Full-automatic mulberry leaf cleaning, disinfecting and drying integrated device

Abstract

The invention discloses a full-automatic mulberry leaf cleaning, disinfecting and drying integrated device, and relates to the technical field of industrial automation, and the full-automatic mulberry leaf cleaning, disinfecting and drying integrated device comprises a water tank, a conveyor belt, a swing assembly, a drying box and a disinfecting assembly. Mulberry leaves enter the water tank through the feeding assembly, automatic cleaning of the mulberry leaves is achieved through the cooperation effect of water flow and the conveying belt, the swing assembly swings up and down so that the mulberry leaves can make full contact with water for cleaning, and thorough cleaning is guaranteed. The cleaned mulberry leaves are disinfected through the disinfection assembly, disinfection mist evenly covers the surfaces of the mulberry leaves, and it is ensured that each mulberry leaf is thoroughly disinfected. Then, the mulberry leaves enter a drying box and are rapidly dried through drying airflow. The device integrates cleaning, disinfection and drying, has the advantages of being high in efficiency, low in cost and convenient to operate, is particularly suitable for tender mulberry leaf treatment for young silkworm feeding, can avoid damage to mulberry leaves in the treatment process, and guarantees the integrity and treatment quality of the mulberry leaves.

Description

Technical Field

[0001] The present invention belongs to the technical field of industrial automation, and specifically relates to a fully automatic integrated device for cleaning, disinfecting, and drying mulberry leaves. Background Art

[0002] In the existing process of cleaning and processing mulberry leaves, manual or simple mechanical methods are usually used to clean, disinfect, and dry mulberry leaves. However, the surface structure of mulberry leaves is relatively fragile and is easily damaged during the processing. Especially in the cleaning process, due to the impact of water flow and mechanical friction, mulberry leaves are easily damaged, resulting in a decline in quality. In addition, traditional cleaning methods often fail to ensure that every part of the mulberry leaves is evenly cleaned, and some residues or impurities may still adhere to the leaf surface, affecting the effect of subsequent processing. In terms of disinfection and drying, most traditional methods adopt step-by-step operations, with low efficiency, and the problems of incomplete disinfection and uneven drying are relatively prominent, making it difficult to meet the high standards of efficiency and quality for current mulberry leaf processing.

[0003] Especially in the process of raising young silkworms, the quality of mulberry leaves is directly related to the healthy growth of young silkworms. Since young silkworms have relatively high requirements for the quality of feed, the processing of tender mulberry leaves is particularly important. However, traditional cleaning methods may cause excessive damage to tender mulberry leaves, thereby affecting the feeding effect of young silkworms. Therefore, in the prior art, there is a lack of an integrated device that can efficiently and minimally damage clean, disinfect, and dry mulberry leaves, while ensuring the degree of automation of the processing process, further improving the processing efficiency, and reducing labor costs.

[0004] In view of the above problems in the prior art, providing a fully automatic integrated device that can clean, disinfect, and dry while ensuring the integrity of mulberry leaves has become an urgent technical need to be solved.

[0005] In view of this, the present invention is specifically proposed. Summary of the Invention

[0006] To solve the above technical problems, the basic concept of the technical solution adopted by the present invention is: a fully automatic integrated device for cleaning, disinfecting, and drying mulberry leaves, comprising:

[0007] A water tank;

[0008] The upper surface of the water tank is fixedly connected with a compensation component and a vertical frame, and a plurality of fixed rollers are rotatably arranged on the compensation component, the vertical frame, and the inner wall of the water tank, and a conveyor belt is commonly arranged on the surfaces of the plurality of fixed rollers;

[0009] A swing component;

[0010] The swing component is fixedly connected to the inner wall of the water tank, the swing component is arranged inside the conveyor belt, and both the upper and lower sides are fitted to the inner wall of the conveyor belt;

[0011] Drying oven;

[0012] The drying box is installed above the conveyor belt, and the drying box is located on the left side of the swing assembly, and is used for drying the surface of the mulberry leaves;

[0013] Disinfecting components;

[0014] The disinfection assembly is fixedly connected to one side of the drying box and is arranged above the conveyor belt to disinfect the surface of the cleaned mulberry leaves;

[0015] The inner wall of the water tank is fixedly connected with two water pumping pipes, one end of which is equipped with a pressure pump, and the water outlets of the two pressure pumps are both connected with a filter box, the lower surface of the filter box is connected with a cleaning pipe, and the cleaning pipe seal runs through the inner wall of the water tank, and the cleaning pipe is horizontally arranged below the conveyor belt;

[0016] Feeding components are provided on both sides of the compensation component;

[0017] A transmission driver for driving the corresponding fixed roller to rotate is fixedly connected to one side of the water tank, and a reduction driver for driving the swing component to operate is fixedly connected to the upper surface of the water tank.

