Fermentation equipment and temperature control method of fermentation equipment
By introducing transparent plates and heating components into the fermentation equipment, combining photothermal and auxiliary heating, the problem of high energy consumption of fermentation equipment in the prior art is solved, and more efficient energy utilization and temperature control are achieved.
Patent Information
- Application Number
- CN202510078789.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-05-30
AI Technical Summary
Existing fermentation equipment only relies on heating equipment for heating, resulting in high energy consumption.
A fermentation device is designed, combining transparent sheets and heating components, which are used to heat materials through light, which provide auxiliary heating when there is insufficient light and adjust the temperature through a temperature sensor and control module.
The combination of heating methods reduces energy consumption and ensures that the material is always at the appropriate temperature during fermentation.
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Figure CN120059901A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of material fermentation, and particularly relates to a fermentation device and a temperature control method for the fermentation device. Background Art
[0002] When fermenting materials such as food waste, perishable waste, and feces, it is necessary to heat the materials to provide an initial temperature so that the materials are at a temperature suitable for fermentation. In addition, during the fermentation process of the materials, new materials are added to the fermentation device, which causes the temperature of the materials to decrease. Therefore, it is necessary to heat the materials so that the materials are further at a temperature suitable for fermentation.
[0003] However, the fermentation devices in the related art only use heating devices for heating, resulting in relatively high energy consumption. Summary of the Invention
[0004] The purpose of this application is to at least solve the problem that the fermentation devices in the related art only use heating devices for heating, resulting in relatively high energy consumption. This purpose is achieved through the following means:
[0005] A first aspect of this application provides a fermentation device, including a housing, a fermentation chamber, a heating assembly, a transparent plate, a temperature sensor, and a control module. The fermentation chamber is arranged inside the housing. The fermentation chamber includes a chamber body, and the chamber body defines a receiving cavity for fermenting materials. An opening is formed at the upper end of the receiving cavity. The heating assembly includes a bottom plate, a heating medium, and a heater. The bottom plate is arranged on the chamber body and defines a partition layer between the bottom wall of the chamber body. The heating medium is arranged in the partition layer, and at least part of the heater is arranged in the partition layer and can heat the heating medium. The transparent plate is arranged at the upper end of the housing and is arranged opposite to the opening. The transparent plate is used to transmit light and enable the light to heat the materials in the receiving cavity. The temperature sensor is arranged in the receiving cavity. The control module is in signal connection with the temperature sensor and is electrically connected to the heater. The control module is used to receive the signal of the temperature sensor and control the heater to be turned on or off according to the signal.
[0006] The fermentation equipment of the present application is provided with a transparent plate at the upper end of the outer shell. The transparent plate is disposed opposite to the opening and is used to transmit light and enable the light to heat the materials in the accommodation cavity. Thus, when sunlight shines on the transparent plate, it can pass through the transparent plate and irradiate the materials located in the accommodation cavity through the opening, thereby heating the materials. The heating component can heat the materials in case of insufficient light, so that the temperature in the accommodation cavity can be maintained at a temperature suitable for fermentation. The temperature sensor can detect the temperature in the accommodation cavity, and the control module can control the heater according to the signal of the temperature sensor, thereby adjusting the temperature in the accommodation cavity. Therefore, the fermentation equipment can be heated by a combination of multiple methods, thereby reducing energy consumption.
[0007] In some embodiments, the inner surface and the outer surface of the bottom wall are both arc surfaces; the inner surface and the outer surface of the bottom plate are both arc surfaces.
[0008] In some embodiments, the accommodation cavity includes a feeding cavity and a discharging cavity. The feeding cavity and the discharging cavity are separated by a partition. A connecting hole penetrating the partition is provided at the upper end of the partition. The feeding cavity and the discharging cavity are both communicated with the connecting hole. The connecting hole is configured to enable the flying dust in the feeding cavity to enter the discharging cavity;
[0009] The fermentation bin further includes a stirring component. The stirring component includes a stirring shaft and a first stirring paddle. The stirring shaft is rotatably arranged in the bin body. At least a part of the stirring shaft is located in the feeding cavity and is connected to the first stirring paddle. The first stirring paddle is configured to stir fresh materials and fermented materials, and is also configured to break and lift the fermented materials to convert the fermented materials into flying dust.
[0010] In some embodiments, the stirring component further includes a second stirring paddle located in the discharging cavity and a driving motor located outside the bin body. At least another part of the stirring shaft is located in the discharging cavity and is connected to the second stirring paddle. The driving motor is in transmission connection with the stirring shaft.
[0011] In some embodiments, the heating component further includes a baffle. The baffle is arranged in the interlayer and divides the interlayer into a first heating layer and a second heating layer;
[0012] The heater includes a first heater and a second heater. The first heater is arranged in the first heating layer, and the second heater is arranged in the second heating layer. The first heating layer is arranged opposite to the feeding cavity, and the second heating layer is arranged opposite to the discharging cavity. The temperature sensor includes a first temperature sensor and a second temperature sensor. The first temperature sensor is arranged in the feeding cavity, and the second temperature sensor is arranged in the discharging cavity;
[0013] Both the first heater and the second heater are electrically connected to the control module, and both the first temperature sensor and the second temperature sensor are signal-connected to the control module.
[0014] In some embodiments, the bin body is provided with a heat dissipation port, the heat dissipation port communicates with the accommodation cavity, and the fermentation bin further includes a first heat dissipation device electrically connected to the control module. The first heat dissipation device is disposed opposite to the heat dissipation port and can blow air into the accommodation cavity for heat dissipation.
