Dough spiral rounding device

By designing the dough spiral rounding device, efficient rounding is achieved using the round roll roller and the spiral-distributed rounding plate, and adapting to different dough characteristics through the gap adjustment structure, the problems of low efficiency and poor adaptability of the existing equipment are solved, and the shape and texture consistency of the dough is improved.

CN120052386APending Publication Date: 2025-05-30LONGHAI ANDEMAFU MASCH CO LTD
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Patent Information

Application Number
CN202510475985.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2025-05-30

AI Technical Summary

Technical Problem

The existing dough rounding equipment is inefficient, poor rounding effect, and it is difficult to adapt to the processing needs of different dough characteristics, resulting in large differences in dough shape and texture.

Method used

A dough spiral rounding device is designed, including a supporting seat table, a round roll, a spiral distributed rounding plate and a gap adjustment structure. The round roll roller is driven and rotated by the first motor. The round roll pattern on the round roll plate increases friction force, and the gap adjustment structure can adjust the gap between the round roll plate and the round roll roller according to the dough characteristics.

Benefits of technology

It realizes efficient dough rounding, improves the consistency of dough shape and texture, adapts to the processing needs of different dough characteristics, reduces equipment maintenance costs and extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a dough spiral rounding device which comprises a supporting seat stand, a rounding roller is rotatably arranged on the supporting seat stand, and a first motor used for driving the rounding roller to rotate is arranged on the supporting seat stand. The outer side of the rounding roller is provided with a plurality of rounding plates which are spirally distributed with the rotating central axis of the rounding roller as the center, one side of each blade seat is provided with a gap adjusting structure used for adjusting the gap between the blade seat and the rounding roller, the rounding roller is driven by a first motor to rotate, and the blade seats and the rounding plates which are spirally distributed are matched, so that the rounding effect is improved. According to the dough rounding machine, dough rounding can be efficiently achieved, the friction force between the dough rounding machine and the dough is increased through rounding grains on the rounding plate, the dough rounding effect is better, and the consistency of the shape and texture of the dough is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of dough processing, and particularly relates to a dough spiral rounding device. Background Art

[0002] In the dough processing industry, rounding can make the dough form a regular and round shape, laying a foundation for the subsequent shaping of products. For example, in bread making, the traditional dough rounding method has problems of low efficiency and poor rounding effect. Manual rounding not only consumes a large amount of manpower and time, but also it is difficult to ensure that the rounding degree of each dough is consistent, affecting the quality stability of products. Some existing rounding devices may not be able to flexibly adapt to the processing requirements of different dough characteristics (such as hardness, humidity, etc.), lacking an effective gap adjustment mechanism, resulting in an unsatisfactory rounding effect and large differences in the shape and texture of the dough. Summary of the Invention

[0003] The purpose of the present invention is to provide a dough spiral rounding device to solve the above problems and overcome the defects of the prior art.

[0004] To achieve the above purpose, the present invention provides the following technical solutions:

[0005] A dough spiral rounding device provided by the present invention, the dough rounding machine includes a support base platform, a rounding roller is rotatably arranged on the support base platform, a first motor for driving the rounding roller to rotate is arranged on the support base platform, a plurality of rounding plates are arranged on the outer side of the rounding roller in a spiral distribution centered on its rotation axis, and a gap adjustment structure for adjusting the gap between each blade seat and the rounding roller is arranged on one side of each blade seat.

[0006] Preferably, more than four columns are arranged on the outer side of the rounding roller in a uniform distribution centered on its axis, an upper seat plate is arranged between the tops of the columns, and the gap adjustment structure is arranged on the columns;

[0007] Preferably, a plurality of blade seats for fixedly installing the rounding plates are arranged on the outer side of the rounding roller, and the blade seats are fixedly arranged on the columns.

[0008] Preferably, the gap adjustment structure includes an adjustment sleeve, an adjustment sleeve is arranged at one end of the adjustment sleeve facing the blade seat, an adjustment shaft is slidably arranged up and down in the adjustment sleeve, a top push plate for fixedly supporting with the bottom side of the blade seat is fixedly arranged at the upper end of the adjustment shaft, an adjustment slider fixedly connected with the adjustment sleeve is slidably arranged at one end inside the adjustment sleeve, an adjustment screw threadedly connected with the adjustment slider is rotatably arranged in the adjustment sleeve, and a knob is arranged at the end of the adjustment screw.

