanism is located below the side of the transmission mechanism and is inclined, and the blanking belt away from the transmission mechanism is horizontally arranged.
[0023] A spraying method using an automated spraying device for applying colored glaze to a glass bottle surface, the spraying method comprising the following steps:
[0024] Step 1: Write a processing program in the programmable PLC, run and debug the movement stroke of each mechanism of the automatic spraying device, place the glass bottle on the conveying mechanism, and transport it along the conveying mechanism to the spraying mechanism;
[0025] In step 2, after the glass bottle is conveyed to the tail end of the conveying mechanism, it slides obliquely downward with the bottle mouth facing downward into the rubber bottle holder of the flipping mechanism. The rubber bottle holder moves along an arc trajectory, so that the bottle mouth of the glass bottle in the rubber bottle holder moves vertically downward. The transmission mechanism drives the rotating rod to rotate from bottom to top. Through the control of the programmable PLC, the end of the rotating rod extends into the bottle mouth of the glass bottle in the rubber bottle holder on the running trajectory of the rubber bottle holder and the rotating rod, and the glass bottle is picked out through the opening of the rubber bottle holder;
[0026] Step 3: The glass bottle rotates on the rotating rod and the rotating unit and moves horizontally along the transmission belt. The nozzles set on the adjustment frame spray the colored glaze onto the surface of the glass bottle at different heights and angles.
[0027] Step 4: After spraying, the glass bottle moves along the conveyor belt to the tail end, then separates from the rotating rod and slides obliquely downward onto the unloading belt of the unloading machine and is transported to the next processing workshop.
[0028] The present invention optimizes the structure of the spraying device, providing a conveying mechanism to feed glass bottles, and a flipping mechanism between the conveying mechanism and the transmission mechanism. The flipping mechanism drives the glass bottles to change their curvature, automatically placing the glass bottles on the transmission mechanism. The rotating unit and rotating rod on the transmission mechanism cause the glass bottles to rotate as they pass through the spraying mechanism, thereby evenly spraying the colored glaze sprayed from the nozzles onto the circumferential surface of the glass bottles. The present invention utilizes an adjustment frame and movable mounting parts to flexibly adjust the number, spray height, and angle of the nozzles according to production needs. By providing multiple nozzles, different colored glazes can be sprayed onto different locations on the same glass bottle at the same time through different nozzles, greatly improving the production performance of the device. Compared with traditional devices and production processes, the present invention has a high degree of automation, reduces manual intervention, and improves the production efficiency of glass bottle spraying. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is a schematic diagram of the overall structure of an automatic spraying device for colored glaze on the surface of glass bottles proposed by the present invention;
[0030] Figure 2 This is a schematic structural diagram of a conveying mechanism in an automatic spraying device for applying colored glaze to the surface of a glass bottle, as proposed by the present invention;
[0031] Figure 3 This is a schematic diagram of the positions of the conveying mechanism, the turning mechanism and the transmission mechanism in the automatic spraying device for colored glaze on the surface of glass bottles proposed by the present invention;
[0032] Figure 4 This is a schematic diagram of the positions between the spraying mechanism and the transmission mechanism in an automatic spraying device for applying colored glaze to the surface of a glass bottle proposed by the present invention;
[0033] Figure 5 This is a schematic structural diagram of a spraying mechanism in an automated spraying device for applying colored glaze to the surface of a glass bottle, as proposed by the present invention;
[0034] Figure 6 This is a schematic diagram of the installation relationship between the mounting groove and the movable mounting member in an automatic spraying device for colored glaze on the surface of a glass bottle proposed by the present invention;
[0035] Figure 7 This is a schematic diagram of the installation between the rotating unit and the rotating rod in the automatic spraying device for colored glaze on the surface of glass bottles proposed by the present invention;
[0036] Figure 8 This is a schematic structural diagram from a first perspective of a flip mechanism in an automatic spraying device for applying colored glaze to the surface of a glass bottle, as proposed by the present invention;
[0037] Figure 9 This is a schematic structural diagram from a second perspective of a flip mechanism in an automatic spraying device for colored glaze on the surface of a glass bottle proposed by the present invention;
[0038] Figure 10 This is a schematic diagram of the conduction relationship of the flip mechanism in the automatic spraying device for colored glaze on the surface of glass bottles proposed by the present invention.