[0018] Preferably, the swing assembly includes a main shaft rotatably mounted on the upper surface of the water tank, the surface of the main shaft is fixedly connected to a driving wheel, the driving wheel is connected to the two driven wheels through a belt, both ends of the two driven wheels are penetrated by a rotatable crank frame, the crank frame is fixedly connected to the upper surface of the water tank, both ends of the driven wheel are fixedly connected to an eccentric wheel, the two eccentric wheels are movably connected to a swing rod through a pin shaft on the side away from each other, the two swing rods are movably connected to an upper pressure roller and a lower pressure roller on the end away from each other through a pin shaft, the upper surface of the lower pressure roller is fixedly connected to two sleeves, the two sleeves are limited and slid on the inner wall of the water tank through a sliding sleeve, the lower surface of the upper pressure roller is fixedly connected to two sliding rods, and the sliding rods are slidably connected to the inner wall of the sleeve;

[0019] One end of the main shaft is fixedly connected to the output shaft of the reduction drive.

[0020] Preferably, the drying box includes a protective shell fixedly connected to the upper surface of the compensation component and the stand, a plurality of fans are fixedly connected to the upper surface of the inner wall of the protective shell, a baffle is fixedly connected to the inner wall of the protective shell, a heating wire is fixedly connected to the upper surface of the baffle, and two guide plates are fixedly connected to the inner wall of the protective shell, and the two guide plates are symmetrically arranged on both sides of the baffle.

[0021] Preferably, the disinfection component includes a truss fixedly connected to one side of the drying box. A fogging nozzle is fixedly connected to the lower surface of the truss. One end of the fogging nozzle communicates with a nebulizer, and the nebulizer communicates with a liquid storage tank. The liquid storage tank is fixedly connected to the upper surface of the truss.

[0022] Preferably, the compensation component includes two diagonal braces fixedly connected to the upper surface of the water tank. A sliding groove is formed on the surface of the diagonal brace. A shaft seat slides in the inner wall of the sliding groove with a limiting ear. A moving roller is rotatably arranged on the opposite surfaces of the two shaft seats. The moving roller is arranged in contact with the surface of the conveyor belt.

[0023] An elastic support member is fixedly connected to the surface of the shaft seat. The bottom end of the elastic support member is fixedly connected to the surface of the diagonal brace.

[0024] Preferably, a plurality of vertically arranged nozzles are formed on the upper surface of the cleaning pipe. The cleaning pipes are evenly laid and distributed on the lower surface of the conveyor belt, and the distance from the conveyor belt is 8-20 cm.

[0025] Preferably, the feeding component includes a guide plate movably connected to one side of the water tank through a pin shaft. A feeding hopper is fixedly connected and communicated to the surface of the guide plate. A pulling rope is fixedly connected to the upper surface of the feeding hopper. The top end of the pulling rope is fixedly connected to the shaft seat.

[0026] Preferably, the conveyor belt includes flexible seals on both sides. The two flexible seals slide in contact with the inner walls of the water tank and the protective shell. The opposite surfaces of the two flexible seals include a flexible mesh belt. The flexible mesh belt is made of steel wire, metal, rubber, and nylon materials.

[0027] The conveyor belt is arranged in a parallelogram shape.

[0028] Preferably, a material rack for cooperating with discharging is fixedly connected to one side of the water tank. A water outlet pipe for maintaining the water level is installed on the other side of the water tank. A filter screen is arranged at the opening of the water outlet pipe.

[0029] Preferably, the connection parts of the water suction pipes and the water tank are all arranged inside the conveyor belt.

