Pre-pressing device for automobile interior material
By designing a pre-pressing device for automotive interior trim materials including a processing table, isolation cover, pre-pressing roller and airflow circulation structure, the problems of inadequate cleaning of interior trim materials and difficulty in cleaning pre-pressing rollers in traditional devices are solved, efficient pre-pressing and compounding are achieved, and product quality and processing efficiency are improved.
Patent Information
- Application Number
- CN202510503274.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2025-05-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During use, traditional automotive interior material pre-pressing devices have problems such as inadequate cleaning of the interior material surface and ineffective cleaning and coating of pre-pressing rollers, which affects the quality of interior material.
A prepressing device including a processing table, an isolation cover, a prepressing roller, a driving motor, an airflow circulation structure and a pressing roller cleaning structure are designed. The device feeds the interior material into the prepressing device through the feeding belt, uses the driving motor to drive the prepressing roller to rotate, and heats the heating wire through the heating controller to improve the softness of the sponge, film and leather. At the same time, the cleaning barrel and cleaning brush installed in the inner cavity of the isolation cover perform secondary pre-pressing and cleaning of the interior material, and use the dust collection box and communication pipe to collect and discharge the dust to keep the working environment clean.
It realizes efficient pre-pressing and composite of automotive interior materials, improves the durability and aesthetics of the product, ensures the smoothness and cleanness of the interior materials surface, and improves processing accuracy and product quality.
Smart Images

Figure CN120038944A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automotive interior processing, and particularly relates to a pre-pressing device for automotive interior materials. Background Art
[0002] With the rapid development of the automotive market, the processing technology of automotive interior materials is also constantly advancing. Pre-pressing and compounding of interior materials is an important link in the automotive interior processing. By pre-pressing the interior materials, it can meet the requirements of subsequent processing, thereby improving the product quality and production efficiency. As a key device for pre-pressing and compounding of interior materials, the performance of the pre-pressing device directly affects the processing quality and production efficiency of interior materials.
[0003] Chinese Patent Publication No. CN104416688A discloses a pre-pressing device for automotive interior materials, including a rolling device, a cutting device and a winding device. The cutting device includes a column and a cutter provided on the column; the winding device includes a reel; the rolling device includes an upper support beam, a lower support beam, a front column, a rear column, a lifting oil cylinder and at least two pairs of pressing rollers. The upper support beam is movably connected to the front column and the rear column, the lower support beam is fixedly connected to the front column and the rear column, at least two pairs of pressing rollers are respectively provided on the opposite surfaces of the upper support beam and the lower support beam, and the lifting oil cylinder is connected between the upper support beam and the lower support beam and is located between the front column and the rear column.
[0004] However, the traditional pre-pressing device for automotive interior materials has some defects. Among them, the most prominent problem is the cleaning and silicone oil coating of the pre-pressing rollers. Since certain impurities and residues will be generated during the pre-pressing process of interior materials, these impurities and residues tend to adhere to the pre-pressing rollers. If not cleaned in time, they will be pressed into the surface of the interior materials during subsequent pre-pressing, thus affecting the quality of the interior materials. In addition, coating silicone oil is an important measure to keep the surface of the pre-pressing rollers smooth and reduce friction. However, the traditional coating methods often have problems such as uneven coating and easy loss of silicone oil, which also bring certain troubles to the processing of interior materials. Summary of the Invention
[0005] The main purpose of the present invention is to provide a pre-pressing device for automotive interior materials, which can effectively solve the problems of incomplete cleaning of the surface of interior materials and inability to clean, coat silicone grease and silicone oil on the pre-pressing rollers during the use of existing devices.
[0006] To achieve the above purpose, the technical solution adopted by the present invention is as follows: A pre-pressing device for automotive interior materials, including a processing table. In the middle of the upper end of the processing table, there is a fixed connection with an isolation cover. In the middle of the upper end of the processing table, there is a feeding belt arranged. In the middle of the inner surface of the upper end of the isolation cover, there is a rotatable connection with a pre-pressing roller. At the upper end of the roller cleaning structure, there is a fixed connection with a driving motor. The output end of the driving motor is in transmission connection with the pre-pressing roller through a transmission belt. On the right part of the inner surface of the isolation cover, there is a roller cleaning structure arranged. In the middle of the rear end of the processing table and the inner surface of the isolation cover, there is a common arrangement of an air flow circulation structure. At the front end of the processing table, there is a fixed connection with a control console.
