Oil-water filter flange calibration tool
By designing the oil-water filter flange proofing tooling, the adjustment box and clamping mechanism are used to achieve stability and convenient connection of flange, the problem of time-consuming and labor-intensive traditional flange connection process is solved, and the connection efficiency and quality are improved.
Patent Information
- Application Number
- CN202510355270.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-05-30
AI Technical Summary
In the traditional flange connection process, it takes time and effort to achieve the close butt and stable connection of the two flanges, requiring high skills and patience, resulting in poor connection efficiency and quality.
A kind of oil-water filter flange proofreading tool is designed to fix the flange through the adjustment box and clamping mechanism and limit the flange, and the stability and convenient connection of the flange is achieved by using components such as hydraulic rods, L-shaped guide blocks, T-shaped sliders and bidirectional electric push rods.
It improves the stability and convenience of flange connection, reduces the complexity and time-consuming of workers' operations, improves the connection efficiency and quality, and reduces the work intensity of workers.
Smart Images
Figure CN120055785A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of flange installation, and in particular, to a flange alignment tool for an oil-water filter. Background Art
[0002] In the manufacturing and installation process of an oil-water filter, flange connection is undoubtedly the core link in the entire process chain and plays a crucial role. A flange, as the bridge and link between pipes and between pipes and various devices, is exquisitely designed and powerful in function, ensuring the smooth transmission of fluid in the pipeline system. However, for such a seemingly simple connection component, the stability and tightness of its connection have a profound impact on the performance and safety of the entire system.
[0003] When using the above technology, it is found that the following technical problems exist in the prior art: In the traditional flange connection process, achieving the tight butt-joint and stable connection of two connecting pipe flanges is a time-consuming and laborious task. This process requires workers to manually correct the two flanges meticulously to ensure their precise alignment in spatial position. The correction work often involves complex spatial positioning and fine-tuning, which places extremely high requirements on the skill level and patience of workers. Therefore, the traditional connection correction method not only consumes time and labor but also reduces the connection efficiency and quality. For this reason, we design a flange alignment tool for an oil-water filter to provide another technical solution to the above technical problems. Summary of the Invention
[0004] Based on this, in order to solve the above technical problems, the present invention provides a flange alignment tool for an oil-water filter. By placing the two oil-water filter flanges to be connected above the adjustment box, and then fixing them according to the two identical oil-water filter flanges, and then starting the clamping mechanism to drive two clamping plates to limit the oil-water filter flanges and the pipe body, thereby improving the stability of the oil-water filter flanges, so as to facilitate the convenience and practicality of the connection between the two oil-water filter flanges. When there is a positional deviation between the two oil-water filter flanges, at this time, adjust the vertical height of the other adjustment box, and the adjustment plate slides left and right with the bottom plate, so that the two oil-water filter flanges are corrected and connected, greatly increasing the connection efficiency and quality and reducing the work intensity of individual workers.
[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions: An oil-water filter flange alignment tooling, including a base guide rail. On both sides inside the base guide rail, guide rods are fixed. At two points at the top of the base guide rail, adjustment boxes are assembled. On both sides at the top of the adjustment box, clamping plates are slidably connected. On both sides at the top of the adjustment box, support blocks are fixed. Inside the adjustment box, a clamping mechanism is provided for driving the two clamping plates to limit the oil-water filter pipe. The bottom end of one of the adjustment boxes is slidably connected to the guide rod. Between the other adjustment box and the base guide rail, a bottom plate and an adjustment plate are assembled. The bottom end of the other adjustment box is slidably connected to the adjustment plate. The bottom end of the adjustment plate is slidably connected to the bottom plate. The bottom end of the bottom plate is slidably connected to the guide rod.
[0006] As a preferred implementation manner of the oil-water filter flange alignment tooling provided by the present invention, the clamping mechanism includes a hydraulic rod, an L-shaped guide block, a T-shaped slider, and a T-shaped block. On both sides inside the adjustment box, L-shaped guide blocks are slidably connected. One end of the L-shaped guide block is fixed to the clamping plate. Between the two L-shaped guide blocks, a T-shaped slider is slidably connected. At one end inside the adjustment box, a hydraulic rod is fixed. The output end of the hydraulic rod is fixed to the T-shaped slider.
[0007] As a preferred implementation manner of the oil-water filter flange alignment tooling provided by the present invention, at one end where the two L-shaped guide blocks are close to each other, T-shaped blocks are fixed. On both sides of the T-shaped slider, T-shaped grooves are opened. The outside of the T-shaped block is slidably connected to the T-shaped groove.
