A heat treatment device and method for preventing flange deformation of a wind power tower
By using the spiral adaptation of the adjustment disc and the adjustment seat and the rotation of the limit roller in the wind power flange heat treatment device, combined with the quenching oil and liquid agitation force, the deformation problem caused by uneven thermal expansion and contraction during the wind power flange quenching process is solved, and the shape stability and temperature uniformity of the flange workpiece are achieved.
Patent Information
- Application Number
- CN202510525937.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-25
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2045-04-25
AI Technical Summary
During the quenching process, the internal stress caused by uneven thermal expansion, cooling and contraction of the wind power flange leads to deformation of the workpiece.
A heat treatment device for deforming the flange of the wind-proof electric tower is designed. Through the spiral adaptation between the adjustment disc and the adjustment seat, the limit roller and the fixed column are driven to rotate simultaneously, forming a limit surface on the top, bottom, outer and inner walls of the flange workpiece, and in conjunction with the use of quenching oil and stirring force, the workpiece is prevented from deforming.
Effectively prevent deformation caused by heat unevenness in the flange workpiece during quenching, ensure the stability of the flange workpiece shape, improve the temperature uniformity of the quenching oil, and prevent flange deformation.
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Figure CN120041647B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of heat treatment of wind power flanges, and particularly to a heat treatment device and method for preventing deformation of wind power tower flanges. Background Art
[0002] Generally, a flange is welded to a connecting piece and then two connecting pieces are connected by the flange and bolts. However, a wind power flange is a structural member that connects each section of a tower barrel or connects the tower barrel and a hub, and between the hub and the blades. Usually, bolt connection is also adopted. Briefly speaking, a wind power flange is a flange of a wind power generator set. A wind power flange is also called a wind tower flange, and its technological process mainly includes the following steps: the raw material adopts refined plates, the raw material is re-inspected after entering the factory, the blanking is carried out by a large sawing machine, the raw material enters a heating furnace for heating, the top punching is repeatedly forged into shape, and then it undergoes multiple heat treatments such as normalizing, quenching, annealing, and tempering, followed by rough machining, and then fine machining after passing the inspection.
[0003] However, during the quenching process, the wind power flange will generate internal stress due to uneven thermal expansion and contraction inside the workpiece, resulting in deformation of the workpiece. Therefore, the present invention proposes a heat treatment device and method for preventing deformation of wind power tower flanges to solve the problems existing in the prior art. Summary of the Invention
[0004] In view of the above problems, the present invention proposes a heat treatment device and method for preventing deformation of wind power tower flanges. The heat treatment device for preventing deformation of wind power tower flanges is adapted by a spiral between an adjusting disc and an adjusting seat. By rotating the adjusting disc, three groups of adjusting seats are synchronously driven to move, so as to support and limit flange workpieces with different diameters. Moreover, the driving force provided by the synchronous rotation assembly can drive the synchronous rotation of the limiting rollers and the fixing columns, thereby forming limiting surfaces on the top surface, bottom surface, outer wall and inner wall of the flange workpiece, so as to limit the shape change of the flange workpiece and prevent the workpiece from deforming.
[0005] To achieve the object of the present invention, the present invention is realized by the following technical solutions: a heat treatment device for preventing deformation of wind power tower flanges, including a quenching furnace, the quenching furnace is composed of an upper furnace body, a lower furnace body and three groups of support frames. The upper furnace body and the lower furnace body are connected by a lifting assembly. A sealing assembly is further provided at the connection end of the upper furnace body and the lower furnace body. Both the upper furnace body and the lower furnace body include an outer shell, a liquid storage tank, a rotating assembly, a limiting assembly, a driving chamber and a surface anti-deformation mechanism. The driving chamber is fixedly connected to the side wall at the inner end of the liquid storage tank. The liquid storage tank and the driving chamber are rotatably connected to the outer shell through the limiting assembly. A rotating assembly for driving the liquid storage tank and the driving chamber to rotate synchronously is provided on the outer wall of the outer shell. Surface anti-deformation mechanisms are provided on the side walls at the adjacent ends of the two driving chambers. A side surface anti-deformation mechanism is provided at the bottom of the driving chamber of the upper furnace body.
