Device and method for keeping quenching medium constant
By designing a device for temperature regulation and automatic concentration adjustment of quenching media, the pollution and life reduction caused by direct insertion of heater into the media is solved, and the stability of the quality of quenching media and the guarantee of the workpiece quenching effect is achieved.
Patent Information
- Application Number
- CN202510161157.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-05-30
AI Technical Summary
In the prior art, the heater is directly inserted into the quenching medium, resulting in media contamination and a reduction in the life of the heating element. The concentration of the quenching medium and microbial detection rely on labor, which poses errors and safety hazards.
Design a device, including a temperature control system and a quenching medium storage device, through the combination of a liquid pump, electric valve, cooling tower and heater, realize automatic temperature regulation and concentration adjustment of the quenching medium, avoid direct contact with the medium by the heater, and ensure medium quality through a microbial detection and inhibition system.
Effectively prevent contamination of quenching media and reduced service life of heating elements, reduce manual operation errors, improve the quality stability of quenching media, and ensure the quenching effect of workpieces.
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Figure CN120060602A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of quenching cooling, and particularly to a device and method for constantly maintaining a quenching medium, a computing device, and a storage medium. Background Art
[0002] With the development of technology, there are more and more types of heat treatment quenching media, and the scope of application is getting wider and wider. Commonly used heat treatment media include water-soluble quenching medium PAG and oil-based quenching medium PVP. Quenching media have the advantages of economy, environmental protection, and adjustable cooling rate. By adjusting the concentration, temperature, and microbial inhibition of the quenching medium, any cooling rate between water and oil can be achieved, realizing the advantages of deep hardened layer of heat-treated workpieces, uniform quenching hardness, and less deformation and cracking. Currently, in most application scenarios, a heater is directly inserted into the quenching medium to adjust the temperature of the quenching medium, so as to more precisely control the cooling rate of the workpiece. However, on the one hand, long-term insertion of the heater into the quenching medium will pollute the quenching medium, and on the other hand, it will reduce the service life of the heating element; the concentration of the quenching medium depends on on-site measurement by workers and manual adjustment, with large detection errors, the risk of missed detection, and increased labor intensity; in addition, microorganisms are in an undetected state, and after long-term use of the equipment, the quenching medium is polluted and deteriorated, which harms both the equipment and the product quality. Summary of the Invention
[0003] In view of the above problems in the prior art, this application provides a method and device for constantly maintaining a quenching medium, a computing device, and a storage medium to solve the technical problems that on the one hand, long-term use of directly inserting a heater into the quenching medium will pollute the quenching medium, and on the other hand, it will reduce the service life of the heating element.
[0004] To achieve the above object, the first aspect of this application provides a device for constantly maintaining a quenching medium, including: a temperature control system and a quenching medium storage device;
[0005] The temperature control system includes a first liquid pump, a first electric valve, a second electric valve, a cooling tower, a heater, and a temperature detection element;
[0006] Wherein, the first liquid pump is arranged on one side of the quenching medium storage device, the first electric valve and the second electric valve are connected in parallel, the second electric valve and the cooling tower are connected in series, the first electric valve, the second electric valve, and the cooling tower are arranged on the other side of the quenching medium storage device, the heater is arranged outside the quenching medium storage device, and the temperature detection element is arranged inside the quenching medium storage device;
[0007] Based on the temperature of the quenching medium in the quenching medium storage device detected by the temperature detection element, the first liquid pump, the first electric valve, the second electric valve, the cooling tower and the heater are turned off or on. The quenching medium in the quenching medium storage device is sucked out by the first liquid pump to the heat treatment equipment for quenching. The liquid heated by the heater raises the temperature of the quenching medium before quenching under the condition of non-contact. The quenching medium with increased temperature after quenching flows back into the quenching medium storage device through the first electric valve or the second electric valve and the cooling tower.
[0008] As described above, in this application, the heater is arranged outside the quenching medium storage device. After the quenching medium in the quenching medium storage device is sucked out by the first liquid pump to the heat treatment equipment for quenching, the liquid heated by the heater raises the temperature of the quenching medium before quenching under the condition of non-contact. In this way, it will not pollute the quenching medium after long-term use, nor reduce the service life of the heater. A temperature detection element is also provided, which can detect the temperature of the quenching medium in the quenching medium storage device in real time, realize the stability of the quality of the quenching medium, and ensure the quenching effect of the workpiece.
[0009] As a possible implementation manner of the first aspect, based on the temperature of the quenching medium in the quenching medium storage device detected by the temperature detection element, the first liquid pump, the first electric valve, the second electric valve, the cooling tower and the heater are turned off or on. The quenching medium in the quenching medium storage device is sucked out by the first liquid pump to the heat treatment equipment for quenching. The liquid heated by the heater raises the temperature of the quenching medium before quenching under the condition of non-contact. The quenching medium with increased temperature after quenching flows back into the quenching medium storage device through the first electric valve or the second electric valve and the cooling tower, which specifically includes:
[0010] When the temperature detection element detects that the temperature of the quenching medium in the quenching medium storage device is lower than the process-set temperature range, the first liquid pump starts, the first electric valve opens, the heater starts, the first liquid pump sucks out the quenching medium in the quenching medium storage device to the heat treatment equipment for quenching, and the liquid heated by the heater raises the temperature of the quenching medium after quenching under the condition of non-contact. When the temperature rises to the preset temperature range, the heater automatically stops;
[0011] When the temperature detection element detects that the temperature of the quenching medium in the quenching medium storage device is within the process-set temperature range, the first electric valve opens, the second electric valve closes and the cooling tower stops;
[0012] When the temperature detection element detects that the temperature of the quenching medium in the quenching medium storage device is higher than the process-set temperature range, the first electric valve closes, the second electric valve opens, the cooling tower opens, and the quenching medium is cooled when flowing through the cooling tower.
[0013] As a possible implementation manner of the first aspect, it further includes: a concentration adjustment system;
[0014] The concentration adjustment system includes a fresh water storage device, a second liquid pump, a third electric valve, a first flowmeter, a quenching medium stock solution storage device, a third liquid pump, a fourth electric valve, a second flowmeter, and a concentration detection element;
[0015] Among them, a second liquid pump, a third electric valve, and a first flowmeter are sequentially arranged between the fresh water storage device and the quenching medium storage device; a third liquid pump, a fourth electric valve, and a second flowmeter are sequentially arranged between the quenching medium stock solution storage device and the quenching medium storage device; the concentration detection element is arranged in the quenching medium storage device;
[0016] Based on the concentration of the quenching medium in the quenching medium storage device detected by the concentration detection element, the second liquid pump and the third electric valve or the third liquid pump and the fourth electric valve are turned on or off, water is added from the fresh water storage device and metered by the first flowmeter, or quenching medium stock solution is added from the quenching medium stock solution storage device and metered by the second flowmeter into the quenching medium storage device to adjust the concentration of the quenching medium.
