An automatic glass insulator stacking device
By designing an automatic arrangement device with limiting components, pushing components, and clamping components, the problem of messy arrangement of glass insulators after cleaning was solved, achieving efficient and non-destructive automatic arrangement and transfer, thus improving product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- GUANGZHOU SHENGXINYU TECHNOLOGY CO LTD
- Filing Date
- 2025-02-20
- Publication Date
- 2026-05-05
AI Technical Summary
The existing glass insulators are arranged haphazardly after cleaning, leading to frequent collisions and affecting product qualification rate and quality.
Design an automatic glass insulator arrangement device, including a limiting component, a pushing component, a clamping component, and an adjusting component. The limiting component restricts the movement of the glass insulators, the pushing component pushes them into rows, the adjusting component straightens them, and the clamping component picks them up and removes them, thus realizing automatic arrangement.
It improves the arrangement efficiency and neatness of glass insulators, reduces the risk of collision, protects product integrity, and improves product quality.
Smart Images

Figure CN120039604B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of glass insulator production technology, specifically relating to an automatic glass insulator stacking device. Background Technology
[0002] During the production process, the glass body of glass insulators requires a rigorous surface cleaning process to remove stains, oil, and other impurities, ensuring the quality of subsequent processing and product reliability. However, due to cost and efficiency limitations, most manufacturers use batch cleaning, immersing the insulators in a cleaning tank for thorough cleaning. While this method reduces costs and increases efficiency, it also results in a disorganized arrangement of the cleaned insulators, increases sorting difficulty, and affects subsequent processing. To address this issue, many manufacturers have introduced insulator arrangement equipment to attempt to achieve an orderly arrangement of insulators. However, this equipment has the following shortcomings in practical applications:
[0003] The current cleaning process for glass insulators typically follows a relatively fixed pattern: several insulators are first arranged in rows, then these rows sequentially enter the cleaning tank for cleaning, and finally, the cleaned insulators are transported out by conveyor belt. While this cleaning method effectively reduces the cleaning cost per product and improves cleaning efficiency, the cleaned glass insulators are often in a rather messy state, potentially intertwined. Existing insulator arrangement equipment mostly uses a centralized processing method, feeding the cleaned insulators into a channel that narrows from wide to narrow to achieve the arrangement purpose. It is clear that existing arrangement equipment is not entirely compatible with this traditional cleaning and unloading method; moreover, collisions between insulators are inevitable during this process. Due to the inherent fragility of glass insulators, such frequent collisions can easily lead to cracks or even breakage, severely affecting the product's pass rate and overall quality. Summary of the Invention
[0004] In view of this, the purpose of the present invention is to provide an automatic glass insulator arrangement device to solve the problems existing in the background art.
[0005] To solve the above-mentioned technical problems, the first technical solution of the present invention is an automatic glass insulator stacking device. The stacking device is used for stacking glass insulators on the cleaning and discharge belt. The stacking device includes a limiting member for restricting the movement of the glass insulators on the cleaning and discharge belt, thereby rearranging the glass insulators into rows; and a clamping member for clamping the glass insulators after they have been stacked into rows and removing the glass insulators from the cleaning and discharge belt.
[0006] Preferably, the sheet-laying device includes a sheet-pushing component and a limiting component arranged in parallel, with the limiting component located in front of the sheet-pushing component along the feeding direction of the cleaning discharge belt; the sheet-pushing component is used to push the glass insulators to move towards the limiting component, thereby cooperating with the cleaning discharge belt to accelerate the rearrangement of the glass insulators into rows; and a sheet-laying frame, which is used to install the limiting component and the sheet-pushing component, with the limiting component fixedly mounted on the sheet-laying frame and the sheet-pushing component slidably mounted on the sheet-laying frame.
[0007] Furthermore, the glass insulator arrangement device includes an adjusting member, the length direction of which is parallel to the length direction of the limiting member and the length direction of the pushing member. The adjusting member is rotatably disposed below the limiting member and the pushing member, and is located on the adjacent end faces of the limiting member and the pushing member. The adjusting member can be adjusted from a retracted state to a raised state by rotation, thereby tidying up the arranged glass insulators to facilitate the clamping member's gripping of the glass insulators.