[0006] The surface anti-deformation mechanism includes a moving block, a moving groove, a limiting roller, a supporting spring, a connecting block and an adjusting component. There are three sets of the moving block and the moving groove. The three sets of moving grooves are distributed in an annular array on the end face of the driving chamber. The moving block is slidably installed in the moving groove. A through groove is provided in the moving groove. An adjusting component for adjusting the positions of the three moving blocks is provided in the driving chamber. The three moving blocks are all connected to the adjusting component through the connecting block penetrating the through groove. Supporting springs are symmetrically arranged on the moving block. The limiting roller is fixedly connected to the moving block through the supporting spring.
[0007] Further improvement lies in that: a clamping block is provided on the inner wall of the moving groove, and a clamping groove adapted to the clamping block is provided on the side wall of the moving block. The clamping block is slidably connected to the clamping groove.
[0008] Further improvement lies in that: the adjusting component includes a partition board, a first motor, a first toothed ring, a first gear, a rotating tube, an adjusting disc and an adjusting seat. A partition board is provided inside the driving chamber. A rotating tube is rotatably installed at the central position of the partition board. One end of the rotating tube is fixedly connected to the adjusting disc. One side of the adjusting seat is fixedly connected to the connecting block. The other side of the adjusting seat is in spiral fit with the adjusting disc. A first toothed ring is fixed on the rotating tube. A first gear is meshed with one side of the first toothed ring. The first gear is driven by the first motor. The first motor is fixed on the inner wall of the driving chamber.
[0009] Further improvement lies in that: the side anti-deformation mechanism includes an installation chamber, a bidirectional screw rod, a second motor, an adjusting rod and a fixing column. A bidirectional screw rod is rotatably installed inside the installation chamber. A second motor for driving the bidirectional screw rod to rotate is provided on the side wall of the installation chamber. The adjusting rods are symmetrically and slidably installed at the bottom of the installation chamber. The upper ends of the adjusting rods are threadedly connected to the bidirectional screw rod. The lower ends of the adjusting rods are fixedly connected to the fixing column. Distance measuring sensors are provided inside the two adjusting rods.
[0010] Further improvement lies in that: infusion pipes are provided at both ends of the driving chamber and at the central position of the connection end between the liquid storage tank and the driving chamber. A reflux pipe is installed at the central position of the other end of the liquid storage tank through a rotary joint. The two reflux pipes are communicated through a corrugated hose. A water pump is provided inside the liquid storage tank. The water pump is communicated with the infusion pipe.
[0011] Further improvement lies in that: the lifting component includes lifting cylinders. There are two sets of lifting cylinders. The bottoms of the two sets of lifting cylinders are fixedly connected to the support frame. The tops of the two sets of lifting cylinders are fixedly connected to the outside of the upper furnace body.
[0012] A further improvement lies in that: the limiting component includes a limiting groove and a limiting ring. Limiting rings are provided on the outer walls of the liquid storage tank and the driving chamber, and a limiting groove adapted to the limiting ring is provided on the inner wall of the outer housing. The limiting ring is snapped into the limiting groove.
[0013] A further improvement lies in that: the sealing component includes a sealing ring and a sealing groove. A sealing ring is provided at the bottom of the outer housing of the upper furnace body, and a sealing groove is provided at the top of the outer housing of the lower furnace body. When the upper furnace body and the lower furnace body are closed, the sealing ring is snapped into the sealing groove.
[0014] A further improvement lies in that: the rotating component includes a second toothed ring, a second gear and a third motor. A second toothed ring is fixed on the outer wall of the liquid storage tank. A second gear meshes with one side of the second toothed ring. The second gear meshes with the second toothed ring. A third motor is fixed on the outer wall of the outer housing, and the output end of the third motor is fixedly connected to the second gear.
