Spiral-flow type heat exchanger structure
By designing a cyclone heat exchanger structure, using the sliding groove and scraper structure of the spiral guide plate and heat transfer cylinder, the problems of difficulty in disassembly and maintenance and low heat conduction efficiency of existing heat exchangers are solved, and more efficient heat transfer and convenient cleaning process are achieved.
Patent Information
- Application Number
- CN202510105117.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-05-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing heat exchangers are difficult to disassemble and maintain during use, have low heat conduction efficiency, and cannot effectively clean up impurities attached to the inner wall.
A cyclone heat exchanger structure is designed, including an outer shell, an inner cylinder, a flow guide and a plurality of heat transfer cylinders. The flow guide is a spiral structure. A sliding groove and a scraper are provided on the heat transfer cylinder. The scraper is driven by a push rod and can scrape away dust and impurities on the flow guide.
It realizes convenient disassembly and maintenance of heat exchangers, improves heat conduction efficiency, enhances the reuse of flue gas energy, and simplifies the impurity cleaning process.
Smart Images

Figure CN120043382A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of heat exchangers, and specifically to a structure of a swirl heat exchanger. Background Art
[0002] A heat exchanger, also known as a heat exchanger, is a device that transfers part of the heat of a hot fluid to a cold fluid. The working principle of the heat exchanger is based on the principle of heat balance, that is, the heat of a high-temperature object always transfers to a low-temperature object. In the heat exchanger, the hot fluid and the cold fluid exchange heat through different methods (such as direct contact, shell-and-tube type, etc.) to achieve heat transfer. Heat exchangers include plate heat exchangers, shell-and-tube heat exchangers, and coil heat exchangers, etc.
[0003] The heat exchanger usually consists of multiple groups of heat exchange fins. When exchanging heat with hot fluids such as flue gas, since there are more impurities in the flue gas, after the heat exchanger is used for a period of time, it needs to be maintained and cleaned. The disassembly of the heat exchanger is rather troublesome and the operation is rather laborious. It is rather difficult to clean the impurities attached to the inner wall of the heat exchanger. During the heat transfer process, the energy inside the flue gas cannot be reused, resulting in a low heat conduction efficiency. Summary of the Invention
[0004] The purpose of the present invention is to provide a structure of a swirl heat exchanger to solve the problem of inconvenient use of the existing heat exchanger.
[0005] To achieve the above purpose, the present invention provides the following technical solutions:
[0006] A structure of a swirl heat exchanger, including a housing, and further including:
[0007] An inner cylinder. A support cylinder is provided at the bottom of the housing, a cover plate is provided at the top of the housing, an inner cylinder is provided at the bottom of the cover plate, the inner cylinder penetrates into the interior of the housing, a water storage tank is provided inside the inner cylinder, a communicating pipe is provided on the cover plate, one end of the communicating pipe penetrates into the interior of the inner cylinder, a spiral-shaped guide vane is provided on the inner wall of the housing, the guide vane is in contact with the inner cylinder, a plurality of heat transfer cylinders are provided outside the inner cylinder, a groove is provided on the side of the heat transfer cylinder close to the inner wall of the housing, a plurality of scraping plates are slidably provided inside the groove, a spring is provided between the scraping plates, a plurality of fixing cylinders are provided outside the inner cylinder, the fixing cylinders are provided outside the heat transfer cylinders, the scraping plates are in contact with the inner walls of the fixing cylinders, the fixing cylinders are in contact with the guide vane, a support plate is provided on the inner wall of the inner cylinder, and a turntable is provided on the support plate;
[0008] Heat exchange tubes. Multiple sliding grooves are provided on both the turntable and the outside of the heat transfer cylinder. A transmission rod is arranged inside the sliding groove. A fixing rod is arranged at the center position of the turntable. An exhaust fan is arranged at the bottom end of the fixing rod. Water storage boxes are arranged on both sides of the outside of the support cylinder. A piston is arranged inside the water storage box. A push rod is arranged outside the piston. A filter cylinder is arranged at the center position inside the support cylinder. Heat exchange tubes are arranged inside the filter cylinder. The heat exchange tubes are of a spiral structure. Both ends of the heat exchange tubes penetrate into the inside of the water storage box;
[0009] A driving mechanism, connected to the push rod, for the hot fluid used for heat exchange to enter the inside of the housing along the connecting pipe. The guide vanes transfer heat to the inside of the water storage tank by cooperating with the heat transfer cylinder. The hot fluid drives the heat transfer cylinder to rotate by pushing the scraper. The heat transfer cylinder drives the exhaust fan to rotate by cooperating with the transmission rod.