[0015] In some embodiments, the fermentation bin includes a circuit component disposed in the bin body and outside the accommodation cavity. The fermentation device further includes a second heat dissipation device and a circuit temperature sensor that are electrically connected to the control module. The circuit temperature sensor is disposed on the circuit component and is signal-connected to the control module. The second heat dissipation device is disposed opposite to the circuit component and can dissipate heat from the circuit component.
[0016] A second aspect of the present application provides a temperature control method for a fermentation device, and the fermentation device includes:
[0017] A housing;
[0018] A fermentation bin disposed inside the housing. The fermentation bin includes a bin body that defines an accommodation cavity for fermenting materials, and an opening is formed at the upper end of the accommodation cavity;
[0019] A heating assembly including a bottom plate, a heating medium, and a heater. The bottom plate is disposed on the bin body and defines a partition layer between the bottom wall of the bin body. Both the heater and the heating medium are disposed in the partition layer;
[0020] A transparent plate disposed at the upper end of the housing. The transparent plate is disposed opposite to the opening. The transparent plate is used to transmit light and enable the light to heat the fermenting materials in the accommodation cavity;
[0021] A temperature sensor disposed in the accommodation cavity;
[0022] The temperature control method of the fermentation device includes:
[0023] Obtaining a first temperature through the temperature sensor;
[0024] Comparing the first temperature with a first threshold, where the first threshold is the lower limit value of the temperature suitable for fermentation;
[0025] When the first temperature is less than the first threshold, controlling the heater to heat;
[0026] When the first temperature is greater than or equal to the first threshold, compare the first temperature with a second threshold, where the second threshold is an upper limit value of a temperature suitable for fermentation;
[0027] When the first temperature is less than or equal to the second threshold, control the heater to stop heating.
[0028] In the temperature control method of the fermentation device of the present application, compare the first temperature with the first threshold. When the first temperature is less than the first threshold, control the heater to heat. When the first temperature is greater than or equal to the first threshold, compare the first temperature with the second threshold. When the first temperature is less than or equal to the second threshold, it is possible to make the heater and the light heating match each other, so that the temperature in the accommodation cavity can be heated to a temperature beneficial to the fermentation of the material and the energy consumption can be reduced.
[0029] In some embodiments, the heating assembly of the fermentation device further includes a baffle, the baffle is arranged in the interlayer and divides the interlayer into a first heating layer and a second heating layer; the heater includes a first heater and a second heater, the first heater is arranged in the first heating layer, the second heater is arranged in the second heating layer, the accommodation cavity includes a feed cavity and a discharge cavity, the feed cavity and the discharge cavity are separated by a partition, the first heating layer is arranged opposite to the feed cavity, the second heating layer is arranged opposite to the discharge cavity, the temperature sensor includes a first temperature sensor and a second temperature sensor, the first temperature sensor is arranged in the feed cavity, and the second temperature sensor is arranged in the discharge cavity;
[0030] The first temperature includes a second temperature and a third temperature;
[0031] The step of obtaining the first temperature through the temperature sensor includes:
[0032] Obtain the second temperature through the first temperature sensor;
[0033] Obtain the third temperature through the second temperature sensor;
[0034] The step of comparing the first temperature with the first threshold includes:
[0035] Compare the second temperature with the first threshold;
[0036] Compare the third temperature with the first threshold;
[0037] The step of controlling the heater to heat when the first temperature is less than the first threshold includes:
[0038] When the second temperature is less than the first threshold, control the first heater to heat;
[0039] When the third temperature is less than the first threshold, control the second heater to heat;
[0040] The step of comparing the first temperature with the second threshold when the first temperature is greater than or equal to the first threshold includes:
[0041] When the second temperature is greater than or equal to the first threshold, compare the second temperature with the second threshold;
[0042] When the third temperature is greater than or equal to the first threshold, compare the third temperature with the second threshold;
[0043] The step of controlling the heater to stop heating when the first temperature is less than or equal to the second threshold includes:
[0044] When the second temperature is less than or equal to the second threshold, control the first heater to stop heating;
[0045] When the third temperature is less than or equal to the second threshold, control the second heater to stop heating;
[0046] And / or,
[0047] After the step of controlling the heater to heat when the first temperature is less than the first threshold, the temperature control method of the fermentation device further includes:
[0048] Obtain the heating time of the heater, and calculate the theoretical temperature rise of the material according to the heating time of the heater;
[0049] Compare the theoretical temperature rise with a third threshold, where the third threshold is the limit value of the temperature rise of the material;
[0050] When the theoretical temperature rise is greater than the third threshold, control the heater to stop heating.
[0051] In some embodiments, the bin body is provided with a heat dissipation port, the heat dissipation port communicates with the accommodation cavity, the fermentation bin further includes a first heat dissipation device electrically connected to the control module, the first heat dissipation device is disposed opposite to the heat dissipation port, and can send air into the accommodation cavity for heat dissipation;
[0052] The temperature control method of the fermentation device further includes:
[0053] When the first temperature is less than or equal to the second threshold, control the heater to stop heating and start the first heat dissipation device;
[0054] And / or,
[0055] The fermentation tank includes a circuit component provided in the tank body and located outside the accommodation cavity. The fermentation device further includes a second heat dissipation device and a circuit temperature sensor electrically connected to the control module. The circuit temperature sensor is provided in the circuit component. The second heat dissipation device is disposed opposite to the circuit component and can dissipate heat from the circuit component;
[0056] The temperature control method of the fermentation device further includes:
[0057] Obtaining a fourth temperature through the circuit temperature sensor;
[0058] Comparing the fourth temperature with a fourth threshold, where the fourth threshold is the upper limit value of the temperature of the circuit component;
[0059] When the fourth temperature is greater than the fourth threshold, start the second heat dissipation device. Description of the Drawings
[0060] By reading the following detailed description of the preferred embodiments, various other advantages and benefits will become clear to those of ordinary skill in the art. The drawings are only for the purpose of showing the preferred embodiments and are not considered to be a limitation of the present application. Moreover, throughout the drawings, the same reference numerals are used to represent the same components. Among them:
[0061] Figure 1 is a schematic diagram of a fermentation device according to some embodiments of the present application;
[0062] Figure 2 is a partial schematic diagram of a fermentation device according to some embodiments of the present application;
[0063] Figure 3 is a schematic diagram of a fermentation tank according to some embodiments of the present application;
[0064] Figure 4 is a cross-sectional view of a fermentation tank according to some embodiments of the present application;
[0065] Figure 5 is Figure 4 an enlarged view of part A in
[0066] Figure 6 is a flowchart of the temperature control method of a fermentation device according to some embodiments of the present application.
