Automobile part production mold adopting ceramic coating

By using ceramic coating, electromagnetic coil, pressure sensor, magnetorheological fluid and high-pressure air nozzle in automotive parts production molds, the problem of difficulty in adjusting and cleaning of traditional molds is solved, and higher adaptability, accuracy and yield rate are achieved.

CN120055148AInactive Publication Date: 2025-05-30GUANGDONG QIXIN MOLD CO LTD
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Patent Information

Application Number
CN202510407995.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2025-05-30
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional automotive parts production molds cannot adjust the buffering force, resulting in the buffering effect being uncontrollable when dealing with the production of various types of automotive parts, and it is difficult to clean the inside of the mold, affecting the molding quality of the parts.

Method used

The mold is produced by ceramic-coated automotive parts. By setting up electromagnetic coils, pressure sensors and magnetorheological fluid in the buffer assembly, the buffering force is adjusted, and the mold is cleaned internally using high-pressure air nozzles and filter devices in the cleaning assembly.

Benefits of technology

By adjusting the buffering force, the adaptability of the mold in various production scenarios can be improved, the mold life will be extended, and the product accuracy will be improved; through the cleaning function of the high-pressure air nozzle, the cleanliness of the mold will be improved, and the product yield rate will be improved.

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Abstract

The invention provides an automobile part production mold adopting a ceramic coating, and belongs to the technical field of production molds, the automobile part production mold comprises an upper mold and a lower mold, a buffer assembly is arranged between the upper mold and the lower mold, the buffer assembly comprises multiple sets of buffer columns and multiple sets of contact columns, the multiple sets of buffer columns are located on the lower mold, and the multiple sets of contact columns are located on the lower mold; the multiple sets of contact columns are located on the upper die, the multiple sets of buffer columns correspond to the multiple sets of contact columns in position, and a punch installed through a quick release assembly is arranged in the upper die. An insert installed through a quick-release assembly is arranged in the lower die, the quick-release assembly comprises two sliding base sets, the two sliding base sets are arranged on the upper die and the lower die respectively, the punch is in sliding connection with the insert and the sliding base sets, cleaning assemblies are arranged on the upper die and the lower die, and each cleaning assembly comprises a plurality of high-pressure air nozzles. And a plurality of groups of high-pressure air nozzles are arranged on the upper mold and the lower mold. According to the device, through the arrangement of the buffering assembly, a user can adjust the buffering force needed during production according to different automobile parts.
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Description

Technical Field

[0001] The present invention belongs to the technical field of production molds, and more specifically, particularly relates to an automotive part production mold with a ceramic coating. Background Art

[0002] In the field of automotive part manufacturing, production molds, as a commonly used shaping tool, are widely used in the processing and production of various automotive parts to facilitate users in shaping raw materials into the desired part shapes. During the mold closing process, the upper and lower molds directly contact and collide, easily generating a large impact force. This not only causes wear to the molds themselves, reducing the service life of the molds, but also may affect the accuracy of the produced automotive parts, resulting in quality problems such as dimensional deviations. However, traditional devices cannot adjust the buffering force, resulting in an uncontrollable buffering effect when dealing with the production of various types of automotive parts. At the same time, traditional automotive part production molds cannot clean the inside of the mold during the production process, causing debris, impurities, etc. generated during the production process to easily remain in the mold, affecting the forming quality of subsequent parts and reducing the product yield rate. Summary of the Invention

[0003] To solve the above technical problems, the present invention provides an automotive part production mold with a ceramic coating to solve the technical problem in the prior art that traditional devices cannot adjust the buffering force, resulting in an uncontrollable buffering effect when dealing with the production of various types of automotive parts.