[0008] Furthermore, the tray arrangement device includes a control rod, the length direction of which is perpendicular to the limiting member or the tray pusher, and slidably disposed on the limiting member or the tray pusher; the adjusting member is a telescopic structure, the adjusting member is divided into a first adjusting member and a second adjusting member, the first adjusting member is disposed singly on both sides of the limiting member and the tray pusher in the length direction, and the second adjusting members are disposed in pairs in the middle area of the limiting member or the tray pusher; one end of the first adjusting member is rotatably connected to the limiting member or the tray pusher, and the other end of the first adjusting member is rotatably connected to the control rod; adjacent ends of the second adjusting members in the same pair are rotatably connected to the control rod, and the other end of the second adjusting member is rotatably connected to the limiting member or the tray pusher; the rotation of the adjusting member is controlled by the control rod sliding perpendicularly on the limiting member or the tray pusher.
[0009] Furthermore, the tray arrangement device includes a control component, which consists of a first control element, a second control element, and a third control element. The third control element is used to slidably connect the first control element and the second control element. The control component is divided into a first control component located on one side of the limiting element and a second control component located on one side of the tray pusher. The first control element of the first control component is connected to the limiting element, and the first control element of the second control component is connected to the tray pusher. The second control elements of the first control component and the second control component are respectively connected to the control rod on one side. At least one end face of the third control element near the first control element or the second control element is a first inclined surface, and the end faces of the first control element and the third control element adjacent to the first inclined surface are second inclined surfaces. Under the action of the first inclined surface and the second inclined surface, when the third control element moves on the first control element and the second control element, the distance between the first control element and the second control element changes, thereby controlling the control rod to slide vertically on the limiting element or the tray pusher.
[0010] Furthermore, the stacking device includes a driving component, the output end of which acts on the pusher, and the driving component controls the pusher to move toward the limiting member; and a synchronization component, which consists of a piston chamber and a first piston and a second piston within the piston chamber, the first piston and the second piston being vertically arranged, the first piston being connected to the pusher, and the second piston being connected to the third control component; when the third control component moves, the first control component and the second control component become smaller, and the direction of movement of the third control component is the same as the orientation of the opening of the second piston in the piston chamber.
[0011] Furthermore, the clamping component is a suction cup; the clamping component is disposed on the side of the second control component closest to the pusher or the limiting component, the clamping component is located between adjacent first and second adjusting components and between adjacent second adjusting components, the pusher and the limiting component have windows at corresponding positions on the clamping component, and the clamping component acts on the glass insulator through the windows.
[0012] Furthermore, the sheet-laying device includes a feeding belt for receiving glass insulators removed from the cleaning discharge belt; a lifting assembly consisting of a first telescopic component, a fixed frame, and a rotating cylinder, wherein the first telescopic component is located inside the fixed frame and its output end acts on the rotating cylinder; the fixed frame has a spiral arc-shaped slide rail, and the rotating cylinder is fixedly provided with a movable terminal adapted to the arc-shaped slide rail; a connecting rod for connecting the rotating cylinder and the sheet-laying frame, wherein a second telescopic component is provided between the connecting rod and the sheet-laying frame, and the second telescopic component is used to adjust the distance between the sheet-laying frame and the cleaning discharge belt; when the first telescopic component lifts the rotating cylinder, the rotating cylinder rotates under the action of the movable terminal and the arc-shaped slide rail, so as to move the glass insulators on the cleaning discharge belt onto the feeding belt.
[0013] To solve the above-mentioned technical problems, the second technical solution of the present invention is a method of using an automatic glass insulator arrangement device, which applies the automatic glass insulator arrangement device described in the first technical solution. The method of use is as follows:
[0014] S1. The cleaned glass insulators are conveyed out by the cleaning discharge belt;
[0015] S2. When the glass insulator moves to the corresponding position, the second telescopic component controls the lowering of the sheet rack, and the limiting component restricts the movement of the glass insulator, so that it is rearranged into rows on the cleaning discharge belt.
