Boiling device for extracting taurine from abalones and use method of boiling device
By using a reciprocating extrusion mechanism linked by arc extrusion ring and reset module in the boiling device for abalone taurine extraction, combined with magnetic enzyme carrier solid enzyme technology and thermal energy circulation system, the problem of mismatch between the enzymatic reagent and the abalone block is solved, and the efficient and energy-saving taurine extraction effect is achieved.
Patent Information
- Application Number
- CN202510537953.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2025-05-30
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing cooking device for abalone taurine extraction has the problem of enzymatic decomposition reagents and physical characteristics of abalone blocks, resulting in low mass transfer efficiency, uneven reactions and insufficient equipment integration.
A device including a main heat storage shell, a boiling cylinder, a gear ring, a driving mechanism and a reciprocating extrusion mechanism is adopted. Through the arc-shaped extrusion ring and the reset module, the reciprocating extrusion of the abalone block is realized, dynamically promoting the absorption of enzymatic decomposition reagents, and the integration of magnetic enzyme carrier solid enzyme technology and thermal energy circulation system is constructed to build a highly efficient and energy-saving continuous extraction system.
It improves the depth of action of enzymatic reagents, improves the extraction efficiency, avoids damage to the taurine molecular structure by excessive mechanical breaking, and reduces equipment costs and energy consumption.
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Figure CN120054033A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of boiling devices, and more specifically, to a boiling device for extracting taurine from abalone and its usage method Background Art
[0002] As an important bioactive substance, the traditional extraction methods of taurine mainly include water boiling method, enzymatic hydrolysis method and chemical synthesis method. When using abalone as raw material, the enzymatic hydrolysis method is often used for auxiliary extraction, such as adding papain to decompose proteins to improve the dissolution rate of taurine. However, the traditional process has problems of scattered steps and low equipment integration, resulting in limited extraction efficiency, and the lack of synergy between the enzymatic hydrolysis process and the boiling link, making it difficult to achieve dynamic mass transfer enhancement
[0003] For the boiling device for abalone taurine extraction, the prior art mostly adopts the structure of a static reaction kettle, and the materials and enzymatic hydrolysis reagents are mixed by a stirrer. For example, in the patent document with the patent number CN202210513892X, a device integrating enzymatic hydrolysis and concentration is proposed, and the enzymatic hydrolysis reaction is promoted by a stirrer, but it only relies on mechanical stirring to disperse the reagents, without considering the influence of the abalone block morphology on the mass transfer efficiency. In practical applications, due to the dense texture of abalone blocks and the need for enzymatic hydrolysis reagents to penetrate into the interior to play a role, static stirring easily leads to uneven enzymatic hydrolysis, insufficient reagent concentration in some areas, and a decrease in the reaction rate. Some technologies attempt to alleviate this problem by optimizing the stirring rate or feeding in stages, but it is still difficult to achieve three-dimensional dynamic adaptation between the enzymatic hydrolysis reagent and the abalone block
[0004] Further research finds that the core contradiction of the existing boiling device for abalone taurine extraction lies in the mismatch between the action mode of the enzymatic hydrolysis reagent and the physical properties of the abalone block. Enzymatic hydrolysis requires the reagent to fully contact the interior of the material, while the porosity of abalone blocks changes due to heat shrinkage during the boiling process, and traditional stirring or static soaking is difficult to adapt to its dynamic structure. Although some technologies attempt to use high-pressure homogenization or ultrasonic-assisted crushing, these methods are likely to damage the taurine molecular structure and the equipment cost is high Summary of the Invention
[0005] Aiming at the problems existing in the prior art, the purpose of the present invention is to provide a boiling device for extracting taurine from abalone and its usage method, aiming to solve the above technical problems
[0006] To solve the above problems, the present invention adopts the following technical solutions
[0007] A boiling device for extracting taurine from abalone, comprising a temperature storage main housing, an inner circular center position of the temperature storage main housing is fixedly installed with a boiling cylinder, an outer surface of the boiling cylinder is movably installed with a gear collar, a driving mechanism is arranged above the gear collar, and a reciprocating extrusion mechanism is arranged at the top of the boiling cylinder The driving mechanism includes an arc-shaped extrusion ring, which is integrally in the shape of an arc runway, and the two ends farthest from the center of the arc runway are the extrusion loose ends of the arc-shaped extrusion ring, and the two ends closest to the center of the arc runway are the extrusion tight ends of the arc-shaped extrusion ring; the reciprocating extrusion mechanism includes two sets of reserved leakage ports opened on the upper side of the outer surface of the boiling cylinder with a 180-degree interval, and a reset module is arranged on the outside of each reserved leakage port, and an extrusion module attached to the inner wall of the arc-shaped extrusion ring is arranged on the reset end of the reset module; The rotation of the gear sleeve drives the arc-shaped extrusion ring, so that the extrusion loose end and the extrusion tight end reciprocally contact the extrusion module, so as to reciprocally extrude the abalone pieces inside the boiling cylinder to dynamically promote the absorption of the enzymatic hydrolysis reagent.
[0008] As a further solution of the present invention: the driving mechanism includes two outer extension and lifting rods fixed on the upper surface of the gear sleeve with a 180-degree interval, the arc-shaped extrusion ring is fixedly installed on the upper side of the gear sleeve through the outer extension and lifting rods, the arc-shaped extrusion ring and the boiling cylinder are concentric, and an eight-shaped support plate is fixedly connected at a position directly above the two extrusion tight ends on the upper side of the arc-shaped extrusion ring, a feeding leakage frame concentric with the boiling cylinder is fixedly installed on the surface of the eight-shaped support plate, a soft glue storage frame extending into the boiling cylinder is fixedly installed at the bottom of the feeding leakage frame, and a plurality of circular openings are opened on the outer surface of the soft glue storage frame.
