Energy-saving pressure-equalizing hole equipment of nitrogen making machine
By setting up a pressure equalization plate and an anti-blocking mechanism inside the equipment cylinder of the nitrogen-making machine, the problem of blockage of the separator uniform distribution hole is solved, the uniform distribution of gas pressure and the stability of the flow field are achieved, and the stability and maintenance efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202510309745.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-05-30
AI Technical Summary
The internal uniform distribution structure of the separator of the existing nitrogen generator lacks automatic cleaning and unblocking mechanism, which leads to blockage of the uniform distribution hole, affecting the normal use of the separator, and requires manual maintenance and cleaning, reducing processing efficiency.
A nitrogen-making machine energy-saving pressure equalization hole equipment is designed, and a pressure equalization plate and anti-blocking mechanism are provided inside the equipment cylinder. A flow-equilibrium hole is opened on the surface of the pressure equalization plate to equalize and divert high-pressure gas. The anti-blocking mechanism includes a rotating movable frame, a strip cleaning brush, a jet head, etc., which is used to automatically unblock and clean the flow-equilibrium hole.
The uniform distribution of gas pressure and the stability of the flow field are achieved, the uniform distribution holes are blocked, the stability and maintenance efficiency of the equipment are improved, and the demand for manual maintenance is reduced.
Smart Images

Figure CN120054176A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of nitrogen production equipment, and particularly to an energy-saving equalizing hole device for a nitrogen generator. Background Art
[0002] As is well known, a nitrogen generator refers to a device that uses air as a raw material and separates oxygen and nitrogen therein by physical methods to obtain nitrogen. Industrial nitrogen generators can be classified into three types according to different classification methods, namely, cryogenic air separation method, molecular sieve air separation method, and membrane air separation method; a nitrogen generator is a nitrogen production device designed and manufactured according to the pressure swing adsorption technology; the nitrogen generator uses high-quality imported carbon molecular sieve as an adsorbent and separates air by the pressure swing adsorption principle at room temperature to produce high-purity nitrogen; usually, two adsorption towers are connected in parallel and are automatically operated by an imported pneumatic valve controlled by an imported PLC, alternately performing pressurized adsorption and decompression regeneration to complete nitrogen-oxygen separation and obtain the required high-purity nitrogen; the nitrogen generator specialized for the oil and gas industry is applicable to fields such as nitrogen protection, transportation, covering, replacement, emergency rescue, maintenance, and nitrogen injection for oil production in onshore oil and gas exploration, offshore and deep-sea oil and gas exploration, and has characteristics such as high safety, strong adaptability, and continuous production.
[0003] For the nitrogen generator with a split gas distributor proposed in the above patent document, during actual use, the surface of the distributor structure inside the separator lacks an automatic cleaning and dredging mechanism. Since the equalizing holes of the distributor generally have a small aperture, it is easy to cause blockage inside the equalizing holes after a certain period of use, affecting the normal use of the separator, and manual maintenance and cleaning are required, which is not conducive to improving the processing efficiency.
[0004] When the nitrogen generator with a split gas distributor proposed in the above patent document is actually used, the surface of the distributor structure inside the separator lacks an automatic cleaning and dredging mechanism. Since the equalizing holes of the distributor generally have a small aperture, it is easy to cause blockage inside the equalizing holes after a certain period of use, affecting the normal use of the separator, and manual maintenance and cleaning are required, which is not conducive to improving the processing efficiency. Summary of the Invention
[0005] The present invention discloses an energy-saving pressure equalizing hole device for a nitrogen generator. To achieve the above object, the present invention adopts the following technical solutions: A gas-liquid separator is a device for separating liquids and gases. When using a gas-liquid separator, we often encounter situations where a large amount of gas enters the separator, causing an instantaneous change in its internal pressure and even damaging the equipment. Therefore, in order to ensure the normal operation of the gas-liquid separator, it is necessary to open pressure equalizing holes on it to achieve pressure balance and stable flow field.