[0017] Thus, the concentration of the quenching medium in this application is not determined by on-site measurement and manual adjustment by workers, but the addition amounts of fresh water and quenching medium stock solution are determined by the concentration adjustment system, and the addition amounts of fresh water and quenching medium stock solution are metered by the flowmeter, so that the addition of fresh water and quenching medium stock solution can be automatically adjusted, with small detection errors, no risk of missed detection, and reduced labor intensity.
[0018] As a possible implementation manner of the first aspect, based on the concentration of the quenching medium in the quenching medium storage device detected by the concentration detection element, the second liquid pump and the third electric valve or the third liquid pump and the fourth electric valve are turned on or off, water is added from the fresh water storage device and metered by the first flowmeter, or quenching medium stock solution is added from the quenching medium stock solution storage device and metered by the second flowmeter into the quenching medium storage device to adjust the concentration of the quenching medium, which specifically includes:
[0019] When the concentration of the quenching medium in the quenching medium storage device detected by the concentration detection element is higher than the process requirement concentration range, the second liquid pump is started, the third electric valve is opened, the amount of water sucked out by the second liquid pump from the fresh water storage device is automatically metered by the first flowmeter, and when the amount of water reaches the preset added water amount, the second liquid pump stops and the third electric valve closes;
[0020] When the concentration of the quenching medium in the quenching medium storage device detected by the concentration detection element is lower than the process requirement concentration range, the third liquid pump is started, the fourth electric valve is opened, the amount of quenching medium stock solution sucked out by the third liquid pump from the quenching medium stock solution storage device is automatically metered by the second flowmeter, and when the amount of quenching medium stock solution reaches the preset added medium stock solution amount, the third liquid pump stops and the fourth electric valve closes.
[0021] As a possible implementation of the first aspect, it further includes: a microbial inhibition system;
[0022] The microbial inhibition system includes a microbial inhibitor storage device, a fourth liquid pump, a fifth electric valve, a third flow meter, and a microbial detection element;
[0023] Among them, a fourth liquid pump, a fifth electric valve, and a third flow meter are sequentially arranged between the microbial inhibitor storage device and the quenching medium storage device; the microbial detection element is arranged in the quenching medium storage device;
[0024] Based on the microbial quantity of the quenching medium in the quenching medium storage device detected by the microbial detection element, the fourth liquid pump and the fifth electric valve are turned on or off, so that the microbial inhibitor is added from the microbial inhibitor storage device into the quenching medium storage device to adjust the microbial quantity of the quenching medium.
[0025] Thus, the microbial quantity of the quenching medium in the present application is in a detection state, and the microbial quantity of the quenching medium will be adjusted, so that the medium will not be contaminated and deteriorated after the equipment is used for a long time, and it will not cause harm to the equipment and product quality.
[0026] As a possible implementation of the first aspect, based on the microbial quantity of the quenching medium in the quenching medium storage device detected by the microbial detection element, the fourth liquid pump and the fifth electric valve are turned on or off, so that the microbial inhibitor is added from the microbial inhibitor storage device into the quenching medium storage device to adjust the microbial quantity of the quenching medium. Specifically, it includes:
[0027] When the microbial quantity of the quenching medium in the quenching medium storage device detected by the microbial detection element is greater than the set allowable value of the microbial quantity, the fourth liquid pump starts, the fifth electric valve opens, and the flow rate of the microbial inhibitor sucked out by the fourth liquid pump from the microbial inhibitor storage device is automatically measured by the third flow meter. When the flow rate of the microbial inhibitor reaches the preset flow rate of the microbial inhibitor, the fourth liquid pump stops and the fifth electric valve closes.
[0028] As a possible implementation of the first aspect, it further includes: a stirrer, which is arranged in the quenching medium storage device and is in a starting state, and is used to neutralize the concentration, temperature, and microbial quantity of the quenching medium at different positions in the quenching medium storage device.
[0029] Thus, the present application provides a stirrer, which can neutralize the concentration, temperature, and microbial quantity of the quenching medium at different positions in the quenching medium storage device through the stirrer, without manual stirring, and reduces the labor intensity of workers.
[0030] To achieve the above object, the second aspect of the present application provides a method for keeping the quenching medium constant, including:
[0031] Receive the temperature of the quenching medium in the quenching medium storage device detected by the temperature detection element;
[0032] Based on the temperature of the quenching medium, control the closing or opening of the first liquid pump, the first electric valve, the second electric valve, the cooling tower and the heater. The first liquid pump sucks out the quenching medium in the quenching medium storage device to the heat treatment equipment for quenching. The liquid heated by the heater raises the temperature of the quenching medium before quenching under the condition of non-contact. The quenching medium with increased temperature flows back into the quenching medium storage device through the first electric valve or the second electric valve and the cooling tower;
[0033] Among them, the first liquid pump is arranged on one side of the quenching medium storage device. The first electric valve and the second electric valve are connected in parallel. The second electric valve and the cooling tower are connected in series. The first electric valve, the second electric valve and the cooling tower are arranged on the other side of the quenching medium storage device. The heater is arranged outside the quenching medium storage device, and the temperature detection element is arranged inside the quenching medium storage device.
[0034] As a possible implementation manner of the first aspect, it further includes:
[0035] Receive the concentration of the quenching medium in the quenching medium storage device detected by the concentration detection element;
[0036] Based on the concentration of the quenching medium, control the opening or closing of the second liquid pump and the third electric valve or the third liquid pump and the fourth electric valve, so that water is added from the clean water storage device and measured by the first flow meter or quenching medium stock solution is added from the quenching medium stock solution storage device and measured by the second flow meter into the quenching medium storage device to adjust the concentration of the quenching medium;
[0037] Among them, a second liquid pump, a third electric valve and a first flow meter are sequentially arranged between the clean water storage device and the quenching medium storage device; a third liquid pump, a fourth electric valve and a second flow meter are sequentially arranged between the quenching medium stock solution storage device and the quenching medium storage device; the concentration detection element is arranged inside the quenching medium storage device.