[0067] The reference numerals in the drawings are represented as follows:
[0068] 100, fermentation device;
[0069] 1, outer shell;
[0070] 2. Fermentation tank; 21. Tank body; 211. Accommodation cavity; 2111. Feeding cavity; 2112. Discharging cavity; 2113. Opening; 212. Partition board; 2121. Connection hole; 213. Heat dissipation port; 22. Stirring assembly; 221. Stirring shaft; 222. First stirring paddle; 223. Second stirring paddle; 224. Driving motor;
[0071] 3. Heating assembly; 31. Bottom plate; 311. Interlayer; 32. Heater; 321. First heater; 34. Baffle;
[0072] 4. Transparent sheet material. Specific embodiments
[0073] Hereinafter, exemplary embodiments of the present application will be described in more detail with reference to the accompanying drawings. Although the exemplary embodiments of the present application are shown in the drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided so that the present application can be more thoroughly understood and the scope of the present application can be completely conveyed to those skilled in the art.
[0074] When fermenting materials such as kitchen waste, perishable waste, and feces, it is necessary to heat the materials to provide an initial temperature so that the materials are at a temperature suitable for fermentation. In addition, during the fermentation process of the materials, new materials are added to the fermentation equipment, which causes the temperature of the materials to decrease. Therefore, it is necessary to heat the materials so that the materials are further at a temperature suitable for fermentation.
[0075] However, the fermentation equipment in the related art only uses the heating equipment for heating, resulting in relatively high energy consumption.
[0076] The present application aims to at least solve the problem that the fermentation equipment in the related art only uses the heating equipment for heating, resulting in relatively high energy consumption.
[0077] To this end, an embodiment of the present application provides a fermentation equipment 100, which can use the light energy generated by light to heat the materials, thereby reducing energy consumption.
[0078] An embodiment of the present application also provides a temperature control method for the fermentation equipment.
[0079] Hereinafter, the fermentation equipment 100 and the temperature control method for the fermentation equipment according to the embodiments of the present application will be introduced with reference to the accompanying drawings.
[0080] Combined with Figure 1 , Figure 2 , Figure 3 and Figure 4As shown in the figure, the fermentation device 100 of the embodiment of the present application includes a housing 1, a fermentation chamber 2, a heating assembly 3, a transparent plate 4, a temperature sensor (not shown in the figure), and a control module (not shown in the figure). The fermentation chamber 2 is disposed inside the housing 1. The fermentation chamber 2 includes a chamber body 21. The chamber body 21 defines a receiving cavity 211 for fermenting materials. An opening 2113 is formed at the upper end of the receiving cavity 211. The heating assembly 3 includes a bottom plate 31, a heating medium (not shown in the figure), and a heater 32. The bottom plate 31 is disposed on the chamber body 21 and defines a partition layer 311 between the bottom plate 31 and the bottom wall of the chamber body 21. The heating medium is disposed in the partition layer 311. At least a part of the heater 32 is disposed in the partition layer 311 and can heat the heating medium. The transparent plate 4 is disposed at the upper end of the housing 1. The transparent plate 4 is disposed opposite to the opening 2113. The transparent plate 4 is used for transmitting light and enabling the light to heat the materials in the receiving cavity 211. The temperature sensor is disposed in the receiving cavity 211. The control module is in signal connection with the temperature sensor and is electrically connected to the heater 32. The control module is used for receiving the signal of the temperature sensor and controlling the heater 32 to be turned on or off according to the signal.
[0081] The transparent plate 4 is disposed at the upper end of the housing 1. The transparent plate 4 is disposed opposite to the opening 2113. The transparent plate 4 is used for transmitting light and enabling the light to heat the materials in the receiving cavity 211. Thus, when sunlight irradiates the transparent plate 4, it can pass through the transparent plate 4 and irradiate the materials located in the receiving cavity 211 through the opening 2113, thereby being able to heat the materials.
[0082] A partition layer 311 is defined between the bottom wall of the chamber body 21 and the bottom plate 31. The heating medium can be carried through the partition layer 311. The heater 32 heats the heating medium, and the heating medium heats the bottom wall of the chamber body 21, thereby being able to heat the materials in the receiving cavity 211. By indirectly heating through the heating medium, it can make the heat generated by the heater 32 diffuse more evenly into the receiving cavity 211, thereby being able to improve the heating effect.
[0083] The heating assembly 3 can heat the materials in the case of insufficient light, so that the temperature in the receiving cavity 211 can be at a temperature suitable for fermentation.
[0084] The temperature sensor can detect the temperature in the receiving cavity 211, and the control module can control the heater 32 according to the signal of the temperature sensor, thereby being able to adjust the temperature in the receiving cavity 211.