[0006] A pressure equalizing hole refers to a hole provided on the gas-liquid separator for achieving pressure balance. Its function is to transfer and disperse the gas pressure, reduce the fluctuations of the liquid level and gas level inside the separator, and ensure that the separator can work stably. At the same time, the pressure equalizing hole can also improve the flow field structure inside the gas-liquid separator and increase the smoothness and stability of the flow.
[0007] An energy-saving pressure equalizing hole device for a nitrogen generator includes an equipment cylinder. The lower surface of the equipment cylinder is fixedly connected to a reduction gearbox. The side surface of the reduction gearbox is fixedly installed with an air inlet pipe. The inner wall of the reduction gearbox is fixedly provided with a number of flow disturbing partitions. The reduction gearbox is used to reduce the pressure and speed of the gas; It should be noted that by providing a reduction gearbox at the air inlet end of the equipment cylinder, a number of flow disturbing partitions inside the reduction gearbox can form a curved gas channel inside the reduction gearbox, so as to use the curved channel to disturb and decelerate the gas, slow down the speed of the gas entering the equipment cylinder, and thus reduce the gas pressure to facilitate further pressure reduction and speed reduction of the air subsequently; An equalizing plate is arranged inside the equipment cylinder. A number of flow equalizing holes are opened on the surface of the equalizing plate. An anti-blocking mechanism is arranged inside the equipment cylinder. The anti-blocking mechanism is used to dredge and clean the flow equalizing holes; It should be noted that by arranging an equalizing plate inside the equipment cylinder, a number of flow equalizing holes on the surface of the equalizing plate can be used to evenly distribute and divide the high-pressure gas entering the equipment cylinder, achieve the transfer and dispersion of the gas pressure, reduce the fluctuation of the gas level inside the equipment cylinder, and keep the equipment cylinder working stably. The equalizing plate can also improve the flow field structure inside the equipment cylinder and increase the smoothness and stability of the gas flow; The anti-blocking mechanism includes a limit support pipe. A rotary movable frame is fixedly connected to the surface of the limit support pipe. A strip-shaped cleaning brush is fixedly connected to the upper surface of the rotary movable frame. An extension conduit is fixedly connected to the upper surface of the rotary movable frame. The top end of the extension conduit is fixedly connected to a shunt pipe. A number of jet nozzles are fixedly installed on the lower surface of the shunt pipe. The inner bottom wall of the equipment cylinder is fixedly connected to a transmission box, and a drive box is arranged on the back of the equipment cylinder.
[0008] In a preferred embodiment, the bottom end of the extension conduit extends into the interior of the drive box and is fixedly connected to a driven gear. A drive tube is rotatably arranged on the inner wall of the drive box. The front end of the drive tube is fixedly connected to a drive gear, and the drive gear meshes with the driven gear. A rubber tube is rotatably arranged between the end of the drive tube and the bottom end of the extension conduit.
[0009] In a preferred embodiment, a drive motor is fixedly installed on the inner wall of the drive box. The output shaft of the drive motor is fixedly connected to a first gear. The end of the drive tube away from the drive gear extends into the interior of the drive box and is fixedly connected to a second gear, and the first gear 15 meshes with the second gear.
[0010] In a preferred embodiment, an air pump is fixedly installed on the inner wall of the drive box. The output end of the air pump is fixedly connected to an air guide tube. The end of the air guide tube away from the air pump is rotatably connected to the input end of the drive tube. The output end of the air pump is fixedly connected to a ventilation tube, and the end of the ventilation tube away from the air pump extends to the outside of the drive box.
[0011] It should be noted that by arranging an anti-blocking mechanism inside the equipment cylinder, the drive motor can be used to drive the drive tube to rotate, and then the strip-shaped cleaning brush on the surface of the rotating movable frame can be used to clean the bottom of the pressure equalizing plate by the drive tube. At the same time, the air pump is used to convey air into the shunt tube at the top of the extension conduit, and a plurality of jet heads at the bottom of the shunt tube are used to jet air on the top of the pressure equalizing plate, so as to achieve the purpose of dredging the flow equalizing holes and improve the cleaning effect on the pressure equalizing plate. In a preferred embodiment, a fixed frame is fixedly connected to the inner wall of the equipment cylinder, and the limit support tube is rotatably connected to the surface of the fixed frame through a bearing.