[0016] S3. Under the control of the driving component, the pusher moves towards the limiting component, pushing the glass insulators closer to the limiting component and accelerating the rearrangement of the glass insulators into rows.
[0017] S4. The adjusting component can be adjusted from the retracted state to the tilted state by sliding the control rod vertically, so as to straighten the rows of glass insulators and make it easier for the clamping component to clamp the glass insulators.
[0018] S5. Under the control of the control component, the clamping component moves to above the neatly arranged glass insulators, acts on the glass insulators through the window, clamps the glass insulators and removes them from the cleaning discharge belt;
[0019] S6. The first telescopic component of the lifting assembly lifts the rotating cylinder. Under the action of the moving terminal and the arc-shaped slide rail, the rotating cylinder rotates, driving the connecting rod and the sheet rack to move the glass insulator to the position of the feeding belt so that the glass insulator can be moved to the next process.
[0020] S7. Repeat the above steps to continue the automatic arrangement and transfer of glass insulators until all glass insulators are arranged.
[0021] Preferably, in steps S3 to S5, under the action of the control component and the synchronization component, the pusher moves towards the limiting component, the control rod controls the adjusting component to adjust from the retracted state to the tilted state, and the clamping component acts on the glass insulator through the window in a synchronized and continuous manner.
[0022] The main technical effects of this invention are reflected in the following aspects:
[0023] Under the control of the drive component, the pusher moves towards the limiting component, pushing the glass insulators closer together and accelerating their rearrangement into rows. This active pushing method significantly improves the arrangement efficiency compared to passively waiting for the glass insulators to arrange themselves. During the process of the pusher accelerating the self-arranging of the glass insulators, the adjusting component adjusts from a retracted state to a tilted state via the vertical sliding of the control rod, thus combing the arranged glass insulators. The sliding of the control rod causes the adjusting component to rotate, changing it from a horizontal position (retracted state) to an inclined position (tilted state), thereby applying appropriate combing force to the glass insulators. This dynamic adjustment mechanism ensures that the glass insulators reach their optimal neatness before clamping, avoiding clamping failures due to uneven arrangement.
[0024] The movement of the third control component, through the action of the first and second inclined surfaces, changes the distance between the first and second control components. This change in distance causes the control rod to slide vertically on the limiting or pushing component, thus making the movement of the control adjustment component more natural and precise. The vertical arrangement of the first and second pistons in the synchronization assembly, as well as the structural design of the piston chamber, allows the movement of the pushing component to be directly transmitted to the third control component. The movement of the third control component changes the distance between the first and second control components, thereby precisely controlling the sliding of the control rod. This coordinated operation mechanism ensures that the overall operation of the equipment is more stable and efficient. Attached Figure Description
[0025] Figure 1 This is a structural diagram of the present invention;
[0026] Figure 2 for Figure 1 Diagram showing the assembly structure of the middle limiting component, clamping component, pusher component, and sheet arrangement frame;
[0027] Figure 3 for Figure 2 Structural sectional view;
[0028] Figure 4 for Figure 1 Structure diagram of the control component;
[0029] Figure 5 for Figure 1 Structure diagram of the synchronization component;
[0030] Figure 6 for Figure 1 Structural diagram of the intermediate transfer and lifting component;
[0031] Figure 7 for Figure 1 Structural cross-sectional view of the transfer and lifting component;
[0032] In the diagram: 1. Cleaning discharge belt; 21. Limiting component; 22. Clamping component; 23. Pushing component; 24. Sheet rack; 31. First adjusting component; 32. Second adjusting component; 4. Control rod; 5. Control assembly; 51. First control component; 52. Second control component; 53. Third control component; 54. First control assembly; 55. Second control assembly; 7. Synchronization assembly; 71. Piston chamber; 72. First piston; 73. Second piston; 8. Feeding belt; 9. Lifting assembly; 91. First telescopic component; 92. Fixed frame; 93. Rotating cylinder; 94. Arc-shaped slide rail; 95. Moving terminal; 96. Connecting rod. Detailed Implementation
[0033] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings, so as to make the technical solution of the present invention easier to understand and master. In the embodiments, it should be understood that the terms "middle," "upper," "lower," "top," "right side," "left end," "above," "back," "center," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, unless otherwise specified in this specific embodiment, the connection or fixing method between components can be achieved by bolt fixing, pin fixing, or pin connection commonly used in the prior art, etc., and therefore will not be described in detail in this embodiment.