[0085] The fermentation device 100 of this embodiment is provided at the upper end of the outer shell 1 through a transparent plate 4. The transparent plate 4 is disposed opposite to the opening 2113. The transparent plate 4 is used to transmit light and enable the light to heat the materials in the accommodation chamber 211. Thus, when sunlight shines on the transparent plate 4, it can pass through the transparent plate 4 and irradiate the materials located in the accommodation chamber 211 through the opening 2113, thereby heating the materials. The heating assembly 3 can heat the materials when the light is insufficient, so that the temperature in the accommodation chamber 211 can be maintained at a temperature suitable for fermentation. The temperature sensor can detect the temperature in the accommodation chamber 211, and the control module can control the heater 32 according to the signal of the temperature sensor, thereby adjusting the temperature in the accommodation chamber 211. Thus, the fermentation device 100 of this embodiment can be heated in a combination of multiple ways, thereby reducing energy consumption.
[0086] Specifically, the heating medium is heat-conducting oil.
[0087] Combined Figure 4 with Figure 5 As shown, in some embodiments, the inner surface and the outer surface of the bottom wall are both arc surfaces. The inner surface and the outer surface of the bottom plate 31 are both arc surfaces.
[0088] By making the inner surface and the outer surface of the bottom wall both arc surfaces, the contact area between the bottom wall and the materials can be increased, thereby improving the heating effect.
[0089] By making the inner surface and the outer surface of the bottom plate 31 both arc-shaped, the shape of the bottom plate 31 can be adapted to the shape of the bottom wall, and further the thickness of the interlayer 311 can be made more uniform, so that the heating medium is heated evenly.
[0090] Combined Figure 3 with Figure 4 As shown, in some embodiments, the accommodation chamber 211 includes a feeding chamber 2111 and a discharging chamber 2112. The feeding chamber 2111 and the discharging chamber 2112 are separated by a partition plate 212. A connecting hole 2121 penetrating the partition plate 212 is provided at the upper end of the partition plate 212. The feeding chamber 2111 and the discharging chamber 2112 are both communicated with the connecting hole 2121. The connecting hole 2121 is configured to enable the dust in the feeding chamber 2111 to enter the discharging chamber 2112;
[0091] The fermentation bin 2 further includes a stirring assembly 22. The stirring assembly 22 includes a stirring shaft 221 and a first stirring paddle 222. The stirring shaft 221 is rotatably disposed in the bin body 21. At least part of the stirring shaft 221 is located in the feeding chamber 2111 and is connected to the first stirring paddle 222. The first stirring paddle 222 is configured to stir fresh materials and fermented materials, and is further configured to break and lift the fermented materials to convert the fermented materials into dust.
[0092] Add fresh materials into the feed chamber 2111 so that the fresh materials in the feed chamber 2111 are fermented. During the fermentation process, microorganisms generate heat energy, which can kill the eggs in the fresh materials. Moreover, during the fermentation process, the water content in the fresh materials decreases, and some adhesives in the fresh materials are gradually decomposed. After the fresh materials are fermented into fermented materials, due to the low water content and adhesive content, the weight of the fermented materials is small and they are easy to disintegrate.
[0093] Drive the first stirring paddle 222 to rotate through the stirring shaft 221. Under the action of the first stirring paddle 222, part of the fermented materials in the feed chamber 2111 are broken and lifted, so that the fermented materials are converted into flying dust. Part of the flying dust enters the discharge chamber 2112 through the connecting hole 2121, and another part of the flying dust settles in the feed chamber 2111 and is thus located at the upper end of the feed chamber 2111. When the materials in the feed chamber 2111 are higher than the bottom end of the connecting hole 2121, the settled flying dust pours into the discharge chamber 2112 through the connecting hole 2121 and thus enters the discharge chamber 2112.
[0094] Another part of the fermented materials is not broken, but due to the light weight of the fermented materials and the heavy weight of the fresh materials, under the stirring action of the first stirring paddle 222, the fresh materials gradually locate at the lower end of the feed chamber 2111, and the fermented materials are at the upper end of the feed chamber 2111. When the materials in the feed chamber 2111 are higher than the bottom end of the connecting hole 2121, the fermented materials pour into the discharge chamber 2112 through the connecting hole 2121 and thus enter the discharge chamber 2112.
[0095] Thus, the fermented materials and fresh materials can be screened and separated, enabling the fermented materials to enter the discharge chamber 2112 from the feed chamber 2111, thereby realizing the separation of the fermented materials. Take the materials through the discharge chamber 2112, and thus the fermented materials can be taken out.
[0096] As Figure 3 shown, in some embodiments, the stirring assembly 22 further includes a second stirring paddle 223 located in the discharge chamber 2112 and a driving motor 224 located outside the bin body 21. At least another part of the stirring shaft 221 is located in the discharge chamber 2112 and is connected to the second stirring paddle 223, and the driving motor 224 is in transmission connection with the stirring shaft 221.
[0097] The fermented materials in the discharge chamber 2112 can be stirred through the second stirring paddle 223, which is convenient for the fermentation and decomposition of the fermented materials.
[0098] As Figure 4As shown, in some embodiments, the heating assembly 3 further includes a baffle 34. The baffle 34 is disposed within the interlayer 311 and divides the interlayer 311 into a first heating layer (not shown in the figure) and a second heating layer (not shown in the figure); the heater 32 includes a first heater 321 and a second heater (not shown in the figure). The first heater 321 is disposed within the first heating layer, and the second heater is disposed within the second heating layer. The first heating layer is disposed opposite to the feed chamber 2111, and the second heating layer is disposed opposite to the discharge chamber 2112. The temperature sensor includes a first temperature sensor and a second temperature sensor. The first temperature sensor is disposed in the feed chamber 2111, and the second temperature sensor is disposed in the discharge chamber 2112; both the first heater 321 and the second heater are electrically connected to the control module, and both the first temperature sensor and the second temperature sensor are signal-connected to the control module.