[0009] As a further solution of the present invention: the reset module includes a lateral expansion plate fixedly installed at the bottom of the reserved leakage port, expansion cylinder sleeves are fixedly installed at both ends of the outer surface of the lateral expansion plate, a first reset spring is fixedly installed inside each expansion cylinder sleeve, sliding grooves are opened on the upper sides of the expansion cylinder sleeves, and a J-shaped sleeve plate sleeved outside the two first reset springs is slidably installed through the sliding grooves on the two expansion cylinder sleeves. The J-shaped sleeve plate is located at the outermost side of the lateral expansion plate under the reset thrust of the first reset spring. The reset module further includes a limit card slot opened on the surface of each lateral expansion plate between the two expansion cylinder sleeves. An anchoring card sleeve is fixedly connected to the bottom of the J-shaped sleeve plate, and the anchoring card sleeve is slidably clamped inside the limit card slot.
[0010] As a further solution of the present invention: The extrusion module includes a push plate fixedly installed on the upper surface of the U-shaped sleeve plate. One side of the push plate facing the boiling cylinder extends into the interior of the boiling cylinder through a reserved leak opening, and an arc-shaped backing plate is fixedly installed on the side extending into the interior of the boiling cylinder. The arc-shaped backing plate is entirely attached to the inner wall of the boiling cylinder, and the side of the arc-shaped backing plate facing the center of the boiling cylinder is a flat structure, and a number of pointed nozzle sleeves for extruding the soft rubber storage frame are fixedly installed on the flat structure. The end of the push plate away from the arc-shaped backing plate is a rounded corner structure closely attached to the inner wall of the arc-shaped extrusion ring.
[0011] As a further solution of the present invention: A servo motor is fixedly installed on the outer side surface of the main temperature storage housing through a bracket. A linkage track is installed on the output end of the servo motor and penetrates into the interior of the main temperature storage housing and meshes with the outer side of the gear sleeve ring. Both the extrusion loose point end and the extrusion tight point end are arc plate structures integrated with the arc-shaped extrusion ring. A heating device for heating the interior of the main temperature storage housing is fixedly installed at the outer bottom position of the main temperature storage housing. A sealing cylindrical cover covering the top of the boiling cylinder is fixedly installed on the outer side of the material guiding leak frame.
[0012] As a further solution of the present invention: The extrusion module further includes an inner opening groove opened at the middle position of the upper surface of the push plate. A stabilizing frame is fixedly installed above the inner opening groove, and a horizontally placed injection cylinder is fixedly installed through the stabilizing frame. A second return spring is fixedly installed inside the injection cylinder, and an outer jacking trigger rod is fixedly installed through the second return spring. The outer jacking trigger rod is pushed towards the boiling cylinder side by the restoring force of the second return spring, and an arc plate sleeve is fixedly installed on the pushing end. A first drainage conduit communicating with the bottom of the end of the injection cylinder away from the arc plate sleeve is fixedly installed, and the first drainage conduit is inserted into the interior of the arc-shaped backing plate through the inner opening groove. A number of injection nozzles communicating with the first drainage conduit are fixedly installed on the surface of the arc-shaped backing plate.
[0013] As a further solution of the present invention: The extrusion module further includes a storage tank fixedly installed on the upper surface of the rounded corner end side of the push plate. A heat-conducting metal sheet fitting with the inner top of the main temperature storage housing is fixedly installed on the upper surface of the storage tank, and a friction coating is configured on the inner top of the main temperature storage housing. A heat-conducting metal fin fixedly connected with the heat-conducting metal sheet is fixedly installed inside the storage tank. A second hinged sealing cover is fixedly installed at the outer side edge position of the top of the main temperature storage housing. A liquid injection opening is fixedly installed on the upper surface of the storage tank.
[0014] As a further solution of the present invention: the storage tank is fixedly installed with a second drainage duct that is in communication with each other, and the extended end of the second drainage duct is in communication with the injection cylinder, a one-way valve body is installed inside the joint end of the first drainage duct and the second drainage duct, a first hinged sealing cover is fixedly installed at the center position of the upper surface of the heat storage main shell body, and a support frame is fixedly installed on the outer side of the bottom of the heat storage main shell body.
[0015] As a further solution of the present invention: two groups of electrically controlled magnetic devices 180 degrees apart are fixedly installed on the bottom of the gear ring, the magnetic end faces of the electrically controlled magnetic devices are tightly attached to the outer surface of the boiling cylinder, the interior of the boiling cylinder is filled with magnetic enzyme carrier particles, and the bottom of the heat storage main shell is fixedly installed with an external liquid discharge conduit connected to the bottom of the boiling cylinder.
[0016] A method for using a boiling device for extracting taurine from abalone comprises the following steps: S1: First, open the first hinged sealing cover on the top of the temperature storage main housing, put the abalone block into the soft plastic storage frame inside the boiling cylinder through the material guide frame, and simultaneously inject the composite enzymatic hydrolysis reagent into the storage tank through the injection opening; S2: Then start the servo motor, and drive the gear ring to rotate through the linkage crawler, so that the extrusion loose point end and the extrusion tight point end of the arc-shaped extrusion ring alternately contact the rounded end of the push plate of the extrusion module, forcing the push plate to drive the arc support plate and the pointed sleeve head through the reserved leak to reciprocately extrude the soft rubber storage frame; S3: Then, when the push plate is squeezed and moved inward, the outer arc plate sleeve is compressed to trigger the outer lifting trigger rod to retract, and the injection nozzle is sprayed into the soft rubber storage frame through the first drainage conduit. When the push plate is reset and moved outward with the first reset spring, the second reset spring drives the outer lifting trigger rod to reset, and the reagent is drawn from the storage tank again to complete the replenishment, forming a continuous injection cycle; S4: After the extraction is completed, the electrically controlled magnetic suction device is started to absorb the magnetic enzyme carrier particles on the inner wall of the boiling cylinder, and the taurine-containing extract is discharged through the external drainage duct. After the liquid is drained, the magnetic suction device is turned off to release the magnetic particles to remain in the boiling cylinder for the next cycle, completing the continuous extraction process.