[0034] Example 1
[0035] See Figure 1 , Figure 2This embodiment discloses an automatic glass insulator arrangement device. The device is used for arranging glass insulators on a cleaning and discharge belt 1. The device includes a limiting member 21, which restricts the movement of the glass insulators on the cleaning and discharge belt 1, limiting their range of movement and thus rearranging them into rows. The limiting member 21 can be made of a flexible material (such as rubber or silicone) to reduce wear on the glass insulator surface. A clamping member 22 is used to clamp the arranged glass insulators and remove them from the cleaning and discharge belt 1. The clamping member 22 can be precisely adjusted according to the size of the glass insulators. Traditional arrangement devices feed glass insulators into narrow channels through centralized processing, which easily leads to collisions. This invention, through the cooperation of the limiting member 21 and the clamping member 22, reduces the contact opportunities between glass insulators, thereby significantly reducing the risk of collisions. The overall design of the equipment emphasizes the protection of the integrity of the glass insulators, especially during the arrangement process, to minimize the occurrence of cracks or breakage.
[0036] See Figure 2 The glass insulator arrangement device includes a pusher 23, which is arranged parallel to the limiting member 21. The limiting member 21 is positioned in front of the pusher 23 along the feeding direction of the cleaning discharge belt 1. The pusher 23 pushes the glass insulators towards the limiting member 21, thereby cooperating with the cleaning discharge belt 1 to accelerate the rearrangement of the glass insulators into rows. Traditional glass insulator arrangement devices rely solely on the limiting member 21 for arrangement, resulting in low efficiency and uneven arrangement. The pusher 23 in this invention actively pushes the glass insulators towards the limiting member 21, significantly improving the arrangement speed and accuracy. The coordinated design of the pusher 23 and the limiting member 21 enables dynamic adjustment and precise control, ensuring that the glass insulators are arranged in a short time. The film arrangement frame 24 (serves as the support structure of the entire film arrangement equipment) is used to install the limiting member 21 and the pushing member 23. The limiting member 21 is fixedly arranged on the film arrangement frame 24, and the pushing member 23 is slidably arranged on the film arrangement frame 24 by means of a slide rail or similar mechanism.
[0037] See Figure 3The glass insulator arranging device includes an adjusting component. The length directions of the adjusting component, the limiting component 21, and the pushing component 23 are parallel. The adjusting component is rotatably positioned below the limiting component 21 and the pushing component 23, and is located on adjacent end faces of the limiting component 21 and the pushing component 23. The adjusting component can be adjusted from a retracted state to a tilted state by rotation, thereby tidying up the arranged glass insulators to facilitate gripping by the clamping component 22. Specifically, in the retracted state, the adjusting component remains horizontal or nearly horizontal, without interfering with the glass insulators; in the tilted state, the adjusting component tilts up at a certain angle by rotation, tidying up the arranged glass insulators to make them more orderly. Through the dynamic adjustment function of the adjusting component, the device can adapt to glass insulators of different sizes and shapes, improving its overall applicability.