[0012] In a preferred embodiment, four movable push rods are fixedly connected to the upper surface of the pressure equalizing plate. The four movable push rods are evenly distributed in a rectangular array at the edge of the surface of the pressure equalizing plate. Four cylindrical limit shells are fixedly connected to the upper surface of the equipment cylinder. The top end of the movable push rod extends into the interior of the cylindrical limit shell and is fixedly connected to a circular plate. A compression spring is fixedly connected between the upper surface of the circular plate and the inner top wall of the cylindrical limit shell. An extension block is fixedly arranged at the end of the shunt tube. A fixed block is fixed on the surface of the movable push rod, and an arc-shaped convex block is arranged on the lower surface of the fixed block.
[0013] By arranging a movable push rod on the surface of the pressure equalizing plate, the air pressure inside the equipment cylinder can be utilized to drive the pressure equalizing plate to move upward, and the movable push rod is driven to drive the circular plate to move upward in the cylindrical limiting shell, while squeezing the compression spring, so that the bottom of the pressure equalizing plate is separated from the surface of the strip-shaped cleaning brush, thereby maintaining the air permeability effect of the equalizing holes. And when the gas stops entering, under the reset action of the compression spring, the movable push rod is driven to reset downward, thereby driving the pressure equalizing plate to reset, and further facilitating the strip-shaped cleaning brush to clean the pressure equalizing plate.
[0014] In a preferred solution, an air inlet hole is formed in the inner bottom wall of the equipment cylinder, and the air inlet hole is used to connect the reduction gearbox with the inside of the equipment cylinder. The inner bottom wall of the equipment cylinder is rotatably connected with an air inlet cover plate, and the position of the air inlet cover plate corresponds to that of the air inlet hole. A limiting baffle is fixedly connected to the inner bottom wall of the equipment cylinder, and the position of the limiting baffle corresponds to that of the air inlet cover plate, and a rubber buffer pad is fixedly connected to the surface of the limiting baffle.
[0015] It should be noted that by arranging the air inlet cover plate and the limiting baffle, when the gas enters the inside of the equipment cylinder 1 from the air inlet hole, the air pressure can be used to push the air inlet cover plate upward, and the opening angle of the air inlet cover plate is limited by the limiting baffle to prevent the air inlet cover plate from failing to reset and close. When the air inlet stops, the air inlet cover plate can automatically cover the air inlet hole under the action of gravity, achieving the purpose of an air inlet one-way valve. In a preferred solution, several turbulence partition plates are distributed up and down in a staggered manner on the inner wall of the reduction gearbox, and the turbulence partition plates form a deceleration channel for the gas inside the reduction gearbox.
[0016] In a preferred solution, a limiting through hole is formed in the central surface of the pressure equalizing plate, and the extension conduit is slidably connected to the inner wall of the limiting through hole. The jet head and the strip-shaped cleaning brush are distributed on the upper and lower sides of the pressure equalizing plate.
[0017] In a preferred solution, an exhaust hole is formed in the upper surface of the equipment cylinder, and an exhaust pipe is fixedly connected to the top of the equipment cylinder, and the position of the exhaust pipe corresponds to that of the exhaust hole.
[0018] As can be seen from the above. A nitrogen making machine energy-saving equalizing hole device provided by the present invention has the following technical effects.
[0019] Firstly: By arranging a pressure equalizing plate inside the equipment cylinder, several equalizing holes on the surface of the pressure equalizing plate can be used to evenly distribute and divert the high-pressure gas entering the equipment cylinder, realizing the transfer and dispersion of gas pressure, reducing the fluctuation of the gas level inside the equipment cylinder, and keeping the equipment cylinder working stably. At the same time, the pressure equalizing plate can also improve the flow field structure inside the equipment cylinder, increasing the smoothness and stability of gas flow.