[0099] Through the first heater 321 and the first heating layer, the feed chamber 2111 can be heated independently. Through the second heater and the second heating layer, the discharge chamber 2112 can be heated independently. Thus, the feed chamber 2111 and the discharge chamber 2112 can be heated independently so that the temperatures within the feed chamber 2111 and the discharge chamber 2112 can meet the fermentation requirements respectively.
[0100] The temperature within the feed chamber 2111 can be detected by the first temperature sensor, and the temperature of the discharge chamber 2112 can be detected by the second temperature sensor. Both the first temperature sensor and the second temperature sensor are signal-connected to the control module. Through the control module, the first heater 321 and the second heater can be controlled for independent heating, so that the temperatures within the feed chamber 2111 and the discharge chamber 2112 can be adjusted independently to meet the fermentation requirements respectively.
[0101] When the light intensity is too high, it will cause the temperature of the material to be too high. In addition, heat is generated during the fermentation process of the material, which easily causes the temperature of the material to be too high. When the temperature of the material is too high, the activity of the fermentation strains will be inhibited.
[0102] For this reason, as Figure 1 shown, in some embodiments, the housing 21 is provided with a heat dissipation opening 213. The heat dissipation opening 213 is communicated with the accommodation chamber 211. The fermentation chamber 2 further includes a first heat dissipation device electrically connected to the control module. The first heat dissipation device is disposed opposite to the heat dissipation opening 213 and can blow air into the accommodation chamber 211 for heat dissipation.
[0103] When the temperature is too high, the control module controls the first heat dissipation device to blow air into the accommodation chamber 211 through the heat dissipation opening 213, thereby being able to reduce the temperature of the material and reduce the probability of the activity of the fermentation strains being inhibited.
[0104] In some embodiments, the fermentation tank 2 includes a circuit component disposed in the tank body 21 and outside the accommodation cavity 211. The fermentation device 100 further includes a second heat dissipation device and a circuit temperature sensor electrically connected to the control module. The circuit temperature sensor is disposed in the circuit component and is signal-connected to the control module. The second heat dissipation device is disposed opposite to the circuit component and can dissipate heat from the circuit component.
[0105] When the temperature of the circuit component is too high, after receiving the signal from the circuit temperature sensor, the control module controls the second heat dissipation device to dissipate heat from the circuit component, thereby cooling the circuit component so that the circuit component can operate normally.
[0106] Combined with Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 6 As shown in, the temperature control method of the fermentation device according to the embodiment of the present application, the fermentation device 100 includes:
[0107] A housing 1;
[0108] A fermentation tank 2, disposed inside the housing 1. The fermentation tank 2 includes a tank body 21. The tank body 21 defines an accommodation cavity 211 for fermenting materials. An opening 2113 is formed at the upper end of the accommodation cavity 211;
[0109] A heating component 3, including a bottom plate 31, a heating medium, and a heater 32. The bottom plate 31 is disposed on the tank body 21 and defines a partition layer 311 between the bottom plate 31 and the bottom wall of the tank body 21. Both the heater 32 and the heating medium are disposed in the partition layer 311;
[0110] A transparent plate 4, disposed at the upper end of the housing 1. The transparent plate 4 is disposed opposite to the opening 2113. The transparent plate 4 is used to transmit light and enable the light to heat the fermenting materials in the accommodation cavity 211;
[0111] A temperature sensor, disposed in the accommodation cavity 211;
[0112] The temperature control method of the fermentation device includes:
[0113] S100. Obtain a first temperature through the temperature sensor;
[0114] S200. Compare the first temperature with a first threshold, where the first threshold is the lower limit value of the temperature suitable for fermentation;
[0115] S300. When the first temperature is less than the first threshold, control the heater to heat;
[0116] S400. When the first temperature is greater than or equal to the first threshold, compare the first temperature with a second threshold, where the second threshold is the upper limit value of the temperature suitable for fermentation;
[0117] S500. When the first temperature is less than or equal to the second threshold, control the heater to stop heating.
[0118] S100. Obtain the first temperature through a temperature sensor.
[0119] The first temperature can reflect the temperature inside the accommodation chamber 211. Thus, the temperature inside the accommodation chamber 211 can be obtained through the temperature sensor.
[0120] S200. Compare the first temperature with the first threshold, where the first threshold is the lower limit value of the temperature suitable for fermentation.
[0121] By comparing the first temperature with the first threshold, it is possible to determine whether the temperature inside the accommodation chamber 211 is suitable for fermentation.
[0122] As some examples, the range of the first threshold is: 15 °C (degrees Celsius) to 35 °C.
[0123] S300. When the first temperature is less than the first threshold, control the heater to heat.
[0124] When the first temperature is less than the first threshold, it indicates that the temperature inside the accommodation chamber 211 is relatively low. Control the heater to heat, so as to raise the temperature of the material, which is beneficial to the fermentation of the material.
[0125] S400. When the first temperature is greater than or equal to the first threshold, compare the first temperature with the second threshold, where the second threshold is the upper limit value of the temperature suitable for fermentation.
[0126] When the first temperature is greater than or equal to the first threshold, compare the first temperature with the second threshold, so as to further determine the temperature state inside the accommodation chamber 211.
[0127] As some examples, the range of the second threshold is: 60 °C (degrees Celsius) to 80 °C.
[0128] S500. When the first temperature is less than or equal to the second threshold, control the heater to stop heating.