[0038] See Figure 3 The sheet arrangement device includes a control rod 4. The length direction of the control rod 4 is perpendicular to the limiting member 21 or the pushing member 23, and it is slidably mounted on the limiting member 21 or the pushing member 23. The control rod 4 drives the rotation of the adjusting member through sliding motion. The linkage mechanism between the control rod 4 and the adjusting member enables dynamic adjustment, ensuring that the action of the adjusting member is more precise and efficient. The adjusting member is a telescopic structure, and it is divided into a first adjusting member 31 and a second adjusting member 32. The first adjusting member 31 is individually mounted on both sides of the limiting member 21 and the pushing member 23 along their length direction. The second adjusting members 32 are mounted in pairs in the middle area of the limiting member 21 or the pushing member 23. Through the telescopic structure of the adjusting member and the sliding function of the control rod 4, the device can adapt to glass insulators of different sizes and shapes, thus expanding its application range. One end of the first adjusting member 31 is rotatably connected to the limiting member 21 or the pusher member 23, and the other end of the first adjusting member 31 is rotatably connected to the control rod 4; adjacent ends of the second adjusting members 32 in the same pair are rotatably connected to the control rod 4, and the other end of the second adjusting member 32 is rotatably connected to the limiting member 21 or the pusher member 23; the rotation of the adjusting member is controlled by the vertical sliding of the control rod 4 on the limiting member 21 or the pusher member 23.
[0039] See Figure 4The arrangement device includes a control component 5, which consists of a first control element 51, a second control element 52, and a third control element 53. The third control element 53 is used to slide and connect the first control element 51 and the second control element 52, ensuring that the device can independently adjust the glass insulators on both sides of the limiting element 21 and the pushing element 23. Through the precise control of the control component 5, the movement of the adjusting element is more stable and accurate, avoiding the problem of uneven arrangement caused by excessive or insufficient movement. The control component 5 is divided into a first control component 54 located on one side of the limiting member 21 and a second control component 55 located on one side of the pusher member 23. The first control member 51 of the first control component 54 is connected to the limiting member 21, and the first control member 51 of the second control component 55 is connected to the pusher member 23. The second control members 52 of the first control component 54 and the second control component 55 are respectively connected to the control rod 4 on one side. At least one end face of the third control member 53 near the first control member 51 or the second control member 52 is a first inclined surface, and the end faces of the first control member 51 and the third control member 53 adjacent to the first inclined surface are second inclined surfaces. The design of the inclined surfaces makes the movement of the device smoother and makes the transition of the adjustment member from the retracted state to the raised state more natural, avoiding the problem of uneven arrangement caused by excessive or insufficient movement. Under the action of the first inclined surface and the second inclined surface, when the third control member 53 moves between the first control member 51 and the second control member 52, the distance between the first control member 51 and the second control member 52 changes, thereby controlling the control rod 4 to slide vertically on the limiting member 21 or the pusher member 23; this change in distance will cause the control rod 4 to slide vertically on the limiting member 21 or the pusher member 23, thereby controlling the rotation of the adjusting member.
[0040] See Figure 5The tray arrangement device includes a driving component. The output end of the driving component acts on the tray pusher 23. The driving component controls the tray pusher 23 to move towards the limiting member 21. The driving component can be a cylinder, hydraulic cylinder, or electric push rod, etc., capable of providing stable thrust. A synchronization assembly 7 is included, consisting of a piston chamber 71 and a first piston 72 and a second piston 73 within the piston chamber 71. The first piston 72 and the second piston 73 are vertically arranged. The design of the piston chamber 71 ensures that the movements of the first piston 72 and the second piston 73 are synchronized. The first piston 72 is connected to the tray pusher 23, and the second piston 73 is connected to the third control member 53. When the third control member 53 moves, the first control member 51 and the second control member 52 become smaller. The direction of movement of the third control member 53 is the same as the opening direction of the second piston 73 in the piston chamber 71. When the third control member 53 moves, the distance between the first control member 51 and the second control member 52 decreases, thereby causing the control rod 4 to slide vertically on the limiting member 21 or the tray pusher 23. In existing equipment, the actions of different components are often controlled independently, making it difficult to achieve precise synchronization. This invention, through the design of the synchronization component 7, ensures that the actions of the pusher 23 and the third control component 53 are always consistent; the vertical arrangement of the first piston 72 and the second piston 73, as well as the structural design of the piston chamber 71, make the operation of the equipment smoother and more efficient.