[0038] As a possible implementation manner of the first aspect, it further includes:
[0039] Receive the microbial quantity of the quenching medium in the quenching medium storage device detected by the microbial detection element;
[0040] Based on the microbial quantity of the quenching medium, control the opening or closing of the fourth liquid pump and the fifth electric valve, so that microbial inhibitor is added from the microbial inhibitor storage device into the quenching medium storage device to adjust the microbial quantity of the quenching medium;
[0041] Among them, a fourth liquid pump, a fifth electric valve and a third flow meter are sequentially arranged between the microbial inhibitor storage device and the quenching medium storage device; the microbial detection element is arranged inside the quenching medium storage device.
[0042] To achieve the above object, a third aspect of the present application provides a control device, including:
[0043] A receiving module, configured to receive the temperature of the quenching medium in the quenching medium storage device detected by a temperature detection element;
[0044] A control module, configured to control the closing or opening of a first liquid pump, a first electric valve, a second electric valve, a cooling tower, and a heater based on the temperature of the quenching medium. The first liquid pump sucks the quenching medium in the quenching medium storage device to a heat treatment device for quenching. The liquid heated by the heater raises the temperature of the quenching medium before quenching under non-contact conditions. The quenching medium with an increased temperature after quenching flows back into the quenching medium storage device through the first electric valve or the second electric valve and the cooling tower;
[0045] Wherein, the first liquid pump is arranged on one side of the quenching medium storage device. The first electric valve and the second electric valve are connected in parallel. The second electric valve and the cooling tower are connected in series. The first electric valve, the second electric valve, and the cooling tower are arranged on the other side of the quenching medium storage device. The heater is arranged outside the quenching medium storage device. The temperature detection element is arranged inside the quenching medium storage device.
[0046] A fourth aspect of the present application provides a computing device, including:
[0047] A processor, and
[0048] A memory, on which program instructions are stored. When the program instructions are executed by the processor, the processor executes the method according to any one of the above second aspects.
[0049] A fifth aspect of the present application provides a computer-readable storage medium, on which program instructions are stored. When the program instructions are executed by a computer, the computer implements the method according to any one of the above second aspects. BRIEF DESCRIPTION OF THE DRAWINGS
[0050] Figure 1 It is a structural schematic diagram of the device for keeping the quenching medium constant in the present application;
[0051] Figure 2 It is a structural schematic diagram of a computing device provided by an embodiment of the present application.
[0052] It should be understood that in the above structural schematic diagram, the sizes and forms of each block diagram are for reference only and should not constitute an exclusive interpretation of the embodiments of the present invention. The relative positions and inclusion relationships between the block diagrams presented in the structural schematic diagram only schematically represent the structural associations between the block diagrams, rather than limiting the physical connection manners of the embodiments of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0053] The following is a further description of the technical solution provided by this application with reference to the accompanying drawings and by way of examples. It should be understood that the system structure and business scenarios provided in the embodiments of this application are mainly for illustrating possible implementation manners of the technical solution of this application, and should not be construed as the only limitation to the technical solution of this application. Those of ordinary skill in the art will understand that with the evolution of the system structure and the emergence of new business scenarios, the technical solution provided by this application is equally applicable to similar technical problems.
[0054] It should be understood that the solutions for maintaining the constancy of the quenching medium provided in the embodiments of this application include devices and methods for maintaining the constancy of the quenching medium. Since the principles of these technical solutions for solving problems are the same or similar, in the following introduction of specific embodiments, some repetitive parts may not be elaborated again, but it should be regarded that there are mutual references among these specific embodiments and they can be combined with each other.
[0055] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs. In case of inconsistency, the meaning described in this specification or the meaning obtained according to the content recorded in this specification shall prevail. In addition, the terms used herein are only for the purpose of describing the embodiments of this application and are not intended to limit this application.
[0056]
Embodiment of the Device for Maintaining the Constancy of the Quenching Medium
[0057] The first embodiment of this application provides a device for maintaining the constancy of the quenching medium, wherein, as Figure 1 shown, it includes: a temperature control system and a quenching medium storage device 10;
[0058] The temperature control system includes a first liquid pump 21, a first electric valve 23, a second electric valve 22, a cooling tower 24, a heater 25, and a temperature detection element 11;
[0059] Among them, the first liquid pump 21 is arranged on one side of the quenching medium storage device 10 ( Figure 1 as shown in), the first electric valve 23 is connected in parallel with the second electric valve 22, the second electric valve 22 and the cooling tower 24 are connected in series, the first electric valve 23, the second electric valve 22, and the cooling tower 24 are arranged on the other side of the quenching medium storage device 10 ( Figure 1 as shown in), the heater 25 is arranged outside the quenching medium storage device 10, and the temperature detection element 11 is arranged inside the quenching medium storage device 10;
[0060] Based on the temperature of the quenching medium in the quenching medium storage device 10 detected by the temperature detection element 11, the first liquid pump 21, the first electric valve 23, the second electric valve 22, the cooling tower 24 and the heater 25 are turned off or on. The quenching medium in the quenching medium storage device 10 is sucked out by the first liquid pump 21 to the heat treatment equipment for quenching. The liquid heated by the heater 25 raises the temperature of the quenching medium before quenching under the condition of non-contact. After quenching, the quenching medium with increased temperature flows back into the quenching medium storage device 10 through the first electric valve 23 or the second electric valve 22 and the cooling tower 24.
[0061] During the quenching process, the quenching medium will come into contact with the high-temperature workpiece, causing the temperature of the quenching medium to gradually increase. Therefore, a cooling tower is provided to cool the quenching medium.
[0062] The liquid heated by the heater 25 can be set as needed, such as water or other suitable heat transfer fluids, without specific limitation.
[0063] The method of "the liquid heated by the heater 25 raises the temperature of the quenching medium before quenching under the condition of non-contact" can be realized by using a heat exchanger. The heater 25 is used to heat the heat transfer liquid in a closed system. This liquid flows through one side of the heat exchanger, while the quenching medium flows through the other side of the heat exchanger. The heat of the heated liquid is transferred to the quenching medium through the heat exchanger, causing the temperature of the quenching medium to rise. At the same time, the two are physically separated to prevent the quenching medium from directly contacting the heater, thus avoiding the corrosion and pollution of the heater by the quenching medium and protecting the quenching medium from the influence of impurities.