[0020] Second: By setting up an anti-blocking mechanism, the driving motor can be used to drive the transmission pipe to rotate. Then, the strip-shaped cleaning brush on the surface of the rotating movable frame can be driven by the transmission pipe to clean the bottom of the pressure equalizing plate. At the same time, the air pump is used to convey air into the shunt pipe at the top of the extension conduit, and several air jet nozzles at the bottom of the shunt pipe are used to jet air onto the top of the pressure equalizing plate, so as to achieve the purpose of dredging the flow equalizing holes and improve the cleaning effect on the pressure equalizing plate.
[0021] Third: By setting up the arc-shaped convex block and the extension block, during the rotation of the shunt pipe, the extension block can be driven to push the arc-shaped convex block upward at the same time, and the sliding between the arc-shaped surface of the arc-shaped convex block and the surface of the extension block is utilized to drive the movable push rod to move upward. And under the action of the compression spring, the movable push rod moves downward to reset, so as to make the pressure equalizing plate produce an up-and-down vibration effect, thereby further improving the anti-blocking effect on the pressure equalizing plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a front view structural schematic diagram of an energy-saving flow equalizing hole device for a nitrogen generator proposed by the present invention.
[0023] Figure 2 It is a rear view structural schematic diagram of an energy-saving flow equalizing hole device for a nitrogen generator proposed by the present invention.
[0024] Figure 3 It is a front sectional structural schematic diagram of an energy-saving flow equalizing hole device for a nitrogen generator proposed by the present invention.
[0025] Figure 4 It is a side sectional structural schematic diagram of the device cylinder of an energy-saving flow equalizing hole device for a nitrogen generator proposed by the present invention.
[0026] Figure 5 It is a side sectional structural schematic diagram of the pressure equalizing plate of an energy-saving flow equalizing hole device for a nitrogen generator proposed by the present invention.
[0027] Figure 6 It is for an energy-saving flow equalizing hole device for a nitrogen generator proposed by the present invention Figure 4 The enlarged structural schematic diagram at position A.
[0028] Figure 7 It is for an energy-saving flow equalizing hole device for a nitrogen generator proposed by the present invention Figure 4 The enlarged structural schematic diagram at position B.
[0029] Figure 8 It is a partial side sectional structural schematic diagram of an energy-saving flow equalizing hole device for a nitrogen generator proposed by the present invention.
[0030] Figure 9 It is for an energy-saving flow equalizing hole device for a nitrogen generator proposed by the present invention Figure 8 The enlarged structural schematic diagram at position C.
[0031] In the accompanying drawings: 1. Equipment cylinder; 2. Reducer box; 3. Intake pipe; 4. Turbulence baffle plate; 5. Pressure equalizing plate; 6. Flow equalizing hole; 7. Anti-blocking mechanism; 8. Drive box; 9. Transmission box; 10. Driven gear; 11. Transmission pipe; 12. Driving gear; 13. Rubber pipe; 14. Driving motor; 15. First gear; 16. Second gear; 17. Air pump; 18. Air guide pipe; 19. Fixed bracket; 20. Movable push rod; 21. Cylindrical limit shell; 22. Circular plate; 23. Compression spring; 24. Intake hole; 25. Intake cover plate; 26. Limit baffle; 27. Rubber buffer pad; 28. Exhaust pipe; 29. Extension block; 30. Fixed block; 31. Arc-shaped convex block. 701. Limit support pipe; 702. Rotating movable frame; 703. Strip-shaped cleaning brush; 704. Extension conduit; 705. Shunt pipe; 706. Jet head. Detailed implementation manner
[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0033] Refer to Figure 1 And Figure 2 A nitrogen generator energy-saving pressure equalizing hole device includes an equipment cylinder 1. An exhaust hole is opened on the upper surface of the equipment cylinder 1, and an exhaust pipe 28 is fixedly connected to the top of the equipment cylinder 1. The position of the exhaust pipe 28 corresponds to the exhaust hole.