[0009] Preferably, each rounding plate is arranged on the blade seat through a locking structure, and a rounding pattern is formed on the surface of the rounding plate facing the rounding roller;

[0010] Preferably, the locking structure includes two locking plates with an arc-shaped outer contour. One end of each of the two locking plates facing away from each other is fixedly connected to the blade seat and the rounding plate respectively, and an arc-shaped locking groove is formed at one end of the two locking plates close to each other. A locking bolt capable of passing through the arc-shaped locking groove for locking and fixing is arranged between the two locking plates;

[0011] Preferably, a sliding hopper is arranged at the rounding plate in the uppermost section. The sliding hopper is fixedly arranged on the column through a cross bar, and the cross-sectional shape of the sliding hopper is U-shaped.

[0012] Preferably, feet are arranged at the four corners of the support seat platform.

[0013] The beneficial effects are as follows:

[0014] 1. By driving the rounding roller to rotate through the first motor and cooperating with the helically distributed blade seats and rounding plates, the rounding of the dough can be efficiently achieved. The rounding pattern on the rounding plate increases the friction with the dough, making the rounding effect of the dough better and improving the consistency of the shape and texture of the dough;

[0015] 2. The gap adjustment structure can flexibly adjust the gap between the blade seat and the rounding roller according to the characteristics of different doughs, which can not only meet the processing requirements of various doughs, but also realize progressive rounding operation, further optimizing the rounding effect and improving the versatility and adaptability of the equipment;

[0016] 3. The rounding plate is installed on the blade seat through a specific locking structure, which is convenient for disassembly and replacement. When the rounding plate is worn, it can be replaced in time to ensure the continuous and stable operation of the equipment, reduce the equipment maintenance cost, and extend the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0018] Figure 1 is the front view of the present invention;

[0019] Figure 2 is the present invention Figure 1 is the first-direction three-dimensional view of the present invention;

[0020] Figure 3 is the present inventionFigure 1 Second-direction perspective view;

[0021] Figure 4 This is an invention of Figure 3 Partial enlarged view at position A.

[0022] Explanation of reference numerals: Dough rounding machine; 301, Support base platform; 302, Support feet; 303, Columns; 304, Clearance adjustment structure; 304a, Cylinder base; 304b, Spacing adjustment sleeve; 304c, Spacing adjustment screw; 304d, Knob; 304e, Adjusting sleeve; 304f, Adjusting shaft; 304g, Thrust plate; 305, Rounding roller; 306, Blade seat; 307, Rounding plate; 308, Hopper; 309, Cross bar; 310, Upper seat plate; 311, Rounding pattern; 312, Locking structure; 313, First motor. Detailed implementation manners

[0023] To make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. Apparently, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other implementation manners obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope protected by the present invention.

[0024] Refer to Figures 1-4 As shown, the present invention provides a dough spiral rounding device, including a dough rounding machine 3. The dough rounding machine 3 includes a support base platform 301. Support feet 302 are provided at the four corners of the support base platform 301. A rounding roller 305 is rotatably provided on the support base platform 301. A first motor 313 for driving the rounding roller 305 to rotate is provided on the support base platform 301. A plurality of blade seats 306 spirally distributed around the rotation central axis are provided on the outer side of the rounding roller 305. A plurality of rounding plates 307 are provided on each blade seat 306. A clearance adjustment structure 304 for adjusting the clearance between each blade seat 306 and the rounding roller 305 is provided on one side of each blade seat 306; the rotation of the rounding roller 305 is the power source for dough rounding. By its rotation, the surrounding blade seats 306 and rounding plates 307 are driven to generate relative movement with the dough, thereby realizing the rounding of the dough.

[0025] Four or more columns 303 are evenly distributed around the central axis on the outer side of the rounding roller 305. An upper seat plate 310 is provided between the tops of the columns 303 to provide support for the upper seat plate 310 and also provide an installation position for the clearance adjustment structure 304. The clearance adjustment structure 304 is provided on the columns 303.