[0010] On the basis of the above technical solutions, the present invention also provides the following alternative technical solutions:
[0011] In an alternative solution: The driving mechanism includes a transmission frame arranged between the two push rods, a fixing block arranged at the bottom of the filter cylinder, and a transmission block arranged at the bottom of the transmission frame. The transmission frame passes through the fixing block and is slidably matched with it. A nut is arranged on the transmission block. A screw rod is arranged inside the nut. A motor is arranged on the fixing block. The rotating end of the motor is connected to the screw rod.
[0012] In an alternative solution: A fixing plate is arranged on the inner wall of the housing. A support plate is arranged between the two fixing plates. The support plate is arranged at the bottom of the inner cylinder. A filter screen is arranged inside the support plate. A rotating plate is arranged outside the filter screen.
[0013] In an alternative solution: Connecting blocks are arranged on both the outside of the housing and the outside of the support cylinder. A connecting bolt is arranged between the two connecting blocks.
[0014] In an alternative solution: A base is arranged outside the housing. The fixing block is arranged on the top of the base. Multiple fixing bolts are arranged on the base. A clamping plate is arranged at one end of the fixing bolt close to the housing. The multiple clamping plates are evenly distributed outside the housing.
[0015] In an alternative solution: A water tank is arranged outside the base. A water inlet pipe is arranged between the water tank and the water storage box.
[0016] In an alternative solution: Control buttons are arranged outside the base. A buckle is arranged between the cover plate and the housing.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] The structure of the swirl heat exchanger consists of a shell, an inner cylinder, guide vanes and multiple heat transfer cylinders. The guide vanes are of a spiral structure and are sleeved outside the inner cylinder. Multiple sliding grooves are provided on the heat transfer cylinders, so that the contact area between the hot fluid and the heat exchange water in the water storage tank is larger, ensuring the heat exchange efficiency. The inner cylinder and the guide vanes can be rotated out of the shell, making subsequent disassembly and maintenance more convenient. The flue gas contacts the inner wall of the inner cylinder and the heat transfer cylinders, and can heat the heat exchange water inside the water storage tank, absorbing the energy in the hot fluid. The flue gas can push the scraper to move. The scraper passes through the fixed cylinder along the square groove and contacts the outer surface of the guide vane, and can scrape off the dust and impurities on the guide vane, making the cleaning of the heat exchanger faster and facilitating maintenance, and is easy to use. Description of the Drawings
[0019] Figure 1 It is a schematic structural diagram of the swirl heat exchanger structure.
[0020] Figure 2 It is a schematic structural diagram of the support cylinder in the swirl heat exchanger structure.
[0021] Figure 3 It is a cross-sectional view of the shell in the swirl heat exchanger structure.
[0022] Figure 4 It is a schematic structural diagram of the transmission rod in the swirl heat exchanger structure.
[0023] Figure 5 It is a cross-sectional view of the filter cylinder in the swirl heat exchanger structure.
[0024] Figure 6 It is a schematic structural diagram of the fixed cylinder in the swirl heat exchanger structure.
[0025] Figure 7 It is a cross-sectional view of the heat transfer cylinder in the swirl heat exchanger structure.
[0026] Annotation of reference numerals: 1 - shell, 2 - fixing bolt, 3 - clamping plate, 4 - base, 5 - connecting pipe, 6 - cover plate, 7 - buckle, 8 - support cylinder, 9 - water tank, 10 - control button, 11 - water inlet pipe, 12 - connecting bolt, 13 - water storage box, 14 - piston, 15 - transmission frame, 16 - push rod, 17 - fixing block, 18 - motor, 19 - screw rod, 20 - nut, 21 - transmission block, 22 - fixed cylinder, 221 - guide plate, 23 - heat transfer cylinder, 231 - groove, 232 - sliding groove, 24 - guide vane, 25 - inner cylinder, 26 - fixing plate, 27 - filter cylinder, 28 - transmission rod, 29 - support plate, 30 - turntable, 31 - fixing rod, 32 - exhaust fan, 33 - water storage tank, 34 - heat exchange tube, 35 - support disc, 36 - rotating plate, 37 - filter screen, 38 - scraper, 39 - spring. Detailed Implementation Manner
[0027] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0028] The following describes the specific implementation of the present invention in detail with reference to specific embodiments.