[0017] Compared with the prior art, the above technical solution provided by the present invention has at least the following beneficial effects: (1) By utilizing the arc-shaped extrusion ring in conjunction with the reset module, the extrusion module is driven to perform periodic extrusion and relaxation actions on the abalone blocks in the soft gel storage frame. During the extrusion stage, the abalone cell wall is destroyed by concentrated pressure through the pointed sleeve to release the bound taurine. During the relaxation stage, local negative pressure is used to accelerate the penetration of the enzymatic hydrolysis agent. This dynamically adaptive extrusion mechanism matches the porosity change characteristics of abalone due to thermal shrinkage, which enhances the depth of action of the enzymatic hydrolysis agent and avoids damage to the taurine molecular structure due to excessive mechanical crushing.
[0018] (2) By integrating the injection nozzle inside the extrusion module, the spatio-temporal synchronization of mechanical extrusion and reagent release is achieved. When the arc-shaped backing plate moves inwards to extrude the soft glue storage frame, it triggers the directional injection of the composite reagent in the syringe into the abalone pieces. During the reset stage, the reagent is automatically replenished by negative pressure to form a continuous injection cycle. Compared with the traditional step-by-step feeding process, this design enables the enzymatic hydrolysis reagent to accurately penetrate during the relaxation stage when the pores of the material are maximized. At the same time, heat-conducting fins and friction heat generation structures are built into the storage tank to maintain the active temperature of the reagent, solving the contradiction between the high-temperature boiling environment and the protection of enzyme activity.
[0019] (3) By integrating the magnetic carrier enzyme fixation technology and the heat energy circulation system, an efficient and energy-saving continuous extraction system is constructed. Magnetic enzyme carrier particles are built into the boiling cylinder, and the enzyme fixation and recovery are realized in cooperation with the external electric control magnetic attraction device, reducing the cost compared with the traditional free enzyme process. A double heat storage structure is formed in the cavity between the main heat storage housing and the boiling cylinder, and the mechanical energy is recovered in cooperation with the friction heat generation module, which is more energy-saving than the traditional external heating method, and organically combines dynamic enzymatic hydrolysis, heat energy management, and enzyme fixation and recovery. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The drawings incorporated herein and constituting a part of the specification illustrate embodiments of the present invention and, together with the specification, are further used to explain the principles of the present invention and enable those skilled in the relevant art to implement and use the present invention.
[0021] Figure 1 It is a schematic structural diagram of the main heat storage housing of the present invention in a half-sectional view state; Figure 2 It is a schematic structural diagram of the whole of the present invention; Figure 3 It is a schematic structural diagram of the whole boiling cylinder of the present invention; Figure 4 It is a schematic structural diagram of the boiling cylinder of the present invention in a half-sectional view state; Figure 5 It is a schematic structural diagram of the drive mechanism of the present invention; Figure 6 It is a schematic structural diagram of the reciprocating extrusion mechanism of the present invention; Figure 7 It is a schematic structural diagram of the reset module in a disassembled state of the present invention; Figure 8 It is a schematic structural diagram of the extrusion module of the present invention; Figure 9 It is a schematic structural diagram of the syringe of the present invention in a half-sectional view state; Figure 10 It is a schematic structural diagram of the storage tank of the present invention in a half-sectional view state.
[0022] REFERENCE NUMERALS 1. Main heat storage housing; 2. Support frame; 3. Servo motor; 4. Linkage track; 5. Boiling cylinder; 6. Gear collar; 7. Driving mechanism; 71. Extended lifting rod; 72. Arc-shaped extrusion ring; 73. Extrusion loose point end; 74. Extrusion tight point end; 75. Octagonal support plate; 76. Feeding leakage frame; 77. Sealed cylinder cover; 78. Soft rubber storage frame; 79. Electric control magnetic attraction device; 8. Reciprocating extrusion mechanism; 81. Reserved leakage opening; 82. Reset module; 821. Lateral expansion plate; 822. Expansion cylinder sleeve; 823. First reset spring; 824. Limit card slot; 825. Shaped sleeve plate; 826. Anchoring sleeve; 83. Extrusion module; 831. Push plate; 832. Stabilizing frame; 833. Injection cylinder; 834. Second reset spring; 835. Outer jacking trigger rod; 836. Arc plate sleeve; 837. Inner opening groove; 838. First drainage catheter; 839. Arc-shaped backing plate; 8310. Injection nozzle; 8311. Tapered nozzle sleeve; 8312. Storage tank; 8313. Liquid injection opening; 8314. Heat-conducting metal sheet; 8315. Heat-conducting metal fin; 8316. Second drainage catheter; 9. Heating device; 10. Outer drainage catheter; 11. First hinged sealing cover; 12. Second hinged sealing cover.
[0023] As shown in the figure, in order to clearly implement the structure of the embodiments of the present invention, specific structures and devices are marked in the figure. However, this is only for schematic needs and is not intended to limit the present invention to this specific structure, device and environment. Those of ordinary skill in the art can adjust or modify these devices and environments according to specific needs. Detailed implementation manners
[0024] The following describes in detail an extraction and boiling device for taurine from abalone and its usage method provided by the present invention in combination with the accompanying drawings and specific embodiments. At the same time, it should be noted here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments. Those skilled in the art in some well-known technical fields can also implement them in other alternative ways; moreover, the accompanying drawings are only for more specifically describing the embodiments and are not intended to specifically limit the present invention.