[0015] The treatment method using the above heat treatment device for preventing flange deformation of a wind power tower includes the following steps;
[0016] S1. Placement of the flange workpiece. First, start the lifting cylinder to separate the upper furnace body and the lower furnace body. Then, adjust the surface anti-deformation mechanism and the side anti-deformation mechanism according to the diameter and width of the flange. Finally, place the flange workpiece on the surface anti-deformation mechanism of the lower furnace body.
[0017] S2. Adjustment of the surface anti-deformation mechanism. According to the parameter of the flange diameter, start the first motor. The first motor drives the first gear to rotate. At the same time, through the meshing of the first toothed ring and the first gear, the rotating tube is driven to rotate, and then the adjusting disc is driven to rotate. Through the spiral adaptation between the adjusting disc and the adjusting seat, the position of the adjusting seat is adjusted, so as to meet the requirement of supporting flanges with different diameters.
[0018] S3. Adjustment of the side anti-deformation mechanism. According to the parameter of the flange width, start the second motor. The second motor drives the bidirectional screw to rotate, and then drives the fixed column to move through the connecting rod, so as to adjust the distance between the two groups of fixed columns, so that they can be stuck on the inner and outer sides of the flange workpiece when moving down.
[0019] S4. Sealing of the furnace body; start the lifting cylinder to close the upper furnace body and the lower furnace body. At this time, the limiting roller on the upper furnace body moves down and fits with the top surface of the flange workpiece. At the same time, for flange workpieces with different thicknesses, when closing, through the contraction of the supporting spring, the limiting roller fits with the top surface of the flange workpiece. At the same time, the depth of the sealing ring at the bottom of the upper furnace body when inserted into the sealing groove also changes accordingly.
[0020] S5. Quenching of the flange workpiece. After the furnace body is sealed, the quenching oil in the liquid storage tank on the upper furnace body is pumped into the lower furnace body through the connecting pipe by the water pump. When the quenching oil covers the flange workpiece, the third motor is started to drive the second gear to rotate, thereby driving the second gear ring to rotate, and further driving the limit rollers and the fixed columns on the driving chamber to rotate, so as to form limits on the top surface, bottom surface, outer side surface and inner side surface of the flange workpiece, thus preventing the flange from deforming. At the same time, the rotation of the limit rollers and the fixed columns stirs the quenching oil, making the temperature of the quenching oil more uniform. Meanwhile, through the operation of the water pump, the quenching oil forms an internal circulation, further increasing the uniformity of the heat received by the flange workpiece, and further preventing the flange workpiece from deforming.
[0021] S6. Recycling of the quenching liquid. Driven by the water pump in the liquid storage tank of the lower furnace body, the quenching oil in the liquid storage tank of the lower furnace body is transported to the liquid storage tank of the upper furnace body. At this time, the quenching oil is continuously fed into the liquid storage tank of the lower furnace body through the delivery pipe on the lower furnace body. When the quenching oil is completely recycled, the water pump of the lower furnace body is turned off. At this time, the upper and lower furnace bodies are separated, and the workpiece is taken out.
[0022] The beneficial effects of the present invention are as follows: Through the spiral adaptation between the adjusting disc and the adjusting seat, the rotation of the adjusting disc drives the three groups of adjusting seats to move synchronously, so as to support and limit flange workpieces with different diameters. The driving force provided by the synchronous rotation assembly can drive the synchronous rotation of the limit rollers and the fixed columns, thus forming limit surfaces on the top surface, bottom surface, outer wall and inner wall of the flange workpiece, restricting the shape change of the flange workpiece, preventing the workpiece from deforming. At the same time, in combination with the use of quenching oil and the stirring force generated when the limit rollers and the fixed columns rotate, the temperature of the quenching oil is more uniform during cooling, thus preventing the flange workpiece from being unevenly heated and further preventing the flange workpiece from deforming. Description of the Drawings
[0023] Figure 1 is a schematic diagram of the present invention.
[0024] Figure 2 is a separation schematic diagram of the upper furnace body and the lower furnace body of the present invention.
[0025] Figure 3 is a disassembly schematic diagram of the upper furnace body of the present invention.
[0026] Figure 4 is a structural schematic diagram of the driving seat of the present invention.