[0039] Reference numerals in the figure: 1. conveying mechanism; 11. bracket; 12. conveyor belt; 13. guide plate; 14. guide plate; 15. slide plate; 2. flip mechanism; 21. flip motor; 22. first plate; 23. belt; 24. rotating shaft; 25. second plate; 251. rolling groove; 26. moving block; 261. roller; 262. slide bar; 263. rotating slot; 27. base; 271. connecting piece; 28. rubber bottle holder; 3. spraying mechanism; 31. carrying platform; 32. mounting groove; 321 , limiting groove; 33, movable mounting part; 331, boss; 332, stop block; 333, mounting sleeve; 34, adjusting frame; 341, vertical rod; 342, first horizontal rod; 343, second horizontal rod; 344, fastener; 35, nozzle; 4, transmission mechanism; 41, transmission belt; 42, rotating unit; 421, rotating motor; 422, gearbox; 43, rotating rod; 431, support platform; 44, rotating wheel; 45, equipment compartment; 5, unloading machine; 51, unloading belt; 52, side panel. DETAILED DESCRIPTION
[0040] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0041] Reference Figure 1In this embodiment, an automatic spraying device for colored glaze on the surface of glass bottles is first proposed. The device includes a conveying mechanism 1, a turning mechanism 2, a spraying mechanism 3, a transmission mechanism 4 and a feeder 5, as well as a programmable PLC for controlling the automatic spraying device.
[0042] The conveying mechanism 1 is installed in front of the spraying mechanism 3 and the transmission mechanism 4 and is used to convey the glass bottles to be sprayed.
[0043] The turning mechanism 2 is arranged between the conveying mechanism 1 and the transmission mechanism 4 , and turns the glass bottles to be sprayed over and places them on the rotating unit 42 of the transmission mechanism 4 .
[0044] The spraying mechanism 3 is arranged on one side of the transmission mechanism 4, and a plurality of nozzles 35 with adjustable heights and angles are arranged on the upper part thereof to spray the colored glaze spray material toward the glass bottles.
[0045] The transmission mechanism 4 has a rotating unit 42 for rotating the glass bottle installed on the outer side of the transmission belt 41.
[0046] The unloader 5 is arranged at the lower side of the transmission mechanism 4 to receive the glass bottles that have been sprayed on the transmission mechanism 4.
[0047] like Figure 2 As shown, the conveying mechanism 1 in the automated spraying device includes a bracket 11, a conveyor belt 12, and guide plates 13. The conveyor belt 12 is mounted on the bracket 11, and guide plates 13 are provided on both sides of the conveyor belt 12. The spacing between the guide plates 13 on the glass bottle inlet side of the conveyor mechanism 1 is larger than the spacing between the guide plates 13 on the glass bottle outlet side. The inlet end of the conveyor mechanism 1 can accommodate multiple glass bottles at a time. A downward-facing slide 15 is provided at the glass bottle outlet end of the conveyor mechanism 1. The slide 15 is located on the guide plate 13 on the side of the conveyor belt 12. A guide plate 14 for adjusting the direction of travel of the glass bottles is provided. The glass bottles must be placed horizontally, and when placed on the conveyor belt 12, the bottle mouths of the glass bottles must face the direction of travel of the conveyor belt 12.
[0048] Please refer to Figure 3 and Figures 8-10 The turning mechanism 2 in this embodiment mainly includes a turning motor 21 and a rubber bottle holder 28. The turning motor 21 drives the rubber bottle holder 28 to run along an arc track.
[0049] Specifically, the overturning motor 21 of the overturning mechanism 2 is installed on the first plate 22, the overturning motor 21 is in control connection with the programmable PLC, the operation of the overturning motor 21 is controlled through the programmable PLC, so as to control the moving track of the rubber bottle holder 28. The output end of the overturning motor 21 is in rotational connection with the rotating shaft 24 through the belt 23, one end of the rotating shaft 24 is rotatably installed on the first plate 22, and the other end is rotatably installed on the second plate 25 which is parallel to and fixedly connected with the first plate 22, the overturning motor 21 drives the rotating shaft 24 to rotate through the belt 23.
