A resin handicraft molding device
By designing an automated resin craft molding device, the hydraulic transmission system and power components are used to realize the automatic feeding of resin raw materials and the mold rotation, which solves the problems of high labor intensity and inconsistent product quality caused by manual operation, and improves production efficiency and quality.
Patent Information
- Application Number
- CN202510524410.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-04-24
AI Technical Summary
The production of existing resin crafts relies on manual operations, resulting in high labor intensity, low production efficiency and inconsistent product quality.
Design a resin craft molding device, including a base, mounting plate, forming mold and raw material barrel, and realize the automatic feeding of resin raw materials and the rotation of mold through components such as hydraulic transmission system, power components and pneumatic jaws to ensure that the raw materials are evenly attached to the inner wall of the mold.
The automated production of resin crafts has been realized, the labor intensity of workers has been reduced, and the consistency of production efficiency and product quality has been improved.
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Figure CN120056320B_ABST
Abstract
Description
Technical Field
[0001] The present invention discloses a resin handicraft molding device, belonging to the technical field of resin handicraft production. Background Art
[0002] Resin handicrafts are mainly made of unsaturated polyester resin and are formed by casting in a mold to make various beautifully shaped and vivid figures, animals, insects, birds, beasts, landscapes, etc., and can be made into various simulation effects, such as anti - copper, imitation gold, imitation silver, imitation crystal, imitation agate, imitation marble, imitation white marble, imitation mahogany and other resin handicrafts. When the existing resin handicrafts are produced, it relies on manual workers to add resin raw materials from the feeding port of the mold, then seal the feeding port, and manually turn the mold so that the raw materials can adhere to the inner wall of the mold. Then, open the feeding port, pour out the excess resin raw materials from the mold, and let it stand and cure for a period of time. Repeat the steps of adding materials and turning the mold several times, and finally obtain the resin handicrafts. Since the whole process relies on manual operation by workers, this undoubtedly increases the labor intensity, and the production efficiency of resin handicrafts is low. At the same time, over - reliance on manual production makes the production quality of the same resin handicrafts unable to reach unity, and there may be some manufacturing differences between products. Summary of the Invention
[0003] The purpose of the present invention is to solve the problems in the prior art and provide a resin handicraft molding device.
[0004] The present invention achieves the above object through the following technical solutions. A resin handicraft molding device includes a base, a mounting plate, a molding die, and a raw material barrel. Rotating shafts rotatably connected to the base are fixedly installed on both sides of the mounting plate. A plurality of molding dies are provided and arranged side by side in two groups. The molding die includes two assembled molding shells. A fixing seat for fixedly installing the molding die is provided on the mounting plate. The fixing seat is rotatably connected to the mounting plate, and a gear is provided at the lower end of the fixing seat. A sliding rod is slidably arranged at the center of the mounting plate. The sliding rod has a tooth groove meshing with the gear. Both ends of the sliding rod are located inside the two rotating shafts. A hydraulic transmission system for controlling the reciprocating sliding of the sliding rod is connected to the two rotating shafts. A first power assembly for driving the rotation of the rotating shafts and the mounting plate is provided on the base. A feeding hole and a sealing plug are provided at the center of the top of the molding die. The lower end of the sealing plug cooperates with the feeding hole. A movable plate is provided above the base. A plurality of raw material barrels are provided and installed on the movable plate. A feeding pipe cooperating with the feeding hole is provided at the lower end of the raw material barrel. A control valve is provided on the feeding pipe. A second power assembly for driving the horizontal movement of the movable plate is provided on the base. A third power assembly for controlling the sealing state of the sealing plug and the molding die is further provided on the movable plate. A pressing member for applying pressure to the sealing plug is provided on the molding die. A recovery groove is provided on the base below the mounting plate.
[0005] Preferably, the hydraulic transmission system includes a first oil pipe, a second oil pipe, an oil pump, and an electromagnetic valve. Oil cavities are provided inside the two rotating shafts. Pistons cooperating with the oil cavities are provided at both ends of the sliding rod. The first oil pipe and the second oil pipe are respectively connected to one end of the two rotating shafts. The electromagnetic valve is connected to the oil pump, the first oil pipe, and the second oil pipe.