[0034] It should be noted that a reducer box 2 is fixedly connected to the lower surface of the equipment cylinder 1. An intake pipe 3 is fixedly installed on the side surface of the reducer box 2. A plurality of turbulence baffle plates 4 are fixedly arranged on the inner wall of the reducer box 2. The plurality of turbulence baffle plates 4 are vertically and staggeredly distributed on the inner wall of the reducer box 2. The turbulence baffle plates 4 form a deceleration channel for gas inside the reducer box 2. The reducer box 2 is used to reduce the pressure and speed of the gas.
[0035] The intake end of the intake pipe 3 is fixedly connected to the gas output end of the nitrogen generator. The intake pipe 3 can be used to input the gas generated by the nitrogen generator into the equipment cylinder 1 for gas-liquid separation operation.
[0036] It is worth noting that by arranging a reducer box 2 at the intake end of the equipment cylinder 1, a plurality of turbulence baffle plates 4 inside the reducer box 2 can be used to form a curved gas channel inside the reducer box 2, so as to use the curved channel to turbulize and decelerate the gas, slow down the speed of the gas entering the equipment cylinder 1, and thus reduce the pressure of the gas, so as to facilitate further pressure reduction and speed reduction of the air subsequently.
[0037] It should be noted that an air inlet hole 24 is formed in the inner bottom wall of the equipment cylinder 1. The air inlet hole 24 is used to connect the reduction gearbox 2 with the inside of the equipment cylinder 1. The inner bottom wall of the equipment cylinder 1 is rotatably connected with an air inlet cover plate 25. The position of the air inlet cover plate 25 corresponds to that of the air inlet hole 24. The inner bottom wall of the equipment cylinder 1 is fixedly connected with a limit baffle 26. The position of the limit baffle 26 corresponds to that of the air inlet cover plate 25, and a rubber buffer pad 27 is fixedly connected to the surface of the limit baffle 26.
[0038] It is worth noting that by providing the air inlet cover plate 25 and the limit baffle 26, when the gas enters the inside of the equipment cylinder 1 from the air inlet hole 24, the air inlet cover plate 25 can be pushed upward by the pressure of the gas, and the opening angle of the air inlet cover plate 25 is limited by the limit baffle 26 to prevent the air inlet cover plate 25 from failing to reset and close. When the air intake stops, the air inlet cover plate 25 can automatically shield the air inlet hole 24 under the action of gravity, achieving the purpose of an air intake one-way valve.
[0039] It should be noted that a pressure equalizing plate 5 is arranged inside the equipment cylinder 1. A plurality of flow equalizing holes 6 are formed in the surface of the pressure equalizing plate 5. An anti-blocking mechanism 7 is arranged inside the equipment cylinder 1. The anti-blocking mechanism 7 is used to dredge and clean the flow equalizing holes 6. A dehumidifier is fixedly installed on the inner wall of the equipment cylinder 1. The dehumidifier is located between the exhaust pipe 28 and the pressure equalizing plate 5.
[0040] Refer to Figure 6 Furthermore, it should be noted that four movable push rods 20 are fixedly connected to the upper surface of the pressure equalizing plate 5. The four movable push rods 20 are evenly distributed in a rectangular array at the edge of the surface of the pressure equalizing plate 5. Four cylindrical limit shells 21 are fixedly connected to the upper surface of the equipment cylinder 1. The top ends of the movable push rods 20 extend into the inside of the cylindrical limit shells 21 and are fixedly connected with a circular plate 22. A compression spring 23 is fixedly connected between the upper surface of the circular plate 22 and the inner top wall of the cylindrical limit shell 21.
[0041] An extension block 29 is fixedly arranged at the end of the shunt pipe 705. The upper surface of the extension block 29 is of an arc surface structure. A fixed block 30 is fixed on the surface of the movable push rod 20. An arc convex block 31 is arranged on the lower surface of the fixed block 30. The position of the arc convex block 31 corresponds to that of the extension block 29, and the extension block 29 is located below the arc convex block 31, and the arc convex block 31 produces a partial up-and-down effect, so that during the rotation of the extension block 29, the arc surface of the extension block 29 can be in sliding contact with the bottom of the arc convex block 31.
