Marine brightening machine and construction method
By designing an offshore photovoltaic power plant and utilizing walking modules and construction modules based on piles, the problems of low efficiency, poor safety and long construction period in offshore photovoltaic construction were solved, thus achieving efficient and safe offshore photovoltaic construction.
Patent Information
- Application Number
- CN202510289547.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2045-03-12
AI Technical Summary
Existing offshore photovoltaic construction uses floating platforms or ships for operations, which have problems such as low on-site erection efficiency, poor safety, long construction period, and difficulty in pile positioning, making it difficult to meet the needs of modern, mechanized, and modular construction.
An offshore brightening machine is designed, which includes a walking module, a construction module and a pile-side construction module. The piles are used as the foundation and the walking module is moved and leveled by a telescopic device to form a construction platform, which can realize material lifting and component lifting, reduce manual work and improve the level of mechanization.
It improves the safety and efficiency of offshore photovoltaic construction, shortens construction period, reduces environmental impact, and ensures construction quality and safety.
Smart Images

Figure CN120061307B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of offshore construction, and in particular to an offshore brightening machine and a construction method. Background Art
[0002] Offshore photovoltaic systems, a key element in the clean energy sector, demonstrate immense potential for future development. However, the implementation of offshore photovoltaic projects faces a series of challenges, primarily high costs and complex construction environments.
[0003] Specifically, in the prior art, floating platforms or ships are usually used for construction. This construction method has the following drawbacks:
[0004] 1. The workload of on-site erection is heavy, the efficiency of personnel erection is low, and a large amount of manpower and machinery resources are required, which is inconsistent with the current modern, mechanized and modular construction model;
[0005] 2. Low safety, large span, and significant impact from offshore wind, waves, tides, and other environmental factors. The safety risk of personnel involved in the construction is high, making it difficult to control safe and civilized construction on site.
[0006] 3. The turnover cycle of erection and construction platform is long. Affected by offshore wind, waves, tides and other environmental factors, the erection working time is uncontrollable and takes up a long time in the total construction;
[0007] 4. Because offshore pile driving operations are easily affected by water flow, it is difficult to locate the piles and control the elevation of the pile tops, and the subsequent installation of construction platforms and photovoltaic brackets is difficult. Summary of the Invention
[0008] The technical problem to be solved by the present invention is that existing offshore construction adopts floating platforms or ships for construction. The purpose is to provide an offshore brightening machine and a construction method to solve the above problem.
[0009] The present invention is achieved through the following technical solutions:
[0010] In a first aspect, the present invention provides an offshore brightening machine, which is arranged on a foundation pile and includes a walking module, a construction module and a pile side construction module;
[0011] There are a number of foundation piles which are used to form a construction base;
[0012] The walking module is set on the foundation pile. Accordingly, a telescopic device for connecting the walking module is provided on the top of the foundation pile. The walking module has a construction station fixed on the foundation pile and a transposition station moving along the foundation pile.
[0013] The construction module is arranged on the walking module and is used for construction operations;
[0014] The pile side construction module is arranged on the foundation pile and is located below the walking module, and the pile side construction modules on adjacent foundation piles are interconnected to form a pile side construction platform.
[0015] In one possible design, the walking module includes a walking main beam that is slidably connected to the construction module at the top and a walking secondary beam that is detachably connected to the telescopic device at the bottom. The walking main beam is connected to the walking secondary beam through a gear transmission mechanism. Accordingly, when one of the walking main beam and the walking secondary beam is fixedly connected to the foundation pile, the other moves along the foundation pile through the gear transmission mechanism to enable the walking module to switch work positions.
[0016] In one possible design, the walking main beam includes two first trusses arranged opposite to each other and a second truss for connecting the two first trusses, and the walking secondary beam is constructed as an I-beam located between the two first trusses;
[0017] The gear transmission mechanism includes a gear and a rack that mesh with each other, the gear is connected to the inner side surface of one of the first trusses through a side plate, and the rack is connected to the top surface of the walking secondary beam through a clamping plate;
[0018] Correspondingly, limiters are provided at both ends of the rack, the bottom surface of the clamping plate is fixedly connected to the walking secondary beam, and the side surface of the clamping plate is provided with a clamping groove for connecting the rack.
[0019] In one possible design, a transmission chain arranged side by side with the rack is provided on the top surface of the walking secondary beam, and correspondingly, a fixing plate for connecting the transmission chain is provided at one end of the walking secondary beam;
[0020] The construction module is provided with a walking device for retracting and extending the transmission chain, and the walking device and the fixed plate are respectively arranged at both ends of the walking secondary beam.
[0021] In one possible design, the telescopic device includes a lower cylinder and an upper cylinder, wherein the lower cylinder is fixed to the top of the foundation pile, and the upper cylinder is slidably arranged on the lower cylinder and connected to the walking module;
[0022] The wall of the lower cylinder is provided with a plurality of first fixing groups, which include a plurality of first fixing holes parallel to the axis of the lower cylinder. The wall of the upper cylinder is provided with a plurality of second fixing groups, which include a plurality of second fixing holes parallel to the axis of the upper cylinder. Accordingly, when the upper cylinder slides back and forth along the lower cylinder, at least some of the first fixing holes are aligned with the second fixing holes to form fixing holes for fixing the height of the upper cylinder, and a detachable limiting rod is provided on the fixing hole.
[0023] In one possible design, the construction module includes a construction platform and construction equipment;
[0024] The construction platform includes a main construction beam, a secondary construction beam and a reinforced frame beam. Two main construction beams are provided and arranged opposite to each other. Several secondary construction beams are provided and spaced between the two main construction beams. Several reinforced frame beams are provided and used to connect the main construction beams and the secondary construction beams.