[0027] Figure 5 is a structural schematic diagram of the lower furnace body of the present invention.
[0028] Figure 6 is a disassembly schematic diagram of the surface anti-deformation mechanism in the lower furnace body of the present invention.
[0029] Figure 7 It is a structural schematic diagram of the adjustment component of the present invention.
[0030] Figure 8 It is a cross-sectional view of the installation bin of the present invention.
[0031] Wherein: 1, quenching furnace; 2, upper furnace body; 3, lower furnace body; 4, support frame; 5, outer shell; 6, liquid storage tank; 7, drive bin; 8, moving block; 9, moving groove; 10, limiting roller; 11, support spring; 12, connecting block; 13, through groove; 14, clamping block; 15, clamping groove; 16, partition board; 17, first motor; 18, first toothed ring; 19, first gear; 20, rotating pipe; 21, adjusting disc; 22, adjusting seat; 23, installation bin; 24, bidirectional screw; 25, second motor; 26, adjusting rod; 27, fixed column; 28, distance measuring sensor; 29, infusion pipe; 30, return pipe; 31, corrugated hose; 32, water pump; 33, lifting cylinder; 34, limiting groove; 35, limiting ring; 36, sealing ring; 37, sealing groove; 38, second toothed ring; 39, second gear; 40, third motor. Specific embodiments
[0032] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with embodiments. These embodiments are only used to explain the present invention and do not constitute a limitation to the protection scope of the present invention.
[0033] According to Figures 1-8 As shown, this embodiment proposes a heat treatment device for preventing flange deformation of a wind power tower, including a quenching furnace 1. The quenching furnace 1 is composed of an upper furnace body 2, a lower furnace body 3 and three groups of support frames 4. The upper furnace body 2 and the lower furnace body 3 are connected by a lifting component, and a sealing component is also provided at the connection end of the upper furnace body 2 and the lower furnace body 3. Both the upper furnace body 2 and the lower furnace body 3 include an outer shell 5, a liquid storage tank 6, a rotating component, a limiting component, a drive bin 7 and a surface anti-deformation mechanism. The drive bin 7 is fixedly connected to the inner side wall of the liquid storage tank 6 at one end. The liquid storage tank 6 and the drive bin 7 are rotatably connected to the outer shell 5 through a limiting component. A rotating component for driving the liquid storage tank 6 and the drive bin 7 to rotate synchronously is provided on the outer wall of the outer shell 5. Surface anti-deformation mechanisms are provided on the side walls of adjacent ends of the two drive bins 7, and a side surface anti-deformation mechanism is provided at the bottom of the drive bin 7 of the upper furnace body 2;
[0034] The surface anti-deformation mechanism includes a moving block 8, a moving groove 9, a limiting roller 10, a support spring 11, a connecting block 12 and an adjusting assembly. There are three groups of the moving block 8 and the moving groove 9. The three groups of the moving grooves 9 are distributed in an annular array on the end face of the driving chamber 7. The moving block 8 is slidably installed in the moving groove 9. A through groove 13 is provided in the moving groove 9. An adjusting assembly for adjusting the positions of the three groups of moving blocks 8 is provided in the driving chamber 7. The three groups of the moving blocks 8 all pass through the through groove 13 through the connecting block 12 and are connected to the adjusting assembly. Support springs 11 are symmetrically arranged on the moving block 8. The limiting roller 10 is fixedly connected to the moving block 8 through the support spring 11.
[0035] A clamping block 14 is provided on the inner wall of the moving groove 9, and a clamping groove 15 adapted to the clamping block 14 is provided on the side wall of the moving block 8. The clamping block 14 is slidably connected to the clamping groove 15.
[0036] The adjusting assembly includes a partition 16, a first motor 17, a first toothed ring 18, a first gear 19, a rotating tube 20, an adjusting disc 21 and an adjusting seat 22. A partition 16 is provided inside the driving chamber 7. A rotating tube 20 is rotatably installed at the central position of the partition 16. One end of the rotating tube 20 is fixedly connected to the adjusting disc 21. One side of the adjusting seat 22 is fixedly connected to the connecting block 12. The other side of the adjusting seat 22 is in screw fit with the adjusting disc 21. A first toothed ring 18 is fixed on the rotating tube 20. A first gear 19 is meshed with one side of the first toothed ring 18. The first gear 19 is driven by the first motor 17. The first motor 17 is fixed on the inner wall of the driving chamber 7.