[0029] As Figures 1-7 shown, a swirl heat exchanger structure provided by an embodiment of the present invention includes a housing 1, and further includes:
[0030] An inner cylinder 25, a support cylinder 8 is provided at the bottom of the housing 1, the support cylinder 8 is in a funnel-shaped structure, a cover plate 6 is provided at the top of the housing 1, the inner cylinder 25 is provided at the bottom of the cover plate 6, the inner cylinder 25 penetrates into the interior of the housing 1, and the cover plate 6 can drive the inner cylinder 25 to be screwed out from the top of the housing 1, which is convenient for cleaning the housing 1 and the inner cylinder 25. A water storage tank 33 is provided inside the inner cylinder 25, and the hot water for heat exchange is injected into the interior of the water storage tank 33. A communication pipe 5 is provided on the cover plate 6, one end of the communication pipe 5 penetrates into the interior of the inner cylinder 25, and the hot fluid for heat exchange is injected along the communication pipe 5 between the inner cylinder 25 and the housing 1. A spiral-shaped guide vane 24 is provided on the inner wall of the housing 1, the guide vane 24 is in contact with the inner cylinder 25, and a plurality of heat transfer cylinders 23 are provided outside the inner cylinder 25. The heat transfer cylinders 23 are made of materials with good heat transfer effects. The hot fluid flows along the guide vane 24, and the hot fluid is in contact with the inner wall of the inner cylinder 25 and the heat transfer cylinders 23, which can heat the hot water in the water storage tank 33 and absorb the energy in the hot fluid, realizing the heat exchange of the hot fluid. A groove 231 is provided on one side of the heat transfer cylinder 23 close to the inner wall of the housing 1, and a plurality of scraping plates 38 are slidably arranged inside the groove 231. Springs 39 are provided between the scraping plates 38. A plurality of fixed cylinders 22 are provided outside the inner cylinder 25. Square grooves are provided at the bottoms of the fixed cylinders 22. The scraping plates 38 penetrate out of the fixed cylinders 22 along the square grooves and are in contact with the lower guide vane 24, which can scrape off the dust and impurities on the guide vane 24. The impurities slide along the guide vane 24 to the bottom of the housing 1, which is convenient for collecting the impurities. A guide plate 221 is provided at the bottom of the fixed cylinder 22, and the scraping plates 38 slide back into the fixed cylinder 22 along the guide plate 221. The fixed cylinder 22 is arranged outside the heat transfer cylinder 23, the scraping plate 38 is in contact with the inner wall of the fixed cylinder 22, the fixed cylinder 22 is in contact with the guide vane 24, and a support plate 29 is horizontally arranged on the inner wall of the inner cylinder 25. A turntable 30 is rotatably arranged on the support plate 29;
[0031] Heat exchange tube 34. A plurality of sliding grooves 232 are provided on the outer parts of the turntable 30 and the heat transfer cylinder 23. A transmission rod 28 is slidably arranged inside the sliding groove 232. The heat transfer cylinder 23 rotates to drive a plurality of transmission rods 28 to rotate, and the transmission rod 28 drives the turntable 30 at the other end to rotate. A fixing rod 31 is arranged at the center position of the turntable 30. An exhaust fan 32 is arranged at the bottom end of the fixing rod 31. The turntable 30 drives the exhaust fan 32 to rotate through the fixing rod 31. After hot fluids such as flue gas move to the bottom of the housing 1, the filter cylinder 27 filters the flue gas to remove the solid impurities contained therein. The exhaust fan 32 extracts the flue gas inside the support cylinder 8 outwards and discharges it upwards from the center position of the cover plate 6. A plurality of heat transfer cylinders 32 are evenly distributed on the inner wall of the inner cylinder 25. A plurality of sliding grooves 232 are provided on each heat transfer cylinder 32, so that the filtered flue gas can enter the inside of the sliding grooves 232, further increasing the contact area between the flue gas and the heat exchange water in the water storage tank 33 and ensuring the heat exchange efficiency;
[0032] Water storage boxes 13 are arranged on both sides of the outside of the support cylinder 8. A piston 14 is slidably arranged inside the water storage box 13. A push rod 16 is arranged outside the piston 14. A filter cylinder 27 is arranged at the center position inside the support cylinder 8. A heat exchange tube 34 is arranged inside the filter cylinder 27. The heat exchange tube 34 is of a spiral structure. Both ends of the heat exchange tube 34 penetrate into the inside of the water storage box 13. The piston 14 moves horizontally and presses the heat exchange water in the water storage box 13 into the heat exchange tube 34 to exchange heat with the hot fluid passing through the filter cylinder 27;
[0033] A driving mechanism, which is connected to the push rod 16, is used for the hot fluid for heat exchange to enter the inside of the housing 1 along the connecting pipe 5. The guide vane 24 transfers heat to the inside of the water storage tank 33 by cooperating with the heat transfer cylinder 23. The hot fluid drives the heat transfer cylinder 23 to rotate by pushing the scraping plate 38, and the heat transfer cylinder 23 drives the exhaust fan 32 to rotate by cooperating with the transmission rod 28.