[0007] Preferably, the pre-pressing roller includes a central shaft rotatably connected to the inner surface of the isolation cover. On the part of the outer surface of the central shaft located inside the isolation cover, there is a fixed connection with a drum. The rear end of the central shaft is in belt transmission connection with the output end of the driving motor. At the front and rear parts of the outer surface of the central shaft, there are a number of air holes annularly distributed and communicating with its inner cavity.
[0008] Preferably, there is a fixed connection with a heating controller on the inner surface of the drum. Inside the drum cavity, there is a fixed connection with an electric heating wire connected to the heating controller through a wire. At the rear part of the outer surface of the drum, there is a rotatable connection with an air slide ring sleeved outside the rear air hole. At the lower part of the outer surface of the air slide ring, there is a fixed connection with a second connecting pipe communicating with the air flow circulation structure.
[0009] Preferably, the air flow circulation structure includes a dust collection box fixedly connected to the rear end of the processing table. On the left and right sides symmetrically at the front end of the dust collection box, there are fixed connections with a first connecting pipe. The ends of the two first connecting pipes away from the dust collection box both extend to the front end of the isolation cover and are rotatably connected with a cleaning cylinder rotatably connected to the inner surface of the isolation cover. On the outer surfaces of the two cleaning cylinders, there are fixed connections with cleaning brushes. On the inner surface of the isolation cover, there are rotatable connections with limiting rollers symmetrically along the two cleaning cylinders. The cleaning cylinder on the left is communicated with the second connecting pipe.
[0010] Preferably, the outer surface of the cleaning cylinder is rotatably connected to the inner surface of the isolation cover through a connecting shaft. Inside the cleaning cylinder, there is a rotatable connection with an inner cylinder fixedly connected to the adjacent first connecting pipe. At the lower part of the outer surface of the inner cylinder, there is a second communication groove opened. On the outer surface of the cleaning cylinder, there are a number of first communication grooves annularly distributed and matching the size of the second communication groove.
[0011] Preferably, a number of fans are linearly distributed and fixedly connected to the rear end of the dust collection box. At the rear part of the inner surface of the dust collection box, there is a fixed connection with a dust filtering baffle. At the upper end of the dust collection box, there is a fixed connection with a third connecting pipe communicating the roller cleaning structure with the inner cavity of the dust collection box. The two first connecting pipes are both communicated with the inner cavity of the dust collection box.
[0012] Preferably, the press roller cleaning structure includes an arc-shaped block fixedly connected to the inner surface of the isolation cover. An installation groove is formed in the upper part of the arc-shaped block close to the pre-press roller side. A silicone oil coating assembly is arranged in the lower part of the arc-shaped block close to the pre-press roller side. An electric brush is fixedly installed on the upper part of the inner surface of the installation groove, and a plurality of scraping plates are arranged on the lower part of the inner surface of the installation groove.
[0013] Preferably, an air chamber communicated with the third communication pipe is formed on the side of the inner surface of the installation groove away from the pre-press roller. A plurality of third communication grooves communicating the installation groove and the air chamber are linearly distributed on the side of the air chamber close to the installation groove.
[0014] Preferably, mounting holes are symmetrically formed at the front and rear ends of the scraping plate. A rotating shaft fixedly connected to the inner wall of the installation groove is rotatably connected to the inner surface of the mounting hole and the inner surface of the rotating shaft. A hairspring is fixedly connected to the outer surface of the rotating shaft and the inner surfaces of the two mounting holes on both sides.