[0037] The side anti-deformation mechanism includes an installation chamber 23, a bidirectional screw 24, a second motor 25, an adjusting rod 26 and a fixing column 27. A bidirectional screw 24 is rotatably installed inside the installation chamber 23. A second motor 25 for driving the bidirectional screw 24 to rotate is provided on the side wall of the installation chamber 23. The adjusting rods 26 are symmetrically and slidably installed at the bottom of the installation chamber 23. The upper ends of the adjusting rods 26 are in threaded connection with the bidirectional screw 24. The lower ends of the adjusting rods 26 are fixedly connected to the fixing column 27. Distance measuring sensors 28 are provided inside the two groups of adjusting rods 26.
[0038] A spiral line is provided on the adjusting disc 21 in this device, and a matching wire groove is provided on the adjusting seat 22. When the adjusting disc 21 rotates, the three groups of adjusting seats 22 are driven to move synchronously through the engagement between the spiral line and the wire groove, so as to perform synchronous adjustment.
[0039] At both ends of the driving chamber 7 and at the central position of the connection end between the liquid storage tank 6 and the driving chamber 7, there are liquid infusion pipes 29. At the central position of the other end of the liquid storage tank 6, a reflux pipe 30 is installed through a rotary joint. The two reflux pipes 30 are connected through a corrugated hose 31. A water pump 32 is provided inside the liquid storage tank 6, and the water pump 32 is communicated with the liquid infusion pipe 29.
[0040] The lifting assembly includes lifting cylinders 33. There are two groups of lifting cylinders 33. The bottoms of the two groups of lifting cylinders 33 are fixedly connected to the support frame 4, and the tops of the two groups of lifting cylinders 33 are fixedly connected to the outside of the upper furnace body 2.
[0041] The limiting assembly includes a limiting groove 34 and a limiting ring 35. Limiting rings 35 are provided on the outer walls of the liquid storage tank 6 and the driving chamber 7, and a limiting groove 34 adapted to the limiting ring 35 is provided on the inner wall of the outer housing 5. The limiting ring 35 is snapped into the limiting groove 34.
[0042] The sealing assembly includes a sealing ring 36 and a sealing groove 37. A sealing ring 36 is provided at the bottom of the outer housing 5 of the upper furnace body 2, and a sealing groove 37 is provided at the top of the outer housing 5 of the lower furnace body 3. When the upper furnace body 2 and the lower furnace body 3 are closed, the sealing ring 36 is snapped into the sealing groove 37.
[0043] The rotating assembly includes a second toothed ring 38, a second gear 39, and a third motor 40. A second toothed ring 38 is fixedly installed on the outer wall of the liquid storage tank 6. A second gear 39 meshes with one side of the second toothed ring 38. The second gear 39 meshes with the second toothed ring 38. A third motor 40 is fixedly installed on the outer wall of the outer housing 5, and the output end of the third motor 40 is fixedly connected to the second gear 39.
[0044] The treatment method using the above heat treatment device for preventing flange deformation of a wind power tower includes the following steps;
[0045] S1. Placement of the flange workpiece. First, start the lifting cylinder 33 to separate the upper furnace body 2 from the lower furnace body 3. Then, adjust the surface anti-deformation mechanism and the side anti-deformation mechanism according to the diameter and width of the flange. Finally, place the flange workpiece on the surface anti-deformation mechanism of the lower furnace body 3.
[0046] S2. Adjustment of the surface anti-deformation mechanism. According to the parameter of the flange diameter, start the first motor 17. The first motor 17 drives the first gear 19 to rotate. At the same time, through the meshing of the first toothed ring 18 and the first gear 19, the rotating pipe 20 is driven to rotate, and then the adjusting disk 21 is driven to rotate. Through the spiral adaptation between the adjusting disk 21 and the adjusting seat 22, the position of the adjusting seat 22 is adjusted, so as to meet the requirement of supporting flanges with different diameters.
