A pressing device and method for corrugated board welding

Abstract

The present application discloses a pressing device and method for corrugated plate welding. The pressing device includes a first clamping mechanism, a second clamping mechanism, a pressing support mechanism, a connecting support rod, a corrugated plate pressing mechanism, and a temperature regulating mechanism; the temperature regulating mechanism includes a heat-conducting top pressing plate assembly, a temperature detection assembly, a heat-conducting pipe assembly, a coolant storage tank, a coolant circulation pump, and a heat dissipation assembly; for the pressing method, the first clamping mechanism and the second clamping mechanism respectively clamp the adjacent wave crest nodes of the corrugated plate, and the heat-conducting top pressing plate assembly is closely attached to the surface of the weld side; when the temperature reaches the upper limit, the coolant circulation pump conveys coolant for cooling, and when the temperature drops to the lower limit, the coolant circulation pump and the heat dissipation assembly stop operating. The present application can not only stabilize the position of the corrugated plate during welding and prevent the warping of the plate caused by welding stress, but also reduce the risk of local deformation caused by heat input through active temperature control, thereby improving the forming quality of the lap welding of the corrugated plate.

Description

Technical Field

[0001] The present application relates to the technical field of corrugated plate welding, and particularly to a pressing device and method for corrugated plate welding. Background Art

[0002] Liquefied natural gas (LNG) cryogenic storage devices usually adopt a corrugated plate structure to achieve effective heat insulation and support for cryogenic media. During the manufacturing process of cryogenic storage devices, the corrugated plates need to be connected by lap welding. However, since corrugated plates are usually thin plate structures, the lap joints are prone to warping during the welding process due to uneven heat input or welding expansion deformation, which may further lead to problems such as unstable weld quality, insufficient structural connection strength, and product deformation, seriously affecting the sealing performance and safety of LNG storage tanks. Summary of the Invention

[0003] In order to improve the defects that the lap joints of corrugated plates are prone to warping during the welding process due to uneven heat input or welding expansion deformation, which may further lead to unstable weld quality, insufficient structural connection strength, and product deformation, the present application provides a pressing device and method for corrugated plate welding.

[0004] The pressing device and method for corrugated plate welding provided by the present application adopt the following technical solutions:

[0005] A pressing device for corrugated plate welding includes a first clamping mechanism, a second clamping mechanism arranged in alignment with the first clamping mechanism, a pressing support mechanism located between the first clamping mechanism and the second clamping mechanism and connected to the first clamping mechanism and the second clamping mechanism at both ends respectively, a connecting support rod threadedly connected to the pressing support mechanism and arranged in the vertical direction, a corrugated plate pressing mechanism connected to the lower end of the connecting support rod, and a temperature regulating mechanism connected to the corrugated plate pressing mechanism and used for closely attaching to the surface of the corrugated plate; both the first clamping mechanism and the second clamping mechanism are used for clamping the peak nodes of the corrugated plate.

[0006] The temperature regulating mechanism includes a heat-conducting top pressing plate assembly connected to the corrugated plate pressing mechanism, a temperature detection assembly connected to the bottom of the heat-conducting top pressing plate assembly, a heat-conducting tube assembly inserted into the heat-conducting top pressing plate assembly, a coolant storage tank fixedly connected to the pressing support mechanism and communicated with the heat-conducting tube assembly, a coolant circulation pump arranged at the bottom side of the coolant storage tank and connected to the heat-conducting tube assembly, and a heat dissipation assembly connected to the side wall of the coolant storage tank; the temperature detection assembly is electrically connected to the coolant circulation pump and the heat dissipation assembly respectively.

[0007] By adopting the above technical solution, the first clamping mechanism and the second clamping mechanism are aligned and respectively clamp the adjacent wave peak nodes of the corrugated plate to provide overall support. Subsequently, by rotating the connecting support rod threadedly connected to the pressing and supporting mechanism, the connecting support rod moves downward in the vertical direction, thereby driving the corrugated plate pressing mechanism connected to the lower end and the heat conduction top pressing plate assembly connected to the corrugated plate pressing mechanism to move downward as a whole, and further pressing the heat conduction top pressing plate assembly against the surface of the side of the weld in the area to be welded of the corrugated plate, realizing the pressing operation on the side of the weld;

[0008] During the welding process, the temperature detection component monitors the temperature state of the contact area between the heat conduction top pressing plate assembly and the corrugated plate in real time. When the temperature reaches the preset upper limit, the temperature detection component triggers the start of the coolant circulation pump and the heat dissipation component through electrical connection. The coolant circulation pump pumps the coolant from the coolant storage tank to the inside of the heat conduction top pressing plate assembly through the heat conduction pipe assembly for cooling treatment. At the same time, the heat dissipation component arranged on the side wall of the coolant storage tank assists in accelerating the heat dissipation and cooling process. When it is detected that the temperature drops to the preset lower limit, the temperature detection component triggers the coolant circulation pump and the heat dissipation component to stop again, thus forming a temperature control closed loop. Through the structural linkage and thermal control coordination method, this application can not only stabilize the position of the corrugated plate during welding and prevent the warping of the plate caused by welding stress, but also reduce the risk of local deformation caused by heat input through active temperature control, thereby significantly improving the forming quality, welding consistency and product structure stability of the corrugated plate lap welding.

[0009] Preferably, the heat dissipation component includes heat dissipation fins connected to the side wall of the coolant storage tank and arranged along the length direction of the coolant storage tank, and a heat dissipation fan connected to the side wall of the coolant storage tank and located at the end of the heat dissipation fins; the heat dissipation fan is electrically connected to the temperature detection component, and a plurality of the heat dissipation fins are arranged in an array along the width direction of the coolant storage tank.

[0010] By adopting the above technical solution, when the temperature detection component detects that the temperature of the corrugated plate weld area reaches the preset upper limit value, the temperature detection component triggers the start of the cooling fan. The cooling fan generates an air flow that blows along the side wall direction of the coolant storage tank to enhance the heat exchange efficiency between the air and the tank body. At the same time, a plurality of heat dissipation fins arranged along the side wall of the coolant storage tank and along its length direction come into large-area contact with the external air under the impact of the air flow. Through the heat conduction of the heat dissipation fins and the effect of expanding the heat exchange area, the heat dissipation process of the coolant inside the tank body is accelerated. The plurality of heat dissipation fins are arranged in an array along the width direction of the coolant storage tank, which helps to evenly cover the entire coolant cavity area and improve the distribution density of the heat conduction path, thereby achieving a more efficient cooling effect. The structure of the present application realizes dynamic start-stop control through the electrical connection between the temperature detection component and the cooling fan, and forms a forced convection cooling mechanism with rapid response in combination with the densely arranged heat dissipation fins, which can effectively improve the initiative and accuracy of temperature adjustment of the corrugated plate pressing device during the welding process, thereby preventing structural deformation caused by local overheating and further ensuring the weld forming quality and the geometric stability of the overall corrugated plate.

[0011] Preferably, both the first clamping mechanism and the second clamping mechanism include a clamping support plate, a locking fixed plate connected to the end of the clamping support plate, a fixed locking component connected to the locking fixed plate, a fixed clamping component fixedly connected to the bottom of the clamping support plate, a clamping sliding seat movably inserted between the clamping support plate and the locking fixed plate, and a movable clamping component detachably connected to the clamping sliding seat and correspondingly arranged with the fixed clamping component; the fixed locking component is used to press and push the movable clamping component to move in the direction close to the fixed clamping component.

[0012] By adopting the above technical solution, the first clamping mechanism and the second clamping mechanism provide an overall rigid support framework through the clamping support plate. The locking fixed plate is arranged at the end of the clamping support plate, making the clamping mechanism have a stable structural load-bearing foundation. The movable clamping component realizes the guiding and positioning of the adjustable position through the clamping sliding seat and is arranged opposite to the fixed clamping component to form a paired clamping surface. When the fixed locking component is rotated, the fixed locking component pushes the movable clamping component to move in the direction towards the fixed clamping component through the pressing action, so that the movable clamping component and the fixed clamping component gradually approach and finally clamp the corrugated plate peak node, realizing the efficient clamping and fixing of the corrugated plate. The present application realizes the guided movement of the movable clamping component through the clamping sliding seat, making the clamping process smoother. Combined with the quick release and reset operations of the fixed locking component, the clamping efficiency is effectively improved, the operation complexity is reduced, and at the same time, the clamping reliability and the repeat positioning accuracy are ensured, thereby significantly improving the corrugated plate positioning accuracy and structural stability during the welding operation.