[0015] Preferably, the silicone oil coating assembly includes an oil storage cavity formed in the inner cavity of the arc-shaped block. A constant pressure oil pump is fixedly connected to the bottom wall of the inner surface of the oil storage cavity. A plurality of arc-shaped relay cavities communicated with the output pipe of the constant pressure oil pump are formed in a circumferential array on the side of the arc-shaped block close to the pre-press roller. A semi-circular block is slidably connected to the inner surface of each of the plurality of arc-shaped relay cavities through a limiting chute. One end of each of the plurality of semi-circular blocks close to the oil storage cavity is fixedly connected to a compression spring fixedly connected to the inner wall of the arc-shaped relay cavity. A tapered slit communicating with the outer surface of the arc-shaped block is formed on the side of the inner surface of each of the plurality of arc-shaped relay cavities away from the compression spring.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention feeds the automotive interior material into the pre-pressing device through the action of the feeding belt. Then, the driving motor is started to drive the central shaft to rotate, and the roller rotates accordingly to pre-press the material. At the same time, the heating controller heats the heating wire, and the heat is transmitted through the roller, so that the sponge, the adhesive film and the leather are heated and softened, ensuring the tight combination of the three, improving the overall processing quality, realizing the efficient pre-pressing and compounding of the automotive interior material, improving the durability and aesthetics of the product, and meeting the requirements of modern production processes.
[0017] 2. The present invention passes the automotive interior material through the two cleaning cylinders arranged in the inner cavity of the isolation cover and the cleaning brushes on their outer surfaces. When the automotive interior material passes through, it is secondarily pre-pressed in cooperation with the limiting rollers to ensure that its surface is flat and wrinkle-free. And the rotation of the cleaning cylinders is driven by the frictional force between the interior material and the cleaning cylinders, and then the surface is cleaned by the cleaning brushes to remove impurities and improve the processing accuracy.
[0018] 3. Through the cooperation of the second communication groove opened at the lower part of the inner cylinder and the first communication groove, the present invention utilizes the dust collection box and the first communication pipe to collect and discharge the dust on the surface of the interior material, keeping the working environment clean, ensuring that the surface of the interior material is dust-free, improving the product quality. At the same time, by means of the air slip ring and the second communication pipe, the hot air in the heating wire is sent into the cleaning cylinder on the right side to further heat the interior material, making its internal structure more stable, promoting the full penetration of the silicone oil, enhancing the adhesion between layers, ensuring that the composite interior material is not easily delaminated during use, and extending the service life.
[0019] 4. The present invention uses the electric brush installed in the installation groove to clean the surface of the roller. Further, the scraper provided in the installation groove is used to scrape off part of the dust, reducing the dust adhered to the surface of the central shaft, and preventing this dust and debris from adhering to the surface of the interior material during the processing, thereby improving the product quality and processing efficiency. At the same time, through the action of the constant pressure oil pump in the oil storage cavity on the arc-shaped relay cavity, the silicone oil is evenly sent out through the slits opened in the arc-shaped relay cavity and smeared on the surface of the roller to form a uniform thin film, enhancing the adhesion effect, ensuring the tight combination of the interior material and the base material, and improving the stability and durability of the overall structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic diagram of the overall structure of the present invention; Figure 2 is a rear view structure schematic diagram of the overall structure of the present invention; Figure 3 is a schematic diagram of the air flow circulation structure and the pre-pressing roller of the present invention; Figure 4 is a schematic cross-sectional view of the internal structure of the roller of the present invention; Figure 5 is a schematic diagram of the structure of the dust collection box of the present invention; Figure 6 is a schematic diagram of the air flow circulation structure of the cleaning cylinder of the present invention; Figure 7 is a schematic diagram of the positional relationship between the roller cleaning structure and the roller of the present invention; Figure 8 is a schematic cross-sectional view of the roller cleaning structure of the present invention; Figure 9 of the present invention Figure 8 is a schematic enlarged view of the partial structure at A in; Figure 10 of the present invention Figure 8 is a schematic enlarged view of the partial structure at B in.
[0021] In the figure: 1. Processing table; 11. Feeding belt; 2. Press roller cleaning structure; 21. Arc-shaped block; 22. Electric brush; 23. Scraper; 231. Rotating shaft; 232. Mounting hole; 233. Hairspring; 24. Silicone oil coating assembly; 241. Oil storage cavity; 242. Slit; 243. Constant pressure oil pump; 244. Arc-shaped relay cavity; 245. Semi-circular block; 246. Compression spring; 25. Mounting groove; 251. Air chamber; 252. Communication groove III; 3. Airflow circulation structure; 31. Dust collection box; 311. Fan; 312. Dust filter baffle; 313. Communication pipe III; 32. Cleaning cylinder; 321. Inner cylinder; 322. Communication groove I; 323. Communication groove II; 33. Cleaning brush; 34. Communication pipe I; 4. Isolation cover; 41. Limiting roller; 5. Driving motor; 6. Pre-press roller; 61. Drum; 611. Heating controller; 612. Electric heating wire; 613. Air slip ring; 614. Communication pipe II; 62. Central shaft; 63. Air hole; 7. Control console. Specific implementation manner
[0022] In order to make the technical means, creative features, achieved purposes and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.