[0025] As Figures 1 to 10 shown, an extraction and boiling device for taurine from abalone provided by an embodiment of the present invention includes a main heat storage housing 1. A boiling cylinder 5 is fixedly installed at the center position inside the main heat storage housing 1. A gear collar 6 is movably installed on the outer surface of the boiling cylinder 5. A driving mechanism 7 is arranged above the gear collar 6. A reciprocating extrusion mechanism 8 is arranged at the top of the boiling cylinder 5; The driving mechanism 7 includes an arc-shaped extrusion ring 72. The arc-shaped extrusion ring 72 is in the shape of an arc runway as a whole, and the two ends farthest from the center of the arc runway are the extrusion relaxation points 73 of the arc-shaped extrusion ring 72, and the two ends closest to the center of the arc runway are the extrusion tight points 74 of the arc-shaped extrusion ring 72; the reciprocating extrusion mechanism 8 includes two sets of reserved leakage ports 81 opened on the upper side of the outer surface of the boiling cylinder 5 with a 180-degree interval, and a reset module 82 is arranged outside each reserved leakage port 81, and an extrusion module 83 attached to the inner wall of the arc-shaped extrusion ring 72 is arranged at the reset end of the reset module 82; The rotation of the gear collar 6 drives the arc-shaped extrusion ring 72, so that the extrusion relaxation point 73 and the extrusion tight point 74 come into contact with the extrusion module 83 reciprocally, so as to reciprocally extrude the abalone pieces inside the boiling cylinder 5 to dynamically promote the absorption of the enzymatic hydrolysis reagent.
[0026] To solve the problems of low mass transfer efficiency, uneven reaction and insufficient equipment integration caused by the mismatch between the physical properties of the enzymatic hydrolysis reagent and the abalone pieces in the boiling device for extracting abalone taurine in the prior art, the above technical solution is adopted to solve the problem. The above technical solution mainly consists of a temperature storage main housing 1, a boiling cylinder 5, a gear collar 6, a driving mechanism 7, and a reciprocating extrusion mechanism 8. The temperature storage main housing 1 and the boiling cylinder 5 are both sleeve structures in the prior art and are made of high thermal conductivity temperature storage materials. There is a cavity between the temperature storage main housing 1 and the boiling cylinder 5. On the one hand, this cavity is used for the driving mechanism 7 and the reciprocating extrusion mechanism 8 to work, and on the other hand, it is used to store heat to form a better temperature storage environment. The configured gear collar 6 is a collar structure with tooth openings on the outer circular ring surface, and the driving mechanism 7 includes an arc-shaped extrusion ring 72. The arc-shaped extrusion ring 72 is in the shape of an arc runway as a whole, and the two ends farthest from the center of the arc runway are the extrusion relaxation points 73 of the arc-shaped extrusion ring 72, and the two ends closest to the center of the arc runway are the extrusion tight points 74 of the arc-shaped extrusion ring 72. The configured reciprocating extrusion mechanism 8 includes two sets of reserved leakage ports 81 opened on the upper side of the outer surface of the boiling cylinder 5 with a 180-degree interval, and a reset module 82 is arranged outside each reserved leakage port 81, and an extrusion module 83 attached to the inner wall of the arc-shaped extrusion ring 72 is arranged at the reset end of the configured reset module 82; The rotation of the gear collar 6 drives the arc-shaped extrusion ring 72. During the rotation of the arc-shaped extrusion ring 72, the extrusion loose point end 73 and the extrusion tight point end 74 on the inner wall of the arc-shaped extrusion ring 72 come into contact with the extrusion module 83 reciprocally. Under the reciprocating extrusion action, the configured extrusion module 83 reciprocally extrudes the abalone pieces inside the boiling cylinder 5. The shearing force generated by the reciprocating extrusion can break the abalone cell wall and release bound taurine. Moreover, such an extrusion-to-relaxation cycle forms a local negative pressure, which can accelerate the penetration of the reagent and the dissolution of components, so as to reciprocally extrude the abalone pieces inside the boiling cylinder 5 to dynamically promote the absorption of the enzymatic hydrolysis reagent.
[0027] As Figures 1 to 10 shown, the driving mechanism 7 includes two outstretched lifting rods 71 fixed to the upper surface of the gear collar 6 and spaced 180 degrees apart. The arc-shaped extrusion ring 72 is fixedly installed above the gear collar 6 through the outstretched lifting rods 71. The arc-shaped extrusion ring 72 is concentric with the boiling cylinder 5, and an eight-shaped support plate 75 is fixedly connected to the upper side of the arc-shaped extrusion ring 72 at a position directly above the two extrusion tight point ends 74. A material guiding and leaking frame 76 concentric with the boiling cylinder 5 is fixedly installed on the surface of the eight-shaped support plate 75. A soft glue storage frame 78 extending into the boiling cylinder 5 is fixedly installed at the bottom of the material guiding and leaking frame 76. A number of round openings are formed on the outer surface of the soft glue storage frame 78.
[0028] Among them, the configured material guiding and leaking frame 76 is entirely located directly above the boiling cylinder 5 and is provided with a material guiding through-opening leading to the inside of the bottom boiling cylinder 5. One end leading to the bottom boiling cylinder 5 is also fixedly connected with a soft glue storage frame 78. The materials introduced from the position of the material guiding and leaking frame 76 will enter the inside of the soft glue storage frame 78. The soft glue storage frame 78 is entirely made of soft glue, and fluororubber or EPTFE-coated silica gel is preferably selected, which can withstand acids, enzymes, and organic solvents, and will deform under the extrusion state. In order to ensure that the internal liquid can be smoothly discharged under the extruded state, a number of round openings are also formed on the outer surface of the soft glue storage frame 78, and the sizes of the formed round openings are smaller than the sizes of the internal fixed material abalone pieces.
[0029] As Figures 1 to 10As shown, the reset module 82 includes a lateral expansion plate 821 fixedly installed at the bottom of the reserved leakage port 81. On both sides of the outer surface of the lateral expansion plate 821, expansion cylinder sleeves 822 are fixedly installed. Inside the expansion cylinder sleeves 822, first reset springs 823 are fixedly installed. On the upper sides of the expansion cylinder sleeves 822, sliding grooves are provided, and a U-shaped sleeve plate 825 sleeved outside the two first reset springs 823 is slidably installed through the sliding grooves on the two expansion cylinder sleeves 822. Under the reset thrust of the first reset springs 823, the U-shaped sleeve plate 825 is located at the outermost position of the lateral expansion plate 821. The reset module 82 further includes limit card slots 824 provided on the surface of each lateral expansion plate 821 between the two expansion cylinder sleeves 822. A fixing card sleeve 826 is fixedly connected to the bottom of the U-shaped sleeve plate 825, and the fixing card sleeve 826 is slidably clamped inside the limit card slots 824.