[0047] S3. Adjustment of the side anti-deformation mechanism. According to the parameter of the flange width, by starting the second motor 25, the second motor 25 drives the bidirectional screw 24 to rotate, thereby driving the fixed column 27 to move through the connecting rod, so as to adjust the distance between the two groups of fixed columns 27, enabling it to be stuck on the inner and outer sides of the flange workpiece when moving downward;
[0048] S4. Sealing of the furnace body; by starting the lifting cylinder 33, the upper furnace body 2 and the lower furnace body 3 are closed. At this time, the limiting roller 10 on the upper furnace body 2 moves downward and fits with the top surface of the flange workpiece. At the same time, for flange workpieces of different thicknesses, when closing, the supporting spring 11 contracts, so that the limiting roller 10 fits with the top surface of the flange workpiece. At the same time, the depth of the sealing ring 36 at the bottom of the upper furnace body 2 when inserted into the sealing groove 37 also changes accordingly;
[0049] S5. Quenching of the flange workpiece. After the furnace body is sealed, the quenching oil in the liquid storage tank 6 on the upper furnace body 2 is pumped into the lower furnace body 3 through the connecting pipe by the water pump 32. When the quenching oil covers the flange workpiece, by starting the third motor 40 to drive the second gear 39 to rotate, thereby driving the second toothed ring 38 to rotate, and then driving the limiting roller 10 and the fixed column 27 on the driving chamber 7 to rotate, so as to form a limit on the top surface, bottom surface, outer side surface and inner side surface of the flange workpiece, thereby preventing the flange from deforming. At the same time, the rotation of the limiting roller 10 and the fixed column 27 stirs the quenching oil, so that the temperature of the quenching oil is more uniform. At the same time, through the operation of the water pump 32, the quenching oil forms an internal circulation, further increasing the uniformity of the heat received by the flange workpiece, and further preventing the flange workpiece from deforming;
[0050] S6. Recycling of the quenching liquid. Through the driving force provided by the water pump 32 in the liquid storage tank 6 of the lower furnace body 3, the quenching oil in the liquid storage tank 6 of the lower furnace body 3 is transported to the liquid storage tank 6 of the upper furnace body 2. At this time, the quenching oil is continuously fed into the liquid storage tank 6 of the lower furnace body 3 through the delivery pipe 29 on the lower furnace body 3. When the quenching oil is completely recycled, the water pump 32 of the lower furnace body 3 is closed. At this time, the upper and lower furnace bodies 3 are separated, and the workpiece is taken out.
[0051] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A heat treatment device for preventing flange deformation of a wind power tower, comprising a quenching furnace (1), characterized in that: The quenching furnace (1) is composed of an upper furnace body (2), a lower furnace body (3) and three groups of support frames (4). The upper furnace body (2) and the lower furnace body (3) are connected by a lifting assembly. A sealing assembly is also provided at the connection end of the upper furnace body (2) and the lower furnace body (3). Both the upper furnace body (2) and the lower furnace body (3) include an outer shell (5), a liquid storage tank (6), a rotating assembly, a limiting assembly, a driving chamber (7) and a surface anti-deformation mechanism. The driving chamber (7) is fixedly connected to the side wall of the inner end of the liquid storage tank (6). The liquid storage tank (6) and the driving chamber (7) are rotatably connected to the outer shell (5) through the limiting assembly. A rotating assembly for driving the liquid storage tank (6) and the driving chamber (7) to rotate synchronously is provided on the outer wall of the outer shell (5). Surface anti-deformation mechanisms are provided on the side walls of the adjacent ends of the two driving chambers (7). A side anti-deformation mechanism is provided at the bottom of the driving chamber (7) of the upper furnace body (2). The surface anti-deformation mechanism includes a moving block (8), a moving groove (9), a limiting roller (10), a support spring (11), a connecting block (12) and an adjusting assembly. Both the moving block (8) and the moving groove (9) are provided in three groups. The three moving grooves (9) are distributed in an annular array on the end face of the driving chamber (7). The moving block (8) is slidably installed in the moving groove (9). A through groove (13) is provided