Roller cooling device
By designing a roll cooling device including a cooling chamber, a fixing mechanism, a lifting mechanism and a cooling mechanism, the rolling device is fixed and raised by hydraulic and pneumatic systems, and cross-shaped water mist spraying is realized through atomized water spray plate, the problems of uneven cooling and water erosion of the existing cooling device are solved, and the rolling device is quickly, efficient, uniform cooling and extended service life are achieved.
Patent Information
- Application Number
- CN202510526583.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-25
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-04-25
AI Technical Summary
The existing roll cooling device is unevenly cooled under high temperature and high pressure environments, resulting in excessive cooling or overheating of some areas, affecting the performance and product quality of the roll. At the same time, the cooling water may cause erosion to the surface of the roll and shorten the service life.
A roll cooling device is designed, including a cooling chamber, a fixing mechanism, a lifting mechanism and a cooling mechanism. Through the cooperation of hydraulic push rods and pneumatic push rods, the rolls are fixed and raised, and the water mist is sprayed onto the surface of the rolls with an atomized water spray plate to form an interlaced water mist to improve cooling efficiency.
It realizes rapid, efficient and even cooling of the roll, reduces waste of water resources, avoids the impact of water droplet accumulation on the cooling effect, extends the service life of the roll, and improves production efficiency and product quality.
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Figure CN120055040A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of rolling rolls, and more specifically, to a rolling roll cooling device. Background Art
[0002] A rolling roll is an indispensable cylindrical tool in the rolling process. It is mainly used to apply pressure to various materials, such as metals, plastics, etc., to change their shapes, sizes, or physical properties. In the steel rolling and other industrial production processes, the rolling roll plays a crucial role, and its functions and roles cannot be replaced.
[0003] According to the patent document: CN111097801A, a circular rolling roll cooling device is disclosed, which includes a fixed seat. An inlet valve seat is arranged on the fixed seat, and the lower end of the inlet valve seat is connected to the lower end of an arc-shaped spray pipe. A spray head is arranged at the upper end of the arc-shaped spray pipe. A high-pressure pipe is arranged in the arc-shaped spray pipe. The arc-shaped spray pipe is provided with a circular spray port and a strip-shaped spray port on the side facing the circular rolling roll. The circular spray port is communicated with the high-pressure pipe. The strip-shaped spray port is communicated with the arc-shaped spray pipe. The circular spray port and the strip-shaped spray port are arranged at intervals. The advantages of the present invention are: a reasonable cooling scheme is adopted. First, the circular rolling roll is preliminarily cooled by the spray head to avoid too fast cooling speed. Then, the high-pressure circular spray head directly acts on the groove of the circular rolling roll with a higher temperature to ensure the cooling speed, and further ensure the hardness of the groove of the circular rolling roll. Then, through the uniform cooling of the strip-shaped spray head, the circular rolling roll can be reasonably cooled, ensuring the rolling quality.
[0004] During the long-term use of the rolling roll, especially in a high-temperature and high-pressure working environment, its surface temperature will rise sharply, which will not only affect the service life of the rolling roll, but also may have an adverse impact on the quality of the rolled products. Currently, it is usually necessary to continuously spray water on the surface of the rolling roll for cooling. However, due to the high surface temperature of the rolling roll, if the water flow sprayed by the spray head is directly used for cooling, it often leads to uneven cooling, with some areas being over-cooled and some areas still overheated, thus affecting the overall performance of the rolling roll and the quality of the rolled products. Moreover, the cooling water is generally directly sprayed from the spray head onto the surface of the rolling roll, and the water flow directly sprayed on the surface of the rolling roll may also cause erosion to the surface of the rolling roll. Over time, it will damage the surface structure of the rolling roll and further shorten the service life of the rolling roll. Summary of the Invention
[0005] To overcome the above-mentioned defects of the prior art, the present invention provides a roll cooling device. The technical problem to be solved by the present invention is that due to the high surface temperature of the roll, if the water flow sprayed by the nozzle is directly used to cool it, it often leads to uneven cooling, overcooling in some areas, and still overheating in some areas, thus affecting the overall performance of the roll and the quality of the rolled products. Moreover, the cooling water is generally directly sprayed by the nozzle onto the roll surface, and the water flow directly sprayed on the roll surface may also cause erosion to the roll surface. In the long run, it will damage the surface structure of the roll and further shorten the service life of the roll.
[0006] To solve the above technical problems, the technical solution adopted by the present invention is: A roll cooling device includes a cooling chamber. The bottom of the inner wall of the cooling chamber is fixedly connected with a fixing mechanism. The top of the fixing mechanism is fixedly connected with a cooling mechanism. The inner sides of the cooling mechanism and the fixing mechanism are fixedly connected with a lifting mechanism. The fixing mechanism includes two supporting vertical plates. The tops of the two supporting vertical plates are fixedly connected with a bottom plate. The middle of the inner wall of the bottom plate is fixedly connected with a hydraulic push rod. The top of the hydraulic push rod is fixedly connected with a push plate. The four sides of the top of the push plate are all fixedly connected with connecting blocks. The tops of the four connecting blocks are fixedly connected with a positioning plate. The cooling mechanism includes a control frame. The top of the control frame is fixedly connected with a water tank. The lifting mechanism includes a gas control box. The right side of the gas control box is fixedly connected to the left top of the control frame. The front and rear sides of the bottom of the gas control box are both fixedly connected with air pipes. The ends of the two air pipes far away from the gas control box are both fixedly connected with a lifting positioning mechanism.