[0030] Among them, the configured reset module 82 is used to push the U-shaped sleeve plate 825 outwards by using the reset elastic force of the first reset springs 823, so that the U-shaped sleeve plate 825 always has a force to expand outwards without the action of extrusion force, so that the upper extrusion module 83 can always fit against the inner side of the arc-shaped extrusion ring 72. The fixing card sleeve 826 configured at the bottom of the U-shaped sleeve plate 825 is in the shape of the Chinese character 'North' as a whole and is slidably sleeved inside the limit card slots 824, making the U-shaped sleeve plate 825 more stable during the reciprocating movement.
[0031] As Figures 1 to 10 As shown, the extrusion module 83 includes a push plate 831 fixedly installed on the upper surface of the U-shaped sleeve plate 825. One side of the push plate 831 facing the boiling cylinder 5 extends into the boiling cylinder 5 through the reserved leakage port 81, and an arc-shaped backing plate 839 is fixedly installed on the side extending into the boiling cylinder 5. The arc-shaped backing plate 839 is entirely abutted against the inner wall of the boiling cylinder 5, and the surface of the arc-shaped backing plate 839 facing the center of the boiling cylinder 5 is a flat structure, and a number of nozzle sleeves 8311 for extruding the soft glue storage frame 78 are fixedly installed on the flat structure. The end of the push plate 831 away from the arc-shaped backing plate 839 is a rounded corner structure closely attached to the inner wall of the arc-shaped extrusion ring 72.
[0032] The arc support plate 839 is configured to be able to lean against the inner wall of the boiling cylinder 5 as a whole. When the reset module 82 is at the extrusion loose point end 73 inside the arc-shaped extrusion ring 72, that is, the first return springs 823 on both sides are fully expanded and are not subjected to extrusion force, the arc support plates 839 on both sides will lean against the inner wall of the boiling cylinder 5 with the pushing plate 831. In this state, the arc support plates 839 on both sides inside the boiling cylinder 5 do not contact, that is, the plane side of the arc support plate 839 facing the center of the boiling cylinder 5 does not contact the soft rubber storage frame 78. When the reset module 82 is at the extrusion tight point end 74 inside the arc-shaped extrusion ring 72, that is, the first return springs 823 on both sides are under extrusion force, the arc support plates 839 on both sides will move toward the position of the inner center of the boiling cylinder 5 with the pushing plate 831. In the state, the plane side of the arc support plate 839 facing the center of the boiling tube 5 will gradually approach the soft glue storage frame 78, and finally flatten the soft glue storage frame 78, and a plurality of pointed sleeves 8311 for squeezing the soft glue storage frame 78 are also arranged on the extrusion end surface. Through further squeezing of the pointed sleeve 8311, the abalone blocks stored in the soft glue storage frame 78 can be tightly squeezed, so that the internal abalone blocks are controlled to be tight and loose by the reciprocating squeezing force. In the tight state, the liquid stored in the abalone blocks can be forced out, and in the loose state, the solvent inside the boiling tube 5 can be sucked in, and the sucked solvent is used to carry out the taurine in the abalone blocks again. In order to make the outer end of the push plate 831 be squeezed smoothly, the end away from the arc support plate 839 is a rounded structure that is close to the inner wall of the arc-shaped extrusion ring 72 to improve the smoothness.
[0033] like Figures 1 to 10 As shown, a servo motor 3 is fixedly mounted on the outer surface of the heat storage main shell 1 through a bracket, and a linkage track 4 is installed on the output end of the servo motor 3, which penetrates into the interior of the heat storage main shell 1 and meshes with the outer side of the gear ring 6. The extrusion loose point end 73 and the extrusion tight point end 74 are both arc plate structures integrated with the arc extrusion ring 72. A heating device 9 for heating the interior of the heat storage main shell 1 is fixedly mounted at the outer bottom position of the heat storage main shell 1, and a sealed cylindrical cover 77 covering the top of the boiling cylinder 5 is fixedly mounted on the outer side of the material guiding frame 76.
[0034] Among them, the configured servo motor 3 is a motor structure that can be servo-driven in the prior art, and its output end is a gear sleeve, which is used to pull the linkage track 4 to rotate, and pull the gear sleeve ring 6 through the linkage track 4 to rotate synchronously. The configured heating device 9 is an infrared temperature-controllable heating module in the prior art, which is used to heat the inside of the boiling cylinder 5 through the boiling cylinder 5. During the operation of the device, the temperature of the heating end can be adjusted in real time according to demand to meet the temperature required in different stages.
[0035] likeFigures 1 to 10 As shown in the figure, the extrusion module 83 further includes an inner opening groove 837 formed at the middle position of the upper surface of the pushing plate 831. A stabilizing frame 832 is fixedly installed above the inner opening groove 837, and a horizontally placed injection cylinder 833 is fixedly installed through the stabilizing frame 832. A second return spring 834 is fixedly installed inside the injection cylinder 833, and an outer jacking trigger rod 835 is fixedly installed through the second return spring 834. The outer jacking trigger rod 835 is pushed towards the boiling cylinder 5 by the restoring force of the second return spring 834, and an arc plate sleeve 836 is fixedly installed at the pushing end. A first drainage catheter 838 that communicates is fixedly installed at the bottom of the end of the injection cylinder 833 away from the arc plate sleeve 836, and the first drainage catheter 838 is inserted into the inside of the arc-shaped backing plate 839 through the inner opening groove 837. A plurality of injection nozzles 8310 that communicate with the first drainage catheter 838 are fixedly installed on the surface of the arc-shaped backing plate 839.