[0050] The second plate 25 is provided with an arc-shaped rolling groove 251, the moving block 26 located on one side of the second plate 25 moves along the rolling groove 251 through the rotatably installed rolling wheel 261, the sliding rods 262 are fixedly arranged on the two sides of the moving block 26 respectively, and the sliding rods 262 are slidingly arranged on the rotating clamping grooves 263, one of the rotating clamping grooves 263 is in rotational connection with the rotating shaft 24 on the second plate 25, and the other rotating clamping groove 263 is rotatably installed on the base 27, the base 27 is fixedly installed on the lower part of the second plate 25 through the connecting piece 271, the end of the sliding rod 262 which is in rotational connection with the base 27 is fixedly installed with the flexible rubber bottle holder 28, the rubber bottle holder 28 is in hollow structure, both ends and the side facing the transmission mechanism 4 of the rubber bottle holder 28 are in open shape, and the bottom of the rubber bottle holder 28 is in conical shape and the upper part is in cylindrical shape.
[0051] When the rotating shaft 24 rotates, the rotating clamping groove 263 connected with the end of the rotating shaft 24 rotates synchronously, when the rolling wheel 261 moves in the rolling groove 251, the sliding rod 262 slides along the rotating clamping groove 263 according to the moving track of the rolling wheel 261, and the distance between the rotating clamping groove 263 and the rolling wheel 261 is adjusted. Similarly, when the moving block 26 moves, the sliding rod 262 on the other side slides synchronously, the rotating clamping groove 263 on the base 27 rotates synchronously, and finally the rubber bottle holder 28 at the end of the sliding rod 262 moves along a certain arc-shaped track.
[0052] As shown in Figure 1 and Figure 4 , the spraying mechanism 3 in the embodiment includes a bearing table 31, an adjusting frame 34 and a nozzle 35. The bearing table 31 is in cuboid structure, the upper end of the bearing table 31 is provided with a mounting groove 32, the adjusting frame 34 is installed on the mounting groove 32 through the movable mounting piece 33 in the mounting groove 32, and the nozzle 35 is fixedly installed on the adjusting frame 34.
[0053] Please refer to Figure 5The adjusting frame 34 comprises a vertical rod 341, a first horizontal rod 342 and a second horizontal rod 343, the vertical rod 341 and the first horizontal rod 342 are fixedly connected through a fastener 344, and the second horizontal rod 343 is fixedly connected with the first horizontal rod 342 through the fastener 344. The nozzle 35 is installed at one end of the second horizontal rod 343 through the fastener 344. The height of the nozzle 35 can be adjusted by adjusting the height of the first horizontal rod 342, that is, the upper and lower areas of the glass bottle surface sprayed by the nozzle 35. The orientation of the nozzle 35 can be adjusted by adjusting the fixed angle of the fastener 344, thereby adjusting the spray angle of the nozzle 35. The nozzle 35 is connected with the color glaze feeder through a spraying pipe. The structure of the fastener 344 in the embodiment can refer to the fixing component used when installing a scaffold.
[0054] As shown in Figure 6 , the mounting mode between the adjusting frame 34 and the mounting groove 32 is further introduced. The two sides of the lower part of the mounting groove 32 are provided with limiting through grooves 321 with the same width, and the width of the limiting through grooves 321 is greater than the width of the mounting groove 32. The movable mounting piece 33 comprises a convex column 331 with external threads, a bottom stop block 332 and an upper mounting sleeve 333 with internal threads, and the top of the convex column 331 is fixedly connected with the bottom of the vertical rod 341. The convex column 331 is screw-mounted in the mounting sleeve 333, and the stop block 332 is fixedly connected with the bottom of the mounting sleeve 333 and is arranged in the limiting through groove 321. The stop block 332 can move in the limiting through groove 321. By fixing the vertical rod 341 of the adjusting frame 34 through the fixed connection between the convex column 331 and the mounting sleeve 333, the position of the adjusting frame 34 on the bearing table 31 can be adjusted, and the spray density of the nozzle 35 per unit time can be controlled.