[0013] Preferably, the locking fixed plate includes a horizontal fixed plate fixedly connected to the clamping support plate, and a vertical locking plate connected to the horizontal fixed plate and arranged vertically;

[0014] The fixed locking assembly includes a locking guide base fixedly connected to the vertical locking plate, a swing transmission part with one end hinged to the locking guide base, a handle hinged part hinged to the other end of the swing transmission part, a locking handle fixedly connected to the handle hinged part and arranged at an angle, and a top pressure locking rod movably inserted into the locking guide base and having one end hinged to the end of the handle hinged part. The swing transmission part is hinged at the connection positions with the handle hinged part and the locking handle.

[0015] By adopting the above technical solution, the locking fixed plate and the vertically arranged vertical locking plate together form an "L"-shaped stable support frame through the horizontal fixed plate arranged on one side of the clamping support plate, which is used to install and guide the working action of the fixed locking assembly; the locking guide base is fixedly arranged on the surface of the vertical locking plate to provide a rotation fulcrum and a guiding channel, the top pressure locking rod is movably inserted into the locking guide base, and the upper end of the top pressure locking rod is hinged to the handle hinged part;

[0016] When the locking handle is rotated, since the locking handle and the handle hinged part are arranged at an angle, it will drive the handle hinged part to rotate around the hinge point between the handle hinged part and the swing transmission part, further pushing the other end of the swing transmission part to swing around the hinge point between the locking guide base and the swing transmission part. The handle hinged part rotates around the hinge point with the top pressure locking rod, driving the top pressure locking rod to move outward along the guiding direction to realize the top pressure pushing operation on the movable clamping assembly. Through the lever amplification and transmission design of the link mechanism, only a small manual torque needs to be applied to obtain a large clamping force, effectively improving the clamping efficiency and clamping stability. Moreover, the structure of this application has good self-locking ability and operation flexibility, can realize quick clamping and releasing, and improves the operation convenience and use reliability of the corrugated plate welding tooling under complex working conditions.

[0017] Preferably, a clamping sliding groove is arranged between the clamping support plate and the locking fixed plate along the length direction of the clamping support plate, and the two clamping sliding grooves are symmetrically arranged on both sides of the clamping support plate; the two clamping sliding seats are respectively connected to both sides of the movable clamping assembly and movably inserted into the two clamping sliding grooves;

[0018] The clamping sliding seat includes an inclined surface limiting convex edge for movably inserting into the clamping sliding groove, and a fixed connection convex edge inserted between the clamping support plate and the movable clamping assembly and detachably connected to the upper side of the movable clamping assembly. A sliding seat guiding groove is provided between the inclined surface limiting convex edge and the fixed connection convex edge, and an inclined surface guiding convex edge inserted into the sliding seat guiding groove is provided on the lower side of the clamping sliding groove.

[0019] By adopting the above technical solution, the clamping sliding grooves are symmetrically arranged on both sides of the clamping support plate to guide the horizontal movement of the movable clamping assembly. The two clamping sliding seats are respectively movably inserted into the corresponding clamping sliding grooves, thus forming a guide rail pair relationship that can slide along the clamping direction. The inclined surface limiting convex edge of the clamping sliding seat is embedded into the clamping sliding groove to achieve insertion and limitation, and the fixed connection convex edge is fixed to the upper side of the movable clamping assembly through a detachable connection method, thereby realizing the flexible installation and replacement of the movable clamping assembly. The sliding seat guiding groove provided between the inclined surface limiting convex edge and the fixed connection convex edge provides a stable sliding path, and an inclined surface guiding convex edge inserted into the guiding groove is provided on the lower side of the clamping sliding groove. Through the above insertion structure, a complete guiding and locking fit is formed to ensure that the clamping sliding seat will not break away or swing and deviate during the sliding process. The structure of the present application realizes the high-precision guiding and positioning of the movable clamping assembly, and at the same time improves the repeatability and modularity of the clamping operation through the form of two-way limitation and detachable connection, thereby making the corrugated plate clamping process more stable and reliable, and effectively improving the adaptability, accuracy retention and maintenance convenience of the welding tooling during the clamping process of plates with different sizes.

[0020] Preferably, the pressing support mechanism includes a support frame body with two ends respectively located above the first clamping mechanism and the second clamping mechanism, and a fixed screw component inserted into the end of the support frame body; the two fixed screw components are inserted into both ends of the support frame body and are respectively in threaded cooperation with the first clamping mechanism and the second clamping mechanism.

[0021] By adopting the above technical solution, the support frame body is used to provide the overall structural rigidity and connection base. Fixed screw components are provided at both ends of the support frame body. The fixed screw components are installed in the support frame body by insertion and are respectively in threaded cooperation with the upper structures of the first clamping mechanism and the second clamping mechanism, improving the alignment accuracy and pressing balance of the pressing tooling in the welding process, thereby further enhancing the welding quality and structural stability.

[0022] Preferably, the support frame body is provided with adjusting strip holes arranged along the length direction of the support frame body and located at both ends of the support frame body, and pressing adjustment holes arranged between the two adjusting strip holes;

[0023] The pressing and supporting mechanism further includes a fixing nut assembly provided at the upper opening end of the pressing adjustment hole. The connecting support rod is inserted into the fixing nut assembly and the pressing adjustment hole and is in threaded cooperation with the fixing nut assembly. The fixing screw assembly is inserted into the adjustment strip hole and is used to move along the length direction of the adjustment strip hole to adjust the distance between the first clamping mechanism and the second clamping mechanism.

[0024] By adopting the above technical solution, the adjustment strip hole is used to provide an installation channel for the fixing screw assembly to slide along the strip hole, so as to realize the adjustment of the distance between the first clamping mechanism and the second clamping mechanism, and further adapt to the pressing requirements of corrugated plates of different sizes; the connecting support rod passes through the pressing adjustment hole and is in threaded cooperation with the fixing nut assembly. By rotating the connecting support rod, the connecting support rod moves up and down in the vertical direction, and then drives the lower corrugated plate pressing mechanism to apply or release pressure to the corrugated plate. At the same time, the sliding operation of the fixing screw assembly along the adjustment strip hole can cooperate with the overall position of the corrugated plate pressing mechanism for pre-alignment and clamping position adjustment. The structure of this application constructs a multi-dimensional adjustment mechanism of "horizontal fine adjustment + vertical pressing" through the cooperation of the thread pair and the strip hole, which not only improves the accuracy and stability of the pressing action, but also enhances the adaptability range and on-site operation flexibility of the pressing tooling, so as to effectively ensure the alignment accuracy and pressing reliability of the corrugated plate during the welding process, improve the welding quality and reduce the need for human intervention.

[0025] Preferably, both the first clamping mechanism and the second clamping mechanism include clamping support plates; the fixing screw assembly includes a clamping and fixing component provided on the upper side of the adjustment strip hole, and a fixing screw body inserted into the clamping and fixing component and in threaded cooperation with the clamping and fixing component. The fixing screw body passes through the clamping and fixing component and the adjustment strip hole and the end is in threaded cooperation with the clamping support plate.

[0026] By adopting the above technical solution, the clamping support plate is used to provide the bearing basis for the clamping structure; the clamping and fixing component covers the adjustment strip hole by positioning and installation. The upper end of the fixing screw body is in threaded cooperation with the clamping and fixing component, and the lower end passes through the clamping and fixing component and the adjustment strip hole and then is in threaded connection with the clamping support plate. By rotating the fixing screw body, the clamping and fixing component and the clamping support plate can be driven to approach each other to clamp the upper and lower sides of the support frame body. Through the bidirectional threaded cooperation between the clamping and fixing component and the clamping support plate, a stable and adjustable connection method between the support frame body and the clamping mechanism is realized, which not only improves the adaptability of the device to corrugated plates of different widths, but also ensures the connection strength and repeated positioning accuracy of the clamping structure under high load conditions, so as to provide higher stability and operation accuracy for the subsequent pressing and welding processes.