[0007] As a further solution of the present invention: The middle of the inner side of the positioning plate is fixedly connected with a horizontal connecting plate. The inner walls of the four sides of the positioning plate are all rotatably connected with columnar rotating blocks. The bottom of the horizontal connecting plate is fixedly connected with a hydraulic push rod connecting plate. The bottom of the hydraulic push rod connecting plate is fixedly connected with a two-way hydraulic push rod. The left and right ends of the two-way hydraulic push rod are both fixedly connected with expansion and contraction blocks. The front and rear sides of the inner sides of the two expansion and contraction blocks are both rotatably connected with rotating rods. The tops of the left and right groups of rotating rods, on the sides far away from the expansion and contraction blocks, are both rotatably connected with second rotating rods. The inner walls of the two groups of second rotating rods, on the sides far away from the rotating rods, are both fixedly connected to the outer walls of the bottoms of the columnar rotating blocks. The tops of the four columnar rotating blocks all extend to the top of the positioning plate and are all fixedly connected with positioning rotating rods. The tops of the left and right groups of positioning rotating rods, on the sides far away from the columnar rotating blocks, are both fixedly connected with positioning vertical rods.
[0008] As a further solution of the present invention: The control frame includes a top plate, and support vertical rods are fixedly connected to the four sides of the top plate. The bottoms of the four support vertical rods are fixedly connected to the four sides of the top of the bottom plate. Articulation blocks are fixedly connected to the front and rear sides of the left and right sides of the top of the top plate. Inverted L-shaped support rods are fixedly connected to the four sides of the inner side of the front and rear groups of articulation blocks on the top of the top plate. V-shaped rotating rod articulation blocks are fixedly connected to the inner tops of the left and right groups of inverted L-shaped support rods. A second hydraulic push rod connecting plate is fixedly connected to the inner bottom of the front and rear groups of inverted L-shaped support rods. A second hydraulic push rod is fixedly connected to the middle of the inner wall of the second hydraulic push rod connecting plate. The top of the second hydraulic push rod is fixedly connected to a push block.
[0009] As a further solution of the present invention: V-shaped rotating rods are rotatably connected to the front and rear sides of the push block. The middle parts of the outer walls of the two V-shaped rotating rods are rotatably connected to the inner walls of the two V-shaped rotating rod articulation blocks. Columnar push rods are fixedly connected to the sides of the bottoms of the two V-shaped rotating rods away from the push block.
[0010] As a further solution of the present invention: Push-pull vertical rods are fixedly connected to the left and right sides of the bottoms of the outer walls of the two columnar push rods. The bottoms of the two groups of push-pull vertical rods are rotatably connected to two-way articulation blocks. Inverted L-shaped support vertical rods are fixedly connected to the tops of the outer walls of the two groups of push-pull vertical rods. The bottoms of the two groups of inverted L-shaped support vertical rods are fixedly connected to the four sides of the top of the top plate.
[0011] As a further solution of the present invention: Two columnar lifting vertical rods are fixedly connected to the middle parts of the bottoms of the outer walls of the two columnar push rods. The bottom ends of the front and rear groups of columnar lifting vertical rods extend to the bottom of the top plate and are fixedly connected to L-shaped lifting rods. Lifting rod connecting rods are fixedly connected to the sides of the outer walls of the front and rear groups of columnar lifting vertical rods extending to the bottom of the top plate. Lifting vertical rods are fixedly connected to the front and rear sides of the two groups of second hydraulic push rod connecting plates away from the columnar lifting vertical rods.
[0012] As a further solution of the present invention: The water tank includes a water storage tank. Water tank support vertical rods are fixedly connected to the four sides of the bottom of the water storage tank. The bottoms of the four water tank support vertical rods are fixedly connected to the tops of the four inverted L-shaped support rods. Water pipes are fixedly connected to the front and rear sides of the left and right sides of the water storage tank. The ends of the four water pipes away from the water storage tank are fixedly connected to atomizing spray plates. The inner sides of the left and right groups of atomizing spray plates are designed in a triangular shape. The inner sides of the left and right groups of atomizing spray plates are rotatably connected to the inner walls of the left and right groups of articulation blocks. Atomizing spray plate pull blocks are fixedly connected to the inner bottoms of the left and right groups of atomizing spray plates. The outer walls of the left and right groups of atomizing spray plate pull blocks are rotatably connected to the sides of the left and right groups of two-way articulation blocks away from the push-pull vertical rods.
[0013] As a further solution of the present invention: Both of the lifting and positioning mechanisms include two horizontal frame rods. On the side where the tops of the left and right groups of horizontal frame rods are close to each other, there is a fixedly connected inverted U-shaped connecting plate. On the side where the tops of the left and right groups of horizontal frame rods are far from each other, they are fixedly connected to the bottoms of the left and right groups of lifting vertical rods. The tops of the two inverted U-shaped connecting plates are fixedly connected to the bottoms of the left and right groups of L-shaped lifting rods.
[0014] As a further solution of the present invention: On the side where the bottoms of the left and right groups of horizontal frame rods are far from each other, there is a fixedly connected vertical frame rod. On the inner bottom of the left and right groups of vertical frame rods, there is a fixedly connected columnar horizontal rod. At the end of the left and right groups of columnar horizontal rods far from the vertical frame rod, there is a fixedly connected columnar horizontal rod connecting vertical rod. The tops of the left and right groups of columnar horizontal rod connecting vertical rods are fixedly connected to the side where the bottoms of the left and right groups of horizontal frame rods are close to each other. On the inner top of the left and right vertical frame rods, there is a fixedly connected positioning V-shaped rotating rod connecting rod. On the front and rear sides of the inner sides of the two columnar horizontal rod connecting vertical rods, there is a rotatably connected positioning V-shaped rotating rod. On the inner top of the left and right groups of positioning V-shaped rotating rods, there is a rotatably connected inverted U-shaped push-pull plate. The bottoms of the two inverted U-shaped push-pull plates are slidably connected to the tops of the left and right groups of horizontal frame rods. On the inner bottom of the left and right groups of positioning V-shaped rotating rods, there is a rotatably connected lifting and positioning plate. On the front and rear sides of the two lifting and positioning plates, they are slidably connected to the outer walls of the left and right groups of columnar horizontal rods. On the inner sides of the two lifting and positioning plates, there is a circular groove.