[0041] See Figure 3 The clamping component 22 is a suction cup. The clamping component 22 uses a suction cup to grip the glass insulator using the principle of vacuum adsorption. Since the glass insulator has just been cleaned, the suction cup can better adhere to it. Traditional clamping components 22 often use mechanical grippers, which can easily cause scratches or damage to the surface of the glass insulator. In this invention, a suction cup is used as the clamping component 22, utilizing the principle of vacuum adsorption to avoid direct contact with the surface of the glass insulator, thus protecting the integrity of the product. The design of the suction cup fully considers the fragile nature of the glass insulator, enabling efficient gripping without damaging the product. The clamping member 22 is disposed on the side of the second control component 55 closest to the pusher member 23 or the limiting member 21. The clamping member 22 is located between adjacent first adjusting members 31 and second adjusting members 32 and between adjacent second adjusting members 32. The pusher member 23 and the limiting member 21 have windows at corresponding positions on the clamping member 22. The clamping member 22 acts on the glass insulator through the windows. The suction cup acts directly on the surface of the glass insulator through the windows to ensure that it is not obstructed by the pusher member 23 or the limiting member 21 during the clamping process.
[0042] See Figure 6 , Figure 7The sheet-laying device includes a feeding belt 8 for receiving glass insulators removed from the cleaning discharge belt 1; a lifting assembly 9, which consists of a first telescopic component 91, a fixed frame 92, and a rotating cylinder 93. The first telescopic component 91 is located inside the fixed frame 92, and its output end acts on the rotating cylinder 93. The fixed frame 92 has a spiral arc-shaped slide rail 94, and the rotating cylinder 93 is fixedly equipped with a movable terminal 95 adapted to the arc-shaped slide rail 94; a connecting rod 96 for connecting the rotating cylinder 93 and the sheet-laying frame 24. A second telescopic component is provided between the connecting rod 96 and the sheet-laying frame 24, and the second telescopic component is used to adjust the distance between the sheet-laying frame 24 and the cleaning discharge belt 1. The second telescopic component enables dynamic adjustment of the distance, enhancing the practicality of the device. The connecting rod 96 is equipped with a limit slide rail to improve the stability of the connecting rod 96 during movement. When the first telescopic component 91 lifts the rotating cylinder 93, the rotating cylinder 93 rotates under the action of the moving terminal 95 and the arc-shaped slide rail 94, so as to move the glass insulators on the cleaning discharge belt 1 onto the feeding belt 8. The cooperative design of the first telescopic component 91 and the arc-shaped slide rail 94 allows the rotating cylinder 93 to rotate synchronously during the ascent, ensuring the smooth transfer of the glass insulators. Through the precise control of the lifting assembly 9, the transfer process of the glass insulators is more stable, avoiding the problem of falling or damage caused by uncoordinated movements. The first telescopic component 91 and the second telescopic component may specifically be a telescopic rod and a telescopic cylinder.
[0043] Example 2
[0044] This embodiment discloses a method for using an automatic glass insulator arrangement device. The method of using the automatic glass insulator arrangement device described in Embodiment 1 is as follows:
[0045] S1. The cleaned glass insulators are conveyed out by the cleaning discharge belt 1;
[0046] S2. When the glass insulator moves to the corresponding position, the second telescopic component controls the arrangement frame 24 to descend. After the arrangement frame 24 descends, the movement of the glass insulator is restricted by the limiting component 21, so that it is rearranged into a row on the cleaning discharge belt 1.
[0047] S3. Under the control of the driving component, the pusher 23 moves towards the limiting component 21, pushing the glass insulators closer to the limiting component 21 and speeding up the rearrangement of the glass insulators into rows.
[0048] S4. The adjusting member is adjusted from the retracted state to the tilted state by the vertical sliding of the control rod 4, so as to straighten the arranged glass insulators and make it easier for the clamping member 22 to clamp the glass insulators.
[0049] S5. Under the control of the control component 5, the clamping component 22 moves to the top of the neatly arranged glass insulators, acts on the glass insulators through the window, activates the adsorption function, clamps the glass insulators and removes them from the cleaning discharge belt 1.