[0023] Example 1, as shown in Figure 1 , Figure 2 and Figure 3 shown, a pre-pressing device for automotive interior materials includes a processing table 1, a middle part of the upper end of the processing table 1 is fixedly connected with an isolation cover 4, a feeding belt 11 is arranged in the middle of the upper end of the processing table 1, a middle part of the inner surface of the upper end of the isolation cover 4 is rotatably connected with a pre-press roller 6, an upper end of the press roller cleaning structure 2 is fixedly connected with a driving motor 5, an output end of the driving motor 5 is in transmission connection with the pre-press roller 6 through a transmission belt, a press roller cleaning structure 2 is arranged on a right part of the inner surface of the isolation cover 4, a middle part of the rear end of the processing table 1 and the inner surface of the isolation cover 4 are jointly provided with an airflow circulation structure 3, and a front end of the processing table 1 is fixedly connected with a control console 7.
[0024] It should be particularly noted that the above-mentioned feeding belt 11 is a commonly used feeding device in the prior art, and a motor is arranged inside it to drive a belt pulley to rotate, and the belt drives the material.
[0025] Furthermore, in order to realize the pre-pressing operation of automotive interior materials, refer to Figure 2 , the pre-press roller 6 includes a central shaft 62 rotatably connected with the inner surface of the isolation cover 4, a part of the outer surface of the central shaft 62 located inside the isolation cover 4 is fixedly connected with a drum 61, a rear end of the central shaft 62 and an output end of the driving motor 5 are in transmission connection through a belt, and a plurality of air holes 63 communicating with its inner cavity are annularly distributed on both the front part and the rear part of the outer surface of the central shaft 62.
[0026] The central shaft 62 is driven by a transmission belt to rotate by the driving motor 5. Then, the roller 61 is driven to rotate. During the rotation of the roller 61, the automotive interior materials fed by the feeding belt 11 are pre-pressed to make them fit tightly, improving the subsequent processing quality. As the roller 61 continues to rotate, the materials on the feeding belt 11 are evenly pressed, ensuring a uniform pre-pressing effect.
[0027] Further, to achieve the compounding of the sponge, the adhesive film, and the leather, refer to Figure 3 and Figure 4 , a heating controller 611 is fixedly connected to the inner surface of the roller 61, an electric heating wire 612 connected to the heating controller 611 through a wire is fixedly connected to the inner cavity of the roller 61, an air slip ring 613 sleeved outside the rear air hole 63 is rotatably connected to the rear part of the outer surface of the roller 61, and a second connecting pipe 614 communicating with the air flow circulation structure 3 is fixedly connected to the lower part of the outer surface of the air slip ring 613.
[0028] The above heating controller 611 is a conventional electric heating controller. Under the action of the heating controller 611, the electric heating wire 612 can continuously generate heat, and the heat is transferred to the surfaces of the sponge, the adhesive film, and the leather through the roller 61, making them heat-softened and enhancing the bonding effect.
[0029] During the operation of this embodiment, first, the automotive interior materials are fed into the pre-pressing device by the feeding belt 11. Then, the driving motor 5 is started to drive the central shaft 62 to rotate, and the roller 61 rotates accordingly to pre-press the materials. At the same time, the heating controller 611 heats the electric heating wire 612, and the heat is transferred through the roller 61, making the sponge, the adhesive film, and the leather heat-softened, ensuring the tight compounding of the three, improving the overall processing quality, realizing the efficient pre-pressing and compounding of the automotive interior materials, enhancing the durability and aesthetics of the product, and meeting the requirements of modern production processes.
[0030] It should be particularly noted that the above control console 7 is a conventional controller, and this structure has been widely used in the prior art. In the present invention, only its function of controlling the start and stop of the electrical equipment in the control device is utilized, and its internal structure, operating principle, wiring, and control method will not be elaborated further.