[0027] Preferably, the corrugated plate pressing mechanism includes a pressing plate body connected to the connecting support rod, a rotating bearing disposed between the connecting support rod and the pressing plate body and connected to the connecting support rod and the pressing plate body respectively, and a vibration component fixedly connected to the upper side of the pressing plate body.

[0028] By adopting the above technical solution, the corrugated plate pressing mechanism is used to achieve vertical pressing and dynamic fitting of the welded joint area of the corrugated plate; the rotating bearings are respectively connected to the connecting support rod and the pressing plate body, and are used to provide a certain rotational compensation ability during the pressing process, so that the pressing plate body moves up and down in the vertical direction, avoiding the deviation of the pressing surface or uneven force caused by the small displacement of the connecting support rod or the uneven surface of the corrugated plate, and at the same time improving the compliance and stability of the pressing action; a vibration component is fixedly connected to the upper side of the pressing plate body, and the vibration component can apply a vibration with a small frequency to the pressing plate body during the pressing process, which helps to disperse the stress concentration caused by the welding thermal deformation, and promotes a closer fit between the corrugated plate and the pressing surface, thereby improving the uniformity and stability of the pressing effect. At the same time, it also helps the welding heat to diffuse to the surrounding area, avoiding thermal stress concentration. Through the combined method of "rotational compensation + vibration assistance", on the basis of ensuring the stable output of the pressing force, the warping deformation is further suppressed, the consistency and reliability of the weld formation are improved, and the adaptability and welding quality of the entire welding fixture system are effectively enhanced.

[0029] A pressing method for corrugated plate welding, including the pressing device for corrugated plate welding as described above, the real-time temperature on the side of the corrugated plate weld is T, the preset target control temperature is T 预 and the preset temperature upper limit threshold is T 高 =T 预 +ΔT, the preset temperature lower limit threshold is T 低 =T 预 -ΔT, ΔT is the temperature allowable error range, and the method further includes the following steps:

[0030] S1: Align and clamp the peak nodes of two adjacent corrugated plates by the first clamping mechanism and the second clamping mechanism;

[0031] S2: Rotate the connecting support rod threadedly connected to the pressing support mechanism, so that the connecting support rod moves downward in the vertical direction, and the connecting support rod drives the corrugated plate pressing mechanism and the heat-conducting top pressing plate assembly to move downward and press the side of the corrugated plate weld;

[0032] S3: When welding the corrugated plate weld, the temperature detection component on the heat-conducting top pressing plate assembly detects the temperature on the side of the corrugated plate weld in real time;

[0033] S4: When the temperature detection component detects that the current temperature T≥T 高When the temperature detection component triggers the coolant circulation pump and the heat dissipation component to start, the coolant circulation pump drives the coolant in the coolant storage tank to circulate through the heat conduction pipe component, and the heat conduction pipe component pumps the coolant from the coolant storage tank into the heat conduction top pressing plate component, thereby realizing active cooling of the target area;

[0034] S5: When the temperature detection component detects that the current temperature T ≤ T 低 When this happens, the temperature detection component triggers the coolant circulation pump and the heat dissipation component to stop, stopping the coolant from circulating, thereby avoiding overcooling and reducing energy consumption.

[0035] By adopting the above technical solution, through the alignment and clamping actions of the first clamping mechanism and the second clamping mechanism, the peak nodes of adjacent corrugated plates are stably fixed, ensuring accurate position positioning and initial constraint of the corrugated plates before welding; The operator rotates the connecting support rod threadedly connected to the pressing support mechanism, causing the connecting support rod to move downward in the vertical direction, driving the corrugated plate pressing mechanism and the heat conduction top pressing plate component to move downward synchronously and closely adhere to the side of the corrugated plate weld, completing the pressing action; When welding operations are carried out, the temperature detection component on the heat conduction top pressing plate component detects the temperature T of the area on the side of the weld in real time; If T ≥ T 高 =T 预 +ΔT, then the temperature detection component triggers the coolant circulation pump and the heat dissipation component to start, and the coolant circulation pump causes the coolant to flow from the coolant storage tank into the heat conduction top pressing plate component through the heat conduction pipe component, realizing active cooling of the welding heat source area to inhibit the warping of the corrugated plate caused by thermal expansion; When it is detected that T ≤ T 低 =T 预 -ΔT, the temperature detection component then triggers the coolant circulation pump and the heat dissipation component to close, stopping the coolant flow, preventing the energy consumption waste and reverse thermal stress impact caused by overcooling. This method constructs a precise and efficient corrugated plate welding assistance system through multi-step linkage operations of "clamping and positioning, vertical pressing, temperature control closed-loop, and dynamic cooling", which can significantly improve the geometric stability of the weld and the controllability of the thermal field, and enhance the forming consistency and structural quality reliability of the welding process.

[0036] In summary, the present application includes at least one of the following beneficial technical effects:

[0037] 1. A pressing device for corrugated board welding, in which the first clamping mechanism and the second clamping mechanism are aligned and respectively clamp the adjacent wave crest nodes of the corrugated board to provide overall support. Subsequently, by rotating the connecting support rod threadedly connected to the pressing and supporting mechanism, the connecting support rod moves downward in the vertical direction, thereby driving the corrugated board pressing mechanism connected to the lower end and the heat-conducting top pressing plate assembly connected to the corrugated board pressing mechanism to move downward as a whole, and then pressing the heat-conducting top pressing plate assembly against the surface of the side of the weld in the area to be welded of the corrugated board, so as to realize the pressing operation on the side of the weld;

[0038] During the welding process, the temperature detection component monitors the temperature state of the contact area between the heat-conducting top pressing plate assembly and the corrugated board in real time. When the temperature reaches the preset upper limit, the temperature detection component triggers the start of the coolant circulation pump and the heat dissipation component through electrical connection. The coolant circulation pump pumps the coolant from the coolant storage tank to the inside of the heat-conducting top pressing plate assembly through the heat-conducting pipe assembly for cooling treatment. At the same time, the heat dissipation component arranged on the side wall of the coolant storage tank assists in accelerating the heat dissipation and cooling process. When it is detected that the temperature drops to the preset lower limit, the temperature detection component triggers the coolant circulation pump and the heat dissipation component to stop again, thus forming a temperature control closed loop. Through the structural linkage and thermal control coordination method, this application can not only stabilize the position of the corrugated board during the welding process and prevent the warping of the plate caused by welding stress, but also reduce the risk of local deformation caused by heat input through active temperature control, thereby significantly improving the forming quality, welding consistency and product structure stability of the corrugated board lap welding;

[0039] 2. A pressing device for corrugated board welding, in which the corrugated board pressing mechanism is used to realize the vertical pressing and dynamic fitting of the weld area of the corrugated board; the rotating bearings are respectively connected to the connecting support rod and the pressing plate body, and are used to provide a certain rotational compensation ability during the pressing process, so that the pressing plate body moves up and down in the vertical direction, avoiding the deviation of the pressing surface or uneven force caused by the small displacement of the connecting support rod or the uneven surface of the corrugated board, and at the same time improving the compliance and stability of the pressing action; a vibration component is fixedly connected to the upper side of the pressing plate body, and the vibration component can apply vibrations with a small frequency to the pressing plate body during the pressing process, which helps to disperse the stress concentration caused by welding thermal deformation and promotes a closer fit between the corrugated board and the pressing surface, thereby improving the uniformity and stability of the pressing effect, and also helps the welding heat to diffuse to the surrounding area and avoid heat stress concentration. Through the combined method of "rotational compensation + vibration assistance", this application further suppresses warping deformation, improves the weld forming consistency and reliability on the basis of ensuring the stable output of the pressing force, and effectively improves the adaptability and welding quality of the entire welding tooling system;