[0015] As a further solution of the present invention: In the middle of the outer sides of the two positioning V-shaped rotating rod connecting rods, there is a fixedly connected pneumatic push rod connecting plate. On the top of the front and rear sides of the two pneumatic push rod connecting plates, there is a fixedly connected guiding horizontal rod. On the side of the inner sides of the left and right groups of guiding horizontal rods far from the pneumatic push rod connecting plate, there is a slidably connected push-pull shaft. On the inner walls of the two push-pull shafts, there is a fixedly connected columnar push-pull horizontal rod. The inner ends of the two columnar push-pull horizontal rods extend to the inner sides of the two pneumatic push rod connecting plates and are fixedly connected to the middle of the outer sides of the two inverted U-shaped push-pull plates. In the middle of the outer sides of the two pneumatic push rod connecting plates, there is a rotatably connected V-shaped rotating rod. At the bottom of the inner walls of the two pneumatic push rod connecting plates, there is a fixedly connected pneumatic push rod. The outer ends of the two pneumatic push rods are rotatably connected to the bottom of the outer wall of the V-shaped rotating rod. The tops of the two V-shaped rotating rods are fixedly connected to the bottoms of the two push-pull shafts. The bottoms of the outer walls of the two pneumatic push rods are fixedly connected to one end of the two air pipes far from the gas control box.
[0016] The beneficial effects of the present invention are as follows: 1. The present invention realizes rapid, efficient, and uniform cooling of the roll by providing a fixing mechanism, a lifting mechanism, and a cooling mechanism. Moreover, through an automated operation method, the labor intensity of the staff is greatly reduced, and the production efficiency is improved. In addition, the device is ingeniously designed with a reasonable structure, and the cooperation between various parts is tight, ensuring the stability and reliability of the cooling process. At the same time, the cooling is carried out by means of the intersection of atomized water spraying and spraying angle, which not only improves the cooling efficiency, effectively saves water resources, and avoids the influence of water droplet accumulation on the cooling effect. In addition, the device also has good applicability and flexibility, can adapt to rolls of different specifications and sizes for cooling treatment, and can ensure the stability and uniformity of the roll during the cooling process, thus meeting different production requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic perspective view of the main body structure of the present invention; Figure 2 is a schematic perspective view of the internal structure of the main body of the present invention; Figure 3 is a schematic perspective separated view of the internal structure of the main body of the present invention; Figure 4 is a schematic perspective separated view of the fixing mechanism of the present invention; Figure 5 is a schematic perspective separated view of the lifting mechanism and the cooling mechanism of the present invention; Figure 6 is a schematic perspective separated view of the cooling mechanism of the present invention; Figure 7 is a schematic perspective view of the control frame of the present invention; Figure 8 is a schematic perspective view of the water tank of the present invention; Figure 9 is a schematic perspective view of the lifting mechanism of the present invention; Figure 10 is a schematic perspective separated view of a single lifting and positioning mechanism of the present invention.
[0018] In the figure: 1. Cooling chamber; 2. Fixing mechanism; 21. Supporting vertical plate; 22. Bottom plate; 23. Hydraulic push rod; 24. Push plate; 25. Connecting block; 26. Positioning plate; 27. Horizontal connecting plate; 28. Hydraulic push rod connecting plate; 29. Double-direction hydraulic push rod; 210. Columnar rotating block; 211. Expanding and contracting block; 212. Rotating rod; 213. Second rotating rod; 214. Positioning rotating rod; 215. Positioning vertical rod; 3. Lifting mechanism; 31. Gas control box; 32. Air pipe; 33. Lifting positioning mechanism; 331. Horizontal frame rod; 332. Vertical frame rod; 333. Columnar horizontal rod; 334. Columnar horizontal rod connecting vertical rod; 335. Positioning V-shaped rotating rod connecting rod; 336. Positioning V-shaped rotating rod; 337. Inverted U-shaped connecting plate; 338. Inverted U-shaped push-pull plate; 339. Pneumatic push rod connecting plate; 3310. Guide horizontal rod; 3311. Push-pull shaft; 3312. Columnar push-pull horizontal rod; 3313. V-shaped rotating rod; 3314. Pneumatic push rod; 3315. Lifting positioning plate; 4. Cooling mechanism; 41. Control frame; 411. Top plate; 412. Supporting vertical rod; 413. Hinge block; 414. Inverted L-shaped support rod; 415. V-shaped rotating rod hinge block; 416. Second hydraulic push rod connecting plate; 417. V-shaped rotating rod; 418. Push block; 419. Second hydraulic push rod; 4110. Columnar push-pull rod; 4111. Push-pull vertical rod; 4112. Double-direction hinge block; 4113. Inverted L-shaped support vertical rod; 4114. Columnar lifting vertical rod; 4115. L-shaped lifting rod; 4116. Lifting vertical rod connecting rod; 4117. Lifting vertical rod; 42. Water tank; 421. Water storage tank; 422. Water pipe; 423. Atomizing water spraying plate; 424. Atomizing water spraying plate pulling block; 425. Water tank supporting vertical rod. Detailed implementation manners
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0020] As Figure 1-3 shown, the present invention provides a roll cooling device, including a cooling chamber 1. The bottom of the inner wall of the cooling chamber 1 is fixedly connected with a fixing mechanism 2. The top of the fixing mechanism 2 is fixedly connected with a cooling mechanism 4. The cooling mechanism 4 and the inner side of the fixing mechanism 2 are fixedly connected with a lifting mechanism 3.