[0050] S6. The first telescopic component 91 of the lifting assembly 9 lifts the rotating cylinder 93. Under the action of the moving terminal 95 and the arc-shaped slide rail 94, the rotating cylinder 93 rotates, driving the connecting rod 96 and the sheet rack 24 to move the glass insulator to the position of the feeding belt 8 so that the glass insulator can be moved to the next process.
[0051] S7. Repeat the above steps to continue the automatic arrangement and transfer of glass insulators until all glass insulators are arranged.
[0052] In steps S3 to S5, under the action of control component 5 and synchronization component 7, the pusher 23 moves towards the limiting component 21, the control rod 4 controls the adjusting component to adjust from the retracted state to the tilted state, and the clamping component 22 acts on the glass insulator through the window in a synchronized and continuous manner. In traditional equipment, the movement of the pusher 23, the adjustment of the adjusting component, and the action of the clamping component 22 are usually performed step by step, which can easily lead to wasted time and uncoordinated actions. In this embodiment, through the action of control component 5 and synchronization component 7, these actions can be performed synchronously and continuously, significantly improving the operating efficiency of the equipment; the design of synchronization component 7 ensures that the actions of the pusher 23, the adjusting component, and the clamping component 22 are coordinated and consistent, avoiding problems caused by action delays or conflicts.
[0053] Of course, the above are just typical examples of the present invention. In addition, the present invention may have many other specific embodiments. All technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of protection claimed by the present invention.
Claims
1. An automatic glass insulator stacking device, wherein the stacking device is used for stacking glass insulators from the cleaning and discharge strip, characterized in that, The glass insulator arrangement device includes a limiting member for restricting the movement of the glass insulators on the cleaning and discharge belt, thereby rearranging the glass insulators into rows; and a clamping member for clamping the arranged glass insulators and removing them from the cleaning and discharge belt. A pusher and a limiting member are arranged in parallel, with the limiting member located in front of the pusher along the feeding direction of the cleaning discharge belt; The pusher is used to push the glass insulators towards the limiting member, thereby cooperating with the cleaning and discharge belt to accelerate the rearrangement of the glass insulators into rows; the shelf rack is used to install the limiting member and the pusher, the limiting member is fixedly mounted on the shelf rack, and the pusher is slidably mounted on the shelf rack; the adjusting member is arranged parallel to the length direction of the limiting member and the length direction of the pusher, and is rotatably mounted below the limiting member and the pusher, the adjusting member is located on the adjacent end faces of the limiting member and the pusher; the adjusting member can be adjusted from a retracted state to a raised state by rotation, thereby straightening the arranged glass insulators to facilitate the clamping member's clamping of the glass insulators; A control lever, the length direction of which is perpendicular to the limiting member or the pusher member, and slidably disposed on the limiting member or the pusher member; the adjusting member is a telescopic structure, the adjusting member is divided into a first adjusting member and a second adjusting member, the first adjusting member is disposed singly on both sides of the limiting member and the pusher member along their length direction, and the second adjusting members are disposed in pairs in the middle area of the limiting member or the pusher member; one end of the first adjusting member is rotatably connected to the limiting member or the pusher member, and the other end of the first adjusting member is rotatably connected to the control lever; adjacent ends of the second adjusting members in the same pair are rotatably connected to the control lever, and the other end of the second adjusting member is rotatably connected to the limiting member or the pusher member; the rotation of the adjusting member is controlled by the control lever sliding perpendicularly on the limiting member or the pusher member.
2. The automatic glass insulator arrangement equipment as described in claim 1, characterized in that, The tray arrangement device includes a control component, which comprises a first control element, a second control element, and a third control element. The third control element is used to slidably connect the first control element and the second control element. The control component is divided into a first control component located on one side of the limiting element and a second control component located on one side of the pusher element. The first control element of the first control component is connected to the limiting element, and the first control element of the second control component is connected to the pusher element. The second control elements of the first control component and the second control component are respectively connected to the control rod on one side. At least one end face of the third control element near the first control element or the second control element is a first inclined surface, and the end faces of the first control element and the third control element adjacent to the first inclined surface are second inclined surfaces. Under the action of the first inclined surface and the second inclined surface, when the third control element moves on the first control element and the second control element, the distance between the first control element and the second control element changes, thereby controlling the control rod to slide vertically on the limiting element or the pusher element.