[0064] In some embodiments, based on the temperature of the quenching medium in the quenching medium storage device 10 detected by the temperature detection element 11, the first liquid pump 21, the first electric valve 23, the second electric valve 22, the cooling tower 24 and the heater 25 are turned off or on. The quenching medium in the quenching medium storage device 10 is sucked out by the first liquid pump 21 to the heat treatment equipment for quenching. The liquid heated by the heater 25 raises the temperature of the quenching medium before quenching under the condition of non-contact. After quenching, the quenching medium with increased temperature flows back into the quenching medium storage device 10 through the first electric valve 23 or the second electric valve 22 and the cooling tower 24. Specifically, it includes:
[0065] When the temperature detection element 11 detects that the temperature of the quenching medium in the quenching medium storage device 10 is less than the process-set temperature range, the first liquid pump 21 is started, the first electric valve 23 is opened, the heater 25 is started. The first liquid pump 21 sucks out the quenching medium in the quenching medium storage device 10 to the heat treatment equipment for quenching. The liquid heated by the heater 25 raises the temperature of the quenching medium before quenching under the condition of non-contact. When the temperature rises to the preset temperature range, the heater 25 automatically stops;
[0066] When the temperature detection element 11 detects that the temperature of the quenching medium in the quenching medium storage device 10 is within the process set temperature range, the first electric valve 23 is opened, the second electric valve 22 is closed, and the cooling tower 24 stops;
[0067] When the temperature detection element 11 detects that the temperature of the quenching medium in the quenching medium storage device 10 is higher than the process set temperature range, the first electric valve 23 is closed, the second electric valve 22 is opened, the cooling tower 24 is opened, and the quenching medium is cooled when flowing through the cooling tower 24.
[0068] Among them, the process set temperature range is different from the preset temperature range. The preset temperature range is smaller than the process set temperature range. For example, if the process temperature is 25°C - 35°C, then this range is 27°C - 33°C, to prevent the actual temperature of the quenching medium from dropping below the process set temperature during production, resulting in product quality problems.
[0069] Among them, when the temperature of the quenching medium is within the process set temperature range or higher than the process set temperature range, the heater 25 does not start.
[0070] As above, in this application, the heater is arranged outside the quenching medium storage device. After the quenching medium in the quenching medium storage device is sucked out by the first liquid pump to the heat treatment equipment for quenching, the liquid heated by the heater makes the temperature of the quenching medium before quenching rise under the condition of non-contact, which will not cause pollution to the quenching medium after long-term use, nor reduce the service life of the heater. A temperature detection element is also provided, which can detect the temperature of the quenching medium in the quenching medium storage device in real time, realize the stability of the quality of the quenching medium, and ensure the quenching effect of the workpiece.
[0071] In some embodiments, as Figure 1 shown, it further includes: a concentration adjustment system;
[0072] The concentration adjustment system includes a fresh water storage device 30, a second liquid pump 31, a third electric valve 32, a first flow meter 33, a quenching medium stock solution storage device 37, a third liquid pump 34, a fourth electric valve 35, a second flow meter 36, and a concentration detection element 38;
[0073] Among them, a second liquid pump 31, a third electric valve 32, and a first flow meter 33 are sequentially arranged between the fresh water storage device 30 and the quenching medium storage device 10; a third liquid pump 34, a fourth electric valve 35, and a second flow meter 36 are sequentially arranged between the quenching medium stock solution storage device 37 and the quenching medium storage device 10; the concentration detection element 38 is arranged in the quenching medium storage device 10;
[0074] Based on the concentration of the quenching medium in the quenching medium storage device 10 detected by the concentration detection element 38, the second liquid pump 31 and the third electric valve 32 or the third liquid pump 34 and the fourth electric valve 35 are turned on or off, water is added from the clean water storage device 30 and measured by the first flow meter 33, or the quenching medium stock solution is added from the quenching medium stock solution storage device 37 and measured by the second flow meter 36 into the quenching medium storage device 10 to adjust the concentration of the quenching medium.
[0075] In some embodiments, based on the concentration of the quenching medium in the quenching medium storage device 10 detected by the concentration detection element 38, the second liquid pump 31 and the third electric valve 32 or the third liquid pump 34 and the fourth electric valve 35 are turned on or off, water is added from the clean water storage device 30 and measured by the first flow meter 33, or the quenching medium stock solution is added from the quenching medium stock solution storage device 37 and measured by the second flow meter 36 into the quenching medium storage device 10 to adjust the concentration of the quenching medium. Specifically, it includes:
[0076] When the concentration of the quenching medium in the quenching medium storage device 10 detected by the concentration detection element 38 is higher than the process requirement concentration range, the second liquid pump 31 is started, the third electric valve 32 is opened, the amount of water sucked out by the second liquid pump 31 from the clean water storage device 30 is automatically measured by the first flow meter 33. When the amount of water reaches the preset added water amount, the second liquid pump 31 stops and the third electric valve 32 closes;
[0077] When the concentration of the quenching medium in the quenching medium storage device 10 detected by the concentration detection element 38 is lower than the process requirement concentration range, the third liquid pump 34 is started, the fourth electric valve 35 is opened, the amount of the quenching medium stock solution sucked out by the third liquid pump 34 from the quenching medium stock solution storage device 37 is automatically measured by the second flow meter 36. When the amount of the quenching medium stock solution reaches the preset added medium stock solution amount, the third liquid pump 34 stops and the fourth electric valve 35 closes.
[0078] Among them, the amount of clean water / quenching medium stock solution to be added can be calculated according to the liquid volume of the quenching medium in the quenching medium storage device 10. When the amount of clean water measured by the first flow meter 33 reaches the preset added water amount and the amount of the quenching medium stock solution measured by the second flow meter 36 reaches the preset added medium stock solution amount, adding clean water / media stock solution is stopped.
[0079] In addition, when the detected medium concentration is within the process requirement concentration range, the system does not perform any actions and normal workpiece quenching production is carried out. The process requirement concentration range is set based on actual needs.
[0080] As described above, the concentration of the quenching medium in this application is not determined by on-site measurement and manual adjustment by workers. Instead, the addition amounts of fresh water and the quenching medium stock solution are determined by the concentration adjustment system, and the addition amounts of fresh water and the quenching medium stock solution are measured by a flow meter. In this way, the addition of fresh water and the quenching medium stock solution can be automatically adjusted, with small detection errors, no risk of missed detection, and reduced labor intensity.
[0081] In some embodiments, as Figure 1 shown, it further includes: a microorganism inhibition system;
[0082] The microorganism inhibition system includes a microorganism inhibitor storage device 40, a fourth liquid pump 41, a fifth electric valve 42, a third flow meter 43, and a microorganism detection element 44;
[0083] Among them, a fourth liquid pump 41, a fifth electric valve 42, and a third flow meter 43 are sequentially arranged between the microorganism inhibitor storage device 40 and the quenching medium storage device 10; the microorganism detection element 44 is arranged inside the quenching medium storage device 10;
[0084] Based on the microorganism amount of the quenching medium in the quenching medium storage device 10 detected by the microorganism detection element 44, the fourth liquid pump 41 and the fifth electric valve 42 are turned on or off, so that the microorganism inhibitor is added from the microorganism inhibitor storage device 40 into the quenching medium storage device 10 to adjust the microorganism amount of the quenching medium.