[0021] As Figure 3-10As shown in the figure, the fixing mechanism 2 includes two supporting vertical plates 21. The tops of the two supporting vertical plates 21 are fixedly connected with a bottom plate 22. The middle part of the inner wall of the bottom plate 22 is fixedly connected with a hydraulic push rod 23. The top end of the hydraulic push rod 23 is fixedly connected with a push plate 24. Four sides of the top of the push plate 24 are fixedly connected with connecting blocks 25. The tops of the four connecting blocks 25 are fixedly connected with a positioning plate 26. The middle part of the inner side of the positioning plate 26 is fixedly connected with a horizontal connecting plate 27. Four inner walls of the positioning plate 26 are rotatably connected with columnar rotating blocks 210. The bottom of the horizontal connecting plate 27 is fixedly connected with a hydraulic push rod connecting plate 28. The bottom of the hydraulic push rod connecting plate 28 is fixedly connected with a double-acting hydraulic push rod 29. The left and right ends of the double-acting hydraulic push rod 29 are both fixedly connected with expanding and contracting blocks 211. The front and back sides of the inner sides of the two expanding and contracting blocks 211 are rotatably connected with rotating rods 212. The top sides of the left and right groups of rotating rods 212, which are far away from the expanding and contracting blocks 211, are rotatably connected with second rotating rods 213. The inner walls of the two groups of second rotating rods 213, which are far away from the rotating rods 212, are fixedly connected to the bottom of the outer wall of the columnar rotating blocks 210. The tops of the four columnar rotating blocks 210 all extend to the top of the positioning plate 26 and are all fixedly connected with positioning rotating rods 214. The top sides of the left and right groups of positioning rotating rods 214, which are far away from the columnar rotating blocks 210, are fixedly connected with positioning vertical rods 215. The cooling mechanism 4 includes a control frame 41. The top of the control frame 41 is fixedly connected with a water tank 42. The control frame 41 includes a top plate 411. Four sides of the top plate 411 are fixedly connected with supporting vertical rods 412. The bottoms of the four supporting vertical rods 412 are all fixedly connected to the four sides of the top of the bottom plate 22. The front and back sides of the left and right sides of the top of the top plate 411 are fixedly connected with hinge blocks 413. The four sides of the top of the top plate 411, which are inside the front and back groups of hinge blocks 413, are fixedly connected with inverted L-shaped support rods 414. The inner tops of the left and right groups of inverted L-shaped support rods 414 are fixedly connected with V-shaped rotating rod hinge blocks 415. The inner bottoms of the front and back groups of inverted L-shaped support rods 414 are fixedly connected with a second hydraulic push rod connecting plate 416. The middle part of the inner wall of the second hydraulic push rod connecting plate 416 is fixedly connected with a second hydraulic push rod 419. The top end of the second hydraulic push rod 419 is fixedly connected with a push block 418. The front and back sides of the push block 418 are rotatably connected with V-shaped rotating rods 417. The middle parts of the outer walls of the two V-shaped rotating rods 417 are rotatably connected to the inner walls of the two V-shaped rotating rod hinge blocks 415. The bottom sides of the two V-shaped rotating rods 417, which are far away from the push block 418, are fixedly connected with columnar push-pull rods 4110. The left and right sides of the bottoms of the outer walls of the two columnar push-pull rods 4110 are fixedly connected with push-pull vertical rods 4111. The bottoms of the two groups of push-pull vertical rods 4111 are rotatably connected with double-hinge blocks 4112. The outer tops of the two groups of push-pull vertical rods 4111 are fixedly connected with inverted L-shaped support vertical rods 4113. The bottoms of the two groups of inverted L-shaped support vertical rods 4113 are all fixedly connected to the four sides of the top of the top plate 411. The middle parts of the bottoms of the outer walls of the two columnar push-pull rods 4110 are fixedly connected with two columnar lifting vertical rods 4114.The bottoms of the front and rear sets of columnar lifting vertical rods 4114 extend to the bottom of the top plate 411 and are fixedly connected with L-shaped lifting rods 4115. On one side where the outer walls of the front and rear sets of columnar lifting vertical rods 4114 extend to the bottom of the top plate 411, lifting vertical rod connecting rods 4116 are fixedly connected. On the front and rear sides of the two second hydraulic push rod connecting plates 416 away from the columnar lifting vertical rods 4114, lifting vertical rods 4117 are fixedly connected. The water tank 42 includes a water storage tank 421. At the four sides of the bottom of the water storage tank 421, water tank support vertical rods 425 are fixedly connected. The bottoms of the four water tank support vertical rods 425 are fixedly connected to the tops of the four inverted L-shaped support rods 414. At the front and rear sides of the left and right sides of the water storage tank 421, water pipes 422 are fixedly connected. The ends of the four water pipes 422 away from the water storage tank 421 are fixedly connected to atomizing spray plates 423. The inner sides of the left and right groups of atomizing spray plates 423 are designed as triangles. The sides of the left and right groups of atomizing spray plates 423 close to each other are rotatably connected to the inner walls of the left and right groups of hinge blocks 413. At the inner bottoms of the left and right groups of atomizing spray plates 423, atomizing spray plate pulling blocks 424 are fixedly connected. The outer walls of the left and right groups of atomizing spray plate pulling blocks 424 are rotatably connected to the sides of the left and right groups of double hinge blocks 4112 away from the push-pull vertical rod 4111. The lifting mechanism 3 includes a gas control box 31. The right side of the gas control box 31 is fixedly connected to the left top of the control frame 41. At the front and rear sides of the bottom of the gas control box 31, air pipes 32 are fixedly connected. The ends of the two air pipes 32 away from the gas control box 