[0129] When the first temperature is less than or equal to the second threshold, it indicates that the temperature inside the accommodation chamber 211 is suitable for fermentation. Control the heater to stop heating, so as to reduce energy consumption.
[0130] For the temperature control method of the fermentation equipment in this embodiment, compare the first temperature with the first threshold. When the first temperature is less than the first threshold, control the heater to heat. When the first temperature is greater than or equal to the first threshold, compare the first temperature with the second threshold. When the first temperature is less than or equal to the second threshold, it is possible to make the heater 32 match the light heating, so as to heat the temperature inside the accommodation chamber 211 to a temperature beneficial to the fermentation of the material and reduce energy consumption.
[0131] In some embodiments, the heating assembly 3 of the fermentation device 100 further includes a baffle 34. The baffle 34 is disposed in the interlayer 311 and divides the interlayer 311 into a first heating layer and a second heating layer. The heater 32 includes a first heater 321 and a second heater. The first heater 321 is disposed in the first heating layer, and the second heater is disposed in the second heating layer. The accommodation cavity 211 includes a feed cavity 2111 and a discharge cavity 2112. The feed cavity 2111 and the discharge cavity 2112 are separated by a partition 212. The first heating layer is disposed opposite to the feed cavity 2111, and the second heating layer is disposed opposite to the discharge cavity 2112. The temperature sensor includes a first temperature sensor and a second temperature sensor. The first temperature sensor is disposed in the feed cavity 2111, and the second temperature sensor is disposed in the discharge cavity 2112.
[0132] The first temperature includes a second temperature and a third temperature;
[0133] S100. The step of obtaining the first temperature through the temperature sensor includes:
[0134] Obtaining the second temperature through the first temperature sensor;
[0135] Obtaining the third temperature through the second temperature sensor;
[0136] S200. The step of comparing the first temperature with the first threshold includes:
[0137] Comparing the second temperature with the first threshold;
[0138] Comparing the third temperature with the first threshold;
[0139] S300. When the first temperature is less than the first threshold, the step of controlling the heater to heat includes:
[0140] When the second temperature is less than the first threshold, controlling the first heater to heat;
[0141] When the third temperature is less than the first threshold, controlling the second heater to heat;
[0142] S400. When the first temperature is greater than or equal to the first threshold, the step of comparing the first temperature with the second threshold includes:
[0143] When the second temperature is greater than or equal to the first threshold, comparing the second temperature with the second threshold;
[0144] When the third temperature is greater than or equal to the first threshold, comparing the third temperature with the second threshold;
[0145] S500. When the first temperature is less than or equal to the second threshold, the step of controlling the heater to stop heating includes:
[0146] When the second temperature is less than or equal to the second threshold, control the first heater to stop heating;
[0147] When the third temperature is less than or equal to the second threshold, control the second heater to stop heating.
[0148] Thus, it is possible to control the first heater 321 and the second heater to perform separate heating, so that the temperatures in the feeding chamber 2111 and the discharging chamber 2112 can be independently adjusted, so that the temperatures in the feeding chamber 2111 and the discharging chamber 2112 can meet the fermentation requirements respectively.
[0149] In some embodiments, after S300, when the first temperature is less than the first threshold and the heater is controlled to heat, the temperature control method of the fermentation equipment further includes:
[0150] Obtain the heating time of the heater, and calculate the theoretical temperature rise of the material according to the heating time of the heater;
[0151] Compare the theoretical temperature rise with the third threshold, where the third threshold is the limit value of the temperature rise of the material;
[0152] When the theoretical temperature rise is greater than the third threshold, control the heater to stop heating.
[0153] When the theoretical temperature rise of the material is too large, the heater
[0154] When the theoretical temperature rise is greater than the third threshold and the heater 32 is still heating, it indicates that the temperature sensor may be faulty. Controlling the heater to stop heating can avoid excessive temperature rise of the material, thereby avoiding the inactivation of fermentation bacteria.
[0155] Optionally, calculating the theoretical temperature rise of the material according to the heating time of the heater includes:
[0156] Calculate the calorific value Q of the heater according to the following formula;
[0157] Q = I 2 *R*T
[0158] where I is the current passing through the heater, R is the resistance of the heater, and T is the heating time.
[0159] Calculate the temperature rise ΔT of the material through the following formula:
[0160] Q = m*C*ΔT
[0161] where m is the mass of the material and C is the specific heat capacity of the material.
[0162] As some examples, the range of the specific heat capacity of the material is 1.5 kJ / (kg·K) (kilojoules per kilogram kelvin) to 4 kJ / (kg·K).
[0163] In some embodiments, the bin body 21 is provided with a heat dissipation port 213, the heat dissipation port 213 communicates with the accommodation cavity 211, the fermentation bin 2 further includes a first heat dissipation device electrically connected to the control module, the first heat dissipation device is disposed opposite to the heat dissipation port 213, and can blow air into the accommodation cavity 211 for heat dissipation;
[0164] The temperature control method of the fermentation equipment further includes:
[0165] When the first temperature is less than or equal to the second threshold, control the heater to stop heating and start the first heat dissipation device.
[0166] When the first temperature is less than or equal to the second threshold, it indicates that the temperature in the accommodation cavity 211 is too high. Control the heater 32 to stop heating and start the first heat dissipation device, so as to reduce the temperature of the material and reduce the probability that the activity of the fermentation strains is inhibited.
[0167] In some embodiments, the fermentation bin 2 includes a circuit component disposed in the bin body 21 and outside the accommodation cavity 211. The fermentation equipment 100 further includes a second heat dissipation device and a circuit temperature sensor electrically connected to the control module. The circuit temperature sensor is disposed on the circuit component. The second heat dissipation device is disposed opposite to the circuit component and can dissipate heat from the circuit component.