[0085] In some embodiments, based on the microorganism amount of the quenching medium in the quenching medium storage device 10 detected by the microorganism detection element 44, the fourth liquid pump 41 and the fifth electric valve 42 are turned on or off, so that the microorganism inhibitor is added from the microorganism inhibitor storage device 40 into the quenching medium storage device 10 to adjust the microorganism amount of the quenching medium. Specifically, it includes:
[0086] When the microorganism amount of the quenching medium in the quenching medium storage device 10 detected by the microorganism detection element 44 is greater than the set allowable value of the microorganism amount, the fourth liquid pump 41 is started, the fifth electric valve 42 is opened, and the flow rate of the microorganism inhibitor sucked out by the fourth liquid pump 41 from the microorganism inhibitor storage device 40 is automatically measured by the third flow meter 43. When the flow rate of the microorganism inhibitor reaches the preset flow rate of the microorganism inhibitor, the fourth liquid pump 41 stops and the fifth electric valve 42 closes.
[0087] In addition, when the microorganism amount of the quenching medium measured by the microorganism detection element is less than the set allowable value of the microorganism amount, the equipment operates normally. The set allowable value of the microorganism amount is set based on actual needs.
[0088] As described above, the microorganism amount of the quenching medium in this application is in a detected state, and the microorganism amount of the quenching medium will be adjusted, so that the medium will not be contaminated and deteriorated after long-term use of the equipment, and will not cause harm to the equipment and product quality.
[0089] In some embodiments, as Figure 1 shown, it further includes: a stirrer 50, which is arranged in the quenching medium storage device 10 and is in a starting state, and is used to neutralize the concentration, temperature and microbial quantity of the quenching medium at different positions in the quenching medium storage device 10.
[0090] Thus, by setting the stirrer in this application, the concentration, temperature and microbial quantity of the quenching medium at different positions in the quenching medium storage device can be neutralized by the stirrer, without manual stirring, reducing the labor intensity of workers.
[0091] In some embodiments, the above control operation can be controlled by a control device (not included in the device for constant maintenance of quenching medium) externally connected to the device for constant maintenance of quenching medium, that is, this application only includes Figure 1 the devices shown and the connection manner of the devices. The device for constant maintenance of quenching medium can also include a control device, that is, this application includes Figure 1 the devices shown and the connection manner of the devices, and at the same time further includes a control device not shown in Figure 1 the display. The corresponding opening / closing of the liquid pump and the electric valve is executed by this control device, and the detection data of the detection element is received.
[0092] In summary, the device for constant maintenance of quenching medium proposed in this application can achieve the following beneficial effects:
[0093] During the quenching process of the workpiece, the temperature, concentration and microbial quantity of the quenching medium are monitored in real time, and are regulated by measures such as heating, cooling, adding clean water, adding the original solution of the quenching medium, adding microbial inhibitors, and continuous stirring, so as to realize the stability of the quality of the quenching medium, ensure the quenching effect of the workpiece, and produce products with high precision, good stability and excellent consistency.
[0094]
Embodiment of the method for constant maintenance of quenching medium
[0095] This application provides a method for constant maintenance of quenching medium, which is applied to a control device and includes:
[0096] Receiving the temperature of the quenching medium in the quenching medium storage device 10 detected by the temperature detection element 11;
[0097] Based on the temperature of the quenching medium, the first liquid pump 21, the first electric valve 23, the second electric valve 22, the cooling tower 24 and the heater 25 are turned on or off. The quenching medium in the quenching medium storage device 10 is sucked out by the first liquid pump 21 to the heat treatment equipment for quenching. The liquid heated by the heater 25 raises the temperature of the quenching medium before quenching under the condition of non-contact. The quenching medium with increased temperature flows back into the quenching medium storage device 10 by the first electric valve 23 or the second electric valve 22 and the cooling tower 24;
[0098] Wherein, the first liquid pump 21 is arranged on one side of the quenching medium storage device 10. The first electric valve 23 and the second electric valve 22 are connected in parallel. The second electric valve 22 and the cooling tower 24 are connected in series. The first electric valve 23, the second electric valve 22 and the cooling tower 24 are arranged on the other side of the quenching medium storage device 10. The heater 25 is arranged outside the quenching medium storage device 10. The temperature detection element 11 is arranged inside the quenching medium storage device 10.
[0099] In some embodiments, it further includes:
[0100] Receiving the concentration of the quenching medium in the quenching medium storage device 10 detected by the concentration detection element 38;
[0101] Based on the concentration of the quenching medium, the second liquid pump 31 and the third electric valve 32 or the third liquid pump 34 and the fourth electric valve 35 are turned on or off, so that water is added from the clean water storage device 30 and measured by the first flow meter 33 or the quenching medium stock solution is added from the quenching medium stock solution storage device 37 and measured by the second flow meter 36 into the quenching medium storage device 10 to adjust the concentration of the quenching medium;
[0102] Wherein, the second liquid pump 31, the third electric valve 32 and the first flow meter 33 are sequentially arranged between the clean water storage device 30 and the quenching medium storage device 10; the third liquid pump 34, the fourth electric valve 35 and the second flow meter 36 are sequentially arranged between the quenching medium stock solution storage device 37 and the quenching medium storage device 10; the concentration detection element 38 is arranged inside the quenching medium storage device 10.
[0103] In some embodiments, it further includes:
[0104] Receiving the amount of microorganisms in the quenching medium in the quenching medium storage device 10 detected by the microorganism detection element 44;
[0105] Based on the amount of microorganisms in the quenching medium, the fourth liquid pump 41 and the fifth electric valve 42 are turned on or off, so that the microorganism inhibitor is added from the microorganism inhibitor storage device 40 into the quenching medium storage device 10 to adjust the amount of microorganisms in the quenching medium;
[0106] Among them, a fourth liquid pump 41, a fifth electric valve 42, and a third flowmeter 43 are sequentially arranged between the microorganism inhibitor storage device 40 and the quenching medium storage device 10; a microorganism detection element 44 is arranged in the quenching medium storage device 10.