31 are fixedly connected to lifting positioning mechanisms 33. The two lifting positioning mechanisms 33 each include two cross frame rods 331. On the sides where the tops of the left and right groups of cross frame rods 331 are close to each other, inverted U-shaped connecting plates 337 are fixedly connected. On the sides where the tops of the left and right groups of cross frame rods 331 are away from each other, they are fixedly connected to the bottoms of the left and right groups of lifting vertical rods 4117. The tops of the two inverted U-shaped connecting plates 337 are fixedly connected to the bottoms of the left and right groups of L-shaped lifting rods 4115. On the sides where the bottoms of the left and right groups of cross frame rods 331 are away from each other, vertical frame rods 332 are fixedly connected. At the inner bottoms of the left and right groups of vertical frame rods 332, columnar cross rods 333 are fixedly connected. The ends of the left and right groups of columnar cross rods 333 away from the vertical frame rods 332 are fixedly connected to columnar cross rod connecting vertical rods 334. The tops of the left and right groups of columnar cross rod connecting vertical rods 334 are fixedly connected to the sides where the bottoms of the left and right groups of cross frame rods 331 are close to each other. At the inner tops of the left and right vertical frame rods 332, positioning V-shaped rotating rod connecting rods 335 are fixedly connected. At the front and rear sides of the inner sides of the two columnar cross rod connecting vertical rods 334, positioning V-shaped rotating rods 336 are rotatably connected. At the inner tops of the left and right groups of positioning V-shaped rotating rods 336, inverted U-shaped push-pull plates 338 are rotatably connected. The bottoms of the two inverted U-shaped push-pull plates 338 are slidably connected to the tops of the left and right groups of cross frame rods 331. At the inner bottoms of the left and right groups of positioning V-shaped rotating rods 336, lifting positioning plates 3315 are rotatably connected.Both the front and rear sides of the two lifting positioning plates 3315 are slidably connected to the outer walls of the left and right sets of columnar cross bars 333. Circular grooves are provided on the inner sides of the two lifting positioning plates 3315. Pneumatic push rod connecting plates 339 are fixedly connected to the middle parts of the outer sides of the two positioning V-shaped rotating rod connecting rods 335. Guide cross bars 3310 are fixedly connected to the tops of the front and rear sides of the two pneumatic push rod connecting plates 339. Push-pull shafts 3311 are slidably connected to the sides of the left and right sets of guide cross bars 3310 away from the pneumatic push rod connecting plates 339. Columnar push-pull cross bars 3312 are fixedly connected to the inner walls of the two push-pull shafts 3311. The inner ends of the two columnar push-pull cross bars 3312 extend to the inner sides of the two pneumatic push rod connecting plates 339 and are fixedly connected to the middle parts of the outer sides of the two inverted U-shaped push-pull plates 338. V-shaped rotating rods 3313 are rotatably connected to the middle parts of the outer sides of the two pneumatic push rod connecting plates 339. Pneumatic push rods 3314 are fixedly connected to the bottoms of the inner walls of the two pneumatic push rod connecting plates 339. The outer ends of the two pneumatic push rods 3314 are rotatably connected to the bottoms of the outer walls of the V-shaped rotating rods 3313. The tops of the two V-shaped rotating rods 3313 are fixedly connected to the bottoms of the two push-pull shafts 3311. The bottoms of the outer walls of the two pneumatic push rods 3314 are fixedly connected to one ends of the two air pipes 32 away from the gas control box 31; When the roll needs to be cooled, first, the staff uses a forklift or other handling tools to place the roll on the top of the positioning plate 26 on the inner wall of the cooling chamber 1. Then, the double-acting hydraulic push rod 29 is started. The double-acting hydraulic push rod 29 pushes the two expanding and contracting blocks 211 to move in opposite directions. The two expanding and contracting blocks 211 drive the left and right sets of rotating rods 212 and the second rotating rod 213 to rotate, so that the four columnar rotating blocks 210 rotate on the inner walls of the four sides of the positioning plate 26. At the same time, the columnar rotating blocks 210 drive the positioning rotating rod 214 and the positioning vertical rod 215 to move, clamping and fixing the left and right sides of the roll. After the fixing is completed, the hydraulic push rod 23 is started. The hydraulic push rod 23 pushes the push plate 24 to move upward. The push plate 24 drives the connecting block 25, the positioning plate 26, and the roll fixed on the positioning plate 26 to move upward, moving the roll to align with the positioning grooves provided on the inner sides of the two lifting positioning plates 3315. Then, the gas control box 31 is started. The gas control box 31 conveys gas to the pneumatic push rod 3314 through the air pipe 32. After receiving the gas, the pneumatic push rod 3314 pushes the V-shaped rotating rod 3313 to rotate. The V-shaped rotating rod 3313 drives the push-pull shaft 3311 to slide inside the guide cross bar 3310. At the same time, the push-pull shaft 3311 drives the columnar push-pull cross bar 3312 and the inverted U-shaped push-pull plate 338 to move. The inverted U-shaped push-pull plate 338 drives the positioning V-shaped rotating rod 336 to rotate on the front and rear sides of the columnar cross bar connecting vertical rod 334. The rotation of the positioning V-shaped rotating rod 336 drives the bottom to drive the lifting positioning plate 3315 to slide inward on the outer wall of the columnar cross bar 333, thereby clamping both sides of the roll; After the roll is fixed, start the second hydraulic push rod 419. The second hydraulic push rod 419 starts to pull the push block 418 to move downward. As the push block 418 moves downward, it drives the two V-shaped rotating rods 417 to rotate around the V-shaped rotating rod hinge block 415 as the axis. As a result, the sides of the two V-shaped rotating rods 417 that are away from each other pull the two columnar push-pull rods 4110 to move upward. When the two columnar push-pull rods 4110 move upward, they drive the two groups of columnar lifting vertical