[0031] Embodiment 2: Based on Embodiment 1, this embodiment is provided with two cleaning cylinders 32 and cleaning brushes 33 on their outer surfaces in the inner cavity of the isolation cover 4. When the automotive interior materials pass through, they are secondarily pre-pressed in cooperation with the limiting rollers 41 to ensure that their surfaces are flat and wrinkle-free. Moreover, the rotation of the cleaning cylinders 32 is driven by the frictional force between the interior materials and the cleaning cylinders 32, and then the surfaces are cleaned by the cleaning brushes 33 to remove impurities and improve the processing accuracy. Further, through the cooperation of the second connecting groove 323 opened at the lower part of the inner cylinder 321 and the first connecting groove 322, the dust on the surface of the interior material is collected and discharged by the action of the dust collection box 31 and the first connecting pipe 34, keeping the working environment clean, ensuring that the surface of the interior material is dust-free, improving the product quality. At the same time, the hot air in the heating wire 612 is sent into the cleaning cylinder 32 on the right side by the action of the air slip ring 613 and the second connecting pipe 614 to further heat the interior material, making its internal structure more stable, promoting the full penetration of silicone oil, enhancing the adhesion between layers, ensuring that the composite interior material is not easily delaminated during use, and extending the service life.
[0032] Specifically, to achieve the cleaning of the surface of the interior material and assist the action of silicone oil, refer to Figure 4 , the air flow circulation structure 3 includes a dust collection box 31 fixedly connected to the rear end of the processing table 1. The front end of the dust collection box 31 is fixedly connected with two first connecting pipes 34 symmetrically left and right. The ends of the two first connecting pipes 34 far away from the dust collection box 31 both extend to the front end of the isolation cover 4 and are rotatably connected with a cleaning cylinder 32 rotatably connected to the inner surface of the isolation cover 4. The outer surfaces of the two cleaning cylinders 32 are fixedly connected with cleaning brushes 33. The inner surface of the isolation cover 4 is respectively rotatably connected with limiting rollers 41 symmetrically along the two cleaning cylinders 32. The cleaning cylinder 32 on the left is communicated with the second connecting pipe 614.
[0033] The air in the two cleaning cylinders 32 is extracted through the action of the dust collection box 31, and then the surface of the interior material in contact with the cleaning cylinder 32 is cleaned to remove dust, ensuring the cleanliness before bonding; A dust-proof cap that can ventilate is fixed at the rear end of the cleaning cylinder 32 on the left, that is, the feeding side, to prevent external dust from being sucked into the cleaning cylinder 32 when the air flows. The rear end of the cleaning cylinder 32 on the left is communicated with the inner cavity of the central shaft 62 through the second connecting pipe 614 and the air slip ring 613, so as to preheat the air in the cleaning cylinder 32 by using the waste heat in the central shaft 62, improving the infiltration effect of silicone oil and the adhesion of the adhesive film.
[0034] Further, to achieve the treatment of the dust on the surface of the interior material, refer to Figure 5 and Figure 6 , the outer surface of the cleaning cylinder 32 is rotatably connected to the inner surface of the isolation cover 4 through a connecting shaft. The inner surface of the cleaning cylinder 32 is rotatably connected with an inner cylinder 321 fixedly connected to the adjacent first connecting pipe 34. A second connecting groove 323 is opened at the lower part of the outer surface of the inner cylinder 321. A number of first connecting grooves 322 matching the size of the second connecting groove 323 are annularly distributed on the outer surface of the cleaning cylinder 32.
[0035] The cleaning cylinder 32 will rotate under the action of friction following the movement of the interior material, thereby driving the cleaning brush 33 to clean on the surface of the interior material. Further, during the rotation process, the second communication groove 323 and the lower first communication groove 322 will communicate periodically. At this time, suction will be generated at the lower part of the first communication groove 322, thereby sucking the dust on the surface of the interior material into the inner cylinder 321 and sending it into the dust collection box 31 for temporary storage through the first communication pipe 34.