[0107]
Embodiment of the control device of the present application
[0108] An embodiment of the present application provides a control device, which can be used to implement the method in the embodiment of the above method for maintaining the quenching medium constantly. The control device includes:
[0109] A receiving module, configured to receive the temperature of the quenching medium in the quenching medium storage device 10 detected by the temperature detection element 11;
[0110] A control module, configured to control the closing or opening of the first liquid pump 21, the first electric valve 23, the second electric valve 22, the cooling tower 24, and the heater 25 based on the temperature of the quenching medium. The first liquid pump 21 sucks the quenching medium in the quenching medium storage device 10 to the heat treatment equipment for quenching. The liquid heated by the heater 25 raises the temperature of the quenching medium before quenching under the condition of non-contact. The quenching medium with increased temperature flows back into the quenching medium storage device 10 through the first electric valve 23 or the second electric valve 22 and the cooling tower 24;
[0111] Among them, the first liquid pump 21 is arranged on one side of the quenching medium storage device 10. The first electric valve 23 and the second electric valve 22 are connected in parallel. The second electric valve 22 and the cooling tower 24 are connected in series. The first electric valve 23, the second electric valve 22, and the cooling tower 24 are arranged on the other side of the quenching medium storage device 10. The heater 25 is arranged outside the quenching medium storage device 10. The temperature detection element 11 is arranged in the quenching medium storage device 10.
[0112] In some embodiments, the receiving module is further configured to: receive the concentration of the quenching medium in the quenching medium storage device 10 detected by the concentration detection element 38;
[0113] The control module is further configured to: control the opening or closing of the second liquid pump 31 and the third electric valve 32 or the third liquid pump 34 and the fourth electric valve 35 based on the concentration of the quenching medium, so that water is added from the clean water storage device 30 and metered by the first flowmeter 33 or the quenching medium stock solution is added from the quenching medium stock solution storage device 37 and metered by the second flowmeter 36 into the quenching medium storage device 10 to adjust the concentration of the quenching medium;
[0114] Among them, a second liquid pump 31, a third electric valve 32, and a first flowmeter 33 are sequentially arranged between the clear water storage device 30 and the quenching medium storage device 10; a third liquid pump 34, a fourth electric valve 35, and a second flowmeter 36 are sequentially arranged between the quenching medium stock solution storage device 37 and the quenching medium storage device 10; a concentration detection element 38 is arranged in the quenching medium storage device 10.
[0115] In some embodiments, the receiving module is further configured to: receive the amount of microorganisms in the quenching medium in the quenching medium storage device 10 detected by the microorganism detection element 44;
[0116] The control module is further configured to: based on the amount of microorganisms in the quenching medium, control the opening or closing of the fourth liquid pump 41 and the fifth electric valve 42, so that the microbial inhibitor is added from the microbial inhibitor storage device 40 into the quenching medium storage device 10 to adjust the amount of microorganisms in the quenching medium;
[0117] Among them, a fourth liquid pump 41, a fifth electric valve 42, and a third flowmeter 43 are sequentially arranged between the microbial inhibitor storage device 40 and the quenching medium storage device 10; a microorganism detection element 44 is arranged in the quenching medium storage device 10.
[0118] For specific details, reference may be made to the detailed description in the method embodiments for maintaining the constancy of the quenching medium, which will not be elaborated here.
[0119]
Embodiment of the computing device of the present application
[0120] Figure 2 It is a structural schematic diagram of a computing device 900 provided by an embodiment of the present application. This computing device can be used as a control device to execute various alternative embodiments in the above method for maintaining the constancy of the quenching medium. This computing device can be a terminal, or a chip or chip system inside the terminal. As Figure 2 shown, the computing device 900 includes: a processor 910, a memory 920, and a communication interface 930.
[0121] It should be understood that Figure 2 the communication interface 930 in the computing device 900 shown can be used for communication with other devices, and specifically can include one or more transceiver circuits or interface circuits.
[0122] Among them, the processor 910 can be connected to the memory 920. The memory 920 can be used to store the program code and data. Therefore, the memory 920 can be an internal storage unit of the processor 910, or an external storage unit independent of the processor 910, or a component including an internal storage unit of the processor 910 and an external storage unit independent of the processor 910.
[0123] Optionally, the computing device 900 may further include a bus. Among them, the memory 920 and the communication interface 930 may be connected to the processor 910 through the bus. The bus may be a Peripheral Component Interconnect (PCI) bus or an Extended Industry Standard Architecture (EISA) bus, etc. The bus may be divided into an address bus, a data bus, a control bus, etc. For the sake of easy representation, Figure 2 in Figure 2 an arrowless line is used to represent it, but it does not mean that there is only one bus or one type of bus.
[0124] It should be understood that in the embodiments of the present application, the processor 910 may adopt a central processing unit (CPU). The processor may also be other general-purpose processors, digital signal processors (DSPs), application specific integrated circuits (ASICs), field programmable gate arrays (FPGAs), or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. The general-purpose processor may be a microprocessor or the processor may also be any conventional processor, etc. Or the processor 910 adopts one or more integrated circuits to execute relevant programs to implement the technical solutions provided by the embodiments of the present application.
[0125] The memory 920 may include a read-only memory and a random access memory, and provide instructions and data to the processor 910. A part of the processor 910 may also include a non-volatile random access memory. For example, the processor 910 may also store information about the device type.
[0126] When the computing device 900 is running, the processor 910 executes the computer-executable instructions in the memory 920 to execute any operation step of the above method and any optional embodiment thereof.
[0127] It should be understood that the computing device 900 according to the embodiments of the present application may correspond to the corresponding main body that executes the methods according to the embodiments of the present application, and the above and other operations and / or functions of each module in the computing device 900 respectively correspond to the corresponding processes of the methods in the present embodiments. For the sake of brevity, they will not be described in detail here.
[0128] Those of ordinary skill in the art will appreciate that the units and algorithm steps of each example described in connection with the embodiments disclosed herein can be implemented in electronic hardware, or in a combination of computer software and electronic hardware. Whether these functions are executed in hardware or software depends on the specific application and design constraints of the technical solution. A professional technician may use different methods to implement the described functions for each specific application, but such implementation should not be considered to exceed the scope of this application.
[0129] Those skilled in the art can clearly understand that for the convenience and brevity of description, the specific working processes of the systems, devices, and units described above can refer to the corresponding processes in the foregoing method embodiments, and will not be elaborated herein.
[0130] In several embodiments provided in this application, it should be understood that the disclosed systems, devices, and methods can be implemented in other ways. For example, the device embodiments described above are merely illustrative. For example, the division of the units is only a logical function division, and there may be other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the displayed or discussed coupling or direct coupling or communication connection between each other can be through some interfaces, and the indirect coupling or communication connection of the devices or units can be in electrical, mechanical or other forms.
[0131] The units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or may be distributed to multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0132] In addition, the functional units in each embodiment of this application can be integrated in a processing unit, or each unit can exist physically alone, or two or more units can be integrated in one unit.