[0026] The gap adjustment structure 304 includes an adjustment sleeve 304b. At one end of the adjustment sleeve 304b facing the blade seat 306, an adjustment collar 304e is provided. An adjustment shaft 304f is slidably arranged up and down inside the adjustment collar 304e. At the upper end of the adjustment shaft 304f, a push plate 304g is fixedly arranged for fixedly supporting the bottom side of the blade seat 306. At the inner end of the adjustment sleeve 304b, an adjustment slider fixedly connected to the adjustment collar 304e is slidably arranged. Inside the adjustment collar 304e, an adjustment screw 304c threadedly connected to the adjustment slider is rotatably arranged. At the end of the adjustment screw 304c, a knob 304d is provided. Through the above specific structural design, rotating the knob 304d drives the adjustment screw 304c to rotate. Since the adjustment screw 304c is threadedly connected to the adjustment slider, the adjustment slider will slide inside the adjustment sleeve 304b, thereby driving the adjustment collar 304e and the adjustment shaft 304f to move horizontally. The push plate 304g at the upper end of the adjustment shaft 304f fixedly supports the bottom side of the blade seat 306, thus realizing the adjustment of the gap between the blade seat 306 and the rounding roller 305. In addition, it can also be adjusted by sliding the adjustment shaft 304f up and down inside the adjustment collar 304e; the gap adjustment structure 304 is to adjust the gap between the blade seat 306 and the rounding roller 305. Different dough characteristics such as hardness and humidity may require different rounding gaps. By adjusting the gap, the processing requirements of different doughs can be adapted to ensure the rounding effect. In addition, it can also be realized that the gap between the lower blade seat 306 and the rounding roller 305 is greater than the gap between the upper blade seat 306 and the rounding roller 305, thereby realizing the progressive rounding operation.

[0027] Each rounding plate 307 is arranged on the blade seat 306 through a locking structure 312. On one side surface of the rounding plate 307 facing the rounding roller 305, a rounding pattern 311 is formed; the rounding pattern 311 can increase the friction with the dough, better drive the dough to roll, and improve the rounding effect of the dough.

[0028] The locking structure 312 includes two locking plates with an arc-shaped outer shape. One end of the two locking plates facing away from each other is fixedly connected to the blade seat 306 and the rounding plate 307 respectively. At one end of the two locking plates close to each other, an arc-shaped locking groove is provided. Between the two locking plates, a locking bolt capable of passing through the arc-shaped locking groove for locking and fixing is provided.

[0029] At the rounding plate 307 located at the uppermost section, a chute 308 is provided. The chute 308 is fixedly arranged on the column 303 through a cross bar 309. The cross-sectional shape of the chute 308 is U-shaped. The chute 308 plays a role in guiding and transporting the dough, and transports the rounded dough to the next processing link.

[0030] Working principle:

[0031] The dough enters from the kneading board 307 at the bottom. The first motor 313 on the support base 301 drives the rounding roller 305 to rotate, which is the core power for rounding the dough. A number of blade seats 306 are spirally distributed on the outer side of the rounding roller 305 centered on its rotation axis. A number of rounding plates 307 are provided on each blade seat 306. When the rounding roller 305 rotates, it drives the dough to rotate and roll. The rounding lines 311 on the surface of the rounding plate 307 facing the rounding roller 305 increase the friction with the dough, causing the dough to continuously roll upward in a spiral manner during the relative movement between the rounding plate 307 and the rounding roller 305 and gradually become round.

[0032] The gap adjustment structure 304 is used to adjust the gap between the blade seat 306 and the rounding roller 305. Rotating the knob 304d drives the distance adjustment screw 304c to rotate. The distance adjustment screw 304c is threadedly connected to the adjustment slider. The adjustment slider slides within the distance adjustment sleeve 304b, thereby driving the adjustment sleeve 304e and the adjustment shaft 304f to move horizontally. The push plate 304g at the upper end of the adjustment shaft 304f is fixedly supported on the bottom side of the blade seat 306 to achieve gap adjustment. At the same time, the adjustment shaft 304f can also slide up and down within the adjustment sleeve 304e to assist in adjustment. Different dough characteristics have different requirements for the rounding gap. Through this adjustment, the processing requirements of different doughs can be adapted, the rounding effect can be ensured, and the gap between the lower blade seat 306 and the rounding roller 305 can be made larger than the gap between the upper blade seat 306 and the rounding roller 305, achieving the purpose of progressive rounding.