[0055] As shown in Figure 3 and Figure 7 , the transmission mechanism 4 of the embodiment comprises a transmission belt 41, a rotating unit 42 and a rotating rod 43.
[0056] The two ends of the transmission belt 41 are rotationally connected with a rotating wheel 44, the rotating wheel 44 is rotationally connected with a power mechanism in a device cabin 45, and the shell on the side of the device cabin 45 facing the transmission belt 41 is a spray baffle. A programmable PLC is also arranged in the device cabin 45 and is control-connected with the power mechanism in the device cabin 45. The movement speed of the transmission belt 41 is controlled through the programmable PLC.
[0057] Rotating units 42 are fixedly mounted at equal intervals on the outer surface of the transmission belt 41. Rotating units 42 include a rotating motor 421 and a gearbox 422. The output of the rotating motor 421 is connected to the gearbox 422, which is in turn fixed to the rotating rod 43. A circular support 431 is fixedly mounted on the outside of the rotating rod 43. After the mouth of a glass bottle is inserted into the rotating rod 43, it is supported by the support 431. The upper portion of the support 431 is provided with a silicone layer. The mouth of the glass bottle rests vertically on the silicone layer above the support 431. The silicone layer prevents damage to the mouth of the glass bottle and provides significant friction, which helps the glass bottle rotate along the rotating rod 43.
[0058] like Figure 1 As shown, the blanking machine 5 consists of a blanking belt 51 and side plates 52. The side plates 52 are arranged on both sides of the blanking belt 51. The blanking belt 51 close to the transmission mechanism 4 is located at the lower side of the transmission mechanism 4 and is inclined. The blanking belt 51 away from the transmission mechanism 4 is horizontally arranged.
[0059] In this embodiment, based on the structural features of the above-mentioned automatic spraying device for colored glaze on the surface of glass bottles, a method for automatically spraying colored glaze on the surface of glass bottles is proposed. The spraying method includes the following steps:
[0060] Step 1: Write a processing program in the programmable PLC, run and debug the movement stroke of each mechanism of the automatic spraying device, place the glass bottle horizontally on the conveying mechanism 1, and make the bottle mouth of the glass bottle face the moving direction, and the glass bottle is conveyed along the conveying mechanism 1 to the spraying mechanism 3.
[0061] In step 2, after the glass bottle reaches the rear end of the conveying mechanism 1, it is corrected by the guide plate 14 and slides downward obliquely with the bottle mouth facing downward. At this time, under the control of the programmable PLC, the rubber bottle holder 28 on the flipping mechanism 2 moves just below the slide plate 15, ensuring that the glass bottle slides into the rubber bottle holder 28 of the flipping mechanism 2. The rubber bottle holder 28 moves along an arc path, driving the bottle mouth in the rubber bottle holder 28 to move vertically downward. The transmission mechanism 4 drives the rotating rod 43 to rotate upward from bottom to top. Under the control of the programmable PLC, the end of the rotating rod 43 extends into the bottle mouth in the rubber bottle holder 28 along the operating path of the rubber bottle holder 28 and the rotating rod 43, and the glass bottle is picked out through the opening of the rubber bottle holder 28. The glass bottle changes from an oblique direction to a vertical direction with the bottle mouth facing downward until the bottle mouth of the glass bottle is supported by the support 431 on the rotating rod 43.
[0062] Step three, the rotating motor 421 of the rotating unit 42 is operated to rotate the rotating rod 43, and the glass bottle is rotated on the rotating rod 43 and the rotating unit 42 by the friction between the bottle opening of the glass bottle and the supporting table 431, and is horizontally moved along the transmission belt 41. According to the spraying requirement of the glass bottle, the nozzle 35 arranged on the adjusting frame 34 is adjusted to spray the colored glaze to the surface of the glass bottle at different heights and angles.
[0063] Step four, the glass bottle after the spraying is moved to the tail end along the transmission belt 41, is separated from the rotating rod 43, and is obliquely and downwardly slid to the discharging belt 51 of the discharging machine 5 to be transported to the next processing workshop.