[0133] When the above-mentioned functions are implemented in the form of software functional units and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of this application, in essence, or the part that contributes to the prior art or a part of this technical solution can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions for causing a computer device (which may be a personal computer, a server, or a network device, etc.) to execute all or part of the steps of the methods described in various embodiments of this application. The aforementioned storage medium includes: various media that can store program codes such as USB flash drives, mobile hard disks, read-only memories (ROMs), random access memories (RAMs), magnetic disks, or optical discs.
[0134] The embodiments of this application also provide a computer-readable storage medium, on which a computer program is stored. When the program is executed by a processor, it is used to execute the above-mentioned method, and the method includes at least one of the solutions described in the above various embodiments.
[0135] The computer storage medium of the embodiments of this application can adopt any combination of one or more computer-readable media. The computer-readable medium can be a computer-readable signal medium or a computer-readable storage medium. The computer-readable storage medium can be, for example, but not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any combination of the above. More specific examples (non-exhaustive list) of the computer-readable storage medium include: an electrical connection with one or more wires, a portable computer disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the above. In this document, the computer-readable storage medium can be any tangible medium that contains or stores a program, and this program can be used by or combined with an instruction execution system, apparatus, or device.
[0136] The computer-readable signal medium can include a data signal propagated in a baseband or as part of a carrier wave, which carries the computer-readable program code. Such a propagated data signal can take various forms, including but not limited to electromagnetic signals, optical signals, or any suitable combination of the above. The computer-readable signal medium can also be any computer-readable medium other than the computer-readable storage medium, and this computer-readable medium can send, propagate, or transmit a program for use by or combined with an instruction execution system, apparatus, or device.
[0137] The program code contained on a computer-readable medium can be transmitted with any suitable medium, including but not limited to wireless, wire, optical fiber cable, RF, etc., or any suitable combination of the above.
[0138] The computer program code for performing the operations of the present application can be written in one or more programming languages or combinations thereof. The programming languages include object-oriented programming languages such as Java, Smalltalk, C++, and also include conventional procedural programming languages such as the "C" language or similar programming languages. The program code can be executed entirely on the user's computer, partially on the user's computer, executed as an independent software package, partially on the user's computer and partially on a remote computer, or entirely on a remote computer or server. In the case of a remote computer, the remote computer can be connected to the user's computer through any type of network, including a local area network (LAN) or a wide area network (WAN), or can be connected to an external computer (e.g., by connecting through the Internet using an Internet service provider).
[0139] In addition, the terms "first, second, third, etc." or similar terms such as module A, module B, module C, etc. in the specification and claims are only used to distinguish similar objects and do not represent a specific order for the objects. Understandably, the specific order or sequence can be interchanged when permitted so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.
[0140] In the above description, the reference numerals representing steps, such as S110, S120, etc., do not necessarily mean that the steps will be executed in this order. The order of the front and back steps can be interchanged when permitted, or they can be executed simultaneously.
[0141] The term "comprising" used in the specification and claims should not be construed as limited to the content listed thereafter; it does not exclude other elements or steps. Therefore, it should be interpreted as specifying the existence of the mentioned features, wholes, steps, or components, but does not exclude the existence or addition of one or more other features, wholes, steps, or components and their groups. Therefore, the expression "a device comprising device A and B" should not be limited to a device consisting only of components A and B.
[0142] As used herein, the term "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present application. Thus, the appearances of the phrase "in one embodiment" or "in an embodiment" in various places in this specification are not necessarily all referring to the same embodiment, but may refer to the same embodiment. In addition, in one or more embodiments, the various specific features, structures, or characteristics can be combined in any suitable manner, as will be apparent to those of ordinary skill in the art from the present disclosure.
[0143] Note that the above is only a preferred embodiment of the present application and the technical principles applied. Those skilled in the art will understand that the present application is not limited to the specific embodiments described herein, and various obvious changes, re-adjustments, and substitutions can be made by those skilled in the art without departing from the scope of protection of the present application. Therefore, although the present application has been described in detail through the above embodiments, the present application is not limited to the above embodiments. Without departing from the concept of the present application, more other equivalent embodiments can be included, all of which fall within the scope of protection of the present application.
Claims
1. A device for maintaining a constant quenching medium, characterized in that: include: Temperature control system and quenching medium storage device; The temperature control system includes a first liquid pump, a first electric valve, a second electric valve, a cooling tower, a heater and a temperature detection element; The first liquid pump is arranged on one side of the quenching medium storage device, the first electric valve is connected in parallel with the second electric valve, the second electric valve and the cooling tower are connected in series, the first electric valve, the second electric valve and the cooling tower are arranged on the other side of the quenching medium storage device, the heater is arranged outside the quenching medium storage device, and the temperature detection element is arranged inside the quenching medium storage device; Based on the temperature of the quenching medium in the quenching medium storage device detected by the temperature detection element, the first liquid pump, the first electric valve, the second electric valve, the cooling tower and the heater are turned off or on, and the quenching medium in the quenching medium storage device is sucked out to the heat treatment equipment for quenching by the first liquid pump. The liquid heated by the heater increases the temperature of the quenching medium before quenching without contact, and the quenching medium with increased temperature after quenching flows back to the quenching medium storage device through the first electric valve or the second electric valve and the cooling tower.
2. The device according to claim 1, characterized in that Based on the temperature of the quenching medium in the quenching medium storage device detected by the temperature detection element, the first liquid pump, the first electric valve, the second electric valve, the cooling tower and the heater are turned off or on, the quenching medium in the quenching medium storage device is sucked out to the heat treatment equipment for quenching by the first liquid pump, the liquid heated by the heater increases the temperature of the quenching medium before quenching without contact, and the quenching medium with increased temperature after quenching flows back to the quenching medium storage device through the first electric valve or the second electric valve and the cooling tower, specifically including: When the temperature detection element detects that the temperature of the quenching medium in the quenching medium storage device is lower than the process set temperature range, the first liquid pump is started, the first electric valve is opened, the heater is started, and the first liquid pump sucks the quenching medium in the quenching medium storage device out to the heat treatment equipment for quenching. The liquid heated by the heater increases the temperature of the quenching medium before quenching without contact. When the temperature rises to the preset temperature range, the heater automatically stops. When the temperature detection element detects that the temperature of the quenching medium in the quenching medium storage device is within the process set temperature range, the first electric valve is opened, the second electric valve is closed, and the cooling tower is stopped; When the temperature detection element detects that the temperature of the quenching medium in the quenching medium storage device is higher than the process set temperature range, the first electric valve is closed, the second electric valve is opened, the cooling tower is opened, and the quenching medium is cooled when flowing through the cooling tower.