[0006] Preferably, the first power assembly includes a first motor, a first driving pulley, and a first belt. A first driven pulley is provided on one of the rotating shafts. The first motor is installed on the base. The first driving pulley is fixed on the output shaft of the first motor. The first belt is sleeved outside the first driving pulley and the first driven pulley.
[0007] Preferably, the second power assembly includes a sliding plate, a screw rod, and a second motor. The sliding plate is slidably arranged on the base. The two ends of the screw rod are rotatably connected to the base. The output shaft of the second motor is fixedly connected to the screw rod. A first cylinder for driving the lifting of the movable plate is provided on the sliding plate. The piston of the first cylinder is fixedly connected to the movable plate.
[0008] Preferably, the third power assembly includes a third motor, a second driving pulley, a second driven pulley, a second belt and a pneumatic gripper. A plurality of pneumatic grippers and second driven pulleys are provided, and a fixed shaft is connected between the two. The fixed shaft is rotatably connected to the movable plate. The third motor is installed on the movable plate. The second driving pulley is fixed on the output shaft of the third motor. The second belt is sleeved outside the second driving pulley and the second driven pulley.
[0009] Preferably, the pressing member includes a limit bolt, a spring and a pressing block. The pressing block is an L-shaped structure. The limit bolt passes through the pressing block and is fixedly connected to the forming shell. The spring is sleeved outside the limit bolt and applies a force against the forming shell to the pressing block. The sealing plug has a horizontally arranged bolt. The pressing block has a guiding inclined surface for the bolt to rotate and slide into.
[0010] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0011] By providing a forming die, a raw material barrel, a first power assembly, a second power assembly and a third power assembly, the second power assembly drives the movable plate to slide horizontally, so that the third power assembly can first pull out the sealing plug from the forming die, and let the raw material barrel and the control valve add a certain amount of resin raw material into the forming die. Then, the sealing plug is reinserted into the forming die. Next, the first power assembly and the hydraulic transmission system drive the mounting plate and the forming die to rotate in different directions respectively. In this way, the resin raw material can be evenly attached to the inner wall of the forming shell, and the excess resin raw material can be poured into the recovery tank. The whole process can basically achieve automatic control, effectively ensuring the production quality of resin handicrafts, and at the same time, the production efficiency can also be significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a schematic structural diagram of a resin handicraft forming device of the present invention;
[0013] Figure 2 is a schematic structural diagram of the mounting plate, the rotating shaft and the first power assembly in the present invention;
[0014] Figure 3 is a schematic structural diagram of the forming die, the fixed seat and the gear in the present invention;
[0015] Figure 4 is a schematic internal structure diagram of the rotating shaft and the mounting plate in the present invention;
[0016] Figure 5 is a schematic structural diagram of the movable plate and the third power assembly in the present invention;
[0017] Figure 6 is a schematic structural diagram of the pressing member and the sealing plug in the present invention;
[0018] Figure 7 is Figure 3 the partial enlarged view of part A in
[0019] Reference numerals: 1, base; 2, rotating shaft; 3, second power assembly; 4, forming die; 5, second driven pulley; 6, second driving pulley; 7, raw material barrel; 8, screw; 9, slide plate; 10, first cylinder; 11, first power assembly; 12, second motor; 13, fixed seat; 14, recovery tank; 15, mounting plate; 16, first oil pipe; 17, sealing plug; 18, pressing member; 19, forming housing; 20, first motor; 21, first driving pulley; 22, first belt; 23, second oil pipe; 24, first driven pulley; 25, gear; 26, oil chamber; 27, slide bar; 28, piston; 29, movable plate; 30, second belt; 31, third motor; 32, third power assembly; 33, control valve; 34, pneumatic gripper; 35, feed pipe; 36, pressing block; 37, guiding inclined surface; 38, limit bolt; 39, bolt pin; 40, spring; 41, feeding hole. Specific embodiments