in the moving groove (9). An adjusting assembly for adjusting the positions of the three moving blocks (8) is provided in the driving chamber (7). The three moving blocks (8) are all connected to the adjusting assembly through the connecting block (12) passing through the through groove (13). Support springs (11) are symmetrically provided on the moving block (8). The limiting roller (10) is fixedly connected to the moving block (8) through the support spring (11). The adjusting assembly includes a partition plate (16), a first motor (17), a first toothed ring (18), a first gear (19), a rotating tube (20), an adjusting disc (21) and an adjusting seat (22). A partition plate (16) is provided inside the driving chamber (7). A rotating tube (20) is rotatably installed at the central position of the partition plate (16). One end of the rotating tube (20) is fixedly connected to the adjusting disc (21). One side of the adjusting seat (22) is fixedly connected to the connecting block (12). The other side of the adjusting seat (22) is in screw fit with the adjusting disc (21). A first toothed ring (18) is fixed on the rotating tube (20). A first gear (19) is meshed with one side of the first toothed ring (18). The first gear (19) is driven by the first motor (17). The first motor (17) is fixed on the inner wall of the driving chamber (7).
2. The heat treatment device for preventing flange deformation of a wind power tower according to claim 1, characterized in that: A clamping block (14) is provided on the inner wall of the moving groove (9). A clamping groove (15) adapted to the clamping block (14) is provided on the side wall of the moving block (8). The clamping block (14) is slidably connected to the clamping groove (15).
3. A heat treatment device for preventing flange deformation of a wind power tower, according to claim 1, characterized in that: The side anti-deformation mechanism includes an installation bin (23), a bidirectional screw (24), a second motor (25), a regulating rod (26) and a fixing column (27). The bidirectional screw (24) is rotatably installed inside the installation bin (23). A second motor (25) for driving the bidirectional screw (24) to rotate is provided on the side wall of the installation bin (23). The regulating rods (26) are symmetrically and slidably installed at the bottom of the installation bin (23). The upper end of the regulating rod (26) is threadedly connected to the bidirectional screw (24), and the lower end of the regulating rod (26) is fixedly connected to the fixing column (27). A ranging sensor (28) is provided inside the two groups of regulating rods (26).
4. A heat treatment device for preventing flange deformation of a wind power tower, as claimed in claim 1, wherein: Liquid infusion pipes (29) are provided at both ends of the driving bin (7) and at the central position of the connection end between the liquid storage tank (6) and the driving bin (7). A reflux pipe (30) is installed at the central position of the other end of the liquid storage tank (6) through a rotary joint. The two groups of reflux pipes (30) are connected through a corrugated hose (31). A water pump (32) is provided inside the liquid storage tank (6), and the water pump (32) is communicated with the liquid infusion pipe (29).
5. A heat treatment device for preventing flange deformation of a wind power tower, characterized in that: The lifting assembly includes lifting cylinders (33). There are two groups of lifting cylinders (33). The bottoms of the two groups of lifting cylinders (33) are fixedly connected to the support frame (4), and the tops of the two groups of lifting cylinders (33) are fixedly connected to the outside of the upper furnace body (2).
6. The heat treatment device for preventing flange deformation of a wind power tower according to claim 1, characterized in that: The limiting assembly includes a limiting groove (34) and a limiting ring (35). Limiting rings (35) are provided on the outer walls of the liquid storage tank (6) and the driving bin (7). A limiting groove (34) adapted to the limiting ring (35) is provided on the inner wall of the outer casing (5), and the limiting ring (35) is snapped into the limiting groove (34).
7. A heat treatment device for preventing flange deformation of a wind power tower, according to claim 1, characterized in that: The sealing assembly includes a sealing ring (36) and a sealing groove (37). A sealing ring (36) is provided at the bottom of the outer casing (5) of the upper furnace body (2). A sealing groove (37) is provided at the top of the outer casing (5) of the lower furnace body (3). When the upper furnace body (2) and the lower furnace body (3) are closed, the sealing ring (36) is snapped into the sealing groove (37).