[0036] Further, to achieve the absorption and temporary storage of dust, refer to Figure 5 , a number of fans 311 are fixedly connected in a linear distribution at the rear end of the dust collection box 31, a dust filtering baffle 312 is fixedly connected to the rear part of the inner surface of the dust collection box 31, a third communication pipe 313 connecting the pressing roller cleaning structure 2 and the inner cavity of the dust collection box 31 is fixedly connected to the upper end of the dust collection box 31, and both first communication pipes 34 communicate with the inner cavity of the dust collection box 31.
[0037] The fans 311 exhaust air outwards, forming a negative pressure with the inner cavity of the cleaning cylinder 32 through the first communication pipe 34, thereby extracting the dust on the surface of the interior material through the cleaning cylinder 32 and sucking and temporarily storing the dust in the dust collection box 31 to avoid secondary pollution; at the same time, the dust filtering baffle 312 installed inside the dust collection box 31 can block the outflow of dust, and a cabinet door is also opened on one side of the dust collection box 31, which can facilitate the regular cleaning of dust, keep the inside of the equipment clean, and ensure the long-term and efficient operation of the system.
[0038] Embodiment 3. On the basis of Embodiment 2, this embodiment further uses the electric brush 22 installed in the installation groove 25 to clean the surface of the roller 61, and further scrapes off part of the dust through the scraper 23 arranged in the installation groove 25, reducing the dust adhering to the surface of the central shaft 62 and avoiding the contamination of the interior material surface by these dust and debris during the processing, thereby improving the product quality and processing efficiency; At the same time, through the action of the constant pressure oil pump 243 in the oil storage cavity 241 on the arc-shaped relay cavity 244, the silicone oil is evenly sent out through the slit 242 opened in the arc-shaped relay cavity 244 and smeared on the surface of the roller 61 to form a uniform thin film, enhancing the adhesion effect, ensuring the tight combination of the interior material and the base material, and improving the stability and durability of the overall structure.
[0039] Specifically, to achieve the cleaning of the surface of the roller 61 and the coating of new silicone oil, refer to Figure 7 , the pressing roller cleaning structure 2 includes an arc-shaped block 21 fixedly connected to the inner surface of the isolation cover 4. An installation groove 25 is opened in the upper part of the arc-shaped block 21 close to the pre-pressing roller 6. A silicone oil coating assembly 24 is arranged in the lower part of the arc-shaped block 21 close to the pre-pressing roller 6. An electric brush 22 is fixedly installed on the upper part of the inner surface of the installation groove 25, and a number of scrapers 23 are arranged on the lower part of the inner surface of the installation groove 25.
[0040] The above-mentioned electric brush 22 is a power cleaning brush with a built-in motor. Its motor side and drive shaft are installed on the inner surface of the installation groove 25, and the outer surface of the movable side is provided with a brush. The brush rotates at a high speed under the drive of the motor to clean the fine dust on the surface of the roller 61.
[0041] Further, to clean the silicone oil cleaned by the electric brush 22, refer to Figure 8 , on the side of the inner surface of the installation groove 25 away from the pre-pressure roller 6, an air chamber 251 communicating with the third connecting pipe 313 is opened. A number of third connecting grooves 252 connecting the installation groove 25 and the air chamber 251 are linearly distributed on the side of the air chamber 251 close to the installation groove 25.
[0042] The third connecting pipe 313 is connected to the air chamber 251 to form an air flow channel. The cleaned silicone oil and dust are inhaled into the third connecting pipe 313 through the third connecting grooves 252 and finally enter the dust collection box 31 for temporary storage, ensuring the cleanliness of the surface of the roller 61 and improving the bonding effect.
[0043] Further, to clean the impurities tightly attached to the surface of the roller 61, refer to Figure 8 and Figure 9 , mounting holes 232 are symmetrically opened at the front and rear ends of the scraper 23. The inner surface of the mounting holes 232 and the inner surface of the rotating shaft 231 are jointly rotatably connected to a rotating shaft 231 fixedly connected to the inner wall of the installation groove 25. A hairspring 233 fixedly connected to the inner surfaces of the two side mounting holes 232 is fixedly connected to the outer surface of the rotating shaft 231.
[0044] The hairspring 233 is an elastic scraping piece. Under the action of the hairspring 233, it is closely attached to the surface of the roller 61, effectively scraping off stubborn impurities. During the rotation of the roller 61, the dust and impurities are ejected from the surface through the elastic action of the hairspring 233 to ensure thorough cleaning. At the same time, the material of the scraper 23 is selected as a wear-resistant material to extend the service life and maintain a long-term high-efficiency cleaning effect.