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] such as Figures 1-7As shown in the figure, a resin handicraft molding device includes a base 1, a mounting plate 15, a molding die 4, and a raw material barrel 7. Rotating shafts 2 rotatably connected to the base 1 are fixedly installed on both sides of the mounting plate 15. There are multiple molding dies 4, which are arranged side by side in two groups. The molding die 4 includes two assembled molding shells 19. A fixing seat 13 for fixedly installing the molding die 4 is provided on the mounting plate 15. The fixing seat 13 is rotatably connected to the mounting plate 15, and a gear 25 is provided at the lower end of the fixing seat 13. A sliding rod 27 is slidably arranged at the center of the mounting plate 15. The sliding rod 27 has a tooth groove meshing with the gear 25. Both ends of the sliding rod 27 are located inside the two rotating shafts 2. A hydraulic transmission system for controlling the reciprocating sliding of the sliding rod 27 is connected to the two rotating shafts 2. A first power assembly 11 for driving the rotation of the rotating shafts 2 and the mounting plate is provided on the base 1. A feeding hole 41 and a sealing plug 17 are provided at the center of the top of the molding die 4. The lower end of the sealing plug 17 cooperates with the feeding hole 41. A movable plate 29 is provided above the base 1. Multiple raw material barrels 7 are provided and installed on the movable plate 29. A feeding pipe 35 cooperating with the feeding hole 41 is provided at the lower end of the raw material barrel 7. A control valve 33 is provided on the feeding pipe 35. A second power assembly 3 for driving the horizontal movement of the movable plate 29 is provided on the base 1. A third power assembly 32 for controlling the sealing state of the sealing plug 17 and the molding die 4 is further provided on the movable plate 29. A pressing member 18 for applying pressure to the sealing plug 17 is provided on the molding die 4. A recovery tank 14 is provided on the base 1 below the mounting plate 15.
[0022] The hydraulic transmission system includes a first oil pipe 16, a second oil pipe 23, an oil pump, and an electromagnetic valve. Oil cavities 26 are provided inside the two rotating shafts 2. Pistons 28 cooperating with the oil cavities 26 are provided at both ends of the sliding rod 27. The first oil pipe 16 and the second oil pipe 23 are respectively connected to one end of the two rotating shafts 2. The electromagnetic valve is connected to the oil pump, the first oil pipe 16, and the second oil pipe 23. The oil pump transports hydraulic oil through the electromagnetic valve into the first oil pipe 16 or the second oil pipe 23. When hydraulic oil enters the first oil pipe 16, the sliding rod 27 can be pushed to slide in one direction, so as to drive all the gears 25 to start rotating, while the hydraulic oil in the second oil pipe 23 returns. When hydraulic oil enters the second oil pipe 23, the sliding rod 27 can be pushed to slide in the other direction, causing all the gears 25 to rotate in the reverse direction. By controlling the sliding distance of the sliding rod 27 and the number of teeth of the gear 25, the angle of each rotation of the gear 25 exceeds 180°, so that the resin raw material can completely cover the inner walls of the two molding shells 19. The fixing seat 13 and the gear 25 are integrally provided.
[0023] The first power assembly 11 includes a first motor 20, a first driving pulley 21, and a first belt 22. A first driven pulley 24 is provided on one of the rotating shafts 2. The first motor 20 is installed on the base 1. The first driving pulley 21 is fixed to the output shaft of the first motor 20. The first belt 22 is sleeved outside the first driving pulley 21 and the first driven pulley 24. When the first motor 20 drives the first driving pulley 21 to rotate, the rotating shaft 2 is driven to rotate by means of the first driven pulley 24 and the first belt 22, so that the mounting plate 15 drives all the forming dies 4 to rotate around the axis of the rotating shaft 2.
[0024] The second power assembly 3 includes a slide plate 9, a screw rod 8, and a second motor 12. The slide plate 9 is slidably arranged on the base 1. The two ends of the screw rod 8 are rotatably connected to the base 1. The output shaft of the second motor 12 is fixedly connected to the screw rod 8. A first air cylinder 10 for driving the movable plate 29 to lift is provided on the slide plate 9. The piston 28 of the first air cylinder 10 is fixedly connected to the movable plate 29. When the second motor 12 drives the screw rod 8 to rotate, the slide plate 9 and the movable plate 29 slide horizontally synchronously, so that the relative positions of the raw material barrel 7 and the third power assembly 32 can be changed, and thus the automatic feeding action can be realized.