[0040] 3. A pressing method for corrugated plate welding. Through the alignment and clamping actions of the first clamping mechanism and the second clamping mechanism, the peak nodes of adjacent corrugated plates are stably fixed to ensure accurate position positioning and initial constraint of the corrugated plates before welding. The operator rotates the connecting support rod threadedly connected to the pressing support mechanism, causing the connecting support rod to move downward in the vertical direction, driving the corrugated plate pressing mechanism and the heat-conducting top pressing plate assembly to move downward synchronously and closely adhere to the side of the corrugated plate weld, completing the pressing action. When welding operations are carried out, the temperature detection component on the heat-conducting top pressing plate assembly continuously detects the temperature T of the side area of the weld. If T≥T 高 =T 预 +ΔT, the temperature detection component triggers the start of the coolant circulation pump and the heat dissipation component. The coolant circulation pump prompts the coolant to flow from the coolant storage tank into the heat-conducting top pressing plate assembly through the heat-conducting pipe assembly, realizing active cooling of the welding heat source area to inhibit the warping of the corrugated plate caused by thermal expansion. When it is detected that T≤T 低 =T 预 -ΔT, the temperature detection component triggers the shutdown of the coolant circulation pump and the heat dissipation component, stopping the coolant flow to prevent energy consumption waste and reverse thermal stress impact caused by overcooling. Through the multi-step linkage operations of "clamping and positioning, vertical pressing, temperature control closed-loop, and dynamic cooling", this method constructs a precise and efficient corrugated plate welding assistance system, which can significantly improve the geometric stability of the weld and the controllability of the thermal field, and enhance the forming consistency and structural quality reliability of the welding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Figure 1 is a schematic exploded view of an embodiment of a pressing device for corrugated plate welding in the present application and the corrugated plate Figure 1 .

[0042] Figure 2 is a schematic exploded view of an embodiment of a pressing device for corrugated plate welding in the present application and the corrugated plate Figure 2 .

[0043] Figure 3 is a three-dimensional structural schematic of the first clamping mechanism of an embodiment of a pressing device for corrugated plate welding in the present application Figure 1 .

[0044] Figure 4 is a three-dimensional structural schematic of the first clamping mechanism of an embodiment of a pressing device for corrugated plate welding in the present application Figure 2 .

[0045] Figure 5 is a schematic exploded view of an embodiment of a pressing device for corrugated plate welding in the present application and the corrugated plate Figure 3 .

[0046] Figure 6It is a schematic diagram of the step flow of an embodiment of a pressing method for corrugated plate welding in this application.

[0047] Explanation of reference numerals:

[0048] 1. First clamping mechanism; 11. Clamping support plate; 12. Locking fixed plate; 13. Fixed locking component; 14. Fixed clamping component; 15. Clamping sliding seat; 16. Movable clamping component; 17. Clamping sliding groove; 121. Horizontal fixed plate; 122. Vertical locking plate; 131. Locking guide base; 132. Swing transmission part; 133. Handle hinge part; 134. Locking handle; 135. Pressing locking rod; 151. Inclined surface limit convex edge; 152. Fixed connection convex edge; 153. Sliding seat guide groove; 171. Inclined surface guide convex edge;

[0049] 2. Second clamping mechanism; 3. Pressing support mechanism; 31. Support frame body; 32. Fixed screw component; 33. Fixed nut component; 311. Adjusting strip hole; 312. Pressing adjustment hole; 321. Clamping and fixing part; 322. Fixed screw body; 4. Connecting support rod; 5. Corrugated plate pressing mechanism; 51. Pressing plate body; 52. Rotating bearing; 53. Vibration component; 6. Temperature adjustment mechanism; 61. Heat-conducting top pressing plate component; 62. Temperature detection component; 63. Heat-conducting pipe component; 64. Cooling liquid storage tank; 65. Cooling liquid circulation pump; 66. Heat dissipation component; 661. Heat dissipation fins; 662. Heat dissipation fan. Detailed implementation manners

[0050] The following further elaborates on this application Figures 1 to 6 in conjunction with the attached drawings.

[0051] This application embodiment discloses a pressing device and method for corrugated plate welding. Referring to Figure 1 and Figure 2 , a pressing device for corrugated plate welding includes a first clamping mechanism 1, a second clamping mechanism 2 arranged in alignment with the first clamping mechanism 1, a pressing support mechanism 3 located between the first clamping mechanism 1 and the second clamping mechanism 2 and connected to the first clamping mechanism 1 and the second clamping mechanism 2 at both ends respectively, a connecting support rod 4 threadedly connected to the pressing support mechanism 3 and arranged in the vertical direction, a corrugated plate pressing mechanism 5 connected to the lower end of the connecting support rod 4, and a temperature adjustment mechanism 6 connected to the corrugated plate pressing mechanism 5 and used to closely adhere to the surface of the corrugated plate; both the first clamping mechanism 1 and the second clamping mechanism 2 are used to clamp the peak nodes of the corrugated plate;

[0052] The temperature adjustment mechanism 6 includes a heat-conducting top pressing plate assembly 61 connected to the corrugated plate pressing mechanism 5, a temperature detection component 62 connected to the bottom of the heat-conducting top pressing plate assembly 61, a heat-conducting pipe assembly 63 inserted into the heat-conducting top pressing plate assembly 61, a coolant storage tank 64 fixedly connected to the pressing support mechanism 3 and communicating with the heat-conducting pipe assembly 63, a coolant circulation pump 65 arranged at the bottom side of the coolant storage tank 64 and connected to the heat-conducting pipe assembly 63, and a heat dissipation component 66 connected to the side wall of the coolant storage tank 64; the temperature detection component 62 is electrically connected to the coolant circulation pump 65 and the heat dissipation component 66 respectively.

[0053] In this application, the first clamping mechanism 1 and the second clamping mechanism 2 are aligned to clamp the adjacent wave peak nodes of the corrugated plate respectively to provide overall support. Subsequently, by rotating the connecting support rod 4 threadedly connected to the pressing support mechanism 3, the connecting support rod 4 moves downward in the vertical direction, thereby driving the corrugated plate pressing mechanism 5 connected to the lower end and the heat-conducting top pressing plate assembly 61 connected to the corrugated plate pressing mechanism 5 to move downward as a whole, and further pressing the heat-conducting top pressing plate assembly 61 against the surface of the side of the weld in the area to be welded of the corrugated plate, so as to realize the pressing operation on the side of the weld.

[0054] During the welding process, the temperature detection component 62 monitors the temperature state of the contact area between the heat-conducting top pressing plate assembly 61 and the corrugated plate in real time. When the temperature reaches the preset upper limit, the temperature detection component 62 triggers the start of the coolant circulation pump 65 and the heat dissipation component 66 through electrical connection. The coolant circulation pump 65 pumps the coolant from the coolant storage tank 64 through the heat-conducting pipe assembly 63 to the inside of the heat-conducting top pressing plate assembly 61 for cooling treatment. At the same time, the heat dissipation component 66 arranged on the side wall of the coolant storage tank 64 assists in accelerating the heat dissipation and cooling process. When it is detected that the temperature drops to the preset lower limit, the temperature detection component 62 triggers the coolant circulation pump 65 and the heat dissipation component 66 to stop again, thereby forming a temperature control closed loop. Through the structural linkage and thermal control coordination method, this application can not only stabilize the position of the corrugated plate during the welding process and prevent the warping of the plate caused by welding stress, but also reduce the risk of local deformation caused by heat input through active temperature control, thereby significantly improving the forming quality, welding consistency and product structure stability of the corrugated plate lap welding.

[0055] Furthermore, as Figure 2 shown, the heat dissipation component 66 includes heat dissipation fins 661 connected to the side wall of the coolant storage tank 64 and arranged along the length direction of the coolant storage tank 64, and a heat dissipation fan 662 connected to the side wall of the coolant storage tank 64 and located at the end of the heat dissipation fins 661; the heat dissipation fan 662 is electrically connected to the temperature detection component 62, and a plurality of heat dissipation fins 661 are arranged in an array along the width direction of the coolant storage tank 64.