[0042] It should be noted that by setting the arc-shaped bump 31 and the extension block 29, during the rotation of the shunt pipe 705, the extension block 29 can be driven to push the arc-shaped bump 31 on the surface of the movable push rod 20 upward at the same time, and the sliding between the arc-shaped surface of the arc-shaped bump 31 and the surface of the extension block 29 is utilized to drive the movable push rod 20 to move upward, and under the action of the compression spring 23, the movable push rod 20 is driven to move downward for reset, so as to make the pressure equalizing plate 5 generate an up-and-down vibration effect, thereby further improving the anti-blocking effect on the pressure equalizing plate 5.
[0043] By arranging a movable push rod 20 on the surface of the pressure equalizing plate 5, the air pressure inside the equipment cylinder 1 can be utilized to drive the pressure equalizing plate 5 to move upward, and drive the movable push rod 20 to drive the circular plate 22 to move upward in the cylindrical limiting shell 21, and at the same time, the compression spring 23 is squeezed, so that the bottom of the pressure equalizing plate 5 is separated from the surface of the strip-shaped cleaning brush 703, thereby maintaining the air permeability effect of the uniform flow holes 6, and when the gas stops entering, under the reset action of the compression spring 23, the movable push rod 20 is driven to reset downward, thereby driving the pressure equalizing plate 5 to reset, and further facilitating the strip-shaped cleaning brush 703 to clean the pressure equalizing plate 5.
[0044] It should be noted that by arranging a pressure equalizing plate 5 inside the equipment cylinder 1, a plurality of uniform flow holes 6 on the surface of the pressure equalizing plate 5 can be used to uniformly distribute and shunt the high-pressure gas entering the equipment cylinder 1, realize the transfer and dispersion of the gas pressure, reduce the fluctuation of the gas level inside the equipment cylinder 1, and keep the equipment cylinder 1 working stably. At the same time, the pressure equalizing plate 5 can also improve the flow field structure inside the equipment cylinder 1 and increase the smoothness and stability of the gas flow.
[0045] Refer to Figure 3 and Figure 4 Referring to
[0046] In a preferred embodiment, the anti-blocking mechanism 7 includes a limiting support pipe 701, a rotating movable frame 702 is fixedly connected to the surface of the limiting support pipe 701, a fixed frame 19 is fixedly connected to the inner wall of the equipment cylinder 1, and the limiting support pipe 701 is rotatably connected to the surface of the fixed frame 19 through a bearing.
[0047] Refer to Figure 5 It should be noted that a limiting through hole is formed in the central surface of the pressure equalizing plate 5, the extension conduit 704 is slidably connected to the inner wall of the limiting through hole, and the air jet heads 706 and the strip-shaped cleaning brush 703 are distributed on the upper and lower sides of the pressure equalizing plate 5.
[0048] The inner bottom wall of the equipment cylinder 1 is fixedly connected with a transmission box 9, and a drive box 8 is arranged on the back of the equipment cylinder 1. The drive box 8 is used to drive the anti-blocking mechanism 7 to rotate.
[0049] Referring to Figure 7 , in a preferred embodiment, the bottom end of the extension conduit 704 extends into the transmission box 9 and is fixedly connected with a driven gear 10. A transmission pipe 11 is rotatably arranged on the inner wall of the transmission box 9. The front end of the transmission pipe 11 is fixedly connected with a driving gear 12. The driving gear 12 meshes with the driven gear 10. A rubber pipe 13 is rotatably arranged between the end of the transmission pipe 11 and the bottom end of the extension conduit 704.
[0050] By arranging the rubber pipe 13, the air inside the transmission pipe 11 can be input into the extension conduit 704 by using the rubber pipe 13, so as to realize the air supply to the jet head 706.
[0051] It should be noted that a drive motor 14 is fixedly installed on the inner wall of the drive box 8. The output shaft of the drive motor 14 is fixedly connected with a first gear 15. One end of the transmission pipe 11 away from the driving gear 12 extends into the drive box 8 and is fixedly connected with a second gear 16. The first gear 15 meshes with the second gear 16.