[0008] As a preferred implementation manner of the oil-water filter flange alignment tooling provided by the present invention, at one end where the two clamping plates are close to each other, anti-slip pads are fixed.
[0009] As a preferred implementation manner of the oil-water filter flange alignment tooling provided by the present invention, between the other adjustment box and the adjustment plate, a lifting mechanism is provided for adjusting the oil-water filter pipe. The lifting mechanism includes a transmission block and a bidirectional electric push rod. On both sides of the bottom plate, guide grooves are opened. On both sides at the bottom end of the other adjustment box, the transmission blocks are slidably and rotatably connected. One end of the transmission block away from one adjustment box is slidably connected to the guide groove.
[0010] As a preferred implementation manner of the oil-water filter flange alignment tooling provided by the present invention, between the two transmission blocks on the same side, they are rotatably connected.
[0011] As a preferred implementation manner of the oil-water filter flange alignment tooling provided by the present invention, inside between the two transmission blocks on both sides, a connecting rod is rotatably connected.
[0012] As a preferred embodiment of the oil-water filter flange alignment tooling provided by the present invention, a bidirectional electric push rod is assembled inside the guide groove, and the output ends on both sides of the bidirectional electric push rod are respectively fixed to the transmission blocks.
[0013] As a preferred embodiment of the oil-water filter flange alignment tooling provided by the present invention, a longitudinal adjustment mechanism for moving the adjustment plate and one of the adjustment boxes is provided inside the bottom plate. The longitudinal adjustment mechanism includes a lead screw and a hand crank. The lead screw is rotatably connected inside the bottom plate, and the outside of the lead screw is threadedly connected to the adjustment plate.
[0014] As a preferred embodiment of the oil-water filter flange alignment tooling provided by the present invention, a hand crank is fixed to one side of the lead screw.
[0015] It can be seen without doubt that through the above technical solutions of the present application, the technical problems to be solved by the present application can surely be solved.
[0016] At the same time, through the above technical solutions, the present invention has at least the following beneficial effects: For the oil-water filter flange alignment tooling provided by the present invention, when the hydraulic rod is started, it drives the T-shaped slider to move away from the hydraulic rod. Then, the hydraulic rod drives the T-shaped slider to move, and the T-shaped slider drives the two L-shaped guide blocks and the clamping plate to move towards each other to fix the oil-water filter flange, thereby ensuring the stability of the oil-water filter flange. By starting the bidirectional electric push rod to drive the bottoms of the two transmission blocks to pull towards each other, and the bottoms of the two transmission blocks move towards each other, causing the two transmission blocks to cross and exert pressure on one of the adjustment boxes, thereby facilitating the elevation adjustment of the other adjustment box, so as to drive the height adjustment of one of the oil-water filter flanges, thus promoting the convenience of connecting and aligning the oil-water filter flanges. By rotating the hand crank to drive the lead screw to rotate, and the lead screw drives the adjustment plate, the transmission block and the other adjustment box to perform longitudinal adjustment, so as to drive the fine adjustment of one of the oil-water filter flanges, so as to improve the position adjustment effect between the two oil-water filter flanges, thereby promoting the convenience and practicality of the connection between the two oil-water filter flanges. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0018] Figure 1Schematic diagram of the overall structure of the present invention; Figure 2 Schematic diagram of the top surface structure of the whole of the present invention; Figure 3 Schematic diagram of the side structure of the whole of the present invention; Figure 4 Schematic diagram of the internal structure of the base guide rail and the adjustment box of the present invention; Figure 5 Schematic diagram of the sliding connection structure between the clamping plate and the adjustment box of the present invention; Figure 6 Schematic diagram of the L-shaped guide block and the T-shaped slider of the present invention; Figure 7 Schematic diagram of the T-shaped block and the T-shaped groove of the present invention; Figure 8 Schematic diagram of the structure between the bottom plate and the adjustment plate of the present invention; Figure 9 Schematic diagram of the structure between the transmission block and the adjustment plate of the present invention; Figure 10 Schematic diagram of the structure between the lead screw and the adjustment plate of the present invention.