[0030] Beneficial effects:

[0031] This solution integrates the processes of cleaning, disinfecting, and drying mulberry leaves in an integrated device, achieving efficient and low-damage processing. During the transportation of mulberry leaves through the conveyor belt, the water flow guides them to closely adhere to the surface of the conveyor belt during the cleaning process, not only avoiding overlapping and piling up but also effectively preventing the floating and scattering problems of mulberry leaves during cleaning. The design of the swinging component enables the conveyor belt to swing up and down to fully clean the surface of the mulberry leaves and achieve sufficient evaporation of moisture during the subsequent drying process. Through the disinfection component, the disinfection mist can evenly cover the upper and lower surfaces of the mulberry leaves to ensure that each mulberry leaf is thoroughly disinfected. This design not only improves the efficiency of cleaning, disinfecting, and drying but also maintains the integrity of the mulberry leaves by reducing the breakage rate during processing.

[0032] In addition, for the tender mulberry leaves required for raising young silkworms, this device directly disinfects and dries them, eliminating the cleaning step, greatly improving the processing efficiency and ensuring the quality of the mulberry leaves. This efficient and integrated processing method makes the whole device easy to operate, with low production costs, and greatly improves the automation level of mulberry leaf processing.

[0033] The following further describes in detail the specific implementation manners of the present invention with reference to the accompanying drawings. Description of the Drawings

[0034] In the drawings:

[0035] Figure 1 is a three-dimensional structural schematic diagram of the present invention;

[0036] Figure 2 is a three-dimensional structural schematic diagram of the present invention from another perspective;

[0037] Figure 3 is a three-dimensional sectional structural schematic diagram of the present invention;

[0038] Figure 4 is a sectional structural schematic diagram of the present invention;

[0039] Figure 5 is a three-dimensional structural schematic diagram of the swinging component of the present invention;

[0040] Figure 6 is a three-dimensional sectional structural schematic diagram of the drying box of the present invention;

[0041] Figure 7 is a three-dimensional structural schematic diagram of the disinfection component of the present invention;

[0042] Figure 8 is a three-dimensional structural schematic diagram of the compensation component of the present invention.

[0043] In the figure: 1, water tank; 2, fixed roller; 3, conveyor belt; 31, flexible seal; 32, flexible mesh belt; 4, swing assembly; 40, main shaft; 41, crank frame; 42, driven wheel; 43, eccentric wheel; 44, driving wheel; 45, swing rod; 46, upper pressing roller; 47, lower pressing roller; 48, sleeve; 49, sliding rod; 5, drying oven; 51, protective shell; 52, baffle; 53, fan; 54, heating wire; 55, guiding plate; 6, disinfection assembly; 61, truss; 62, liquid storage tank; 63, atomizer; 64, atomizing nozzle; 7, compensation assembly; 71, inclined support frame; 72, sliding groove; 73, shaft seat; 74, moving roller; 75, elastic support; 8, feeding assembly; 81, feeding hopper; 82, guiding plate; 83, pulling rope; 9, cleaning pipe; 10, filter box; 11, water suction pipe; 12, pressure pump; 13, vertical frame; 14, water outlet pipe; 15, material rack; 16, speed reducer driver; 17, transmission driver. Detailed implementation mode

[0044] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.

[0045] As Figures 1 to 8 shown, a fully automatic integrated device for cleaning, disinfecting and drying mulberry leaves includes:

[0046] The upper surface of the water tank 1 is fixedly connected with a compensation assembly 7 and a vertical frame 13, and a plurality of fixed rollers 2 are rotatably arranged on the inner walls of the compensation assembly 7, the vertical frame 13 and the water tank 1. A conveyor belt 3 is provided on the surfaces of the plurality of fixed rollers 2;

[0047] The swing assembly 4 is fixedly connected to the inner wall of the water tank 1, the swing assembly 4 is arranged inside the conveyor belt 3, and both the upper and lower sides are fitted to the inner wall of the conveyor belt;

[0048] The drying oven 5 is installed above the conveyor belt 3, and the drying oven 5 is arranged on the left side of the swing assembly 4 for drying the surface of the mulberry leaves;

[0049] The disinfection assembly 6 is fixedly connected to one side of the drying oven 5 and is arranged above the conveyor belt 3 for disinfecting the surface of the cleaned mulberry leaves;

[0050] Two water suction pipes 11 are fixedly connected to the inner wall of the water tank 1. One end of the water suction pipe 11 is provided with a pressure pump 12. The water outlets of the two pressure pumps 12 are both communicated with a filter box 10. The lower surface of the filter box 10 is communicated with a cleaning pipe 9, and the cleaning pipe 9 is hermetically penetrated through the inner wall of the water tank 1. The cleaning pipe 9 is horizontally arranged below the conveyor belt 3.