[0036] As Figures 1 to 10 shown in the figure, the extrusion module 83 further includes a storage tank 8312 fixedly installed on the upper surface of one side of the rounded corner end of the pushing plate 831. A heat-conducting metal sheet 8314 that fits the inner top of the temperature storage main housing 1 is fixedly installed on the upper surface of the storage tank 8312, and a friction coating is configured on the inner top of the temperature storage main housing 1. A heat-conducting metal fin 8315 fixedly connected to the heat-conducting metal sheet 8314 is fixedly installed inside the storage tank 8312. A second hinged sealing cover 12 is fixedly installed at the outer side edge position of the top of the temperature storage main housing 1. A liquid injection opening 8313 is fixedly installed on the upper surface of the storage tank 8312.
[0037] Among them, the inside of the configured storage tank 8312 is used to store the upper composite reagent, such as a composite reagent prepared from papain and phosphate buffer solution in the prior art. Through this composite reagent, proteins can be enzymatically hydrolyzed, the surface tension can be reduced, the enzyme activity can be maintained, and the reaction can be accelerated by extrusion.
[0038] As Figures 1 to 10 shown in the figure, a second drainage catheter 8316 that communicates is fixedly installed on the storage tank 8312, and the extending end of the second drainage catheter 8316 is communicatively connected to the injection cylinder 833. Check valves are installed inside the joint ends of the first drainage catheter 838 and the second drainage catheter 8316. A first hinged sealing cover 11 is fixedly installed at the center position of the upper surface of the temperature storage main housing 1. A support frame 2 is fixedly installed on the outer side of the bottom of the temperature storage main housing 1.
[0039] As Figures 1 to 10As shown, two sets of electro-controlled magnetic adsorption devices 79 separated by 180 degrees are fixedly installed at the bottom of the gear collar 6. The magnetic adsorption end face of the electro-controlled magnetic adsorption device 79 is closely attached to the outer surface of the boiling cylinder 5. The inside of the boiling cylinder 5 is filled with magnetic enzyme carrier particles. The bottom of the main temperature storage housing 1 is fixedly installed with an external drainage conduit 10 communicating with the bottom of the boiling cylinder 5.
[0040] Among them, the specific working principle of the configured reciprocating extrusion mechanism 8 is as follows: First, open the second hinged sealing cover 12 on the main temperature storage housing 1, inject the composite reagent into the two-side storage tanks 8312 through the liquid injection opening 8313. Then open the first hinged sealing cover 11, and introduce abalone pieces and the mixed reagent, such as water, dilute ethanol or acidic solution, into the inside of the boiling cylinder 5, that is, the soft glue storage frame 78, through the material guiding leaky frame 76. The materials and solvents are fed in a mass ratio of 1:5 to 1:10. After mixing, a slurry is formed. When the abalone pieces are loaded into the soft glue storage frame 78, the filling rate is ensured to be less than 70% to reserve space for extrusion deformation. When injecting the extraction reagent, such as water, dilute ethanol, etc., the liquid level submerges the materials. During the immersion stage, the abalone pieces will adsorb the extraction reagent. To improve the stability of this stage, the inside of the boiling cylinder 5 can be maintained at 60 - 70 °C through the heating device 9.
[0041] Then, the linkage track 4 at the output end of the servo motor 3 is used to pull the gear collar 6 to rotate. The rotating gear collar 6 can control the top arc-shaped extrusion ring 72 to rotate around the top of the boiling cylinder 5 through the outer extension and lifting rod 71, so that the extrusion loose point end 73 and the extrusion tight point end 74 on the inner side of the arc-shaped extrusion ring 72 come into contact with the outer side of the push plate 831 reciprocally, causing the push plate 831 to drive the arc-shaped backing plate 839 to extrude the soft glue storage frame 78 reciprocally. Since the extrusion loose point end 73 and the extrusion tight point end 74 are arranged in an extrusion state, only by controlling the rotation frequency and speed of the servo motor 3 and using the interval difference between the extrusion loose point end 73 and the extrusion tight point end 74, the frequency and strength of the extrusion of the arc-shaped backing plate 839 at the extrusion end on the soft glue storage frame 78 can be controlled. In the actual production process, in order to ensure the stability of taurine extraction inside the abalone blocks, an extrusion method of first loose and then tight can be adopted, that is, during the process of the extrusion loose point end 73 on the inner side of the arc-shaped extrusion ring 72 switching to the extrusion tight point end 74, the tightest point of the extrusion tight point end 74 is not completely attached to the outer side of the push plate 831, so that the output end of the servo motor 3 does not rotate 360 degrees, but rotates in a reciprocating and adaptable manner. When aligning the extrusion loose point end 73 of the arc-shaped extrusion ring 72 with the outer side of the push plate 831, that is, at the initial contact point, the initial angle of the gear collar 6 is recorded by the servo motor 3, and then the reciprocating rotation range is set. For example, the rotation range of the output end of the servo motor 3 is set to reciprocate at 60°, that is, non-360° continuous rotation. From 0° to 60°, the extrusion loose point end 73 gradually transitions to the extrusion tight point end 74 to contact the push plate 831, and at 60 degrees, it returns from 60° to 0°, causing the extrusion tight point end 74 to retreat to the extrusion loose point end 73. On the other hand, regarding the rotation speed, since the abalone blocks are soft materials, a low rotation speed of 10 to 20 RPM can be adopted to avoid excessive extrusion. And as mentioned above, in order to achieve the extrusion method of first loose and then tight, pressure gradient adjustment is required. After a period of extrusion work from 0° to 60°, the rotation range can be gradually increased, so that the extrusion tight point end 74 is further close to the outer rounded end of the push plate 831, adopting a loose point stage to a transition stage, and then to a tight point stage, so that the abalone blocks are gradually clamped and extruded.