[0045] Further, to evenly supplement silicone oil to the surface of the roller 61, refer to Figure 8 and Figure 10 , the silicone oil coating assembly 24 includes an oil storage cavity 241 opened in the inner cavity of the arc-shaped block 21. A constant pressure oil pump 243 is fixedly connected to the bottom wall of the inner surface of the oil storage cavity 241. A number of arc-shaped relay cavities 244 communicating with the output pipe of the constant pressure oil pump 243 are circumferentially arranged on the side of the arc-shaped block 21 close to the pre-pressure roller 6. A semi-circular block 245 is slidably connected to the inner surface of each of the number of arc-shaped relay cavities 244 through a limit sliding groove. A compression spring 246 fixedly connected to the inner wall of the arc-shaped relay cavity 244 is fixedly connected to one end of each of the number of semi-circular blocks 245 close to the oil storage cavity 241. Conical slits 242 communicating with the outer surface of the arc-shaped block 21 are opened on the side of the inner surface of each of the number of arc-shaped relay cavities 244 away from the compression spring 246.
[0046] The constant-pressure oil pump 243 can evenly send the silicone oil in the oil storage cavity 241 into each arc-shaped relay cavity 244. When the silicone oil in the arc-shaped relay cavity 244 is under a certain pressure, it will squeeze the semi-circular block 245 to move it in the direction of the compression spring 246. At this time, the compression spring 246 is compressed by the force. Further, when the semi-circular block 245 leaves the position where the slit 242 is located, the silicone oil will seep out through the slit 242 and come into full contact with the surface of the drum 61, forming a uniform oil film, effectively lubricating and protecting the surface, preventing wear, and ensuring the smooth operation of the equipment; Further, the silicone oil follows the rotation of the drum 61 and is coated on the surface of the interior trim material, forming a dense protective layer, reducing the frictional resistance, extending the service life of the interior trim material, and at the same time keeping the equipment running efficiently and improving the overall performance.
[0047] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A pre-pressing device for automobile interior decoration materials, comprising a processing table (1), an isolation cover (4) is fixedly connected to the middle of the upper end of the processing table (1), and a feeding belt (11) is arranged in the middle of the upper end of the processing table (1), characterized in that: A pre-pressing roller (6) is rotatably connected to the middle of the inner surface of the upper end of the isolation cover (4), a driving motor (5) is fixedly connected to the upper end of the pressing roller cleaning structure (2), and the output end of the driving motor (5) is connected to the pre-pressing roller (6) through a transmission belt. A pressing roller cleaning structure (2) is arranged on the right part of the inner surface of the isolation cover (4), an airflow circulation structure (3) is arranged in the middle of the rear end of the processing table (1) and the inner surface of the isolation cover (4), and a control console (7) is fixedly connected to the front end of the processing table (1).
2. The pre-pressing device for automobile interior decoration material according to claim 1, characterized in that: The pre-pressing roller (6) comprises a central shaft (62) rotatably connected to the inner surface of the isolation cover (4); a portion of the outer surface of the central shaft (62) located inside the isolation cover (4) is fixedly connected to a roller (61); a rear end of the central shaft (62) is connected to an output end of a drive motor (5) via a belt drive; and a plurality of air holes (63) are arranged in annular distribution on the front and rear portions of the outer surface of the central shaft (62) and are in communication with the inner cavity thereof.
3. The pre-pressing device for automobile interior decoration material according to claim 2, characterized in that: The inner surface of the drum (61) is fixedly connected to a heating controller (611); the inner cavity of the drum (61) is fixedly connected to an electric heating wire (612) connected to the heating controller (611) via a wire; the rear portion of the outer surface of the drum (61) is rotatably connected to an air slip ring (613) sleeved on the outside of the rear air hole (63); and the lower portion of the outer surface of the air slip ring (613) is fixedly connected to a second connecting pipe (614) connected to the airflow circulation structure (3).