[0064] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art according to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, equivalent replacement or change, should be covered in the protection scope of the present application.
Claims
1. An automatic spraying device for colored glaze on the surface of glass bottles, characterized in that: include: A conveying mechanism (1) is installed in front of the spraying mechanism (3) and the transmission mechanism (4) and is used to convey glass bottles to be sprayed; The turning mechanism (2) is arranged between the conveying mechanism (1) and the transmission mechanism (4), and the glass bottle to be sprayed is turned over and placed on the rotating unit (42) of the transmission mechanism (4). The turning motor (21) of the turning mechanism (2) is installed on the first plate (22), and the turning motor (21) is connected to the programmable PLC for control. The output end of the turning motor (21) is connected to the rotating shaft (24) through a belt (23). One end of the rotating shaft (24) is rotatably mounted on the first plate (22), and the other end is rotatably mounted on the second plate (25) which is parallel to and fixedly connected to the first plate (22). The second plate (25) is provided with an arc-shaped rolling groove (251). The moving block (26) located on one side of the second plate (25) is rotated along the first plate (22) by a rotatably mounted roller (261). The rolling groove (251) moves, and slide bars (262) are fixedly provided on both sides of the moving block (26), and the slide bars (262) are all slidably provided on the rotating slots (263), one of the rotating slots (263) is rotatably connected to the rotating shaft (24) on the second plate (25), and the other rotating slot (263) is rotatably installed on the base (27), and the base (27) is fixedly installed on the lower part of the second plate (25) through a connecting piece (271), and a flexible rubber bottle holder (28) is fixedly installed on the end of the slide bar (262) rotatably connected to the base (27), and the rubber bottle holder (28) is a hollow structure, and both ends and a side facing the transmission mechanism (4) are open, and the bottom of the rubber bottle holder (28) is set to be conical, and the upper part is cylindrical; The spraying mechanism (3) is provided on one side of the transmission mechanism (4), and a plurality of nozzles (35) with adjustable height and angle are provided on the upper portion thereof for spraying the colored glaze spray material onto the glass bottle; A transmission mechanism (4), wherein a rotating unit (42) for rotating the glass bottle is mounted on the outer side of the transmission belt (41); A feeder (5) is provided at the lower side of the transmission mechanism (4) to receive the sprayed glass bottles on the transmission mechanism (4); And a programmable PLC for controlling the automated spraying device.
2. The automatic spraying device for colored glaze on the surface of glass bottles according to claim 1, characterized in that: The conveying mechanism (1) comprises a bracket (11), a conveyor belt (12) and a guide plate (13). The conveyor belt (12) is mounted on the bracket (11). The guide plates (13) are arranged on both sides of the conveyor belt (12). The spacing between the guide plates (13) on the glass bottle inlet side is larger than the spacing between the guide plates (13) on the glass bottle outlet side. A downwardly inclined slide plate (15) is arranged at one end of the glass bottle outlet. The slide plate (15) is located on the guide plate (13) on the side of the conveyor belt (12). A guide plate (14) for adjusting the traveling direction of the glass bottles is arranged.
3. The automatic spraying device for colored glaze on the surface of glass bottles according to claim 1, characterized in that: The spraying mechanism (3) comprises a supporting platform (31), an adjusting frame (34) and a nozzle (35); The supporting platform (31) is a rectangular parallelepiped structure, and a mounting groove (32) is provided at its upper end. The adjusting frame (34) is mounted on the mounting groove (32) via a movable mounting member (33) in the mounting groove (32), and the nozzle (35) is fixedly mounted on the adjusting frame (34).
4. The automatic spraying device for colored glaze on the surface of glass bottles according to claim 3, characterized in that: Limiting slots (321) of the same width are provided on both sides of the lower portion of the mounting slot (32), and the width of the limiting slots (321) is greater than the width of the mounting slot (32); the movable mounting member (33) comprises a boss (331) with an external thread, a stop block (332) at the bottom, and a mounting sleeve (333) with an internal thread at the top, the boss (331) being threadedly mounted in the mounting sleeve (333), the stop block (332) being fixedly connected to the bottom of the mounting sleeve (333), and being disposed in the limiting slot (321).