3. The device according to claim 1, characterized in that Also includes: Concentration adjustment system; The concentration adjustment system includes a clean water storage device, a second liquid pump, a third electric valve, a first flow meter, a quenching medium stock liquid storage device, a third liquid pump, a fourth electric valve, a second flow meter and a concentration detection element; Among them, a second liquid pump, a third electric valve, and a first flow meter are sequentially arranged between the clean water storage device and the quenching medium storage device; a third liquid pump, a fourth electric valve, and a second flow meter are sequentially arranged between the quenching medium stock liquid storage device and the quenching medium storage device; and a concentration detection element is arranged in the quenching medium storage device; The second liquid pump and the third electric valve or the third liquid pump and the fourth electric valve are turned on or off based on the concentration of the quenching medium in the quenching medium storage device detected by the concentration detection element, water is added from the clean water storage device and measured by the first flow meter, or quenching medium stock solution is added from the quenching medium stock solution storage device and measured by the second flow meter into the quenching medium storage device to adjust the concentration of the quenching medium.
4. The device according to claim 3, characterized in that Based on the concentration of the quenching medium in the quenching medium storage device detected by the concentration detection element, the second liquid pump and the third electric valve or the third liquid pump and the fourth electric valve are turned on or off, water is added from the clean water storage device and measured by the first flow meter, or quenching medium stock solution is added from the quenching medium stock solution storage device and measured by the second flow meter into the quenching medium storage device, and the concentration of the quenching medium is adjusted, specifically including: When the concentration of the quenching medium in the quenching medium storage device detected by the concentration detection element is higher than the concentration range required by the process, the second liquid pump is started, the third electric valve is opened, and the amount of water sucked out from the clean water storage device by the second liquid pump is automatically measured by the first flow meter. When the amount of water reaches the preset amount of added water, the second liquid pump is stopped and the third electric valve is closed; When the concentration of the quenching medium in the quenching medium storage device detected by the concentration detection element is lower than the concentration range required by the process, the third liquid pump starts and the fourth electric valve opens. The amount of quenching medium stock liquid sucked out from the quenching medium stock liquid storage device by the third liquid pump is automatically measured by the second flow meter. When the amount of quenching medium stock liquid reaches the preset amount of added medium stock liquid, the third liquid pump stops and the fourth electric valve closes.
5. The device according to claim 1, characterized in that Also includes: Microbial inhibition system; The microorganism inhibition system includes a microorganism inhibitor storage device, a fourth liquid pump, a fifth electric valve, a third flow meter and a microorganism detection element; Among them, a fourth liquid pump, a fifth electric valve, and a third flow meter are sequentially arranged between the microbial inhibitor storage device and the quenching medium storage device; the microbial detection element is arranged in the quenching medium storage device; The fourth liquid pump and the fifth electric valve are opened or closed based on the microbial quantity of the quenching medium in the quenching medium storage device detected by the microbial detection element, so that the microbial inhibitor is added from the microbial inhibitor storage device to the quenching medium storage device to adjust the microbial quantity of the quenching medium.
6. The device according to claim 5, characterized in that The fourth liquid pump and the fifth electric valve are turned on or off based on the microbial amount of the quenching medium in the quenching medium storage device detected by the microbial detection element, so that the microbial inhibitor is added from the microbial inhibitor storage device to the quenching medium storage device to adjust the microbial amount of the quenching medium, specifically including: When the amount of microorganisms in the quenching medium in the quenching medium storage device detected by the microbial detection element is greater than the set allowable value of the microbial amount, the fourth liquid pump starts, the fifth electric valve opens, and the amount of microbial inhibitor sucked out of the microbial inhibitor storage device by the fourth liquid pump is automatically measured by the third flow meter. When the amount of microbial inhibitor input reaches the preset microbial inhibitor input, the fourth liquid pump stops and the fifth electric valve closes.
7. The device according to claim 1, characterized in that Also includes: The agitator is arranged in the quenching medium storage device and is in a started state, and is used to neutralize the concentration, temperature and microbial quantity of the quenching medium at different positions in the quenching medium storage device.
8. A method for maintaining a constant quenching medium, characterized in that: include: receiving a temperature of the quenching medium in the quenching medium storage device detected by a temperature detection element; Based on the temperature control of the quenching medium, the first liquid pump, the first electric valve, the second electric valve, the cooling tower and the heater are closed or opened, the quenching medium in the quenching medium storage device is sucked out to the heat treatment equipment by the first liquid pump for quenching, the temperature of the quenching medium before quenching is increased by the liquid heated by the heater without contact, and the quenching medium with increased temperature is returned to the quenching medium storage device by the first electric valve or the second electric valve and the cooling tower; Among them, the first liquid pump is arranged on one side of the quenching medium storage device, the first electric valve is connected in parallel with the second electric valve, the second electric valve and the cooling tower are connected in series, the first electric valve, the second electric valve and the cooling tower are arranged on the other side of the quenching medium storage device, the heater is arranged outside the quenching medium storage device, and the temperature detection element is arranged inside the quenching medium storage device.
9. The method according to claim 8, characterized in that Also includes: receiving the concentration of the quenching medium in the quenching medium storage device detected by the concentration detection element; Based on the concentration of the quenching medium, the second liquid pump and the third electric valve or the third liquid pump and the fourth electric valve are turned on or off, so that water is added from the clean water storage device and measured by the first flow meter or quenching medium stock solution is added from the quenching medium stock solution storage device and measured by the second flow meter into the quenching medium storage device to adjust the concentration of the quenching medium; Among them, a second liquid pump, a third electric valve, and a first flow meter are arranged in sequence between the clean water storage device and the quenching medium storage device; a third liquid pump, a fourth electric valve, and a second flow meter are arranged in sequence between the quenching medium raw liquid storage device and the quenching medium storage device; and a concentration detection element is arranged in the quenching medium storage device.
10. The method according to claim 8, characterized in that Also includes: receiving the microbial quantity of the quenching medium in the quenching medium storage device detected by the microbial detection element; Based on the microbial mass of the quenching medium, the fourth liquid pump and the fifth electric valve are controlled to be turned on or off, so that the microbial inhibitor is added from the microbial inhibitor storage device to the quenching medium storage device to adjust the microbial mass of the quenching medium; Among them, a fourth liquid pump, a fifth electric valve and a third flow meter are arranged in sequence between the microbial inhibitor storage device and the quenching medium storage device; and the microbial detection element is arranged in the quenching medium storage device.