[0042] Then, during the reciprocating extrusion process of the extrusion module 83, the push plate 831 will move along the limit slot 824 through the shape sleeve 825 under the pressure state of the outer rounded end, so that the push plate 831 is gradually inserted into the interior of the boiling tube 5 through the reserved leak 81, and as the push plate 831 gradually approaches the outside of the boiling tube 5, the arc plate sleeve 836 on the outer lifting trigger rod 835 on the outer side of the injection cylinder 833 will stick to the outside of the boiling tube 5, and with further pressure, the outer lifting trigger rod 835 will be pushed in the reverse direction. Specifically, when the external lifting trigger rod 835 is pushed in the reverse direction, the compound reagent stored in the syringe 833 is squeezed out, and is injected into the injection nozzle 8310 on the outside of the arc support plate 839 along the first drainage duct 838, and finally is injected into the soft gel storage frame 78 through the injection nozzle 8310. In the process of extrusion, the arc support plate 839 will also be close to the soft gel storage frame 78, so that the injection end of the compound reagent is close to the soft gel storage frame 78, so as to better act on the abalone blocks in this area. And in the process of reciprocating extrusion, there is no force on the outside, and the first return spring 823 arranged in the expansion cylinder sleeve 822 will push out the four-shaped sleeve plate 825, so that the push plate 831 will withdraw toward the outside of the boiling cylinder 5. In the process of the push plate 831 withdrawing toward the outside of the boiling cylinder 5, the second return spring 834 arranged in the injection cylinder 833 will also push the outer lifting trigger rod 835 outward under the action of elastic force. In the process of pushing outward, negative pressure will be generated inside the injection cylinder 833, so that the reagent stored in the storage tank 8312 will be replenished into the injection cylinder 833 through the second drainage duct 8316. As mentioned above, one-way valves are arranged inside the first drainage duct 838 and the second drainage duct 8316, so that the first drainage duct 838 can only discharge the reagent outward, and the second drainage duct 8316 can only inject the reagent into the injection cylinder 833.
[0043] Finally, due to the effect of reciprocating extrusion, the composite reagent acting on the outer region of the abalone block will cause the push plate 831 to withdraw outward just after injection. The abalone in the soft glue storage frame 78 is exactly in the reset period after being extruded and is in the adsorption period, so it can adsorb the composite reagent in the outer region, complete the enzymatic hydrolysis reaction well, and more stably export taurine. Synchronously, since the driving mechanism 7 controls the reciprocating rotation of the arc-shaped extrusion ring 72, during the rotation process, the configured storage tank 8312 will reciprocally rub the inner top of the temperature storage main housing 1 to generate heat through friction, and use the heat-conducting metal sheet 8314 to transfer it to the inner heat-conducting metal fins 8315, so that the composite reagent at the storage end is in a warm state and can better react with the abalone block. Furthermore, magnetic fixed particles can be introduced into the internal part of the boiling cylinder 5 to further immobilize the enzyme, reduce the enzyme cost, reduce waste emissions, and adapt to continuous production, which can improve the extraction efficiency of abalone taurine. Through the electric control magnetic attraction device 79 on the outer side of the boiling cylinder 5, the magnetic attraction state of the output end is controlled by the electric control magnetic attraction device 79, and in cooperation with the reciprocating rotation of the gear collar 6, after the reaction of the magnetic fixed particles introduced into the internal part of the boiling cylinder 5, that is, after the extraction is complete, the magnetic attraction end of the electric control magnetic attraction device 79 is opened, so that the internal particles are stably adsorbed on the inner wall of the boiling cylinder 5. In this state, the final reagent is discharged through the external drainage conduit 10, so that the particles can be used multiple times to immobilize the enzyme.
[0044] The present invention covers any substitutions, modifications, equivalent methods, and solutions made to the essence and scope of the present invention. For the public to have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention. However, those skilled in the art can fully understand the present invention without the description of these details. In addition, well-known methods, processes, procedures, components, and circuits are not described in detail to avoid unnecessary confusion to the essence of the present invention.
[0045] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. A boiling device for extracting taurine from abalone, comprising a heat storage main housing, characterized in that: A boiling cylinder is fixedly installed at the inner center of the heat storage main shell, a gear ring is movably installed on the outer surface of the boiling cylinder, a driving mechanism is arranged on the upper side of the gear ring, and a reciprocating extrusion mechanism is arranged on the top of the boiling cylinder; The driving mechanism comprises an arc-shaped extrusion ring, which is in the shape of an arc track as a whole, and the two side ends farthest from the center of the arc track are the extrusion loose point ends of the arc-shaped extrusion ring, and the two side ends closest to the center of the arc track are the extrusion tight point ends of the arc-shaped extrusion ring; the reciprocating extrusion mechanism comprises two groups of reserved leaks opened on the upper end of the outer surface of the boiling cylinder and spaced 180 degrees apart, and a reset module is arranged on the outer side of each reserved leak, and an extrusion module attached to the inner wall of the arc-shaped extrusion ring is arranged on the reset end of the reset module; The arc-shaped extrusion ring is driven by the rotation of the gear ring, so that the extrusion loose point end and the extrusion tight point end reciprocately contact the extrusion module, so as to reciprocately extrude the abalone blocks inside the boiling cylinder to dynamically promote the absorption of the enzymatic hydrolysis agent.
2. A boiling device for extracting taurine from abalone according to claim 1, characterized in that: The driving mechanism includes two outwardly extending lifting rods fixedly mounted on the upper surface of the gear ring and spaced 180 degrees apart. The arc-shaped extrusion ring is fixedly mounted on the upper side of the gear ring through the outwardly extending lifting rods. The arc-shaped extrusion ring is concentric with the boiling cylinder, and an octagonal bracket plate is fixedly connected to the upper side of the arc-shaped extrusion ring at a position just above the two extrusion tight points. A material guide frame concentric with the boiling cylinder is fixedly mounted on the surface of the octagonal bracket plate, and a soft rubber storage frame extending into the boiling cylinder is fixedly mounted on the bottom of the material guide frame, and a plurality of circular openings are provided on the outer surface of the soft rubber storage frame.