[0056] When the temperature detection component 62 of the present application detects that the temperature in the corrugated plate weld area reaches the preset upper limit value, the temperature detection component 62 triggers the start of the cooling fan 662. The cooling fan 662 generates an air flow that blows along the side wall direction of the coolant storage tank 64 to enhance the heat exchange efficiency between the air and the box body. At the same time, a plurality of heat dissipation fins 661 arranged along the side wall of the coolant storage tank 64 and along its length direction come into large-area contact with the external air under the impact of the air flow. Through the heat conduction of the heat dissipation fins 661 and the effect of expanding the heat exchange area, the heat dissipation process of the coolant inside the box body is accelerated. The plurality of heat dissipation fins 661 are arranged in an array along the width direction of the coolant storage tank 64, which helps to evenly cover the entire coolant cavity area and improve the distribution density of the heat conduction path, thereby achieving a more efficient cooling effect. The structure of the present application realizes dynamic start-stop control through the electrical connection between the temperature detection component 62 and the cooling fan 662. Combined with the densely arranged heat dissipation fins 661, a forced convection cooling mechanism with quick response is formed, which can effectively improve the initiative and accuracy of temperature adjustment of the corrugated plate pressing device during the welding process, thereby preventing structural deformation caused by local overheating and further ensuring the weld forming quality and the geometric stability of the overall corrugated plate;

[0057] The temperature detection component 62 is preferably a temperature sensor.

[0058] Furthermore, as Figure 2 shown, both the first clamping mechanism 1 and the second clamping mechanism 2 include a clamping support plate 11, a locking fixed plate 12 connected to the end of the clamping support plate 11, a fixed locking component 13 connected to the locking fixed plate 12, a fixed clamping component 14 fixedly connected to the bottom of the clamping support plate 11, a clamping sliding seat 15 movably inserted between the clamping support plate 11 and the locking fixed plate 12, and a movable clamping component 16 detachably connected to the clamping sliding seat 15 and arranged corresponding to the fixed clamping component 14; the fixed locking component 13 is used to press and push the movable clamping component 16 to move in the direction close to the fixed clamping component 14.

[0059] In the present application, the first clamping mechanism 1 and the second clamping mechanism 2 provide an integral rigid support framework through the clamping support plate 11. The locking fixed plate 12 is arranged at the end of the clamping support plate 11, enabling the clamping mechanism to have a stable structural load-bearing foundation. The movable clamping assembly 16 realizes the guiding and positioning of adjustable position through the clamping sliding seat 15, and is arranged opposite to the fixed clamping assembly 14 to form a paired clamping surface. When the fixed locking assembly 13 is rotated, the fixed locking assembly 13 pushes the movable clamping assembly 16 to move in the direction towards the fixed clamping assembly 14 through a pressing action, causing the movable clamping assembly 16 and the fixed clamping assembly 14 to gradually approach and finally clamp the peak node of the corrugated plate, achieving the efficient clamping and fixing of the corrugated plate. In the present application, the movable clamping assembly 16 realizes the guided movement through the clamping sliding seat 15, making the clamping process smoother. Combined with the fixed locking assembly 13, it can be quickly released and reset, effectively improving the clamping efficiency, reducing the operation complexity, and at the same time ensuring the clamping reliability and repeated positioning accuracy, thereby significantly improving the positioning accuracy and structural stability of the corrugated plate during the welding operation;

[0060] The fixed locking assembly 13 is preferably a push-pull type quick clamp.

[0061] Specifically, as Figure 3 shown, the locking fixed plate 12 includes a horizontal fixed plate 121 fixedly connected to the clamping support plate 11, and a vertical locking plate 122 connected to the horizontal fixed plate 121 and arranged vertically;

[0062] The fixed locking assembly 13 includes a locking guide base 131 fixedly connected to the vertical locking plate 122, a swing transmission part 132 with one end hinged to the locking guide base 131, a handle hinge part 133 hinged to the other end of the swing transmission part 132, a locking handle 134 fixedly connected to the handle hinge part 133 and arranged at an angle, and a pressing locking rod 135 movably inserted into the locking guide base 131 and with one end hinged to the end of the handle hinge part 133. The swing transmission part 132 is hinged at the connection positions with the handle hinge part 133 and the locking handle 134.

[0063] In the present application, the locking fixed plate 12 jointly constitutes an "L"-shaped stable support framework through the horizontal fixed plate 121 arranged on one side of the clamping support plate 11 and the vertically arranged vertical locking plate 122, for installing and guiding the working actions of the fixed locking assembly 13; the locking guide base 131 is fixedly arranged on the surface of the vertical locking plate 122, for providing a rotation fulcrum and a guiding channel. The pressing locking rod 135 is movably inserted into the locking guide base 131, and the upper end of the pressing locking rod 135 is hinged and connected to the handle hinge part 133;

[0064] When the rotary locking handle 134 is operated, since the locking handle 134 and the handle hinge part 133 are arranged at an angle, the handle hinge part 133 will be driven to rotate around the hinge point between the handle hinge part 133 and the swing transmission part 132, further pushing the other end of the swing transmission part 132 to swing around the hinge point between the locking guide base 131 and the swing transmission part 132. The handle hinge part 133 rotates around the hinge point with the pressing locking rod 135, driving the pressing locking rod 135 to move outward along the guiding direction, so as to realize the pressing and pushing operation on the movable clamping assembly 16. Through the lever amplification and transmission design of the linkage mechanism, only a small manual torque needs to be applied to obtain a large clamping force, effectively improving the clamping efficiency and clamping stability. Moreover, the structure of this application has good self-locking ability and operation flexibility, can realize quick clamping and releasing, and improves the operation convenience and use reliability of the corrugated plate welding tooling under complex working conditions;

[0065] When the above-mentioned 3 hinge points are on the same straight line, the fixed locking assembly 13 is in a locked state.

[0066] More specifically, as Figure 4 shown, a clamping sliding groove 17 is provided between the clamping support plate 11 and the locking fixed plate 12 along the length direction of the clamping support plate 11, and the two clamping sliding grooves 17 are symmetrically arranged on both sides of the clamping support plate 11; the two clamping sliding seats 15 are respectively connected to both sides of the movable clamping assembly 16 and are movably inserted into the two clamping sliding grooves 17;

[0067] The clamping sliding seat 15 includes an inclined surface limiting convex edge 151 for movably inserting into the clamping sliding groove 17, and a fixed connection convex edge 152 inserted between the clamping support plate 11 and the movable clamping assembly 16 and detachably connected to the upper side of the movable clamping assembly 16. A sliding seat guiding groove 153 is provided between the inclined surface limiting convex edge 151 and the fixed connection convex edge 152, and an inclined surface guiding convex edge 171 inserted into the sliding seat guiding groove 153 is provided on the lower side of the clamping sliding groove 17.

[0068] In this application, the clamping sliding grooves 17 are symmetrically arranged on both sides of the clamping support plate 11 to guide the horizontal movement of the movable clamping assembly 16. The two clamping sliding seats 15 are respectively inserted into the corresponding clamping sliding grooves 17 in a movable manner, thus forming a guide pair relationship that can slide along the clamping direction. The inclined surface limit convex edge 151 of the clamping sliding seat 15 is embedded in the clamping sliding groove 17 to achieve insertion and limitation. The fixed connection convex edge 152 is fixedly connected to the upper side of the movable clamping assembly 16 through a detachable connection method, thereby realizing the flexible installation and replacement of the movable clamping assembly 16. The sliding seat guide groove 153 provided between the inclined surface limit convex edge 151 and the fixed connection convex edge 152 provides a stable sliding path, and the inclined surface guide convex edge 171 inserted into the sliding seat guide groove 153 is provided on the lower side of the clamping sliding groove 17. Through the above insertion structure, a complete guiding and locking fit is formed to ensure that the clamping sliding seat 15 will not break away or swing and shift during the sliding process. The structure of this application realizes the high-precision guiding and positioning of the movable clamping assembly 16, and at the same time improves the repeatability and modularity of the clamping operation through the form of two-way limitation and detachable connection, thereby making the corrugated plate clamping process more stable and reliable, and effectively improving the adaptability, precision retention and maintenance convenience of the welding fixture during the clamping process of plates with different sizes.