[0004] The purpose and efficacy of an automotive part production mold with a ceramic coating according to the present invention are achieved by the following specific technical means:

[0005] An automotive part production mold with a ceramic coating includes an upper mold and a lower mold. A buffering component is provided between the upper mold and the lower mold. The buffering component includes multiple groups of buffer columns and multiple groups of contact columns. Multiple groups of the buffer columns are located on the lower mold, and multiple groups of the contact columns are located on the upper mold. The positions of multiple groups of the buffer columns and multiple groups of the contact columns correspond to each other. A punch is installed in the upper mold through a quick-release component; an insert is installed in the lower mold through the quick-release component. The quick-release component includes two groups of slide seat groups, which are respectively arranged on the upper mold and the lower mold. The punch, the insert, and the slide seat groups are slidably connected. A cleaning component is provided on the upper mold and the lower mold. The cleaning component includes multiple groups of high-pressure nozzles, and multiple groups of the high-pressure nozzles are arranged on the upper mold and the lower mold.

[0006] According to a preferred embodiment, the lower mold is provided with multiple groups of buffer chambers evenly distributed circumferentially along the mold clamping surface. Magnetorheological fluid is filled inside the multiple groups of buffer chambers. The buffer columns are slidably arranged inside the multiple groups of buffer chambers. Sealing rings are provided at the open ends of the multiple groups of buffer chambers. One end of the buffer column passes through the sealing ring and contacts the contact column. A guiding ring is provided on the buffer column, and the guiding ring is located below the sealing ring. An electromagnetic shielding layer is provided outside the buffer chamber, and a return spring is sleeved on the buffer column.

[0007] According to a preferred embodiment, the buffer assembly further includes an electromagnetic coil and multiple groups of pressure sensors. The electromagnetic coil is arranged around the outer periphery of the buffer chamber. The multiple groups of pressure sensors are located on the lower mold, and the electromagnetic coil is electrically connected to the pressure sensors.

[0008] According to a preferred embodiment, the two groups of slide seat groups are symmetrically arranged at both ends of the punch and the insert. Sliders are provided at both ends of the punch and the insert. The punch and the insert are slidably connected to the two groups of slide seat groups through the sliders respectively.

[0009] According to a preferred embodiment, the quick-release assembly further includes a fixing member. Fixing plates are provided on both the upper mold and the lower mold. Slots are provided on both the punch and the insert. The fixing member passes through the fixing plate and is clamped in the slot.

[0010] According to a preferred embodiment, the fixing member includes a fixing rod and a top rod. The top rod is inserted through the fixing rod. A limiting groove is provided on the top rod, and a limiting block is provided on the fixing rod. The limiting block is slidably connected to the limiting groove. A sleeve and an end cap are provided at the top of the fixing rod. The sleeve is connected to the fixing rod through the end cap. One end of the top rod is threadedly connected to the sleeve.

[0011] According to a preferred embodiment, multiple groups of guiding grooves are provided at one end of the fixing rod. Blocks are slidably arranged in the multiple groups of guiding grooves, and one end of the block contacts the top rod.

[0012] According to a preferred embodiment, multiple groups of anti-falling members are provided on both sides of the punch. The anti-falling members include a fixing ring and two fixing columns. The two fixing columns are respectively arranged on the upper mold and the punch. The fixing ring is sleeved on the fixing columns, and the fixing ring is connected to the two fixing columns through nuts.

[0013] According to a preferred embodiment, the cleaning assembly further includes an air pipe connection seat and a filtering device. The air pipe connection seat is provided on both the upper mold and the lower mold. Multiple groups of high-pressure air nozzles are connected to an external high-pressure air source through the air pipe connection seat, and the filtering device is installed on the air pipe connection seat.