[0168] The temperature control method of the fermentation equipment further includes:
[0169] Obtain a fourth temperature through the circuit temperature sensor;
[0170] Compare the fourth temperature with a fourth threshold, where the fourth threshold is the upper limit of the temperature of the circuit component;
[0171] When the fourth temperature is greater than the fourth threshold, start the second heat dissipation device.
[0172] When the fourth temperature is greater than the fourth threshold, it indicates that the temperature of the circuit component is too high. Control the second heat dissipation device to dissipate heat from the circuit component, so as to cool down the circuit component and enable the circuit component to work properly.
[0173] As some examples, the fourth threshold is 60°C to 70°C.
[0174] It should be understood that the terms used herein are for the purpose of describing particular example embodiments only and are not intended to be limiting. Unless the context clearly dictates otherwise, the singular forms "a", "an", and "the" as used herein may also include the plural forms. The terms "comprising", "including", "containing", and "having" are inclusive and thus specify the presence of the stated features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order described or illustrated, unless the order of performance is explicitly stated. It should also be understood that additional or alternative steps may be used.
[0175] Although the terms first, second, third, etc. may be used herein to describe multiple elements, components, regions, layers, and / or sections, these elements, components, regions, layers, and / or sections should not be limited by these terms. These terms may be used only to distinguish one element, component, region, layer, or section from another. Unless the context clearly indicates otherwise, terms such as "first", "second", and other numerical terms used herein do not imply an order or sequence. Thus, the first element, component, region, layer, or section discussed below may be referred to as the second element, component, region, layer, or section without departing from the teachings of the example embodiments. In the description of this application, "a plurality of" means at least two, such as two, three, etc., unless otherwise specifically and clearly defined.
[0176] For ease of description, spatial relative relationship terms may be used herein to describe the relationship of one element or feature shown in the figure to another element or feature, such relative relationship terms such as "inner", "outer", "inner side", "outer side", "below", "beneath", "above", "over", etc. Such spatial relative relationship terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the figure. For example, if the device in the figure is rotated, an element described as "below" or "beneath" another element or feature will then be oriented as "above" or "over" the other element or feature. Thus, the example term "below" can include both the upper and lower orientations. The device may be otherwise oriented (rotated 90 degrees or in other directions) and the spatial relative relationship descriptors used herein are interpreted accordingly.
[0177] In the description of the application, the orientation or positional relationship indicated by technical terms such as "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "circumferential", "height direction", "first direction", "second direction", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the embodiments of the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed, operated or used in a specific orientation. Therefore, it should not be construed as a limitation to the embodiments of the present application.
[0178] In the present application, unless otherwise clearly defined and limited, terms such as "installed", "connected", "connected to", "fixed", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, an electrical connection or communicable with each other; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two elements or the interaction relationship between two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0179] As described above, the above are only the preferred specific embodiments of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed in the present application should be covered by the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A fermentation device, characterized in that: include: shell; A fermentation bin is disposed in the shell, the fermentation bin comprises a bin body, the bin body defines a containing cavity for fermenting materials, and an upper end of the containing cavity forms an opening; A heating assembly, comprising a bottom plate, a heating medium and a heater, wherein the bottom plate is disposed on the bin body and defines a partition between the bottom plate and the bottom wall of the bin body, the heating medium is disposed in the partition, and at least part of the heater is disposed in the partition and is capable of heating the heating medium; A transparent plate is disposed at the upper end of the housing, the transparent plate is disposed opposite to the opening, and the transparent plate is used to transmit light and enable the light to heat the material in the accommodating cavity; A temperature sensor is disposed in the accommodating cavity; A control module is connected to the temperature sensor signal and is electrically connected to the heater. The control module is used to receive the signal from the temperature sensor and control the heater to turn on or off according to the signal.
2. The fermentation equipment according to claim 1, characterized in that: The inner surface and the outer surface of the bottom wall are both arc surfaces, and the inner surface and the outer surface of the bottom plate are both arc surfaces.
3. The fermentation equipment according to claim 1, characterized in that: The accommodating chamber includes a feed chamber and a discharge chamber, the feed chamber and the discharge chamber are separated by a partition, the upper end of the partition is provided with a connecting hole penetrating the partition, the feed chamber and the discharge chamber are both connected to the connecting hole, and the connecting hole is configured to enable the flying dust in the feed chamber to enter the discharge chamber; The fermentation bin also includes a stirring assembly, which includes a stirring shaft and a first stirring paddle. The stirring shaft is rotatably disposed on the bin body, and at least a portion of the stirring shaft is located in the feed chamber and is connected to the first stirring paddle. The first stirring paddle is configured to stir fresh materials and fermented materials. The first stirring paddle is also configured to break up and lift up the fermented materials to convert the fermented materials into the flying dust.
4. The fermentation equipment according to claim 3, characterized in that: The stirring assembly also includes a second stirring paddle located in the discharge chamber and a drive motor located outside the bin body, at least another part of the stirring shaft is located in the discharge chamber and connected to the second stirring paddle, and the drive motor is in transmission connection with the stirring shaft.
5. The fermentation equipment according to claim 3, characterized in that: The heating assembly further comprises a baffle, which is disposed in the partition and separates the partition into a first heating layer and a second heating layer; The heater comprises a first heater and a second heater, the first heater is arranged in the first heating layer, the second heater is arranged in the second heating layer, the first heating layer is arranged opposite to the feed cavity, the second heating layer is arranged opposite to the discharge cavity, the temperature sensor comprises a first temperature sensor and a second temperature sensor, the first temperature sensor is arranged in the feed cavity, and the second temperature sensor is arranged in the discharge cavity; The first heater and the second heater are both electrically connected to the control module, and the first temperature sensor and the second temperature sensor are both signal-connected to the control module.