3. The automatic glass insulator arrangement equipment as described in claim 2, characterized in that, The film sorting equipment includes: A driving component, the output end of which acts on the pusher, the driving component being used to control the pusher to move toward the limiting component; A synchronization assembly, comprising a piston chamber and a first piston and a second piston within the piston chamber, wherein the first piston and the second piston are arranged perpendicularly, the first piston is connected to the pusher, and the second piston is connected to the third control component; When the third control component moves, the first and second control components become smaller, and the direction of movement of the third control component is the same as the direction of the second piston opening of the piston chamber.
4. The automatic glass insulator arrangement equipment as described in claim 3, characterized in that: The clamping component is a suction cup; The clamping member is disposed on the side of the second control component closest to the pusher or the limiting member. The clamping member is located between adjacent first and second adjusting members and between adjacent second adjusting members. The pusher and the limiting member have windows at corresponding positions on the clamping member. The clamping member acts on the glass insulator through the windows.
5. The automatic glass insulator arrangement equipment as described in claim 4, characterized in that: The film sorting equipment includes: A feeding belt, which is used to receive glass insulators that are removed from the cleaning discharge belt; The lifting assembly consists of a first telescopic component, a fixed frame, and a rotating cylinder. The first telescopic component is located inside the fixed frame, and its output end acts on the rotating cylinder. The fixed frame has a spiral arc-shaped slide rail, and the rotating cylinder is fixedly provided with a movable terminal adapted to the arc-shaped slide rail. A connecting rod is provided to connect the rotating drum and the sheet rack. A second telescopic component is provided between the connecting rod and the sheet rack. The second telescopic component is used to adjust the distance between the sheet rack and the cleaning discharge belt. When the first telescopic component lifts the rotating cylinder, the rotating cylinder rotates under the action of the moving terminal and the arc-shaped slide rail, so as to move the glass insulator on the cleaning discharge belt onto the feeding belt.
6. A method of using an automatic glass insulator stacking device, characterized in that: The automatic glass insulator arrangement equipment according to claim 5 is used in the following way: S1. The cleaned glass insulators are conveyed out by the cleaning discharge belt; S2. When the glass insulator moves to the corresponding position, the second telescopic component controls the lowering of the sheet rack, and the movement of the glass insulator is restricted by the limiting component, so that it is rearranged into rows on the cleaning discharge belt. S3. Under the control of the driving component, the pusher moves towards the limiting component, pushing the glass insulators closer to the limiting component and accelerating the rearrangement of the glass insulators into rows. S4. The adjusting component can be adjusted from the retracted state to the tilted state by sliding the control rod vertically, so as to straighten the rows of glass insulators and make it easier for the clamping component to clamp the glass insulators. S5. Under the control of the control component, the clamping component moves to above the neatly arranged glass insulators, acts on the glass insulators through the window, clamps the glass insulators and removes them from the cleaning discharge belt; S6. The first telescopic component of the lifting assembly lifts the rotating cylinder. Under the action of the moving terminal and the arc-shaped slide rail, the rotating cylinder rotates, driving the connecting rod and the sheet rack to move the glass insulator to the position of the feeding belt so that the glass insulator can be moved to the next process. S7. Repeat S2 to S6 to continue the automatic arrangement and transfer of glass insulators until all glass insulators are arranged.
7. The method of using the automatic glass insulator arrangement equipment as described in claim 6, characterized in that: In steps S3 to S5, under the action of the control component and the synchronization component, the pusher moves towards the limiting component, the control rod controls the adjusting component to adjust from the retracted state to the tilted state, and the clamping component acts on the glass insulator through the window in a synchronous and continuous manner.
Citation Information
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