[0019] In the figure: 1, base guide rail; 2, adjustment box; 3, guide rod; 4, clamping plate; 5, guide rod; 6, support block; 7, hydraulic rod; 8, L-shaped guide block; 9, T-shaped slider; 10, bottom plate; 11, adjustment plate; 12, transmission block; 13, hand turning handle; 14, lead screw; 15, double-direction electric push rod; 16, T-shaped block; 17, T-shaped groove; 18, connecting rod. Detailed implementation manner
[0020] In order to make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0021] As described in the background art, in the traditional flange connection process, achieving the tight butt joint and stable connection of the flanges of two connecting pipes is a time-consuming and laborious task. This process requires workers to manually correct the two flanges carefully to ensure their precise alignment in spatial position. The correction work often involves complex spatial positioning and fine adjustment, which places extremely high requirements on the skill level and patience of workers. Therefore, the traditional connection correction method not only takes time and effort but also reduces the connection efficiency and quality. To solve this technical problem, the present invention provides an oil-water filter flange alignment tooling.
[0022] Specifically, please refer to Figures 1 - 10 , an oil-water filter flange alignment tooling specifically includes: It includes a base guide rail 1. Guide rods 3 are fixed on both sides inside the base guide rail 1. Two points at the top of the base guide rail 1 are each equipped with an adjustment box 2. Clamping plates 4 are slidably connected to both sides at the top of the adjustment box 2. Support blocks 6 are fixed on both sides at the top of the adjustment box 2. A clamping mechanism for driving the two clamping plates 4 to limit the oil-water filter pipe is arranged inside the adjustment box 2. The bottom end of one of the adjustment boxes 2 is slidably connected to the guide rod 3. A bottom plate 10 and an adjustment plate 11 are assembled between the other adjustment box 2 and the base guide rail 1. The bottom end of the other adjustment box 2 is slidably connected to the adjustment plate 11. The bottom end of the adjustment plate 11 is slidably connected to the bottom plate 10. The bottom end of the bottom plate 10 is slidably connected to the guide rod 3.
[0023] An oil-water filter flange alignment tooling provided by the present invention places two oil-water filter flanges to be connected above the adjustment box 2, and then fixes them according to the two identical oil-water filter flanges. Then, the clamping mechanism is started to drive the two clamping plates 4 to limit the oil-water filter flange and the pipe body, thereby improving the stability of the oil-water filter flange, facilitating the convenience and practicality of the connection between the two oil-water filter flanges. When there is a positional deviation between the two oil-water filter flanges, at this time, the height of the other adjustment box 2 is adjusted up and down, and the adjustment plate 11 and the bottom plate 10 slide left and right, so that the two oil-water filter flanges are corrected and connected, greatly increasing the connection efficiency and quality, and reducing the work intensity of individual employees.
[0024] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings.
[0025] It should be noted that, without conflict, the embodiments in the present invention and the features and technical solutions in the embodiments can be combined with each other.
[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0027] Embodiment 1 Please refer to Figures 1 - 8, An oil-water filter flange alignment tooling, including a base guide rail 1. On both sides inside the base guide rail 1, guide rods 3 are fixed. At two points at the top of the base guide rail 1, adjustment boxes 2 are assembled. On both sides of the top of the adjustment box 2, clamping plates 4 are slidably connected. On both sides of the top of the adjustment box 2, support blocks 6 are fixed, and the support blocks 6 effectively support and limit the oil-water filter flange. Inside the adjustment box 2, a clamping mechanism is provided for driving the two clamping plates 4 to limit the oil-water filter pipe. The bottom end of one of the adjustment boxes 2 is slidably connected to the guide rod 3. Between the other adjustment box 2 and the base guide rail 1, a bottom plate 10 and an adjustment plate 11 are assembled. The bottom end of the other adjustment box 2 is slidably connected to the adjustment plate 11. The bottom end of the adjustment plate 11 is slidably connected to the bottom plate 10. The bottom end of the bottom plate 10 is slidably connected to the guide rod 3; During use, place the two oil-water filter flanges to be connected above the adjustment box 2, and then fix them according to the two identical oil-water filter flanges. Then start the clamping mechanism to drive the two clamping plates 4 to limit the oil-water filter flange and the pipe body, thereby improving the stability of the oil-water filter flange, facilitating the convenience and practicality of the connection between the two oil-water filter flanges. When there is a positional deviation between the two oil-water filter flanges, at this time, adjust the vertical height of the other adjustment box 2, and the adjustment plate 11 slides left and right with the bottom plate 10, so that the two oil-water filter flanges are corrected and connected, greatly increasing the connection efficiency and quality, and reducing the work intensity of individual employees.