[0069] In addition, as Figure 5 shown, the pressing support mechanism 3 includes a support frame body 31 with two ends respectively connected to the upper sides of the first clamping mechanism 1 and the second clamping mechanism 2, and a fixed screw component 32 inserted into the end of the support frame body 31; the two fixed screw components 32 are inserted into both ends of the support frame body 31 and are respectively in threaded cooperation with the first clamping mechanism 1 and the second clamping mechanism 2.

[0070] The support frame body 31 of this application is used to provide overall structural rigidity and connection base. Fixed screw components 32 are provided at both ends of the support frame body 31. The fixed screw components 32 are installed in the support frame body 31 by insertion and are respectively in threaded cooperation with the upper structures of the first clamping mechanism 1 and the second clamping mechanism 2, improving the alignment accuracy and pressing balance of the pressing fixture in the welding process, thereby further enhancing the welding quality and structural stability.

[0071] Moreover, as Figure 2 and Figure 5 shown, adjustment strip holes 311 arranged along the length direction of the support frame body 31 and located at both ends of the support frame body 31, and pressing adjustment holes 312 arranged between the two adjustment strip holes 311 are provided on the support frame body 31;

[0072] The pressing and supporting mechanism 3 further includes a fixing nut assembly 33 provided at the upper opening end of the pressing adjustment hole 312. The connecting support rod 4 is inserted into the fixing nut assembly 33 and the pressing adjustment hole 312 and is in threaded cooperation with the fixing nut assembly 33. The fixing screw assembly 32 is inserted into the adjustment strip hole 311 and is used to move along the length direction of the adjustment strip hole 311 to adjust the distance between the first clamping mechanism 1 and the second clamping mechanism 2.

[0073] In this application, the adjustment strip hole 311 is used to provide an installation channel for the fixing screw assembly 32 to slide along the strip hole, so as to realize the adjustment of the distance between the first clamping mechanism 1 and the second clamping mechanism 2, and further adapt to the pressing requirements of corrugated plates of different sizes. The connecting support rod 4 passes through the pressing adjustment hole 312 and is in threaded cooperation with the fixing nut assembly 33. By rotating the connecting support rod 4, the connecting support rod 4 moves up and down in the vertical direction, and then drives the lower corrugated plate pressing mechanism 5 to apply or release pressure to the corrugated plate. At the same time, the sliding operation of the fixing screw assembly 32 along the adjustment strip hole 311 can cooperate with the overall position of the corrugated plate pressing mechanism 5 for pre-alignment and clamping position adjustment. The structure of this application constructs a multi-dimensional adjustment mechanism of "horizontal fine adjustment + vertical pressing" through the cooperation of the thread pair and the strip hole, which not only improves the accuracy and stability of the pressing action, but also enhances the adaptability range and on-site operation flexibility of the pressing tooling, thus effectively ensuring the alignment accuracy and pressing reliability of the corrugated plate during the welding process, improving the welding quality and reducing the need for human intervention.

[0074] Furthermore, as Figure 5 shown, both the first clamping mechanism 1 and the second clamping mechanism 2 include a clamping support plate 11. The fixing screw assembly 32 includes a clamping and fixing component 321 provided on the upper side of the adjustment strip hole 311, and a fixing screw body 322 inserted into the clamping and fixing component 321 and in threaded cooperation with the clamping and fixing component 321. The fixing screw body 322 passes through the clamping and fixing component 321 and the adjustment strip hole 311, and the end is in threaded cooperation with the clamping support plate 11.

[0075] The clamping support plate 11 of the present application is used to provide a bearing foundation for the clamping structure; the clamping and fixing component 321 is covered above the adjusting strip hole 311 by a positioning and installation method. The upper end of the fixing screw body 322 is in threaded cooperation with the clamping and fixing component 321, and the lower end passes through the clamping and fixing component 321 and the adjusting strip hole 311 and then is threadedly connected to the clamping support plate 11. By rotating the fixing screw body 322, the clamping and fixing component 321 and the clamping support plate 11 can be driven to approach each other to clamp the upper and lower side surfaces of the support frame body 31. Through the two-way threaded cooperation between the clamping and fixing component 321 and the clamping support plate 11, a stable and adjustable connection method between the support frame body 31 and the clamping mechanism is realized, which not only improves the adaptability of the device to corrugated plates of different widths, but also ensures the connection strength and repeated positioning accuracy of the clamping structure under high-load conditions, thereby providing higher stability and operation accuracy for the subsequent pressing and welding processes;

[0076] The clamping and fixing component 321 is preferably a nut.

[0077] Furthermore, as Figure 5 shown, the corrugated plate pressing mechanism 5 includes a pressing plate body 51 connected to the connecting support rod 4, a rotating bearing 52 provided between the connecting support rod 4 and the pressing plate body 51 and connected to the connecting support rod 4 and the pressing plate body 51 respectively, and a vibration component 53 fixedly connected to the upper side surface of the pressing plate body 51.

[0078] The corrugated plate pressing mechanism 5 of the present application is used to achieve vertical pressing and dynamic fitting of the weld area of the corrugated plate; the rotating bearing 52 is connected to the connecting support rod 4 and the pressing plate body 51 respectively, and is used to provide a certain rotation compensation ability during the pressing process, so that the pressing plate body 51 moves up and down in the vertical direction, avoiding the deviation or uneven force of the pressing surface caused by the small displacement of the connecting support rod 4 or the uneven surface of the corrugated plate, and at the same time improving the compliance and stability of the pressing action; a vibration component 53 is fixedly connected to the upper side surface of the pressing plate body 51, and the vibration component 53 can apply a vibration with a small frequency to the pressing plate body 51 during the pressing process, which helps to disperse the stress concentration caused by the welding thermal deformation and promotes a closer fit between the corrugated plate and the pressing surface, thereby improving the uniformity and stability of the pressing effect, and at the same time also helps the welding heat to diffuse to the surrounding area, avoiding thermal stress concentration. Through the combined method of "rotation compensation + vibration assistance", on the basis of ensuring the stable output of the pressing force, the warping deformation is further suppressed, the weld forming consistency and reliability are improved, and the adaptability and welding quality of the entire welding fixture system are effectively improved;

[0079] The vibration component 53 is preferably a vibrator, and the rotating bearing 52 is preferably a universal bearing.

[0080] Specifically, as Figure 6As shown, the present application also discloses a pressing method for corrugated plate welding, including a pressing device for corrugated plate welding. The real-time temperature on the side of the corrugated plate weld is T, and the preset target control temperature is T 预 , the preset temperature upper limit threshold is T 高 =T 预 +ΔT, the preset temperature lower limit threshold is T 低 =T 预 -ΔT, ΔT is the allowable temperature error range, and the method further includes the following steps:

[0081] S1: The first clamping mechanism 1 and the second clamping mechanism 2 are aligned and clamp the peak nodes of two adjacent corrugated plates;

[0082] S2: By rotating the connecting support rod 4 threadedly connected to the pressing support mechanism 3, the connecting support rod 4 moves downward in the vertical direction, and the connecting support rod 4 drives the corrugated plate pressing mechanism 5 and the heat-conducting top pressing plate assembly 61 to move downward and press the side of the corrugated plate weld;

[0083] S3: When welding the corrugated plate weld, the temperature detection component 62 on the heat-conducting top pressing plate assembly 61 detects the temperature on the side of the corrugated plate weld in real time;

[0084] S4: When the temperature detection component 62 detects that the current temperature T≥T 高 , the temperature detection component 62 triggers the coolant circulation pump 65 and the heat dissipation component 66 to start. The coolant circulation pump 65 drives the coolant in the coolant storage tank 64 to circulate through the heat-conducting pipe assembly 63. The heat-conducting pipe assembly 63 pumps the coolant from the coolant storage tank 64 into the heat-conducting top pressing plate assembly 61, thereby realizing active cooling of the target area;

[0085] S5: When the temperature detection component 62 detects that the current temperature T≤T 低 , the temperature detection component 62 triggers the coolant circulation pump 65 and the heat dissipation component 66 to stop, and stops the coolant from circulating, thereby avoiding overcooling and reducing energy consumption.