[0051] Feeding assemblies 8 are arranged on both sides of the compensation assembly 7;

[0052] A transmission driver 17 for driving the corresponding fixed roller 2 to rotate is fixedly connected to one side of the water tank 1 , and a reduction driver 16 for driving the swing assembly 4 to operate is fixedly connected to the upper surface of the water tank 1 .

[0053] Specifically, Figure 5 As shown: the swing assembly 4 includes a main shaft 40 rotatably mounted on the upper surface of the water tank 1, a driving wheel 44 is fixedly connected to the surface of the main shaft 40, the driving wheel 44 is transmission-connected to two driven wheels 42 through a belt, both ends of the two driven wheels 42 are penetrated by a rotating crank 41, the crank 41 is fixedly connected to the upper surface of the water tank 1, both ends of the driven wheel 42 are fixedly connected to an eccentric wheel 43, the two eccentric wheels 43 are movably connected to a swing rod 45 on the side away from each other through a pin shaft, the two swing rods 45 are movably connected to an upper pressure roller 46 and a lower pressure roller 47 on the end away from each other through a pin shaft, the upper surface of the lower pressure roller 47 is fixedly connected to two sleeves 48, the two sleeves 48 are limited and slide on the inner wall of the water tank 1 through a sliding sleeve, the lower surface of the upper pressure roller 46 is fixedly connected to two sliding rods 49, and the sliding rods 49 are slidably connected to the inner wall of the sleeve 48;

[0054] One end of the main shaft 40 is fixedly connected to the output shaft of the reduction driver 16 .

[0055] When the swing assembly 4 is in use, the main shaft 40 is rotated by the reduction driver 16, and then the main shaft 40 starts to rotate with the driving wheel 44, and then the driving wheel 44 simultaneously rotates on the inner wall of the crooked frame 41 with the two driven wheels 42 through the belt, so that the two eccentric wheels 43 on both sides are rotated when the driven wheel 42 rotates, and then the two eccentric wheels 43 swing with the two swing rods 45 through the pin shaft, and the two swing rods 45 respectively swing the upper pressure roller 46 and the lower pressure roller 47 back and forth vertically, thereby swinging the upper and lower sides of the conveyor belt 3;

[0056] When the lower pressure roller 47 swings up and down, it slides with the sleeve 48 in the sliding sleeve fixed on the inner wall of the water tank 1. At the same time, when the upper pressure roller 46 moves up and down, it slides back and forth on the inner wall of the sleeve 48 with the slide rod 49.

[0057] Specifically, Figure 6 As shown: the drying box 5 includes a protective shell 51 fixedly connected to the upper surface of the compensation component 7 and the stand 13, a plurality of fans 53 are fixedly connected to the upper surface of the inner wall of the protective shell 51, a baffle 52 is fixedly connected to the inner wall of the protective shell 51, a heating wire 54 is fixedly connected to the upper surface of the baffle 52, and two guide plates 55 are fixedly connected to the inner wall of the protective shell 51, and the two guide plates 55 are symmetrically arranged on both sides of the baffle 52.

[0058] The housing 51 of the drying oven 5 fits and slides on the surface of the head seal of the conveyor belt 3, which can keep the inside in a certain degree of sealed state, ensure the air flow to flow out along both sides, and at the same time the fan 53 can guide the air flow above downward, so that the air flow blows onto the surface of the baffle 52 and flows toward both sides of the baffle 52. The heating wire 54 on the surface of the baffle 52 assists in heating the air flow for drying. The dried hot air flow forms a convection downward obliquely under the cooperation of the two guide plates 55 on both sides, so as to dry the mulberry leaves on the surface of the conveyor belt 3. The baffle 52 is a perforated plate, and a large amount of air flow passes through the baffle 52, and cooperates with the guide plates 55 to strengthen the drying effect from both sides of the air flow.

[0059] Specifically, as Figure 7 shown: The disinfection component 6 includes a truss 61 fixedly connected to one side of the drying oven 5. The lower surface of the truss 61 is fixedly connected with an atomizing nozzle 64. One end of the atomizing nozzle 64 is communicated with an atomizer 63, and the atomizer 63 is communicated with a liquid storage tank 62. The liquid storage tank 62 is fixedly connected to the upper surface of the truss 61.