[0034] As Figures 1-5 shown, as a preferred embodiment of the present invention, the driving mechanism includes a transmission frame 15 arranged between the two push rods 16, a fixing block 17 arranged at the bottom of the filter cylinder 27, and a transmission block 21 arranged at the bottom of the transmission frame 15. The transmission frame 15 passes through the fixing block 17 and is slidably matched with it. A nut 20 is fixedly arranged on the transmission block 21. A screw rod 19 meshing with the nut 20 is arranged inside the nut 20. A motor 18 is arranged on the fixing block 17. The rotating end of the motor 18 is connected to the screw rod 19. The motor 18 drives the screw rod 19 to rotate. The screw rod 19 drives the transmission frame 15 to move left and right through the cooperation with the nut 20. The transmission frame 15 drives the push rod 16 to move, and can press the heat exchange water in the water storage box 13 into the heat exchange tube 34. The two pistons 14 move synchronously, realizing the circulating flow of the heat exchange water inside the heat exchange tube 34.
[0035] As shown Figures 1-5 in the figure, as a preferred embodiment of the present invention, a fixing plate 26 is provided on the inner wall of the outer shell 1. A support plate 35 is provided between the two fixing plates 26. The support plate 35 is fixedly arranged at the bottom of the inner cylinder 25. The support plate 35 can be separated from the fixing plate 26. A filter screen 37 is arranged inside the support plate 35. A rotating plate 36 is arranged outside the filter screen 37. A connecting rod can be arranged between the rotating plate 36 and the fixed rod 31. The rotating plate 36 is driven to rotate by the fixed rod 31, and the rotating plate 36 can scrape off impurities and dust attached to the outside of the filter screen 37.
[0036] As shown Figures 1-2 in the figure, as a preferred embodiment of the present invention, connecting blocks 11 are provided on the outer parts of both the outer shell 1 and the support cylinder 8. A connecting bolt 12 is provided between the two connecting blocks 11, and the connecting bolt 12 fixedly connects the outer shell 1 and the support cylinder 8.
[0037] As shown Figures 1-2 in the figure, as a preferred embodiment of the present invention, a base 4 is provided outside the outer shell 1. The fixing block 17 is arranged on the top of the base 4. A plurality of fixing bolts 2 are provided on the top of the base 4. A clamping plate 3 is rotatably arranged at one end of the fixing bolt 2 close to the outer shell 1. The plurality of clamping plates 3 are evenly distributed outside the outer shell 1. By screwing the fixing bolts 2, the plurality of clamping plates 3 can be driven to approach each other, and the outer shell 1 is supported and limited by the clamping plates 3.
[0038] As shown Figure 1 in the figure, as a preferred embodiment of the present invention, a water tank 9 is provided outside the base 4. A water inlet pipe 11 is provided between the water tank 9 and the water storage box 13, and the water in the water tank 9 flows into the water storage box 13 along the water inlet pipe 11.
[0039] As shown Figure 1 in the figure, as a preferred embodiment of the present invention, a control button 10 is provided outside the base 4, and a buckle 7 is provided between the cover plate 6 and the outer shell 1.