[0086] In the present application, through the alignment and clamping actions of the first clamping mechanism 1 and the second clamping mechanism 2, the peak nodes of adjacent corrugated plates are stably fixed, ensuring accurate position positioning and initial constraint of the corrugated plates before welding; the operator rotates the connecting support rod 4 threadedly connected to the pressing support mechanism 3, so that the connecting support rod 4 moves downward in the vertical direction, driving the corrugated plate pressing mechanism 5 and the heat-conducting top pressing plate assembly 61 to move downward synchronously and closely adhere to the side of the corrugated plate weld to complete the pressing action; when welding is performed, the temperature detection component 62 on the heat-conducting top pressing plate assembly 61 detects the temperature T in the side area of the weld in real time; if T≥T 高 =T 预+ΔT, the temperature detection component 62 triggers the coolant circulation pump 65 and the heat dissipation component 66 to start. The coolant circulation pump 65 causes the coolant to flow from the coolant storage tank 64 into the heat conduction top pressing plate component 61 through the heat conduction pipe component 63, realizing active cooling of the welding heat source area to suppress the warping of the corrugated plate caused by thermal expansion. When it is detected that T≤T 低 =T 预 -ΔT, the temperature detection component 62 triggers the coolant circulation pump 65 and the heat dissipation component 66 to close, stopping the coolant flow to prevent the energy consumption waste and reverse thermal stress impact caused by overcooling. Through the multi-step linkage operation of "clamping and positioning, vertical pressing, temperature control closed-loop, and dynamic cooling", this method constructs a precise and efficient corrugated plate welding assistance system, which can significantly improve the geometric stability of the weld and the controllability of the thermal field, and enhance the forming consistency and structural quality reliability of the welding process.

[0087] In this application, by setting the upper and lower limit thresholds T 高 and T 低 , and setting the temperature allowable error range ΔT, a temperature hysteresis control mechanism can be introduced. There is always a hysteresis window of ΔT between each start and stop, preventing frequent start and stop phenomena caused by temperature fluctuations near T 预 . Thus, the operating stability of the cooling system is improved, the service life of the pump body and radiator is extended, and the energy utilization efficiency is increased.

[0088] The implementation principle of a pressing device and method for corrugated plate welding in an embodiment of this application is as follows:

[0089] A pressing device for corrugated plate welding aligns the first clamping mechanism 1 and the second clamping mechanism 2 and clamps the adjacent wave crest nodes of the corrugated plate respectively to provide overall support. Subsequently, by rotating the connecting support rod 4 threadedly connected to the pressing and supporting mechanism 3, the connecting support rod 4 moves downward in the vertical direction, thereby driving the corrugated plate pressing mechanism 5 connected to the lower end and the heat conduction top pressing plate component 61 connected to the corrugated plate pressing mechanism 5 to move downward as a whole, and then pressing the heat conduction top pressing plate component 61 against the surface of the side of the weld in the area to be welded of the corrugated plate, realizing the pressing operation on the side of the weld.

[0090] During the welding process, the temperature detection component 62 monitors the temperature state of the contact area between the heat-conducting top pressing plate component 61 and the corrugated plate in real time. When the temperature reaches the preset upper limit, the temperature detection component 62 triggers the start of the coolant circulation pump 65 and the heat dissipation component 66 through electrical connection. The coolant circulation pump 65 pumps the coolant from the coolant storage tank 64 to the inside of the heat-conducting top pressing plate component 61 via the heat-conducting pipe component 63 for cooling treatment. At the same time, the heat dissipation component 66 arranged on the side wall of the coolant storage tank 64 assists in accelerating the heat dissipation and cooling process. When it is detected that the temperature drops to the preset lower limit, the temperature detection component 62 triggers the coolant circulation pump 65 and the heat dissipation component 66 to stop again, thus forming a temperature control closed loop. Through the structural linkage and thermal control cooperation method, this application can not only stabilize the position of the corrugated plate during the welding process and prevent the warping of the plate caused by welding stress, but also reduce the risk of local deformation caused by heat input through active temperature control, thereby significantly improving the forming quality, welding consistency and product structure stability of the corrugated plate lap welding;

[0091] The corrugated plate pressing mechanism 5 is used to realize the vertical pressing and dynamic fitting of the corrugated plate weld area; the rotating bearings 52 are respectively connected to the connecting support rod 4 and the pressing plate body 51, and are used to provide a certain rotational compensation ability during the pressing process, so that the pressing plate body 51 moves up and down along the vertical direction, avoiding the deviation of the pressing surface or uneven force caused by the small displacement of the connecting support rod 4 or the uneven surface of the corrugated plate, and at the same time improving the compliance and stability of the pressing action; a vibration component 53 is fixedly connected to the upper side surface of the pressing plate body 51, and the vibration component 53 can apply vibrations with a small frequency to the pressing plate body 51 during the pressing process, which helps to disperse the stress concentration caused by welding thermal deformation and promotes a closer fit between the corrugated plate and the pressing surface, thereby improving the uniformity and stability of the pressing effect. At the same time, it also helps the welding heat to spread to the surrounding area and avoid thermal stress concentration. Through the combined method of "rotation compensation + vibration assistance", this application further suppresses warping deformation, improves the consistency and reliability of weld formation, and effectively improves the adaptability and welding quality of the entire welding tooling system on the basis of ensuring the stable output of the pressing force;

[0092] A pressing method for corrugated plate welding, through the alignment and clamping actions of the first clamping mechanism 1 and the second clamping mechanism 2, stably fixes the peak nodes of adjacent corrugated plates to ensure accurate position positioning and initial constraint of the corrugated plate before welding; the operator rotates the connecting support rod 4 threadedly connected to the pressing support mechanism 3, so that the connecting support rod 4 moves downward along the vertical direction, driving the corrugated plate pressing mechanism 5 and the heat-conducting top pressing plate component 61 to move downward synchronously and close to the side of the corrugated plate weld to complete the pressing action; when welding is performed, the temperature detection component 62 on the heat-conducting top pressing plate component 61 detects the temperature T of the side area of the weld in real time; if T≥T 高 =T 预+ΔT, the temperature detection component 62 triggers the start of the coolant circulation pump 65 and the heat dissipation component 66. The coolant circulation pump 65 causes the coolant to flow from the coolant storage tank 64 into the heat conduction top pressing plate component 61 through the heat conduction pipe component 63, realizing active cooling of the welding heat source area to inhibit the warping of the corrugated plate caused by thermal expansion; when it is detected that T≤T 低 =T 预 -ΔT, the temperature detection component 62 triggers the shutdown of the coolant circulation pump 65 and the heat dissipation component 66, stopping the flow of the coolant to prevent the energy consumption waste and reverse thermal stress impact caused by excessive cooling. Through the multi-step linkage operation of "clamping and positioning, vertical pressing, temperature control closed-loop, and dynamic cooling", this method constructs a precise and efficient corrugated plate welding assistance system, which can significantly improve the geometric stability of the weld seam and the controllability of the thermal field, and enhance the forming consistency and structural quality reliability of the welding process.