[0060] After the disinfectant is proportioned in the liquid storage tank 62, the disinfectant is pumped out by the atomizer 63 and atomized, and then evenly dispersed in the regional space above the conveyor belt 3 through the atomizing nozzle 64, which can cooperate with the swinging conveyor belt 3 to fully contact the mulberry leaves and the air at this position, and can fully contact and disinfect without frequently turning over the mulberry leaves.

[0061] Specifically, as Figure 8 shown: The compensation component 7 includes two inclined struts 71 fixedly connected to the upper surface of the water tank 1. The surface of the inclined strut 71 is provided with a chute 72. A shaft seat 73 slides in the inner wall of the chute 72 with a limiting ear. A moving roller 74 is rotatably arranged on the opposite surfaces of the two shaft seats 73. The moving roller 74 is arranged in contact with the surface of the conveyor belt 3;

[0062] The surface of the shaft seat 73 is fixedly connected with an elastic support member 75. The bottom end of the elastic support member 75 is fixedly connected to the surface of the inclined strut 71.

[0063] The function of the compensation component 7 is that when the upper and lower surfaces of the conveyor belt 3 swing up and down, the length of the conveyor belt 3 needs to change adaptively. Through the provided chute 72 and the shaft seat 73 sliding inside, the moving roller 74 is in contact with the surface of the conveyor belt 3. When the conveyor belt 3 is subjected to tension, the two ends of the moving roller 74 can drive the shaft seat 73 to slide on the inner wall of the sliding hole and press the elastic support member 75 to contract. When the conveyor belt 3 loses tension, the elastic support member 75 resets the moving roller 74 and continuously keeps the conveyor belt 3 in a taut state.

[0064] Specifically, as Figure 2 and Figure 3As shown in the figure: Several vertical nozzles are provided on the upper surface of the cleaning pipe 9. The cleaning pipes 9 are evenly laid and distributed on the lower surface of the conveyor belt 3, and the distance from the conveyor belt 3 is 8 - 20 cm.

[0065] The cleaning pipe 9 is arranged below the conveyor belt 3, and the nozzles on its surface can spray the filtered water flow towards the conveyor belt 3, so that the water flow can further form a guiding water flow on the surface of the mulberry leaves to maintain a clean effect.

[0066] Specifically, as Figure 8 shown in the figure: The feeding component 8 includes a guiding plate 82 movably connected to one side of the water tank 1 through a pin shaft. A feeding hopper 81 is fixedly connected and communicated with the surface of the guiding plate 82. A pulling rope 83 is fixedly connected to the upper surface of the feeding hopper 81, and the top end of the pulling rope 83 is fixedly connected to the shaft seat 73.

[0067] By setting the guiding plate 82, it can move on the upper surface of the water tank 1 through the pin shaft. At the same time, when the guiding plate 82 moves, it drives the feeding hopper 81 to move. The overall movement is fixed on the surface of the shaft seat 73 through the pulling rope 83. The shaft seat 73 reciprocally slides in the sliding groove 72, and it drives the feeding hopper 81 to shake through the pulling rope 83, so that the feeding hopper 81 drives the guiding plate 82 to swing, enabling the mulberry leaves to be scattered and fed during the jolting process, ensuring that they remain scattered when floating and falling in the water, not clumping and falling in a pile, and improving the dispersibility and efficiency of fitting with the conveyor belt 3.

[0068] Specifically, as Figure 3 shown in the figure: The conveyor belt 3 includes flexible seals 31 on both sides. The two flexible seals 31 are attached to the inner walls of the water tank 1 and the protective shell 51 and slide. The opposite surfaces of the two flexible seals 31 include a flexible mesh belt 32. The flexible mesh belt 32 is made of materials such as steel wire, metal, rubber, and nylon;

[0069] The conveyor belt 3 is arranged in a parallelogram shape.

[0070] By setting the flexible seals 31, the states of both sides of the flexible mesh belt 32 can be maintained, and at the same time, the fitting degree with the water tank 1 and the protective shell 51 can be maintained, improving the sealing effect.

[0071] Specifically, as Figure 1 shown in the figure: A rack 15 for discharging is fixedly connected to one side of the water tank 1. A water outlet pipe 14 for maintaining the water level is installed on the other side of the water tank 1, and a filter screen is arranged at the opening of the water outlet pipe 14.

[0072] By setting the rack 15, it is convenient to place a container on the rack 15 to catch the mulberry leaves that fall from the conveyor belt 3 after drying.