[0040] In the above embodiments of the present invention, a swirling heat exchanger structure is provided. The outer shell 1 is docked with the support cylinder 8 and fixedly installed in the base 4. The cover plate 6 and the inner cylinder 25 at the bottom are screwed downward into the interior of the outer shell 1. A plurality of heat transfer cylinders 23 are located between the inner cylinder 25 and the outer shell 1. The fixed cylinder 22 is in contact with the guide vane 24. The hot fluid such as flue gas for heat exchange is injected along the connecting pipe 5. The flue gas is located between the inner cylinder 25 and the outer shell 1 and flows downward along the spiral guide vane 24. The flue gas is in contact with the inner wall of the inner cylinder 25 and the heat transfer cylinders 23, and can heat the heat exchange water in the water storage tank 33, absorbing the energy in the hot fluid. The flue gas can push the scraper 38 to move. The scraper 38 passes through the fixed cylinder 22 along the square groove and is in contact with the outer surface of the guide vane 24, and can scrape off the dust and impurities on the guide vane 24. The scraper 38 can also drive the heat transfer cylinder 23 to rotate. The heat transfer cylinder 23 drives the turntable 30 to rotate through the transmission rod 28, and the turntable 30 drives the exhaust fan 32 to rotate, and can extract the filtered flue gas outwards.
[0041] As described above, the above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
Claims
1. A cyclone heat exchanger structure, comprising a housing, characterized in that: Also includes: An inner cylinder, a supporting cylinder is arranged at the bottom of the outer shell, a cover plate is arranged at the top of the outer shell, an inner cylinder is arranged at the bottom of the cover plate, the inner cylinder penetrates into the inner shell, a water storage tank is arranged inside the inner cylinder, a connecting pipe is arranged on the cover plate, one end of the connecting pipe penetrates into the inner cylinder, a guide plate with a spiral structure is arranged on the inner wall of the outer shell, the guide plate is in contact with the inner cylinder, a plurality of heat transfer cylinders are arranged outside the inner cylinder, a groove is arranged on the side of the heat transfer cylinder close to the inner wall of the outer shell, a plurality of scrapers are slidably arranged inside the groove, springs are arranged between the scrapers, a plurality of fixed cylinders are arranged outside the inner cylinder, the fixed cylinder is arranged outside the heat transfer cylinder, the scrapers are in contact with the inner wall of the fixed cylinder, the fixed cylinder is in contact with the guide plate, a supporting plate is arranged on the inner wall of the inner cylinder, and a rotating disk is arranged on the supporting plate; Heat exchange tube, the turntable and the heat transfer tube are provided with a plurality of sliding grooves on the outside, a transmission rod is provided inside the sliding groove, a fixing rod is provided at the center of the turntable, an exhaust fan is provided at the bottom of the fixing rod, water storage boxes are provided on both sides of the outside of the support tube, a piston is provided inside the water storage box, a push rod is provided outside the piston, a filter tube is provided at the center of the support tube, a heat exchange tube is provided inside the filter tube, the heat exchange tube is a spiral structure, and both ends of the heat exchange tube are inserted into the water storage box; The driving mechanism is connected to the push rod. The hot fluid used for heat exchange enters the shell along the connecting pipe. The guide plate transfers the heat to the water tank by cooperating with the heat transfer tube. The hot fluid drives the heat transfer tube to rotate by pushing the scraper. The heat transfer tube drives the exhaust fan to rotate by cooperating with the transmission rod.
2. The cyclone heat exchanger structure according to claim 1, characterized in that: The driving mechanism includes a transmission frame arranged between two push rods, a fixed block arranged at the bottom of the filter cartridge, and a transmission block arranged at the bottom of the transmission frame, the transmission frame passes through the fixed block and slidably cooperates with the fixed block, a nut is arranged on the transmission block, a screw is arranged inside the nut, a motor is arranged on the fixed block, and the rotating end of the motor is connected to the screw.
3. The cyclone heat exchanger structure according to claim 1, characterized in that: A fixing plate is arranged on the inner wall of the shell, a supporting plate is arranged between two fixing plates, the supporting plate is arranged at the bottom of the inner cylinder, a filter screen is arranged inside the supporting plate, and a rotating plate is arranged outside the filter screen.
4. The cyclone heat exchanger structure according to claim 1, characterized in that: The outer parts of the shell and the support tube are both provided with connecting blocks, and connecting bolts are provided between the two connecting blocks.
5. The cyclone heat exchanger structure according to claim 2, characterized in that: A base is arranged outside the shell, the fixing block is arranged on the top of the base, a plurality of fixing bolts are arranged on the base, a clamping plate is arranged at one end of the fixing bolts close to the shell, and a plurality of the clamping plates are evenly distributed outside the shell.
6. The cyclone heat exchanger structure according to claim 5, characterized in that: A water tank is arranged outside the base, and a water inlet pipe is arranged between the water tank and the water storage box.
7. The cyclone heat exchanger structure according to claim 6, characterized in that: A control button is arranged outside the base, and a buckle is arranged between the cover plate and the shell.