[0014] According to a preferred embodiment, a plurality of groups of positioning holes are provided on the punch, and a plurality of groups of positioning columns are provided on the insert. The plurality of positioning columns correspond to the plurality of positioning holes in position, and ceramic layers are provided on the surfaces of the punch and the insert.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. Through the arrangement of the electromagnetic coil, pressure sensor and magnetorheological fluid in the buffer assembly, the user can adjust the buffer effect according to the buffer force required during the production of different automotive parts, significantly improving the adaptability of the device in various automotive part production scenarios. After the pressure sensor senses the pressure change during the die closing process, the user can change the rheological characteristics of the magnetorheological fluid by controlling the current magnitude of the electromagnetic coil, causing the viscosity of the magnetorheological fluid to change, and then adjusting the buffer force provided by the buffer column to meet different production requirements, improving the device's ability to ensure die life and product accuracy. For example, when producing small automotive parts with high precision requirements, the buffer force can be made softer by finely adjusting the current of the electromagnetic coil to avoid the impact force affecting the part accuracy; while when producing large and relatively simple-structured parts, the current can be increased to provide a stronger buffer force to protect the die.

[0017] 2. When using the device, the user can connect an external high-pressure gas source through the air pipe connector in the cleaning assembly, enabling a plurality of high-pressure nozzles to spray high-pressure gas to clean the inside of the die, improving the device's self-cleaning ability during the production process. Then, through the setting of the filtering device, the device can filter the gas entering the high-pressure nozzles to prevent impurities in the gas from being ejected by the high-pressure nozzles and causing damage such as scratches to the die surface and the parts being formed, bringing a higher-quality production environment for the user and improving the device's ability to produce automotive parts with a high yield rate. For example, during continuous production, debris and impurities can be promptly cleaned by the high-pressure nozzles as soon as they are generated, and at the same time, the filtering device ensures the purity of the cleaning gas, ensuring that the subsequent produced parts are not affected by impurities, thereby increasing the product yield rate. The ceramic layers on the surfaces of the punch and insert of the device improve the hardness, wear resistance and corrosion resistance of the device, extend the service life of the parts, and reduce the die maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the assembled present invention;

[0019] Figure 2 is Figure 1 an enlarged view of area a in

[0020] Figure 3It is a schematic structural diagram of the buffer component of the present invention;

[0021] Figure 4 It is a schematic internal structure diagram of the buffer component of the present invention;

[0022] Figure 5 It is a front view of the present invention;

[0023] Figure 6 It is a schematic internal structure diagram of the quick-release component of the present invention;

[0024] Figure 7 It is Figure 7 an enlarged view of area b in

[0025] Figure 8 It is a schematic internal structure diagram of the quick-release component of the present invention;

[0026] Figure 9 It is a schematic disassembled structure diagram of the quick-release component of the present invention;

[0027] Figure 10 It is a schematic punch structure diagram of the present invention.

[0028] In the figure, the corresponding relationship between the part names and the drawing numbers is as follows:

[0029] 11. Upper die; 12. Lower die; 13. Buffer column; 15. Contact column; 16. Punch; 17. Insert; 18. Slide seat group; 19. Positioning hole; 21. Positioning column; 22. High-pressure air nozzle; 23. Buffer chamber; 24. Sealing ring; 25. Guide ring; 26. Electromagnetic shielding layer; 27. Electromagnetic coil; 28. Pressure sensor; 29. Slide block; 31. End cover; 32. Fixed plate; 33. Card slot; 34. Fixed rod; 35. Ejector rod; 36. Limit groove; 37. Limit block; 38. Sleeve; 39. Guide groove; 41. Block; 42. Fixed ring; 43. Fixed column; 45. Air pipe connection seat; 46. Filter device; 47. Return spring. Specific embodiments

[0030] The following further describes in detail the embodiments of the present invention in conjunction with the drawings and examples. The following examples are used to illustrate the technical solutions of the present invention, but cannot be used to limit the protection scope of the present invention.

[0031] Example:

[0032] As Figures 1 to 10As shown in the figure, the present invention provides a production mold for automotive parts with a ceramic coating, including an upper mold 11 and a lower mold 12. A buffer assembly is arranged between the upper mold 11 and the lower mold 12: Through the setting of the buffer assembly, a buffering effect can be provided when the mold is closed, enabling the device to reduce the impact force generated by the direct collision of the molds, improving the protection ability of the device for the molds themselves and the precision of the produced automotive parts. The buffer assembly includes buffer columns 13 and contact columns 15: Through the setting of the buffer columns 13 and the contact columns 15, a buffering force can be provided for the mold, enabling the device to evenly distribute the buffering effect on the mold closing surface, improving the stability and uniformity of the buffering of the device. Multiple groups of buffer columns 13 and contact columns 15 are in corresponding positions: Through the setting of the corresponding positions of the buffer columns 13 and the contact columns 15, the transmission of the buffering force can be ensured, enabling the device to avoid local wear of the mold or poor forming of parts caused by uneven stress, improving the durability of the mold use and the product quality of the device.