[0028] The clamping mechanism includes a hydraulic rod 7, an L-shaped guide block 8, a T-shaped slider 9, and a T-shaped block 16. On both sides inside the adjustment box 2, L-shaped guide blocks 8 are slidably connected. One end of the L-shaped guide block 8 is fixed to the clamping plate 4. A T-shaped slider 9 is slidably connected between the two L-shaped guide blocks 8. At one end inside the adjustment box 2, a hydraulic rod 7 is fixed. The output end of the hydraulic rod 7 is fixed to the T-shaped slider 9. At one end of the two L-shaped guide blocks 8 close to each other, a T-shaped block 16 is fixed. T-shaped grooves 17 are provided on both sides of the T-shaped slider 9. The outside of the T-shaped block 16 is slidably connected to the T-shaped groove 17. Anti-slip pads are fixed to one end of the two clamping plates 4 close to each other; Specifically, when it is necessary to limit the oil-water filter flange, at this time, start the hydraulic rod 7 to drive the T-shaped slider 9 to move in a direction away from the hydraulic rod 7. Then the hydraulic rod 7 drives the T-shaped slider 9 to move, and the T-shaped slider 9 drives the two L-shaped guide blocks 8 and the clamping plates 4 to move towards each other to fix the oil-water filter flange, thereby ensuring the stability of the oil-water filter flange.
[0029] Embodiment 2 Please refer to Figures 8 - 10 , An oil-water filter flange alignment tooling, There is a lifting mechanism for adjusting the oil-water filter pipe between another adjusting box 2 and the adjusting plate 11. The lifting mechanism includes a transmission block 12 and a bidirectional electric push rod 15. Guide grooves are formed on both sides of the bottom plate 10. The two sides of the bottom end of another adjusting box 2 are slidably and rotatably connected with the transmission block 12. One end of the transmission block 12 away from another adjusting box 2 is slidably connected with the guide groove. The two transmission blocks 12 on the same side are rotatably connected. A connecting rod 18 is rotatably connected inside the two transmission blocks 12 on both sides. The bidirectional electric push rod 15 is assembled inside the guide groove. The output ends on both sides of the bidirectional electric push rod 15 are respectively fixed with the transmission block 12; Specifically, when it is necessary to correct and connect one oil-water filter flange with another oil-water filter flange, at this time, the bidirectional electric push rod 15 is started to drive the bottom ends of the two transmission blocks 12 to move in the direction of approaching each other. The bottom ends of the two transmission blocks 12 move closer to each other, so that the two transmission blocks 12 cross each other to apply pressure to another adjusting box 2, thereby facilitating the elevation adjustment of another adjusting box 2; A longitudinal adjustment mechanism for moving the adjusting plate 11 and another adjusting box 2 is arranged inside the bottom plate 10. The longitudinal adjustment mechanism includes a lead screw 14 and a hand crank 13. The lead screw 14 is rotatably connected inside the bottom plate 10. The outer side of the lead screw 14 is threadedly connected with the adjusting plate 11. A hand crank 13 is fixed on one side of the lead screw 14; Furthermore, when it is necessary to longitudinally adjust one oil-water filter flange, at this time, the hand crank 13 is rotated to drive the lead screw 14 to rotate, and the lead screw 14 drives the adjusting plate 11, the transmission block 12 and another adjusting box 2 to perform longitudinal adjustment, so as to drive one oil-water filter flange to perform fine adjustment, so as to improve the position adjustment effect between the two oil-water filter flanges, thereby promoting the convenience and practicability of the connection between the two oil-water filter flanges.
[0030] The using process of an oil-water filter flange alignment tooling provided by the present invention is as follows: Working principle: Place the flanges of two oil-water filters to be connected on the adjustment box 2 and the support block 6, and then fix them according to the two identical oil-water filter flanges. Then start the hydraulic rod 7 to drive the T-shaped slider 9 to move away from the hydraulic rod 7. Thus, the hydraulic rod 7 drives the T-shaped slider 9 to move, and the T-shaped slider 9 drives the two L-shaped guide blocks 8 and the clamping plate 4 to fix the oil-water filter flange towards the approaching end, so as to ensure the stability of the oil-water filter flange. When there is a positional deviation between the two oil-water filter flanges, at this time, start the bidirectional electric push rod 15 to drive the bottoms of the two transmission blocks 12 to move towards each other. The bottoms of the two transmission blocks 12 move closer to each other, causing the two transmission blocks 12 to cross and exert pressure on one of the adjustment boxes 2, so as to facilitate the elevation adjustment of the other adjustment box 2. When longitudinal adjustment of one of the oil-water filter flanges is required, rotate the hand crank 13 to drive the lead screw 14 to rotate, and the lead screw 14 drives the adjustment plate 11, the transmission block 12 and the other adjustment box 2 to perform longitudinal adjustment, so as to drive one of the oil-water filter flanges for fine adjustment, so as to improve the position adjustment effect between the two oil-water filter flanges, thereby promoting the convenience and practicality of the connection between the two oil-water filter flanges.