[0033] Each rounding plate 307 is installed on the blade seat 306 through a locking structure 312. The locking structure 312 consists of two locking plates with an arc-shaped outer shape. One end is respectively connected to the blade seat 306 and the kneading board 307, and the other end is provided with an arc-shaped groove and is fixed by a locking bolt passing through the arc-shaped groove. This structure facilitates the installation and disassembly of the rounding plate 307. When the rounding plate 307 is worn or different rounding lines 311 need to be replaced to meet the rounding requirements of special dough, it can be conveniently operated.

[0034] The rounded dough is output from the device and continues to enter the next processing link. The sliding hopper 308 plays a role again at this time. It guides and conveys the rounded dough, completing the working process of the entire dough spiral rounding device.

[0035] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. A dough spiral rounding device, characterized in that: The dough rounding machine (3) comprises a support base (301), on which a dough rolling roller (305) is rotatably arranged, and on which a first motor (313) for driving the dough rolling roller (305) to rotate is arranged, and on the outer side of the dough rolling roller (305) are arranged a plurality of dough rolling plates (307) distributed in a spiral shape with the rotation axis of the dough rolling roller as the center, and on one side of each blade seat (306) is arranged a gap adjustment structure (304) for adjusting the gap between the blade seat (306) and the dough rolling roller (305).

2. A dough spiral rounding device according to claim 1, characterized in that: The outer side of the rounding roller (305) is provided with more than four columns (303) evenly distributed around its central axis, an upper seat plate (310) is provided between the top ends of the columns (303), and the gap adjustment structure (304) is provided on the columns (303); 3. The dough spiral rounding device according to claim 2, characterized in that: A plurality of blade seats (306) for fixing and mounting the rounding plate (307) are arranged on the outer side of the rounding roller (305), and the blade seats (306) are fixedly arranged on the column (303).

4. The dough spiral rounding device according to claim 1, characterized in that: The gap adjustment structure (304) comprises a pitch adjustment sleeve (304b), an adjustment sleeve (304e) is arranged at one end of the pitch adjustment sleeve (304b) facing the blade seat (306), an adjustment shaft (304f) is arranged in the adjustment sleeve (304e) for sliding up and down, a push plate (304g) is fixedly arranged at the upper end of the adjustment shaft (304f) for fixedly supporting the bottom side of the blade seat (306), an adjustment slider fixedly connected to the adjustment sleeve (304e) is slidably arranged at one end inside the pitch adjustment sleeve (304b), a pitch adjustment screw (304c) threadedly connected to the adjustment slider is rotatably arranged in the adjustment sleeve (304e), and a knob (304d) is arranged at the end of the pitch adjustment screw (304c).

5. The dough spiral rounding device according to claim 1, characterized in that: Each rounding plate (307) is arranged on the blade seat (306) via a locking structure (312), and a rounding pattern (311) is formed on a surface of the rounding plate (307) facing the rounding roller (305); 6. The dough spiral rounding device according to claim 5, characterized in that: The locking structure (312) comprises two locking plates with arc-shaped appearances, the ends of the two locking plates facing away from each other are fixedly connected to the blade seat (306) and the circular rubbing plate (307) respectively, the ends of the two locking plates close to each other are provided with arc-shaped locking grooves, and a locking bolt capable of passing through the arc-shaped locking groove for locking and fixing is provided between the two locking plates; 7. The dough spiral rounding device according to claim 1, characterized in that: A sliding bucket (308) is arranged at the uppermost section of the circular rubbing plate (307), and the sliding bucket (308) is fixedly arranged on the column (303) through a cross bar (309), and the cross section of the sliding bucket (308) is U-shaped.

8. The dough spiral rounding device according to claim 1, characterized in that: Support legs (302) are provided at the four corners of the support base (301).