[0033] A punch 16 installed through a quick-release assembly is provided in the upper mold 11, and an insert 17 installed through a quick-release assembly is provided in the lower mold 12: Through the setting of the quick-release assembly, the quick disassembly and installation of the punch 16 and the insert 17 can be realized, enabling the device to quickly replace the punch 16 or the insert 17 when they are worn or damaged, improving the maintenance efficiency and production continuity of the device.

[0034] The quick-release assembly includes two groups of slide seat groups 18: Through the setting of the two groups of slide seat groups 18, a sliding track can be provided for the punch 16 and the insert 17, enabling the device to ensure the position accuracy of the punch 16 and the insert 17 during installation and operation, improving the stability of the production process of the device. The punch 16 and the insert 17 are slidably connected to the slide seat groups 18: Through the setting of the slidable connection between the punch 16 and the insert 17 and the slide seat groups 18, the installation and disassembly operations of the punch 16 and the insert 17 can be facilitated, enabling the device to reduce the difficulty and time cost of replacing parts, improving the convenience of the device in mold maintenance.

[0035] A cleaning assembly and a high-pressure air nozzle 22 are provided on the upper mold 11 and the lower mold 12: Through the setting of the cleaning assembly and the high-pressure air nozzle 22, the inside of the mold can be cleaned during the production process, enabling the device to timely remove the debris and impurities generated during production, improving the ability of the device to maintain the cleanliness of the production environment and the forming quality of the products.

[0036] Such as Figure 1 、 3, as shown in Figure 4, the lower mold 12 is provided with multiple buffer chambers 23 filled with magnetorheological fluid: through the arrangement of the buffer chambers 23 and the magnetorheological fluid, the adjustable buffer force can be realized by utilizing the characteristics of the magnetorheological fluid, enabling the device to adjust the buffer strength according to different production requirements and improving the adaptability of the device in various production scenarios. Multiple buffer columns 13 are slidably arranged inside the multiple buffer chambers 23: through the arrangement of the buffer columns 13 sliding inside the buffer chambers 23, the dynamic adjustment of the buffer force can be achieved, enabling the device to adjust the buffer effect according to the actual force during the mold closing process. A sealing ring 24 is provided at the open end of the buffer chamber 23, and one end of the buffer column 13 passes through the sealing ring 24 to contact the contact column 15: through the arrangement of the sealing ring 24, the leakage of the magnetorheological fluid can be prevented, enabling the device to ensure the stability and reliability of the buffer system and improving the service life of the device. A guide ring 25 is provided on the buffer column 13, and the guide ring 25 is located below the sealing ring 24: through the arrangement of the guide ring 25, the guiding effect can be provided for the sliding of the buffer column 13, enabling the device to ensure the straightness and stability of the movement of the buffer column 13. A return spring 47 is sleeved on the buffer column 13, and after the buffer column 13 is compressed, it can rely on the return spring 47 to reset.