[0073] By setting the water outlet pipe 14, when in use, after adding water to the water tank 1, the excess water can be discharged to avoid too much water affecting the overall operation mechanism.

[0074] Specifically, as Figure 3 and Figure 4 shown: The connection points between the water suction pipes 11 and the water tank 1 are all arranged inside the conveyor belt 3.

[0075] The water suction pipes 11 can pump out the water inside the conveyor belt 3 and pump it into the water tank 1 outside the conveyor belt 3, creating a water pressure difference between the inside and outside of the conveyor belt 3, guiding the water flow to flow in a specified direction, and avoiding damage to the mulberry leaves.

[0076] When this solution is in use, the mulberry leaves are put into the feeding component 8. During the bumping process, the feeding component 8 scatters the mulberry leaves and slides them to the left side of the water tank 1. At this time, the water tank 1 contains a certain water level of cleaning water, and the mulberry leaves float on the upper surface of the water on the left side;

[0077] At this time, under the action of the transmission driver 17 driving the corresponding fixed roller 2, the conveyor belt 3 moves while fitting the water tank 1. Synchronously, the pressure pump 12 starts, pumps out the water inside the conveyor belt 3 through the water suction pipes 11, filters out the smaller impurities in the water through the filter box 10 after pumping out the water, and then pressurizes and sprays the water on the upper surface of the cleaning pipe 9;

[0078] During the above process, the conveyor belt 3 fits against the inner wall of the water tank 1 during movement, and the water inside the conveyor belt 3 is pumped out and sent to the outside, causing a water level difference between the outer layer of water and the inner layer of water, keeping the outer layer of water pass through the conveyor belt 3 and flow towards the inside of the conveyor belt. During the flow process, the water passing through the bottom of the conveyor belt 3 is larger, and the water passing through the left and right sides is relatively reduced. At this time, the mulberry leaves floating on the left side approach the conveyor belt 3 under the action of the water flow, and are adsorbed on the surface of the conveyor belt 3 under the action of the water flow. As the conveyor belt 3 moves, they sink under the water. This process always adheres to the surface of the conveyor belt 3, and cooperates with the water flow provided by the cleaning pipe 9 to wash the surface, providing an upward force to the mulberry leaves, so that they will not sink partially and keep adhering to the surface of the conveyor belt 3;

[0079] The mulberry leaves sink in the water and adhere to the conveyor belt 3 and move with it under the action of the water flow and their own buoyancy. At this time, the deceleration driver 16 is started, and the swing component 4 is operated. The swing component 4 swings the upper and lower sides of the conveyor belt 3. More specifically, it swings the middle position of the lower surface of the conveyor belt 3 and swings violently inside the right part of the upper surface of the conveyor belt 3;

[0080] The middle position of the lower surface of the conveyor belt 3 is immersed in water and swings up and down under the action of the swing component 4, and the mulberry leaves attached to the surface are quickly pressed down and then float up, and the surface is quickly, efficiently and fully cleaned in combination with the water flow. The overall cleaning is carried out gradually from the left to the right with the swing amplitude gradually increasing to the swing amplitude gradually decreasing, so that the cleaning is completed in the cooperation and moves to the right side;

[0081] After being moved to the right side, the washed mulberry leaves are separated from the conveyor belt 3 and float on the surface of the water tank 1 on the right side of the conveyor belt 3. Then, in the process of the water body on the right side passing through the conveyor belt 3, the mulberry leaves gradually approach the conveyor belt 3 and are adsorbed on the surface. The mulberry leaves move along the inclined surface on the right side of the conveyor belt 3, and the water body on the surface is left, and there are some water drops. Until the mulberry leaves move to the fixed roller 2 position fixed by the stand 13, its swing component 4 swings up and down with the upper conveyor belt 3, so that the mulberry leaves attached to the surface of the conveyor belt 3 swing up and down accordingly (at this time, there is water on the surface of the mulberry leaves and the surface of the conveyor belt 3, the mass is heavier, the mulberry leaves are in close contact with the surface of the conveyor belt 3, and the swing amplitude is within a controllable range). During the swinging process of the mulberry leaves, obvious water drops on the surface fall off;

[0082] After there is no obvious residual water on the surface of the mulberry leaves, they move to the bottom of the disinfection assembly 6. Since the conveyor belt 3 is a mesh structure in the middle, the mulberry leaves swing up and down on the surface to fully contact the air. At the same time, the disinfection spray of the disinfection assembly 6 forms a space full of disinfection mist in this area. The mulberry leaves are in contact with the air during the up and down movement, so that the upper and lower surfaces are fully in contact with the disinfection spray. Finally, with the continuous movement, the up and down swing amplitude becomes smaller and smaller, and the leaves are dried in the drying box 5.