[0025] The third power assembly 32 includes a third motor 31, a second driving pulley 6, a second driven pulley 5, a second belt 30, and pneumatic grippers 34. There are multiple pneumatic grippers 34 and second driven pulleys 5, and a fixed shaft is connected between the two. The fixed shaft is rotatably connected to the movable plate 29. The third motor 31 is installed on the movable plate 29. The second driving pulley 6 is fixed to the output shaft of the third motor 31. The second belt 30 is sleeved outside the second driving pulley 6 and the second driven pulley 5. When it is necessary to pull out the sealing plug 17 from the forming die 4, first move the pneumatic gripper 34 to directly above the sealing plug 17, drive the movable plate 29 to descend by the first air cylinder 10, then the pneumatic gripper 34 clamps the sealing plug 17, and then drive the second driving pulley 6 to rotate by the third motor 31, so that all the second driven pulleys 5 drive the pneumatic gripper 34 and the sealing plug 17 to rotate, and the pressing member 18 releases the pressing on the sealing plug 17. When the first air cylinder 10 drives the movable plate 29 to rise, the sealing plug 17 can be separated from the forming die 4, which can prepare for adding resin raw materials to the forming die 4. At the same time, after feeding, the sealing plug 17 can be inserted into the feeding hole 41.
[0026] The pressing member 18 includes a limiting bolt 38, a spring 40 and a pressing block 36. The pressing block 36 is an L-shaped structure. The limiting bolt 38 passes through the pressing block 36 and is fixedly connected to the forming shell 19. The spring 40 is sleeved on the outside of the limiting bolt 38 and applies a force to the pressing block 36 to resist the forming shell 19. The sealing plug 17 has a horizontally arranged latch 39, and the pressing block 36 has a guide slope 37 for the latch 39 to rotate and slide into. When the sealing plug 17 is inserted into the feeding hole 41, the third motor 31 drives the second active pulley 6 to rotate in the opposite direction, so that the pneumatic clamp 34 drives the sealing plug 17 to rotate synchronously, allowing the latch 39 to rotate. Slide between the clamping block 36 and the molding shell 19. Under the action of the spring 40, the distance between one end of the guide slope 37 and the molding shell 19 is greater than the diameter of the pin 39, while the distance between the other end and the molding shell 19 is smaller than the molding mold 4. When the pin 39 rotates and slides with the sealing plug 17 to a state of conflict with the guide slope 37, the pin 39 will generate an upward thrust on the clamping block 36 and allow the clamping block 36 to continue to compress the spring 40, and the spring 40 will produce a reactionary clamping effect on the pin 39, so that the sealing plug 17 will not fall off from the molding mold 4 during the rotation of the molding mold 4 and the mounting plate 15.
[0027] Working principle: First, multiple assembled molding dies 4 are installed on the fixed seat 13, and then the sealing plug 17 is inserted into the feeding hole 41. When the resin raw material is added to the molding die 4, the first power component 11 first drives the mounting plate 15 to maintain a horizontal state, so that the molding die 4 is set upward, and then the second power component 3 drives the movable plate 29 to slide horizontally, so that the pneumatic clamp 34 moves to the top of the sealing plug 17. Relying on the first cylinder 10, the pneumatic clamp 34 and the third motor 31, the sealing plug 17 is rotated to a certain angle first, and the state of being pressed by the clamping member 18 is released, and then it is pulled out from the molding die 4. Then the movable plate 29 continues to move horizontally, so that the raw material barrel 7 moves to the top of the feeding hole 41, and the control valve 33 controls the quantitative addition of the resin raw material. In the molding mold 4, the sealing plug 17 is then reinserted into the feeding hole 41, and then the first power component 11 and the hydraulic transmission system respectively drive the mounting plate 15 and the molding mold 4 to rotate in different directions, so that the resin raw material can be evenly attached to the inner wall of the molding shell 19, and finally the sealing plug 17 is pulled out from the molding mold 4 again, and the mounting plate 15 is rotated so that the feeding hole 41 of the molding mold 4 faces downward, so that the excess resin raw material falls into the recovery tank 14, and then it is allowed to stand for a period of time to allow the first layer of resin raw material to solidify, and the previous actions are repeated. By adding and standing multiple times, the production of resin handicrafts is completed. The use of this production method effectively reduces the labor intensity of workers, and at the same time, the production quality and efficiency can be effectively improved.
[0028] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.