[0037] As Figures 1 to 4 shown, an electromagnetic shielding layer 26 is provided outside the buffer chamber 23: through the arrangement of the electromagnetic shielding layer 26, the influence of external electromagnetic interference on the magnetorheological fluid can be reduced, and the working stability of the device in a complex electromagnetic environment is improved. The buffer assembly further includes an electromagnetic coil 27 wound around the outer periphery of the buffer chamber 23: through the arrangement of the electromagnetic coil 27, a magnetic field can be generated to change the rheological characteristics of the magnetorheological fluid, enabling the device to actively control the magnitude of the buffer force and enhancing the controllability of the buffer adjustment of the device. Multiple pressure sensors 28 are located on the lower mold 12: through the arrangement of the pressure sensors 28, the pressure change during the mold closing process can be monitored, enabling the device to provide data basis for the adjustment of the electromagnetic coil 27. The electromagnetic coil 27 is electrically connected to the pressure sensor 28: through the arrangement of the electrical connection between the electromagnetic coil 27 and the pressure sensor 28, the automatic control of the buffer force adjustment can be realized, enabling the device to adjust the current of the electromagnetic coil 27 according to the pressure change and further adjust the buffer force.

[0038] Two sets of slide seat groups 18 are symmetrically arranged at both ends of the punch 16 and the insert 17 respectively. By the symmetric arrangement of the slide seat groups 18, the forces on the punch 16 and the insert 17 can be ensured to be uniform, so that the device can avoid the offset of the punch 16 or the insert 17 caused by uneven force, which affects the production accuracy, and improves the ability of the device to maintain the production accuracy. Sliders 29 are provided at both ends of the punch 16 and the insert 17. The punch 16 and the insert 17 are respectively slidably connected to the two sets of slide seat groups 18 through the sliders 29. By the setting of the sliders 29, the friction force when the punch 16 and the insert 17 slide can be further reduced, so that the device can make the installation and disassembly of the punch 16 and the insert 17 smoother, and improves the convenience of the device in mold maintenance operations.

[0039] As Figures 5 to 9 shown, the quick-release component further includes a fixing member. Fixing plates 32 are provided on both the upper mold 11 and the lower mold 12. By the setting of the fixing plates 32, an installation foundation can be provided for the fixing member, so that the device can ensure the reliability of the fixing member to fix the punch 16 and the insert 17, and improves the stability of the positions of the punch 16 and the insert 17 during the production process of the device. Slots 33 are provided on both the punch 16 and the insert 17. The fixing member passes through the fixing plate 32 and is clamped in the slot 33. By the cooperation of the slot 33 and the fixing member, the quick fixing and disassembly of the punch 16 and the insert 17 can be realized, so that the device can be more convenient and quick to operate when the punch 16 or the insert 17 needs to be replaced, and improves the efficiency of the mold maintenance of the device.

[0040] The fixing member includes a fixing rod 34 and a top rod 35. The top rod 35 is arranged on the fixing rod 34. By the cooperation of the fixing rod 34 and the top rod 35, the tightening and loosening of the punch 16 or the insert 17 can be realized by adjusting the position of the top rod 35 on the fixing rod 34, so that the device can control the fixing force. A limiting groove 36 is clamped on the top rod 35, and a limiting block 37 is provided on the fixing rod 34. The limiting block 37 is slidably connected to the limiting groove 36. By the setting of the limiting groove 36 and the limiting block 37, the movement range of the top rod 35 can be limited, and the precision of the fixing adjustment of the device is improved.

[0041] At the top of the fixed rod 34, there are a sleeve 38 and an end cap 31. The sleeve 38 is connected to the fixed rod 34 through the end cap 31. Through the setting of the end cap 31, the sleeve 38 can be installed at the top of the fixed rod 34, enabling the device to ensure the position stability of the sleeve 38 on the fixed rod 34 and improving the reliability of the structural connection of the device. At the same time, the end cap 31 can also protect the connection part between the sleeve 38 and the fixed rod 34, preventing debris from entering and affecting the rotation of the sleeve 38, and enhancing the adaptability of the device in a complex working environment. One end of the ejector rod 35 is threadedly connected to the sleeve 38. Through the threaded connection between the ejector rod 35 and the sleeve 38, the extended length of the ejector rod 35 can be conveniently adjusted by rotating the sleeve 38, enabling the device to control the fixing degree of the punch 16 or the insert 17.