[0052] It should be further noted that an air pump 17 is fixedly installed on the inner wall of the drive box 8. The output end of the air pump 17 is fixedly connected with an air guide pipe 18. One end of the air guide pipe 18 away from the air pump 17 is rotatably connected with the input end of the transmission pipe 11. The output end of the air pump 17 is fixedly connected with a ventilation pipe. One end of the ventilation pipe away from the air pump 17 extends outside the drive box 8.
[0053] It is worth noting that by arranging the anti-blocking mechanism 7 inside the equipment cylinder 1, the drive motor 14 can be used to drive the transmission pipe 11 to rotate, and then the strip-shaped cleaning brush 703 on the surface of the rotating movable frame 702 can be used to clean the bottom of the pressure equalizing plate 5 by using the transmission pipe 11. At the same time, the air pump 17 is used to convey air in the shunt pipe 705 at the top of the extension conduit 704, and a plurality of jet heads 706 at the bottom of the shunt pipe 705 are used to jet air on the top of the pressure equalizing plate 5, so as to dredge the flow equalizing holes 6 and improve the cleaning effect on the pressure equalizing plate 5.
[0054] Working principle: When in use, first, a large amount of intake gas generated by the nitrogen generator is input into the reduction gearbox 2 by using the intake pipe 3, and then the gas is disturbed and decelerated by a plurality of flow disturbing partitions 4 to slow down the flow rate of the gas. Then, the gas is input into the equipment cylinder 1 by using the intake holes 24, and the gas is shunted and evenly distributed by a plurality of flow equalizing holes 6 on the surface of the pressure equalizing plate 5, which is beneficial to maintaining the gas pressure stability inside the equipment cylinder 1. Then, the dehumidifier is used to separate the gas-liquid of the evenly distributed gas to improve the gas-liquid separation effect, and then the dehumidified gas is discharged outside through the exhaust pipe 28.
[0055] As described above, it is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. The substitution may be a substitution of part of the structure, device, method steps, or a complete technical solution. Any equivalent substitution or change made according to the technical solution of the present invention and its inventive concept shall be covered by the protection scope of the present invention.
Claims
1. An energy-saving pressure equalizing hole device for a nitrogen generator, comprising a device cylinder (1), characterized in that: A reduction box (2) is fixedly connected to the lower surface of the equipment barrel (1), an air intake pipe (3) is fixedly installed on the side of the reduction box (2), and a plurality of spoiler baffles (4) are fixedly arranged on the inner wall of the reduction box (2), and the reduction box (2) is used to reduce the pressure and speed of gas; A pressure equalizing plate (5) is arranged inside the equipment tube (1), a plurality of flow equalizing holes (6) are opened on the surface of the pressure equalizing plate (5), and an anti-blocking mechanism (7) is arranged inside the equipment tube (1), and the anti-blocking mechanism (7) is used to dredge and clean the flow equalizing holes (6); The anti-blocking mechanism (7) comprises a position-limiting support tube (701), the surface of the position-limiting support tube (701) is fixedly connected to a rotating movable frame (702), the upper surface of the rotating movable frame (702) is fixedly connected to a strip-shaped cleaning brush (703), the upper surface of the rotating movable frame (702) is fixedly connected to an extension conduit (704), the top end of the extension conduit (704) is fixedly connected to a shunt pipe (705), a plurality of jet heads (706) are fixedly mounted on the lower surface of the shunt pipe (705), the inner bottom wall of the device cylinder (1) is fixedly connected to a transmission box (9), and a drive box (8) is provided on the back of the device cylinder (1).
2. The energy-saving pressure equalizing hole device for nitrogen generator according to claim 1, characterized in that: The bottom end of the extension conduit (704) extends to the interior of the transmission box (9) and is fixedly connected to a driven gear (10); a transmission tube (11) is rotatably provided on the inner wall of the transmission box (9); a driving gear (12) is fixedly connected to the front end of the transmission tube (11); the driving gear (12) is meshed with the driven gear (10); and a rubber tube (13) is rotatably provided between the end of the transmission tube (11) and the bottom end of the extension conduit (704).