rods 4114 and the L-shaped lifting rods 4115, lifting vertical rod connecting rods 4116, and lifting vertical rods 4117 at their bottoms to pull the two lifting positioning mechanisms 33 and the rolls fixed inside them upward until the rolls are close to the bottom of the top plate 411, so that the rolls are close to the four atomizing water spray plates 423, facilitating the atomizing water spray plates 423 to spray faster onto the surface of the rolls for cooling. When the whole roll rises, the columnar push-pull rod 4110 moves upward and drives the push-pull vertical rod 4111 at the bottom to pull the double hinge block 4112 to rotate. As a result, the two double hinge blocks 4112 pull the two atomizing water spray plate pull blocks 424, causing the left and right groups of atomizing water spray plates 423 to rotate inside the inner wall of the hinge block 413, so that the left and right groups of atomizing water spray plates 423 form a downward-inclined angle. The water spray nozzles provided at the bottoms of the two groups of atomizing water spray plates 423 are relatively inclined. At this time, the water storage tank 421 conveys water source to the inner walls of the atomizing water spray plates 423 through the water pipe 422. The atomizing water spray plates 423 atomize the water source and spray it out from the water spray nozzles to form misty water droplets. And because the water spray nozzles of the two groups of atomizing water spray plates 423 are relatively inclined, the sprayed water mist forms a crossed state, thus increasing the contact area between the water mist and the surface of the roll, improving the cooling efficiency. At the same time, the atomizing water spray method can reduce the waste of water resources compared with direct water spraying and avoid water droplets accumulating on the surface of the roll, affecting the cooling effect. The whole cooling device is ingeniously designed, easy to operate, and highly automated, capable of realizing rapid, efficient, and uniform cooling of the roll, greatly improving the production efficiency and product quality.
[0022] Working principle of the present invention: When the roll needs to be cooled, first, the staff place the roll on the top of the positioning plate 26 on the inner wall of the cooling chamber 1 with the help of a forklift or other handling tools. Then, the bidirectional hydraulic push rod 29 is started, and the bidirectional hydraulic push rod 29 pushes the two expansion and contraction blocks 211 to move in opposite directions. The two expansion and contraction blocks 211 drive the left and right groups of rotating rods 212 and the second rotating rod 213 to rotate, so that the four columnar rotating blocks 210 rotate on the inner walls of the four sides of the positioning plate 26. At the same time, the columnar rotating blocks 210 drive the positioning rotating rod 214 and the positioning vertical rod 215 to move, and clamp and fix the left and right sides of the roll. After the fixation is completed, the hydraulic push rod 23 is started, and the hydraulic push rod 23 pushes the push plate 24 to move upward. The push plate 24 drives the connecting block 25, the positioning plate 26 and the roll fixed on the positioning plate 26 to move upward, and moves the roll to align with the positioning grooves opened on the inner sides of the two lifting positioning plates 3315. Then, the gas control box 31 is started, and the gas control box 31 conveys gas to the pneumatic push rod 3314 through the air pipe 32. After receiving the gas, the pneumatic push rod 3314 pushes the V-shaped rotating rod 3313 to rotate. The V-shaped rotating rod 3313 drives the push-pull shaft 3311 to slide inside the guiding cross bar 3310. At the same time, the push-pull shaft 3311 drives the columnar push-pull cross bar 3312 and the inverted U-shaped push-pull plate 338 to move. The inverted U-shaped push-pull plate 338 drives the positioning V-shaped rotating rod 336 to rotate on the front and back sides of the columnar cross bar connecting vertical rod 334. The rotation of the positioning V-shaped rotating rod 336 drives the bottom to drive the lifting positioning plate 3315 to slide inward on the outer wall of the columnar cross bar 333, so as to clamp both sides of the roll. After the roll is fixed, the second hydraulic push rod 419 is started, and the second hydraulic push rod 419 starts to pull the push block 418 to move downward. The downward movement of the push block 418 drives the two V-shaped rotating rods 417 to rotate around the V-shaped rotating rod hinge block 415 as the axis, so that the mutually separated sides of the two V-shaped rotating rods 417 pull the two columnar push-pull rods 4110 to move upward. When the two columnar push-pull rods 4110 move upward, they drive the two groups of columnar lifting vertical rods 4114 and the L-shaped lifting rods 4115, the lifting vertical rod connecting rod 4116, and the lifting vertical rod 4117 at their bottoms to pull the two lifting positioning mechanisms 33 and the roll fixed inside them to move upward until the roll is close to the bottom of the top plate 411, so that the roll is close to the four atomizing water spraying plates 423, which is convenient for the atomizing water spraying plates 423 to spray onto the surface of the roll faster to cool the roll. When the whole roll rises, the columnar push-pull rod 4110 moves upward and drives the push-pull vertical rod 4111 at the bottom to pull the bidirectional hinge block 4112 to rotate, so that the two bidirectional hinge blocks 4112 pull the two atomizing water spraying plate pulling blocks 424, and then the left and right groups of atomizing water spraying plates 423 rotate on the inner wall of the hinge block 413, so that the left and right groups of atomizing water spraying plates 423 form a downward inclination angle, and the water spraying ports arranged at the bottoms of the two groups of atomizing water spraying plates 423 are inclined relatively.At this time, the water storage tank 421 conveys water source to the inner wall of the atomizing water spraying plate 423 through the water pipe 422. The atomizing water spraying plate 423 atomizes the water source and sprays it out from the water spraying ports, forming misty water droplets. Since the water spraying ports of the two groups of atomizing water spraying plates 423 are inclined relative to each other, the water mist sprayed forms a crossed state, thereby increasing the contact area between the water mist and the surface of the rolling mill roll.