8. A heat treatment device for preventing flange deformation of a wind power tower, according to claim 1, characterized in that: The rotating assembly includes a second toothed ring (38), a second gear (39) and a third motor (40). A second toothed ring (38) is fixed on the outer wall of the liquid storage tank (6). A second gear (39) is meshed with one side of the second toothed ring (38), and the second gear (39) is meshed with the second toothed ring (38). A third motor (40) is fixed on the outer wall of the outer casing (5), and the output end of the third motor (40) is fixedly connected to the second gear (39).
9. A processing method of a heat treatment device for preventing flange deformation of a wind power tower according to any one of claims 1-8, characterized in that: It includes the following steps; S1. Placement of the flange workpiece. First, start the lifting cylinder (33) to separate the upper furnace body (2) from the lower furnace body (3). Then, adjust the surface anti-deformation mechanism and the side anti-deformation mechanism according to the diameter and width of the flange. Finally, place the flange workpiece on the surface anti-deformation mechanism of the lower furnace body (3). S2. Adjustment of the surface anti-deformation mechanism. According to the parameter of the flange diameter, start the first motor (17). The first motor (17) drives the first gear (19) to rotate. At the same time, through the meshing of the first toothed ring (18) and the first gear (19), the rotating pipe (20) is driven to rotate, and then the adjusting disk (21) is driven to rotate. Through the spiral adaptation between the adjusting disk (21) and the adjusting seat (22), the position of the adjusting seat (22) is adjusted, so as to meet the requirement of supporting flanges with different diameters; S3. Adjustment of the side anti-deformation mechanism. According to the parameter of the flange width, start the second motor (25). The second motor (25) drives the bidirectional screw rod (24) to rotate, so as to drive the fixed column (27) to move through the connecting rod, and then adjust the distance between the two groups of fixed columns (27) so that they can be stuck on the inner and outer sides of the flange workpiece when moving down; S4. Sealing of the furnace body; Close the upper furnace body (2) and the lower furnace body (3) by starting the lifting cylinder (33). At this time, the limit roller (10) on the upper furnace body (2) moves down and fits with the top surface of the flange workpiece. At the same time, for flange workpieces with different thicknesses, when closing, through the contraction of the support spring (11), the limit roller (10) fits with the top surface of the flange workpiece. At the same time, the depth of the sealing ring (36) at the bottom of the upper furnace body (2) when inserted into the sealing groove (37) also changes accordingly; S5. Quenching of the flange workpiece. After the furnace body is sealed, pump the quenching oil in the liquid storage tank (6) on the upper furnace body (2) into the lower furnace body (3) through the connecting pipe by the water pump (32). When the quenching oil covers the flange workpiece, start the third motor (40) to drive the second gear (39) to rotate, so as to drive the second toothed ring (38) to rotate, and then drive the limit roller (10) and the fixed column (27) on the drive bin (7) to rotate, so as to form a limit on the top surface, bottom surface, outer side and inner side of the flange workpiece, thus preventing the flange from deforming. At the same time, the rotation of the limit roller (10) and the fixed column (27) stirs the quenching oil, so that the temperature of the quenching oil is more uniform. At the same time, through the operation of the water pump (32), the quenching oil forms an internal circulation, further increasing the uniformity of the heat received by the flange workpiece, and further preventing the flange workpiece from deforming; S6. Recycling of the quenching liquid. Through the driving force provided by the water pump (32) in the liquid storage tank (6) of the lower furnace body (3), the quenching oil in the liquid storage tank (6) of the lower furnace body (3) is transported to the liquid storage tank (6) of the upper furnace body (2). At this time, the quenching oil is continuously fed into the liquid storage tank (6) of the lower furnace body (3) through the liquid delivery pipe (29) on the lower furnace body (3). When the quenching oil is completely recycled, the water pump (32) of the lower furnace body (3) is closed. At this time, separate the upper and lower furnace bodies (3) and take out the workpiece.
Citation Information
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