6. The fermentation equipment according to claim 1, characterized in that: The warehouse body is provided with a heat dissipation port, which is communicated with the accommodating chamber. The fermentation warehouse also includes a first heat dissipation device electrically connected to the control module. The first heat dissipation device is arranged opposite to the heat dissipation port and can supply air into the accommodating chamber for heat dissipation.
7. The fermentation equipment according to claim 1, characterized in that: The fermentation chamber includes a circuit component arranged on the chamber body and located outside the accommodating cavity. The fermentation equipment also includes a second heat dissipation device and a circuit temperature sensor electrically connected to the control module. The circuit temperature sensor is arranged on the circuit component and is signal-connected to the control module. The second heat dissipation device is arranged opposite to the circuit component and can dissipate heat from the circuit component.
8. A method for controlling the temperature of a fermentation device, characterized in that: Applied to a fermentation device, the fermentation device comprising: shell; A fermentation bin is disposed in the shell, the fermentation bin comprises a bin body, the bin body defines a containing cavity for fermenting materials, and an upper end of the containing cavity forms an opening; A heating assembly, comprising a bottom plate, a heating medium and a heater, wherein the bottom plate is disposed on the bin body and defines a partition between the bottom plate and the bottom wall of the bin body, and the heater and the heating medium are both disposed in the partition; A transparent plate is disposed at the upper end of the shell, the transparent plate is disposed opposite to the opening, and the transparent plate is used to transmit light and enable the light to heat the fermentation material in the containing cavity; A temperature sensor is disposed in the accommodating cavity; The temperature control method of the fermentation equipment comprises: Acquiring a first temperature through the temperature sensor; Comparing the first temperature with a first threshold, wherein the first threshold is a lower limit value of a temperature suitable for fermentation; When the first temperature is lower than the first threshold, controlling the heater to heat; When the first temperature is greater than or equal to the first threshold, comparing the first temperature with a second threshold, wherein the second threshold is an upper limit value of a temperature suitable for fermentation; When the first temperature is less than or equal to the second threshold, the heater is controlled to stop heating.
9. The temperature control method of the fermentation equipment according to claim 8, characterized in that: The heating assembly of the fermentation equipment also includes a baffle, which is arranged in the interlayer and divides the interlayer into a first heating layer and a second heating layer; the heater includes a first heater and a second heater, the first heater is arranged in the first heating layer, and the second heater is arranged in the second heating layer, the accommodating chamber includes a feed chamber and a discharge chamber, the feed chamber and the discharge chamber are separated by a baffle, the first heating layer is arranged opposite to the feed chamber, and the second heating layer is arranged opposite to the discharge chamber, the temperature sensor includes a first temperature sensor and a second temperature sensor, the first temperature sensor is arranged in the feed chamber, and the second temperature sensor is arranged in the discharge chamber; The first temperature includes a second temperature and a third temperature; The step of obtaining the first temperature by the temperature sensor comprises: acquiring a second temperature through the first temperature sensor; acquiring a third temperature by means of the second temperature sensor; The step of comparing the first temperature with a first threshold comprises: comparing the second temperature to the first threshold; comparing the third temperature to the first threshold; When the first temperature is less than the first threshold, the step of controlling the heater to heat includes: When the second temperature is lower than the first threshold, controlling the first heater to heat; When the third temperature is lower than the first threshold, controlling the second heater to heat; The step of comparing the first temperature with a second threshold when the first temperature is greater than or equal to the first threshold comprises: When the second temperature is greater than or equal to the first threshold, comparing the second temperature with the second threshold; When the third temperature is greater than or equal to the first threshold, comparing the third temperature with the second threshold; The step of controlling the heater to stop heating when the first temperature is less than or equal to the second threshold value comprises: When the second temperature is less than or equal to the second threshold, controlling the first heater to stop heating; When the third temperature is less than or equal to the second threshold, controlling the second heater to stop heating; and / or, When the first temperature is less than the first threshold, after controlling the heater to heat, the temperature control method of the fermentation equipment further includes: Obtaining the heating time of the heater, and calculating the theoretical temperature rise of the material according to the heating time of the heater; Comparing the theoretical temperature rise with a third threshold, wherein the third threshold is a limit value of the material temperature rise; When the theoretical temperature rise is greater than the third threshold, the heater is controlled to stop heating.
10. The temperature control method of the fermentation equipment according to claim 8, characterized in that: The warehouse body is provided with a heat dissipation port, the heat dissipation port is communicated with the accommodating chamber, the fermentation chamber further comprises a first heat dissipation device electrically connected to the control module, the first heat dissipation device is arranged opposite to the heat dissipation port, and can supply air into the accommodating chamber for heat dissipation; The temperature control method of the fermentation equipment also includes: When the first temperature is less than or equal to the second threshold, controlling the heater to stop heating and starting the first heat dissipation device; and / or, The fermentation chamber includes a circuit assembly disposed in the chamber body and outside the accommodating cavity, and the fermentation equipment also includes a second heat sink and a circuit temperature sensor electrically connected to the control module, the circuit temperature sensor is disposed in the circuit assembly, and the second heat sink is disposed opposite to the circuit assembly and can dissipate heat from the circuit assembly; The temperature control method of the fermentation equipment also includes: Acquiring a fourth temperature by means of the circuit temperature sensor; Comparing the fourth temperature with a fourth threshold, wherein the fourth threshold is an upper limit value of the temperature of the circuit component; When the fourth temperature is greater than the fourth threshold, the second heat dissipation device is started.