[0042] At one end of the fixed rod 34, multiple groups of guide grooves 39 are provided. In each group of guide grooves 39, a slider 41 is slidably arranged: Through the setting of the guide grooves 39 and the slider 41, guidance and positioning can be provided for the slider 41, enabling the device to ensure the position accuracy of the slider 41 during the fixing process. One end of the slider 41 is in contact with the ejector rod 35: Through the contact between the slider 41 and the ejector rod 35, the slider 41 can be driven to move when the ejector rod 35 is adjusted, enabling the device to perform the clamping and loosening operations of the slider 41 on the clamping groove 33, and improving the coherence of the fixing and disassembling operations of the device.

[0043] On both sides of the punch 16, multiple groups of anti-falling components are provided. The anti-falling components include a fixing ring 42 and two fixing columns 43: Through the setting of the anti-falling components, it can prevent the punch 16 from accidentally falling during installation or operation, enabling the device to improve the operation safety and protect the punch 16 and the mold from accidental damage, and enhancing the safety during the use of the device.

[0044] The two fixing columns 43 are respectively arranged on the upper mold 11 and the punch 16. The fixing ring 42 is sleeved on the fixing columns 43, and the fixing ring 42 is connected to the two fixing columns 43 through nuts: Through the cooperation of the fixing ring 42, the fixing columns 43 and the nuts, the stable installation of the anti-falling components can be achieved, enabling the device to ensure that the anti-falling components always play a role during operation, and improving the stability of the anti-falling structure of the device.

[0045] The cleaning assembly further includes an air pipe connector 45 and a filtering device 46. The air pipe connector 45 is arranged on the upper mold 11 and the lower mold 12. By providing the air pipe connector 45, it is convenient to connect to an external high-pressure air source, enabling the device to provide a stable air source supply for the high-pressure air nozzles 22, and improving the air supply stability of the cleaning system of the device. Multiple groups of high-pressure air nozzles 22 are connected to the external high-pressure air source through the air pipe connector 45. By connecting the high-pressure air nozzles 22 to the air pipe connector 45, the high-pressure gas can be guided to the parts of the mold that need to be cleaned, enabling the device to clean the inside of the mold. The filtering device 46 is installed on the air pipe connector 45. By providing the filtering device 46, the impurities in the gas entering the high-pressure air nozzles 22 can be filtered, enabling the device to prevent impurities from damaging the mold and the product, and improving the protection ability of the device for the mold and the product during the cleaning process.

[0046] As Figure 1 , 10 shown, multiple groups of positioning holes 19 are formed on the punch 16, and multiple groups of positioning posts 21 are arranged on the insert 17. The multiple groups of positioning posts 21 correspond to the multiple groups of positioning holes 19 in position. By providing the positioning holes 19 and the positioning posts 21, positioning can be provided when the punch 16 and the insert 17 are clamped. Ceramic layers are provided on the surfaces of the punch 16 and the insert 17. By providing the ceramic layers, the hardness, wear resistance, and corrosion resistance of the surfaces of the punch 16 and the insert 17 can be improved, enabling the device to extend the service life of the punch 16 and the insert 17.

[0047] The specific usage mode and function of this embodiment:

[0048] When the mold starts to be clamped, the upper mold 11 moves downward, and the buffer posts 13 on the lower mold 12 gradually approach and contact the contact posts 15 on the upper mold 11. Since the buffer posts 13 are arranged in the buffer chambers 23 evenly distributed circumferentially along the clamping surface of the lower mold 12, and the buffer chambers 23 are filled with magnetorheological fluid, the buffer posts 13 slide in the magnetorheological fluid to start providing preliminary buffering. Here, the sealing ring 24 prevents the leakage of the magnetorheological fluid to ensure the stable operation of the buffer system; the guide ring 25 ensures the straightness and stability of the sliding of the buffer posts 13. The return spring 47 can provide the elastic force for returning. The electromagnetic coil 27 is wound around the outer periphery of the buffer chamber 23 and is electrically connected to the pressure sensor 28 located on the upper mold 11. During the clamping process, the pressure sensor 28 monitors the pressure received by the mold and feeds the signal back to the electromagnetic coil 27. The electromagnetic coil 27 adjusts the magnetic field strength according to the pressure change, changes the rheological characteristics of the magnetorheological fluid, and further adjusts the buffering force. For example, when producing different types of automotive parts, different buffering force requirements exist, and this system can automatically adjust according to the actual pressure to ensure that the mold and the parts are not affected by excessive impact forces, protecting the mold and improving the product precision.