3. A boiling device for extracting taurine from abalone according to claim 2, characterized in that: The reset module includes a lateral expansion plate fixedly installed on the bottom of the reserved leakage port, and expansion cylindrical sleeves are fixedly installed at the two side ends of the outer surface of the lateral expansion plate, and the first reset spring is fixedly installed inside the expansion cylindrical sleeve. The upper side of the expansion cylindrical sleeve is provided with a sliding groove, and a several-shaped sleeve plate sleeved on the outside of the two first reset springs is slidably installed through the sliding grooves on the two expansion cylindrical sleeves. The several-shaped sleeve plate is located at the outermost position of the lateral expansion plate under the reset thrust of the first reset spring. The reset module also includes a limiting slot opened on the surface of each lateral expansion plate and located between the two expansion cylindrical sleeves. The bottom of the several-shaped sleeve plate is fixedly connected with an anchoring sleeve, and the anchoring sleeve is slidably clamped in the inside of the limiting slot.
4. A boiling device for extracting taurine from abalone according to claim 3, characterized in that: The extrusion module includes a push plate fixedly mounted on the upper surface of the polygonal sleeve, the push plate extends into the interior of the boiling cylinder through a reserved leak on the side facing the boiling cylinder, and an arc support plate is fixedly mounted on the side extending into the interior of the boiling cylinder, the arc support plate is entirely abutted against the inner wall of the boiling cylinder, and the side of the arc support plate facing the center of the boiling cylinder is a plane structure, and a plurality of pointed sleeves for extruding the soft rubber storage frame are fixedly mounted on the plane structure, and the end of the push plate away from the arc support plate is a rounded structure that is tightly attached to the inner wall of the arc-shaped extrusion ring.
5. A boiling device for extracting taurine from abalone according to claim 4, characterized in that: A servo motor is fixedly installed on the outer surface of the heat storage main shell through a bracket, and a linkage track is installed on the output end of the servo motor, which penetrates into the interior of the heat storage main shell and engages with the outer side of the gear ring. The extrusion loose point end and the extrusion tight point end are both arc plate structures integrated with the arc extrusion ring. A heating device for heating the interior of the heat storage main shell is fixedly installed at the bottom position of the outer side of the heat storage main shell, and a sealed cylindrical cover covering the top of the boiling cylinder is fixedly installed on the outer side of the material guiding frame.
6. A boiling device for extracting taurine from abalone according to claim 5, characterized in that: The extrusion module also includes an inner opening groove opened at the middle position of the upper surface of the pushing plate, a stabilizing frame is fixedly installed on the upper side of the inner opening groove, and a horizontally placed injection cylinder is fixedly installed through the stabilizing frame, a second return spring is fixedly installed inside the injection cylinder, and an external lifting trigger rod is fixedly installed through the second return spring, the external lifting trigger rod is pushed toward one side of the boiling cylinder by the return force of the second return spring, and an arc plate sleeve is fixedly installed on the pushing end, a first drainage duct is fixedly installed at the bottom of one end of the injection cylinder away from the arc plate sleeve, and the first drainage duct is inserted into the interior of the circular arc support plate through the inner opening groove, and a plurality of injection nozzles connected with the first drainage duct are fixedly installed on the surface of the circular arc support plate.
7. A boiling device for extracting taurine from abalone according to claim 6, characterized in that: The extrusion module also includes a storage tank fixedly installed on the upper surface of one side of the rounded end of the push plate, the upper surface of the storage tank is fixedly installed with a heat-conducting metal sheet that fits in contact with the top of the heat storage main shell, and the top of the heat storage main shell is provided with a friction coating, the interior of the storage tank is fixedly installed with heat-conducting metal wings fixedly connected to the heat-conducting metal sheet, a second hinged sealing cover is fixedly installed at the outer edge of the top of the heat storage main shell, and the upper surface of the storage tank is fixedly installed with a liquid injection opening.
8. A boiling device for extracting taurine from abalone according to claim 7, characterized in that: The storage tank is fixedly installed with a second drainage duct that is in communication with each other, and the extended end of the second drainage duct is in communication with the injection cylinder, a one-way valve body is installed inside the joint end of the first drainage duct and the second drainage duct, a first hinged sealing cover is fixedly installed at the center position of the upper surface of the heat storage main shell, and a support frame is fixedly installed on the outer side of the bottom of the heat storage main shell.
9. A boiling device for extracting taurine from abalone according to claim 8, characterized in that: Two sets of electrically controlled magnetic devices 180 degrees apart are fixedly installed at the bottom of the gear ring. The magnetic end faces of the electrically controlled magnetic devices are tightly attached to the outer surface of the boiling cylinder. The interior of the boiling cylinder is filled with magnetic enzyme carrier particles. The bottom of the heat storage main shell is fixedly installed with an external liquid drainage conduit connected to the bottom of the boiling cylinder.
10. A method for using a boiling device for extracting taurine from abalone, characterized in that: The method is applied to a boiling device for extracting taurine from abalone according to any one of claims 1 to 9, comprising the following steps: S1: First, open the first hinged sealing cover on the top of the temperature storage main housing, put the abalone block into the soft plastic storage frame inside the boiling cylinder through the material guide frame, and simultaneously inject the composite enzymatic hydrolysis reagent into the storage tank through the injection opening; S2: Then start the servo motor, and drive the gear ring to rotate through the linkage crawler, so that the extrusion loose point end and the extrusion tight point end of the arc-shaped extrusion ring alternately contact the rounded end of the push plate of the extrusion module, forcing the push plate to drive the arc support plate and the pointed sleeve head through the reserved leak to reciprocately extrude the soft rubber storage frame; S3: Then, when the push plate is squeezed and moved inward, the outer arc plate sleeve is compressed to trigger the outer lifting trigger rod to retract, and the injection nozzle is sprayed into the soft rubber storage frame through the first drainage conduit. When the push plate is reset and moved outward with the first reset spring, the second reset spring drives the outer lifting trigger rod to reset, and the reagent is drawn from the storage tank again to complete the replenishment, forming a continuous injection cycle; S4: After the extraction is completed, the electrically controlled magnetic suction device is started to absorb the magnetic enzyme carrier particles on the inner wall of the boiling cylinder, and the taurine-containing extract is discharged through the external drainage duct. After the liquid is drained, the magnetic suction device is turned off to release the magnetic particles to remain in the boiling cylinder for the next cycle, completing the continuous extraction process.