[0023] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of the present invention claimed is defined by the appended claims and their equivalents.
Claims
1. A roller cooling device, characterized in that: It comprises a cooling chamber (1), wherein a fixing mechanism (2) is fixedly connected to the bottom of the inner wall of the cooling chamber (1), a cooling mechanism (4) is fixedly connected to the top of the fixing mechanism (2), and a lifting mechanism (3) is fixedly connected to the inner side of the cooling mechanism (4) and the fixing mechanism (2); The fixing mechanism (2) comprises two supporting upright plates (21), the tops of the two supporting upright plates (21) are fixedly connected to a bottom plate (22), the middle of the inner wall of the bottom plate (22) is fixedly connected to a hydraulic push rod (23), the top of the hydraulic push rod (23) is fixedly connected to a push plate (24), the top four sides of the push plate (24) are fixedly connected to connecting blocks (25), and the tops of the four connecting blocks (25) are fixedly connected to positioning plates (26); The cooling mechanism (4) comprises a control frame (41), and a water tank (42) is fixedly connected to the top of the control frame (41); The lifting mechanism (3) comprises a gas control box (31), the right side of the gas control box (31) is fixedly connected to the top left side of the control frame (41), the front and rear sides of the bottom of the gas control box (31) are fixedly connected to gas pipes (32), and the ends of the two gas pipes (32) away from the gas control box (31) are fixedly connected to the lifting positioning mechanism (33).
2. A roller cooling device according to claim 1, characterized in that: A transverse connecting plate (27) is fixedly connected to the middle of the inner side of the positioning plate (26); the inner walls of the four sides of the positioning plate (26) are rotatably connected to columnar rotating blocks (210); the bottom of the transverse connecting plate (27) is fixedly connected to a hydraulic push rod connecting plate (28); the bottom of the hydraulic push rod connecting plate (28) is fixedly connected to a bidirectional hydraulic push rod (29); the left and right ends of the bidirectional hydraulic push rod (29) are fixedly connected to expansion blocks (211); the front and rear sides of the inner sides of the two expansion blocks (211) are rotatably connected to rotating rods (212); The tops of the two groups of rotating rods (212) are rotatably connected to the side away from the expansion block (211) with a second rotating rod (213); the inner walls of the two groups of the second rotating rods (213) are fixedly connected to the bottom of the outer wall of the columnar rotating block (210); the tops of the four columnar rotating blocks (210) extend to the top of the positioning plate (26) and are fixedly connected to the positioning rotating rod (214); the tops of the left and right groups of the positioning rotating rods (214) are fixedly connected to the side away from the columnar rotating block (210) with a positioning vertical rod (215).
3. A roller cooling device according to claim 1, characterized in that: The control frame (41) comprises a top plate (411), the four sides of the top plate (411) are all fixedly connected to support uprights (412), the bottoms of the four support uprights (412) are all fixedly connected to the four sides of the top of the bottom plate (22), the front and rear sides of the left and right sides of the top of the top plate (411) are all fixedly connected to hinge blocks (413), and the top of the top plate (411) is fixedly connected to inverted L-shaped support blocks on the four sides inside the front and rear sets of hinge blocks (413). Rod (414), the inner tops of the left and right groups of inverted L-shaped support rods (414) are fixedly connected with V-shaped rotating rod hinge blocks (415), the inner bottoms of the front and rear groups of inverted L-shaped support rods (414) are fixedly connected with a second hydraulic push rod connecting plate (416), the middle part of the inner wall of the second hydraulic push rod connecting plate (416) is fixedly connected with a second hydraulic push rod (419), and the top of the second hydraulic push rod (419) is fixedly connected with a push block (418).
4. A roller cooling device according to claim 3, characterized in that: The front and rear sides of the push block (418) are both rotatably connected to a V-shaped rotating rod (417), the middle parts of the outer walls of the two V-shaped rotating rods (417) are both rotatably connected to the inner walls of the two V-shaped rotating rod hinge blocks (415), and the bottoms of the two V-shaped rotating rods (417) are fixedly connected to a columnar push-pull rod (4110) on one side away from the push block (418).
5. A roller cooling device according to claim 4, characterized in that: The left and right sides of the bottom of the outer wall of the two columnar push-pull rods (4110) are fixedly connected with push-pull vertical rods (4111), the bottoms of the two groups of push-pull vertical rods (4111) are rotatably connected with bidirectional hinge blocks (4112), the tops of the outer walls of the two groups of push-pull vertical rods (4111) are fixedly connected with inverted L-shaped support vertical rods (4113), and the bottoms of the two groups of inverted L-shaped support vertical rods (4113) are fixedly connected to the top four sides of the top plate (411).