[0049] When it is necessary to replace the punch 16 or the insert 17, the fixing part can be operated to achieve quick disassembly. The sleeve 38 at the top of the fixing rod 34 of the fixing part is rotatable. By rotating the sleeve 38, the ejector rod 35 threadedly connected to the sleeve 38 slides in the limiting groove 36 of the fixing rod 34. The limiting block 37 on the ejector rod 35 cooperates with the limiting groove 36 to ensure the stable movement of the ejector rod 35. When the ejector rod 35 moves, it pushes the latch 41 in the guiding groove 39, so that the latch 41 disengages from the clamping groove 33 of the punch 16 or the insert 17, thereby loosening the punch 16 or the insert 17. During installation, operate in the reverse direction. Align the sliders 29 at both ends of the punch 16 or the insert 17 with the slide seat group 18. The slide seat group 18 is symmetrically distributed at both ends of the punch 16 and the insert 17, providing a stable sliding track for them. After the installation is in place, rotate the sleeve 38 to make the latch 41 snap into the clamping groove 33 to quickly complete the fixation. This improves the die repair efficiency and reduces the production downtime.

[0050] The air pipe connection seat 45 is connected to an external high-pressure air source to provide a stable high-pressure air flow for multiple groups of high-pressure air nozzles 22. During the production process, the high-pressure air nozzles 22 spray high-pressure gas into the die to timely clean up the generated debris and impurities. The filtering device 46 is installed on the air pipe connection seat 45 to filter the gas entering the high-pressure air nozzles 22, preventing impurities from being ejected with the air flow to scratch the die surface or affect the forming quality of the components, ensuring the cleanliness inside the die and improving the product qualification rate.

[0051] The anti-falling parts on both sides of the punch 16 are composed of a fixing ring 42 and a fixing column 43. The fixing ring 42 is sleeved on the fixing columns 43 located on the upper die 11 and the punch 16 respectively and is fixed by nuts. During the installation and working process of the punch 16, the anti-falling parts prevent the punch 16 from accidentally falling, ensuring the safety of the operators and avoiding damage to the punch 16 and the die due to falling. The ceramic layers on the surfaces of the punch 16 and the insert 17 improve their hardness, wear resistance and corrosion resistance, extend the service life of the components and reduce the die maintenance cost.

[0052] The above shows and describes the basic principles, main features and advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments.

Claims

1. A production mold for automobile parts using ceramic coating, comprising an upper mold (11) and a lower mold (12), characterized in that: A buffer assembly is arranged between the upper mold (11) and the lower mold (12), and the buffer assembly includes a plurality of groups of buffer columns (13) and a plurality of groups of contact columns (15). The plurality of groups of buffer columns (13) are located on the lower mold (12), and the plurality of groups of contact columns (15) are located on the upper mold (11). The positions of the plurality of groups of buffer columns (13) and the plurality of groups of contact columns (15) correspond to each other. A punch (16) installed by a quick release assembly is arranged in the upper mold (11); a punch (16) installed by a quick release assembly is arranged in the lower mold (12). The quick-release assembly comprises two groups of slide groups (18), which are respectively arranged on the upper mold (11) and the lower mold (12); the punch (16) is slidably connected with the insert (17) and the slide group (18); the upper mold (11) and the lower mold (12) are provided with a cleaning assembly, which comprises a plurality of groups of high-pressure air nozzles (22), which are arranged on the upper mold (11) and the lower mold (12).