[0031] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to only the specific embodiments. Obviously, many modifications and changes can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. An oil-water filter flange calibration tool, characterized in that: The invention comprises a base guide rail (1), guide rods (3) are fixed on both sides of the inside of the base guide rail (1), an adjustment box (2) is installed at two points on the top of the base guide rail (1), clamping plates (4) are slidably connected to both sides of the top of the adjustment box (2), support blocks (6) are fixed to both sides of the top of the adjustment box (2), a clamping mechanism for driving the two clamping plates (4) to limit the oil-water filter pipe is arranged inside the adjustment box (2), the bottom end of one of the adjustment boxes (2) is slidably connected to the guide rod (3), a bottom plate (10) and an adjustment plate (11) are installed between the other adjustment box (2) and the base guide rail (1), the bottom end of the other adjustment box (2) is slidably connected to the adjustment plate (11), the bottom end of the adjustment plate (11) is slidably connected to the bottom plate (10), and the bottom end of the bottom plate (10) is slidably connected to the guide rod (3).
2. The oil-water filter flange calibration tool according to claim 1 is characterized in that: The clamping mechanism comprises a hydraulic rod (7), an L-shaped guide block (8), a T-shaped slider (9) and a T-shaped block (16); both sides of the regulating box (2) are slidably connected with the L-shaped guide blocks (8); one end of the L-shaped guide block (8) is fixed to the clamping plate (4); a T-shaped slider (9) is slidably connected between the two L-shaped guide blocks (8); a hydraulic rod (7) is fixed to one end of the regulating box (2); and the output end of the hydraulic rod (7) is fixed to the T-shaped slider (9).
3. The oil-water filter flange calibration tool according to claim 2 is characterized in that: A T-shaped block (16) is fixed to the ends of the two L-shaped guide blocks (8) that are close to each other, and T-shaped grooves (17) are provided on both sides of the T-shaped sliding block (9), and the outer sides of the T-shaped blocks (16) are slidably connected to the T-shaped grooves (17).
4. The oil-water filter flange calibration tool according to claim 3 is characterized in that: Anti-slip pads are fixed to the ends of the two clamping plates (4) that are close to each other.
5. The oil-water filter flange calibration tool according to claim 2, characterized in that: A lifting mechanism for adjusting the oil-water filter tube is provided between the other regulating box (2) and the regulating plate (11), the lifting mechanism comprising a transmission block (12) and a bidirectional electric push rod (15), guide grooves are provided on both sides of the bottom plate (10), the transmission blocks (12) are slidably and rotatably connected to both sides of the bottom end of the other regulating box (2), and the end of the transmission block (12) away from one of the regulating boxes (2) is slidably connected to the guide groove.
6. The oil-water filter flange calibration tool according to claim 5, characterized in that: The two transmission blocks (12) on the same side are rotationally connected.
7. The oil-water filter flange calibration tool according to claim 5, characterized in that: A connecting rod (18) is internally rotatably connected between the transmission blocks (12) on both sides.
8. The oil-water filter flange calibration tool according to claim 5, characterized in that: A bidirectional electric push rod (15) is mounted on the inner side of the guide groove, and output ends on both sides of the bidirectional electric push rod (15) are respectively fixed to the transmission block (12).
9. The oil-water filter flange calibration tool according to claim 2, characterized in that: A longitudinal adjustment mechanism for moving the adjustment plate (11) and one of the adjustment boxes (2) is arranged inside the bottom plate (10), the longitudinal adjustment mechanism comprising a screw rod (14) and a hand handle (13), the screw rod (14) is rotatably connected inside the bottom plate (10), and the outer side of the screw rod (14) is threadedly connected to the adjustment plate (11).
10. The oil-water filter flange calibration tool according to claim 9, characterized in that: A hand handle (13) is fixed to one side of the screw rod (14).