6. A roller cooling device according to claim 5, characterized in that: Two columnar lifting rods (4114) are fixedly connected to the middle of the bottom of the outer walls of the two columnar push-pull rods (4110), the bottom ends of the front and rear groups of the columnar lifting rods (4114) extend to the bottom of the top plate (411) and are fixedly connected to an L-shaped lifting rod (4115), the outer walls of the front and rear groups of the columnar lifting rods (4114) extend to one side of the bottom of the top plate (411) and are fixedly connected to a lifting rod connecting rod (4116), and the front and rear sides of the two groups of the second hydraulic push rod connecting plates (416) away from the columnar lifting rods (4114) are fixedly connected to lifting rods (4117).
7. A roller cooling device according to claim 1, characterized in that: The water tank (42) comprises a water storage tank (421), the bottom four sides of the water storage tank (421) are all fixedly connected to water tank support uprights (425), the bottoms of the four water tank support uprights (425) are all fixedly connected to the tops of four inverted L-shaped support rods (414), the front and rear sides of the left and right sides of the water storage tank (421) are all fixedly connected to water pipes (422), the ends of the four water pipes (422) away from the water storage tank (421) are fixedly connected to atomizing water spray plates (423), and the left and right sides of the water storage tank (421) are fixedly connected to the atomizing water spray plates (423). The inner sides of the two groups of atomizing water spray plates (423) are both triangular in design, and the sides of the left and right groups of atomizing water spray plates (423) that are close to each other are rotatably connected to the inner walls of the left and right groups of hinge blocks (413), and the inner bottoms of the left and right groups of atomizing water spray plates (423) are fixedly connected to atomizing water spray plate pull blocks (424), and the outer walls of the left and right groups of atomizing water spray plate pull blocks (424) are rotatably connected to the sides of the left and right groups of two-way hinge blocks (4112) that are away from the push-pull vertical rods (4111).
8. A roller cooling device according to claim 1, characterized in that: The two lifting and positioning mechanisms (33) each include two cross bars (331), the tops of the left and right groups of cross bars (331) on the sides close to each other are fixedly connected with an inverted U-shaped connecting plate (337), the tops of the left and right groups of cross bars (331) on the sides away from each other are fixedly connected to the bottoms of the left and right groups of lifting vertical bars (4117), and the tops of the two inverted U-shaped connecting plates (337) are fixedly connected to the bottom ends of the left and right groups of L-shaped lifting rods (4115).
9. A roller cooling device according to claim 8, characterized in that: The sides of the bottoms of the left and right groups of cross-frame rods (331) that are away from each other are fixedly connected to the vertical frame rods (332); the inner bottoms of the left and right groups of vertical frame rods (332) are fixedly connected to the columnar cross bars (333); the ends of the left and right groups of columnar cross bars (333) that are away from the vertical frame rods (332) are fixedly connected to the columnar cross bar connecting vertical bars (334); the tops of the left and right groups of columnar cross bar connecting vertical bars (334) are fixedly connected to the sides of the bottoms of the left and right groups of cross-frame rods (331) that are close to each other; the inner tops of the left and right vertical frame rods (332) are fixedly connected to the positioning V-shaped rotating rod connecting rod (335); the two columnar cross bars The front and rear sides of the inner side of the connecting vertical rod (334) are both rotatably connected to positioning V-shaped rotating rods (336), the inner tops of the left and right groups of the positioning V-shaped rotating rods (336) are both rotatably connected to inverted U-shaped push-pull plates (338), the bottoms of the two inverted U-shaped push-pull plates (338) are slidably connected to the tops of the left and right groups of cross bars (331), the inner bottoms of the left and right groups of the positioning V-shaped rotating rods (336) are both rotatably connected to lifting positioning plates (3315), the front and rear sides of the two lifting positioning plates (3315) are both slidably connected to the outer walls of the left and right groups of columnar cross bars (333), and the inner sides of the two lifting positioning plates (3315) are both provided with circular grooves.
10. A roller cooling device according to claim 9, characterized in that: The middle parts of the outer sides of the two positioning V-shaped rotating rod connecting rods (335) are fixedly connected to the pneumatic push rod connecting plates (339), the tops of the front and rear sides of the two pneumatic push rod connecting plates (339) are fixedly connected to the guide cross bars (3310), the inner sides of the left and right groups of the guide cross bars (3310) away from the pneumatic push rod connecting plates (339) are slidably connected to the push-pull shafts (3311), the inner walls of the two push-pull shafts (3311) are fixedly connected to the columnar push-pull cross bars (3312), the inner ends of the two columnar push-pull cross bars (3312) extend to the inner sides of the two pneumatic push rod connecting plates (339) and are fixedly connected to the two The middle part of the outer side of the inverted U-shaped push-pull plate (338) and the middle part of the outer side of the two pneumatic push rod connecting plates (339) are both rotatably connected with a V-shaped rotating rod (3313), the bottom of the inner wall of the two pneumatic push rod connecting plates (339) are both fixedly connected with a pneumatic push rod (3314), the outer ends of the two pneumatic push rods (3314) are both rotated on the bottom of the outer wall of the V-shaped rotating rod (3313), the tops of the two V-shaped rotating rods (3313) are both fixedly connected to the bottom of the two push-pull shafts (3311), and the bottom of the outer wall of the two pneumatic push rods (3314) are both fixedly connected to one end of the two air pipes (32) away from the gas control box (31).
Citation Information
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