[0083] The mulberry leaves are still in a state of a small up and down swing in the drying box 5. At the same time, in the process of up and down swinging, the drying box 5 blows dry micro-hot air flow from both sides of the conveyor belt 3 to the middle for drying, so that the surface of the mulberry leaves is completely dried after moving to the left end of the conveyor belt 3 and falls into the container under the rack 15.

[0084] In the above process, the left inclined surface of the conveyor belt 3 can press the mulberry leaves into the water, and the right inclined surface can lift and transport the mulberry leaves.

[0085] On the whole, this solution can avoid damage to mulberry leaves during the cleaning, disinfection and drying process while ensuring sufficient and efficient cleaning, disinfection and drying. It also uses water flow to guide the mulberry leaves to be adsorbed on the surface of the conveyor belt 3 under the action of water flow, so that the mulberry leaves are evenly spread, ensuring that each mulberry leaf can be evenly cleaned, disinfected and even dried. The overall operating mechanism is efficient and fast, low cost and easy to use.

[0086] Moreover, in a further aspect of this solution, there is no need for a cleaning step for the tender mulberry leaves used for rearing young silkworms. They can be directly poured from the right side of the water tank 1, making them float on the water surface. Then, they are lifted by the conveyor belt 3 and disinfected and dried. This can eliminate the cleaning step, speed up the discharging speed, and further ensure the integrity of the tender mulberry leaves. Compared with the old mulberry leaves, they have lower strength, and the integrity of the mulberry leaves is guaranteed, thus meeting the feeding requirements for high-quality silkworm rearing.

[0087] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes should be covered within the protection scope of the present invention.

Claims

1. A fully automatic integrated device for washing, disinfecting and drying mulberry leaves, characterized in that: include: sink(1); The upper surface of the water tank (1) is fixedly connected with a compensation component (7) and a stand (13), and the compensation component (7), the stand (13) and the inner wall of the water tank (1) are all rotatably provided with a plurality of fixed rollers (2), and the surfaces of the plurality of fixed rollers (2) are jointly provided with a conveyor belt (3); Swing assembly (4); The swing component (4) is fixedly connected to the inner wall of the water tank (1), and the swing component (4) is arranged on the inner side of the conveyor belt (3), and the upper and lower sides are both attached to the inner wall of the conveyor belt; Drying box (5); The drying box (5) is installed above the conveyor belt (3), and the drying box (5) is arranged on the left side of the swing component (4) and is used for drying the surface of the mulberry leaves; Sterilization assembly (6); The disinfection assembly (6) is fixedly connected to one side of the drying box (5) and is arranged above the conveyor belt (3) to perform surface disinfection on the cleaned mulberry leaves; The inner wall of the water tank (1) is fixedly connected with two water pumping pipes (11), one end of the water pumping pipe (11) is installed with a pressure pump (12), the water outlets of the two pressure pumps (12) are both connected with a filter box (10), the lower surface of the filter box (10) is connected with a cleaning pipe (9), and the cleaning pipe (9) is sealed and penetrates the inner wall of the water tank (1), and the cleaning pipe (9) is horizontally arranged below the conveyor belt (3); Feeding components (8) are provided on both sides of the compensation component (7); A transmission driver (17) for driving the corresponding fixed roller (2) to rotate is fixedly connected to one side of the water tank (1), and a reduction driver (16) for driving the swing component (4) to operate is fixedly connected to the upper surface of the water tank (1).

2. The fully automatic mulberry leaf cleaning, disinfection and drying integrated device according to claim 1 is characterized in that: The swing assembly (4) comprises a main shaft (40) rotatably mounted on the upper surface of the water tank (1); a driving wheel (44) is fixedly connected to the surface of the main shaft (40); the driving wheel (44) is transmission-connected to two driven wheels (42) via a belt; both ends of the two driven wheels (42) are penetrated by a rotating crank (41); the crank (41) is fixedly connected to the upper surface of the water tank (1); both ends of the driven wheel (42) are fixedly connected to an eccentric wheel (43); the two eccentric wheels (43) The two sides away from each other are movably connected with a swing rod (45) through a pin shaft, and the ends away from each other of the two swing rods (45) are movably connected with an upper pressure roller (46) and a lower pressure roller (47) through a pin shaft, and the upper surface of the lower pressure roller (47) is fixedly connected with two sleeves (48), and the two sleeves (48) are limited by sliding sleeves and slide on the inner wall of the water tank (1), and the lower surface of the upper pressure roller (46) is fixedly connected with two sliding rods (49), and the sliding rods (49) are slidably connected to the inner wall of the sleeve (48); One end of the main shaft (40) is fixedly connected to the output shaft of the reduction driver (16).