4. The pre-pressing device for automobile interior decoration material according to claim 3, characterized in that: The airflow circulation structure (3) comprises a dust box (31) fixedly connected to the rear end of the processing table (1); a connecting pipe (34) is symmetrically fixedly connected to the front end of the dust box (31); two connecting pipes (34) at one end away from the dust box (31) extend to the front end of the isolation cover (4) and are rotatably connected to a cleaning cylinder (32) rotatably connected to the inner surface of the isolation cover (4); cleaning brushes (33) are fixedly connected to the outer surfaces of the two cleaning cylinders (32); the inner surface of the isolation cover (4) is symmetrically rotatably connected along the two cleaning cylinders (32) and is connected to a limiting roller (41); the cleaning cylinder (32) located on the left is connected to the connecting pipe (614).
5. The pre-pressing device for automobile interior decoration material according to claim 4, characterized in that: The outer surface of the cleaning cylinder (32) is rotatably connected to the inner surface of the isolation cover (4) via a connecting shaft, the inner surface of the cleaning cylinder (32) is rotatably connected to an inner cylinder (321) fixedly connected to an adjacent connecting pipe (34), a connecting groove (323) is provided at the lower portion of the outer surface of the inner cylinder (321), and a plurality of connecting grooves (322) matching the size of the connecting grooves (323) are provided in an annular distribution on the outer surface of the cleaning cylinder (32).
6. The pre-pressing device for automobile interior decoration material according to claim 4, characterized in that: The rear end of the dust box (31) is linearly distributed and fixedly connected to a plurality of fans (311); the rear portion of the inner surface of the dust box (31) is fixedly connected to a dust filter baffle (312); the upper end of the dust box (31) is fixedly connected to a connecting pipe three (313) connecting the pressure roller cleaning structure (2) and the inner cavity of the dust box (31); and the two connecting pipes one (34) are both connected to the inner cavity of the dust box (31).
7. A pre-pressing device for automobile interior decoration material according to claim 6, characterized in that: The pressure roller cleaning structure (2) comprises an arc block (21) fixedly connected to the inner surface of the isolation cover (4); a mounting groove (25) is provided at the upper portion of the arc block (21) close to the pre-pressing roller (6); a silicone oil coating assembly (24) is provided at the lower portion of the arc block (21) close to the pre-pressing roller (6); an electric brush (22) is fixedly installed at the upper portion of the inner surface of the mounting groove (25); and a plurality of scrapers (23) are provided at the lower portion of the inner surface of the mounting groove (25).
8. The pre-pressing device for automobile interior decoration material according to claim 7, characterized in that: An air chamber (251) communicating with a third connecting pipe (313) is provided on a side of the inner surface of the installation groove (25) away from the pre-pressing roller (6), and a plurality of third connecting grooves (252) communicating with the installation groove (25) and the air chamber (251) are linearly distributed on a side of the air chamber (251) close to the installation groove (25).
9. The pre-pressing device for automobile interior decoration material according to claim 7, characterized in that: The scraper (23) has mounting holes (232) symmetrically formed at both the front and rear ends. The inner surfaces of the mounting holes (232) and the inner surface of the rotating shaft (231) are rotatably connected to a rotating shaft (231) fixedly connected to the inner wall of the mounting groove (25). The outer surface of the rotating shaft (231) and the inner surfaces of the mounting holes (232) on both sides are fixedly connected to a spring leaf (233).
10. The pre-pressing device for automobile interior decoration material according to claim 7, characterized in that: The silicone oil smearing assembly (24) comprises an oil storage cavity (241) formed in the inner cavity of the arc block (21); a constant pressure oil pump (243) is fixedly connected to the bottom wall of the inner surface of the oil storage cavity (241); a plurality of arc relay cavities (244) connected to the output pipe of the constant pressure oil pump (243) are formed in a circumferential array on a side of the arc block (21) close to the pre-pressing roller (6); the inner surfaces of the plurality of arc relay cavities (244) are slidably connected to semicircular blocks (245) via limiting sliding grooves; the ends of the plurality of semicircular blocks (245) close to the oil storage cavity (241) are fixedly connected to compression springs (246) fixedly connected to the inner wall of the arc relay cavity (244); and the inner surfaces of the plurality of arc relay cavities (244) away from the compression springs (246) are formed with conical slits (242) connected to the outer surface of the arc block (21).
Citation Information
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