5. The automatic spraying device for colored glaze on the surface of glass bottles according to claim 3, characterized in that: The adjustment frame (34) comprises a vertical rod (341), a first horizontal rod (342) and a second horizontal rod (343); the vertical rod (341) and the first horizontal rod (342) as well as the first horizontal rod (342) and the second horizontal rod (343) are fixedly connected via fasteners (344); the nozzle (35) is mounted on one end of the second horizontal rod (343) via the fasteners (344) and is connected to the glaze feeder via a spray pipe.
6. The automatic spraying device for colored glaze on the surface of glass bottles according to claim 1, characterized in that: The transmission mechanism (4) includes a transmission belt (41), a rotating unit (42) and a rotating rod (43), the two ends of the transmission belt (41) are rotationally connected to the rotating wheel (44), the rotating wheel (44) is rotationally connected to the power mechanism in the equipment cabin (45), the shell of the equipment cabin (45) facing the transmission belt (41) is a spray baffle, and the programmable PLC is also provided in the equipment cabin (45) for establishing a control connection with the power mechanism in the equipment cabin (45); the rotating units (42) are fixedly installed on the outer surface of the transmission belt (41) at equal intervals.
7. The automatic spraying device for colored glaze on the surface of glass bottles according to claim 6, characterized in that: The rotating unit (42) comprises a rotating motor (421) and a gearbox (422). The output end of the rotating motor (421) is connected to the gearbox (422), and the output end of the gearbox (422) is fixed to the rotating rod (43). A circular support platform (431) is fixedly provided on the outside of the rotating rod (43). After the mouth of the glass bottle is inserted into the rotating rod (43), it is supported by the support platform (431). The upper part of the support platform (431) is provided with a silicone layer.
8. The automatic spraying device for colored glaze on the surface of glass bottles according to claim 1, characterized in that: The blanking machine (5) is composed of a blanking belt (51) and side plates (52), wherein the side plates (52) are arranged on both sides of the blanking belt (51), the blanking belt (51) close to the transmission mechanism (4) is located below the side of the transmission mechanism (4) and is arranged in an inclined manner, and the blanking belt (51) away from the transmission mechanism (4) is arranged horizontally.
9. A method for spraying colored glaze on the surface of a glass bottle using the automatic spraying device according to any one of claims 1 to 8, characterized in that: The spraying method comprises the following steps: Step 1: Write a processing program in a programmable PLC, run and debug the motion stroke of each mechanism of the automatic spraying device, place the glass bottle on the conveying mechanism (1), and convey it along the conveying mechanism (1) to the spraying mechanism (3); Step 2: After the glass bottle is transported to the tail end of the conveying mechanism (1), it slides obliquely downward with the bottle mouth facing downward into the rubber bottle holder (28) of the flipping mechanism (2). The rubber bottle holder (28) runs along an arc trajectory, so that the bottle mouth of the glass bottle in the rubber bottle holder (28) moves in a vertical downward direction. The transmission mechanism (4) drives the rotating rod (43) to rotate from bottom to top. Through the control of the programmable PLC, on the running trajectory of the rubber bottle holder (28) and the rotating rod (43), the end of the rotating rod (43) extends into the bottle mouth of the glass bottle in the rubber bottle holder (28), and the glass bottle is picked out through the opening of the rubber bottle holder (28); Step 3: The glass bottle rotates on the rotating rod (43) and the rotating unit (42) and moves horizontally along the transmission belt (41), and the nozzle (35) provided on the adjustment frame (34) sprays the colored glaze onto the surface of the glass bottle at different heights and angles; In step 4, the sprayed glass bottle moves along the transmission belt (41) to the tail end and then separates from the rotating rod (43), and slides obliquely downward onto the unloading belt (51) of the unloading machine (5) and is transported to the next processing workshop.
Citation Information
Patent Citations
Glass bottle colored glaze spraying device and spraying method
CN119306402A
Glass spraying equipment
CN208454825U