3. The energy-saving pressure equalizing hole device for nitrogen generator according to claim 2, characterized in that: A driving motor (14) is fixedly mounted on the inner wall of the driving box (8); an output shaft of the driving motor (14) is fixedly connected to a first gear (15); an end of the transmission tube (11) away from the driving gear (12) extends into the interior of the driving box (8) and is fixedly connected to a second gear (16); the first gear (15) is meshed with the second gear (16).
4. The energy-saving pressure equalizing hole device for a nitrogen generator according to claim 2, characterized in that: An air pump (17) is fixedly mounted on the inner wall of the drive box (8); an output end of the air pump (17) is fixedly connected to an air guide tube (18); an end of the air guide tube (18) away from the air pump (17) is rotatably connected to an input end of the transmission tube (11); an output end of the air pump (17) is fixedly connected to a ventilation tube; an end of the ventilation tube away from the air pump (17) extends to the outside of the drive box (8).
5. The energy-saving pressure equalizing hole device for nitrogen generator according to claim 1, characterized in that: The inner wall of the equipment cylinder (1) is fixedly connected to a fixing frame (19), and the position-limiting support tube (701) is rotatably connected to the surface of the fixing frame (19) via a bearing.
6. The energy-saving pressure equalizing hole device for nitrogen generator according to claim 1, characterized in that: Four movable push rods (20) are fixedly connected to the upper surface of the pressure equalizing plate (5), and the four movable push rods (20) are evenly distributed in a rectangular array at the edge of the surface of the pressure equalizing plate (5). Four cylindrical limit shells (21) are fixedly connected to the upper surface of the equipment cylinder (1). The top end of the movable push rod (20) extends to the inside of the cylindrical limit shell (21) and is fixedly connected to a circular plate (22). The upper surface of the circular plate (22) and the inner top wall of the cylindrical limit shell (21) are fixedly connected to a compression spring (23). An extension block (29) is fixedly provided at the end of the diverter pipe (705). A fixed block (30) is fixed to the surface of the movable push rod (20), and an arc-shaped protrusion (31) is provided on the lower surface of the fixed block (30).
7. The energy-saving pressure equalizing hole device for nitrogen generator according to claim 1, characterized in that: An air inlet hole (24) is provided on the inner bottom wall of the equipment barrel (1), and the air inlet hole (24) is used to connect the reduction box (2) with the inside of the equipment barrel (1). An air inlet cover plate (25) is rotatably connected to the inner bottom wall of the equipment barrel (1), and the position of the air inlet cover plate (25) corresponds to the air inlet hole (24). A limit baffle plate (26) is fixedly connected to the inner bottom wall of the equipment barrel (1), and the position of the limit baffle plate (26) corresponds to the air inlet cover plate (25), and a rubber buffer pad (27) is fixedly connected to the surface of the limit baffle plate (26).
8. The energy-saving pressure equalizing hole device for nitrogen generator according to claim 1, characterized in that: A plurality of the spoiler baffles (4) are staggered and distributed up and down on the inner wall of the reduction box (2); the spoiler baffles (4) form a deceleration channel for the gas inside the reduction box (2).
9. The energy-saving pressure equalizing hole device for nitrogen generator according to claim 1, characterized in that: A limiting through hole is provided on the central surface of the pressure equalizing plate (5), the extension conduit (704) is slidably connected to the inner wall of the limiting through hole, and the air jet head (706) and the strip cleaning brush (703) are distributed on the upper and lower sides of the pressure equalizing plate (5).
10. The energy-saving pressure equalizing hole device for nitrogen generator according to claim 1, characterized in that: An exhaust hole is provided on the upper surface of the equipment cylinder (1), and an exhaust pipe (28) is fixedly connected to the top of the equipment cylinder (1), wherein the position of the exhaust pipe (28) corresponds to the exhaust hole.
Citation Information
Patent Citations
Nitrogen making machine with separated gas uniform distributor
CN220238197U