[0029] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A resin handicraft molding device, comprising a base (1), a mounting plate (15), a molding die (4) and a raw material barrel (7), characterized in that, Both sides of the mounting plate (15) are fixedly installed with rotating shafts (2) rotatably connected to the base (1). A plurality of forming dies (4) are provided and arranged in two rows side by side. The forming die (4) includes two assembled forming shells (19). A fixing seat (13) for fixedly installing the forming die (4) is provided on the mounting plate (15). The fixing seat (13) is rotatably connected to the mounting plate (15), and a gear (25) is provided at the lower end of the fixing seat (13). A sliding rod (27) is slidably arranged at the center of the mounting plate (15). The sliding rod (27) has a tooth groove meshing with the gear (25). Both ends of the sliding rod (27) are located inside the two rotating shafts (2). A hydraulic transmission system for controlling the reciprocating sliding of the sliding rod (27) is connected to the two rotating shafts (2). A first power assembly (11) for driving the rotation of the rotating shafts (2) and the mounting plate (15) is provided on the base (1). A feeding hole (41) and a sealing plug (17) are provided at the center of the top of the forming die (4). The lower end of the sealing plug (17) is matched with the feeding hole (41). A movable plate (29) is provided above the base (1). A plurality of raw material barrels (7) are provided and installed on the movable plate (29). A feeding pipe (35) matched with the feeding hole (41) is provided at the lower end of the raw material barrel (7). A control valve (33) is provided on the feeding pipe (35). A second power assembly (3) for driving the horizontal movement of the movable plate (29) is provided on the base (1). A third power assembly (32) for controlling the sealing state of the sealing plug (17) and the forming die (4) is further provided on the movable plate (29). A pressing member (18) for applying pressure to the sealing plug (17) is provided on the forming die (4). A recovery tank (14) is provided below the mounting plate (15) on the base (1). The hydraulic transmission system includes a first oil pipe (16), a second oil pipe (23), an oil pump and an electromagnetic valve. An oil cavity (26) is provided inside the two rotating shafts (2). Pistons (28) matched with the oil cavity (26) are provided at both ends of the sliding rod (27). The first oil pipe (16) and the second oil pipe (23) are respectively connected to one end of the two rotating shafts (2). The electromagnetic valve is connected to the oil pump, the first oil pipe (16) and the second oil pipe (23). The third power assembly (32) includes a third motor (31), a second driving pulley (6), a second driven pulley (5), a second belt (30) and a pneumatic gripper (34). A plurality of pneumatic grippers (34) and second driven pulleys (5) are provided, and a fixed shaft is connected between the two. The fixed shaft is rotatably connected to the movable plate (29). The third motor (31) is installed on the movable plate (29). The second driving pulley (6) is fixed on the output shaft of the third motor (31). The second belt (30) is sleeved outside the second driving pulley (6) and the second driven pulley (5).The pressing member (18) includes a limit bolt (38), a spring (40) and a pressing block (36). The pressing block (36) has an L-shaped structure. The limit bolt (38) passes through the pressing block (36) and is fixedly connected to the forming housing (19). The spring (40) is sleeved outside the limit bolt (38) and applies a force against the forming housing (19) to the pressing block (36). The sealing plug (17) is provided with a horizontally arranged bolt (39). The pressing block (36) is provided with a guiding inclined surface (37) for the bolt (39) to rotate and slide into.
2. The resin handicraft molding device according to claim 1, characterized in that, The first power assembly (11) includes a first motor (20), a first driving pulley (21) and a first belt (22). A first driven pulley (24) is arranged on one of the rotating shafts (2). The first motor (20) is installed on the base (1). The first driving pulley (21) is fixed on the output shaft of the first motor (20). The first belt (22) is sleeved outside the first driving pulley (21) and the first driven pulley (24).
3. A resin handicraft molding device according to claim 1, characterized in that, The second power assembly (3) includes a sliding plate (9), a screw rod (8) and a second motor (12). The sliding plate (9) is slidably arranged on the base (1). The two ends of the screw rod (8) are rotatably connected to the base (1). The output shaft of the second motor (12) is fixedly connected to the screw rod (8). A first cylinder (10) for driving the movable plate (29) to lift is arranged on the sliding plate (9). The piston (28) of the first cylinder (10) is fixedly connected to the movable plate (29).
Citation Information
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Automatic slurry shaking machine and method for manufacturing artwork by adopting automatic slurry shaking machine
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