2. The automotive parts production mold using ceramic coating according to claim 1, characterized in that: The lower mold (12) is provided with a plurality of groups of buffer chambers (23) uniformly distributed along the circumference of the mold surface, the plurality of groups of buffer chambers (23) are filled with magnetorheological fluid, the plurality of groups of buffer chambers (23) are slidably provided with the buffer column (13), the opening ends of the plurality of groups of buffer chambers (23) are provided with a sealing ring (24), one end of the buffer column (13) passes through the sealing ring (24) and contacts the contact column (15), the buffer column (13) is provided with a guide ring (25), the guide ring (25) is located below the sealing ring (24), an electromagnetic shielding layer (26) is provided on the outer side of the buffer chamber (23), and a reset spring (47) is sleeved on the buffer column (13).

3. The automotive parts production mold using ceramic coating according to claim 2, characterized in that: The buffer assembly also includes an electromagnetic coil (27) and a plurality of pressure sensors (28), wherein the electromagnetic coil (27) is arranged around the outer periphery of the buffer chamber (23), and the plurality of pressure sensors (28) are located on the lower mold (12), and the electromagnetic coil (27) is electrically connected to the pressure sensors (28).

4. The automotive parts production mold using ceramic coating according to claim 3, characterized in that: The two groups of slide seat assemblies (18) are symmetrically arranged at the two ends of the punch (16) and the insert (17), and slide blocks (29) are provided at both ends of the punch (16) and the insert (17). The punch (16) and the insert (17) are slidably connected to the two groups of slide seat assemblies (18) respectively through the slide blocks (29).

5. The automotive parts production mold using ceramic coating according to claim 1, characterized in that: The quick-release assembly also includes a fixing piece. The upper mold (11) and the lower mold (12) are both provided with a fixing plate (32). The punch (16) and the insert (17) are both provided with a clamping groove (33). The fixing piece passes through the fixing plate (32) and is clamped in the clamping groove (33).

6. The automotive parts production mold using ceramic coating according to claim 5, characterized in that: The fixing member comprises a fixing rod (34) and a push rod (35); the push rod (35) is inserted into the fixing rod (34); a limiting groove (36) is clamped on the push rod (35); a limiting block (37) is provided on the fixing rod (34); the limiting block (37) is slidably connected to the limiting groove (36); a sleeve (38) and an end cover (31) are provided on the top of the fixing rod (34); the sleeve (38) is connected to the fixing rod (34) through the end cover (31); and one end of the push rod (35) is threadedly connected to the sleeve (38).

7. The automotive parts production mold using ceramic coating according to claim 6, characterized in that: A plurality of guide grooves (39) are provided at one end of the fixing rod (34), and a clamping block (41) is slidably disposed in each of the plurality of guide grooves (39), and one end of the clamping block (41) is in contact with the ejector rod (35).

8. The automotive parts production mold using ceramic coating according to claim 1, characterized in that: A plurality of anti-falling parts are arranged on both sides of the punch (16), and the anti-falling parts include a fixing ring (42) and two groups of fixing columns (43). The two groups of fixing columns (43) are respectively arranged on the upper mold (11) and the punch (16). The fixing ring (42) is sleeved on the fixing columns (43), and the fixing ring (42) is connected to the two groups of fixing columns (43) through nuts.

9. The automotive parts production mold using ceramic coating according to claim 1, characterized in that: The cleaning assembly further comprises an air pipe connection seat (45) and a filtering device (46); the air pipe connection seat (45) is arranged on the upper mold (11) and the lower mold (12); a plurality of groups of high-pressure air nozzles (22) are connected to an external high-pressure air source via the air pipe connection seat (45); and the filtering device (46) is installed on the air pipe connection seat (45).

10. The automotive parts production mold using ceramic coating according to claim 1, characterized in that: The punch (16) is provided with a plurality of positioning holes (19), the insert (17) is provided with a plurality of positioning columns (21), the plurality of positioning columns (21) correspond to the plurality of positioning holes (19), and the surfaces of the punch (16) and the insert (17) are provided with a ceramic layer.

Citation Information

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