3. The fully automatic mulberry leaf cleaning, disinfection and drying integrated device according to claim 1 is characterized in that: The drying box (5) comprises a protective shell (51) fixedly connected to the upper surface of the compensation component (7) and the stand (13); a plurality of fans (53) are fixedly connected to the upper surface of the inner wall of the protective shell (51); a baffle (52) is fixedly connected to the inner wall of the protective shell (51); a heating wire (54) is fixedly connected to the upper surface of the baffle (52); and two guide plates (55) are fixedly connected to the inner wall of the protective shell (51); the two guide plates (55) are symmetrically arranged on both sides of the baffle (52).

4. The fully automatic mulberry leaf cleaning, disinfection and drying integrated device according to claim 1 is characterized in that: The disinfection assembly (6) comprises a truss (61) fixedly connected to one side of the drying box (5); an atomizing nozzle (64) is fixedly connected to the lower surface of the truss (61); one end of the atomizing nozzle (64) is connected to an atomizer (63); the atomizer (63) is connected to a liquid storage tank (62); and the liquid storage tank (62) is fixedly connected to the upper surface of the truss (61).

5. The fully automatic mulberry leaf cleaning, disinfection and drying integrated device according to claim 1 is characterized in that: The compensation assembly (7) comprises two diagonal support frames (71) fixedly connected to the upper surface of the water tank (1), the surface of the diagonal support frames (71) is provided with a slide groove (72), the inner wall limiting ear of the slide groove (72) is slidably provided with an axle seat (73), and the opposite surfaces of the two axle seats (73) are provided with a movable roller (74) for common rotation, and the movable roller (74) is provided in contact with the surface of the conveyor belt (3); An elastic support member (75) is fixedly connected to the surface of the shaft seat (73), and the bottom end of the elastic support member (75) is fixedly connected to the surface of the diagonal support frame (71).

6. The fully automatic mulberry leaf cleaning, disinfection and drying integrated device according to claim 1 is characterized in that: The upper surface of the cleaning pipe (9) is provided with a plurality of vertical nozzles. The cleaning pipe (9) is evenly laid and distributed on the lower surface of the conveyor belt (3), and the distance between the cleaning pipe (9) and the conveyor belt (3) is 8-20 cm.

7. The fully automatic mulberry leaf cleaning, disinfection and drying integrated device according to claim 5 is characterized in that: The feed assembly (8) comprises a material guide plate (82) movably connected to one side of the water tank (1) via a pin shaft, the surface of the material guide plate (82) is connected and fixedly connected to a feed hopper (81), the upper surface of the feed hopper (81) is fixedly connected to a pull rope (83), and the top end of the pull rope (83) is fixedly connected to the shaft seat (73).

8. The fully automatic mulberry leaf cleaning, disinfection and drying integrated device according to claim 1 is characterized in that: The conveyor belt (3) comprises flexible seals (31) on both sides, the two flexible seals (31) are slidably attached to the inner walls of the water tank (1) and the protective shell (51), and the opposite surfaces of the two flexible seals (31) comprise flexible mesh belts (32), the flexible mesh belts (32) comprise steel wire, metal, rubber and nylon mesh materials, and the conveyor belt (3) is arranged in a parallelogram shape.

9. The fully automatic mulberry leaf cleaning, disinfection and drying integrated device according to claim 1, characterized in that: A material rack (15) for cooperating with material discharge is fixedly connected to one side of the water tank (1), and a water outlet pipe (14) for maintaining the water level is installed on the other side of the water tank (1), and a filter screen is arranged at the opening of the water outlet pipe (14).

10. The fully automatic mulberry leaf cleaning, disinfection and drying integrated device according to claim 1, characterized in that: The connection points between the water pumping pipe (11) and the water tank (1) are both arranged inside the conveyor belt (3).

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