[0093] The above are all the preferred embodiments of this application, and the protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. A clamping device for corrugated plate welding, characterized in that: The invention comprises a first clamping mechanism (1), a second clamping mechanism (2) arranged in alignment with the first clamping mechanism (1), a clamping support mechanism (3) located between the first clamping mechanism (1) and the second clamping mechanism (2) and connected to the first clamping mechanism (1) and the second clamping mechanism (2) at both ends, a connecting support rod (4) threadedly connected to the clamping support mechanism (3) and arranged in a vertical direction, a corrugated plate clamping mechanism (5) connected to the lower end of the connecting support rod (4), and a temperature regulating mechanism (6) connected to the corrugated plate clamping mechanism (5) and used for pressing against the surface of the corrugated plate; the first clamping mechanism (1) and the second clamping mechanism (2) are both used for clamping the corrugated plate wave crest nodes; The temperature regulating mechanism (6) comprises a heat-conducting top pressure plate assembly (61) connected to the corrugated plate pressing mechanism (5), a temperature detecting assembly (62) connected to the bottom of the heat-conducting top pressure plate assembly (61), a heat-conducting pipe assembly (63) inserted into the heat-conducting top pressure plate assembly (61), a coolant storage tank (64) fixedly connected to the pressing support mechanism (3) and connected to the heat-conducting pipe assembly (63), a coolant circulation pump (65) arranged at the bottom side of the coolant storage tank (64) and connected to the heat-conducting pipe assembly (63), and a heat dissipation assembly (66) connected to the side wall of the coolant storage tank (64); the temperature detecting assembly (62) is electrically connected to the coolant circulation pump (65) and the heat dissipation assembly (66), respectively; The corrugated plate clamping mechanism (5) comprises a clamping plate body (51) connected to the connecting support rod (4), a rotating bearing (52) arranged between the connecting support rod (4) and the clamping plate body (51) and connected to the connecting support rod (4) and the clamping plate body (51) respectively, and a vibration component (53) fixedly connected to the upper side of the clamping plate body (51).

2. A pressing device for corrugated sheet welding according to claim 1, characterized in that: The heat dissipation component (66) comprises a heat dissipation fin (661) connected to the side wall of the coolant storage tank (64) and arranged along the length direction of the coolant storage tank (64), and a heat dissipation fan (662) connected to the side wall of the coolant storage tank (64) and located at the end of the heat dissipation fin (661); the heat dissipation fan (662) is electrically connected to the temperature detection component (62), and a plurality of the heat dissipation fins (661) are arranged in an array along the width direction of the coolant storage tank (64).

3. A pressing device for corrugated sheet welding according to claim 1, characterized in that: The first clamping mechanism (1) and the second clamping mechanism (2) both comprise a clamping support plate (11), a locking fixing plate (12) connected to the end of the clamping support plate (11), a fixed locking assembly (13) connected to the locking fixing plate (12), a fixed clamping assembly (14) fixedly connected to the bottom of the clamping support plate (11), a clamping sliding seat (15) movably inserted between the clamping support plate (11) and the locking fixing plate (12), and a movable clamping assembly (16) detachably connected to the clamping sliding seat (15) and arranged corresponding to the fixed clamping assembly (14); the fixed locking assembly (13) is used to press and push the movable clamping assembly (16) to move in a direction close to the fixed clamping assembly (14).

4. A pressing device for corrugated sheet welding according to claim 3, characterized in that: The locking and fixing plate (12) comprises a horizontal fixing plate (121) fixedly connected to the clamping support plate (11), and a vertical locking plate (122) connected to the horizontal fixing plate (121) and vertically arranged; The fixed locking assembly (13) comprises a locking guide base (131) fixedly connected to the vertical locking plate (122), a swing transmission part (132) whose end is hinged to the locking guide base (131), a handle hinge part (133) hinged to the other end of the swing transmission part (132), a locking handle (134) fixedly connected to the handle hinge part (133) and arranged at an angle, and a pressing locking rod (135) movably inserted in the locking guide base (131) and whose end is hinged to the end of the handle hinge part (133), wherein the swing transmission part (132) is hinged at the connection position between the handle hinge part (133) and the locking handle (134).

5. A pressing device for corrugated sheet welding according to claim 3, characterized in that: A clamping sliding groove (17) is provided between the clamping support plate (11) and the locking fixed plate (12) and is arranged along the length direction of the clamping support plate (11), and the two clamping sliding grooves (17) are symmetrically arranged on both sides of the clamping support plate (11); the two clamping sliding seats (15) are respectively connected to the two sides of the movable clamping assembly (16) and are movably inserted into the two clamping sliding grooves (17); The clamping sliding seat (15) includes an inclined limiting convex edge (151) for being movably inserted into the clamping sliding groove (17), and a fixed connecting convex edge (152) inserted between the clamping support plate (11) and the movable clamping assembly (16) and detachably connected to the upper side of the movable clamping assembly (16), a sliding seat guide groove (153) is provided between the inclined limiting convex edge (151) and the fixed connecting convex edge (152), and an inclined guiding convex edge (171) inserted into the sliding seat guide groove (153) is provided on the lower side of the clamping sliding groove (17).

6. A pressing device for corrugated sheet welding according to claim 1, characterized in that: The clamping support mechanism (3) comprises a support frame body (31) whose two ends are respectively connected to the upper side of the first clamping mechanism (1) and the second clamping mechanism (2), and a fixing screw assembly (32) inserted into the end of the support frame body (31); the two fixing screw assemblies (32) are inserted into the two ends of the support frame body (31) and are respectively threadedly matched with the first clamping mechanism (1) and the second clamping mechanism (2).

7. A pressing device for corrugated sheet welding according to claim 6, characterized in that: The support frame body (31) is provided with an adjustment strip hole (311) arranged along the length direction of the support frame body (31) and located at both ends of the support frame body (31), and a pressing adjustment hole (312) is arranged between the two adjustment strip holes (311); The clamping support mechanism (3) also includes a fixing nut assembly (33) arranged at the open end of the clamping adjustment hole (312), the connecting support rod (4) is inserted into the fixing nut assembly (33) and the clamping adjustment hole (312) and is threadedly matched with the fixing nut assembly (33), and the fixing screw assembly (32) is inserted into the adjustment strip hole (311) and is used to move along the length direction of the adjustment strip hole (311) to adjust the spacing between the first clamping mechanism (1) and the second clamping mechanism (2).

8. A pressing device for corrugated sheet welding according to claim 7, characterized in that: The first clamping mechanism (1) and the second clamping mechanism (2) both include a clamping support plate (11); the fixed screw assembly (32) includes a clamping and fixing component (321) arranged on the upper side of the adjusting strip hole (311), and a fixed screw body (322) inserted into the clamping and fixing component (321) and threadedly engaged with the clamping and fixing component (321); the fixed screw body (322) passes through the clamping and fixing component (321) and the adjusting strip hole (311) and the end portion is threadedly engaged with the clamping support plate (11).

9. A compression method for corrugated sheet welding, characterized in that: A pressing device for corrugated plate welding according to any one of claims 1 to 8, wherein the real-time temperature of the side of the corrugated plate weld is T, and the preset target control temperature is T 预 , the preset temperature upper limit threshold is T 高 =T 预 +ΔT, the preset temperature lower limit threshold is T 低 =T 预 -ΔT, ΔT is the allowable temperature error range, and also includes the following steps: S1: the first clamping mechanism (1) and the second clamping mechanism (2) align and clamp two adjacent corrugated plate wave crest nodes; S2: By rotating the connecting support rod (4) threadedly connected to the pressing support mechanism (3), the connecting support rod (4) moves downward in the vertical direction, and the connecting support rod (4) drives the corrugated plate pressing mechanism (5) and the heat-conducting top pressure plate assembly (61) to move downward and press the side edge of the weld of the corrugated plate; S3: When welding the corrugated plate weld, the temperature detection component (62) on the heat-conducting top pressure plate component (61) detects the temperature of the side of the corrugated plate weld in real time; S4: When the temperature detection component (62) detects the current temperature T≥T 高 When the temperature is high, the temperature detection component (62) triggers the coolant circulation pump (65) and the heat dissipation component (66) to start, the coolant circulation pump (65) drives the coolant in the coolant storage tank (64) to circulate through the heat conduction pipe component (63), and the heat conduction pipe component (63) pumps the coolant from the coolant storage tank (64) to the inside of the heat conduction top pressure plate component (61), thereby realizing active cooling of the target area; S5: When the temperature detection component (62) detects the current temperature T≤T 低 When the temperature reaches 0.0403 W, the temperature detection component (62) triggers the coolant circulation pump (65) and the heat dissipation component (66) to shut down, stopping the circulation of the coolant, thereby avoiding overcooling and reducing energy consumption.

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