[0025] Correspondingly, the bottom surface of the construction platform is slidably connected to the walking main beam of the walking module, and the top surface of the construction platform is provided with the construction equipment.
[0026] In one possible design, the pile-side construction module includes a clamping device and a construction frame; the inner periphery of the clamping device is sleeved on and clamps the foundation pile, and the outer periphery of the clamping device is provided with a support frame; the construction frame is connected to the foundation pile through the support frame, and adjacent construction frames are connected and communicated with each other to form a pile-side construction platform. Accordingly, the construction module is provided with a ladder extending into the pile-side construction platform.
[0027] In a possible design, the pile side construction platform is constructed as a single frame composed of welded square steel rods, a platform plate is laid on the pile side construction platform, and guardrails and skirting boards are provided around the pile side construction platform.
[0028] In one possible design, the support frame and the construction frame are connected via a pulley guide rail mechanism. Accordingly, the construction module is provided with a driving device whose output end is connected to the construction frame, and the driving device is used to drive the construction frame to move relative to the support frame.
[0029] In a second aspect, the present invention provides a construction method based on the above-mentioned marine brightening machine, comprising the following steps:
[0030] S1: Based on construction requirements, manufacture and install various components of the offshore enhancement machine;
[0031] S2: Construction materials are transported to the construction platform;
[0032] S3: Construction materials are assembled into standard components. The construction module hoists the standard components to the top of the foundation piles in the construction area. Workers move to the construction area via the pile-side construction platform and connect the standard components to the foundation piles. The above steps are repeated until the installation in the construction area is complete.
[0033] S4: The walking main beam is fixed, the walking secondary beam is separated from the telescopic device and moved to the next construction area, and then the walking secondary beam is fixed; the walking main beam is unfixed and moved to drive the construction module to the next construction area; the pile side construction platform is moved and fixed to the next construction area;
[0034] S5: Repeat S3 and S4 until the installation is complete.
[0035] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0036] The construction module is used to complete operations such as lifting materials and lifting components, thereby replacing some manual operations in the operation process and improving the mechanization level of installation operations, so as to achieve the purpose of reducing staff workload, improving operation safety and shortening construction period.
[0037] Based on foundation piles, the "water construction" was changed to "land construction", which effectively reduced the environmental impact of offshore wind, waves, tides, etc., and improved the safety and efficiency of operations.
[0038] Leveling is performed by adjusting the expansion and contraction of the expansion and contraction device to avoid deviations in pile top elevation caused by design requirements, construction errors, and offshore water flow, thereby ensuring construction quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] In order to more clearly illustrate the technical solutions of the exemplary embodiments of the present invention, the following briefly introduces the drawings required for use in the examples. It should be understood that the following drawings only illustrate certain embodiments of the present invention and should not be considered as limiting the scope. A person of ordinary skill in the art can also derive other relevant drawings based on these drawings without inventive effort. In the drawings:
[0040] Figure 1 The figure is a structural diagram of a marine light-enhancing machine.
[0041] Figure 2 for Figure 1 Schematic diagram of the local structure.
[0042] Figure 3 This is a structural diagram of the walking module.
[0043] Figure 4 This is a schematic diagram of the coordination between the walking module and the construction module.
[0044] Figure 5 This is a schematic diagram of the coordination between the walking module and the pile side construction module from the first perspective.
[0045] Figure 6 It is a structural schematic diagram of the telescopic device.
[0046] Figure 7 This is a schematic diagram of the coordination between the walking module and the pile side construction module from the second perspective.
[0047] Figure 8 It is a structural diagram of the clamp device.
[0048] Markings and corresponding parts names in the accompanying drawings:
[0049] 100. Walking module; 110. Walking main beam; 111. First truss; 112. Second truss; 113. Outer convex plate; 120. Walking secondary beam; 130. Gear transmission mechanism; 131. Gear; 132. Rack; 140. Clamp; 141. Transmission chain; 142. Fixed plate; 200. Construction module; 210. Construction platform; 211. Construction main beam; 212. Construction secondary beam; 213. Reinforced frame beam; 214. U-shaped hook; 215. Sliding wheel; 220. Construction equipment; 300. Pile side construction module; 310. Clamp device; 311. Support frame; 320. Construction frame; 321. Platform plate; 1. Foundation pile; 2. Telescopic device; 21. Lower cylinder; 22. Upper cylinder; 23. First fixing hole; 24. Second fixing hole; 25. Limit rod. DETAILED DESCRIPTION
[0050] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with examples and drawings. The exemplary embodiments of the present invention and their descriptions are only used to explain the present invention and are not intended to limit the present invention.
[0051] In the following description, numerous specific details are set forth to provide a thorough understanding of the present invention. However, it will be apparent to one skilled in the art that these specific details are not necessarily required to practice the present invention. In other embodiments, well-known structures, circuits, materials, or methods are not described in detail to avoid obscuring the present invention.
[0052] Throughout this specification, references to "one embodiment," "an embodiment," "an example," or "an example" mean that a particular feature, structure, or characteristic described in connection with the embodiment or example is included in at least one embodiment of the present invention. Therefore, appearances of the phrases "one embodiment," "an embodiment," "an example," or "an example" in various places throughout this specification are not necessarily all referring to the same embodiment or example. Furthermore, the particular features, structures, or characteristics may be combined in one or more embodiments or examples in any suitable combinations and / or subcombinations. Furthermore, it will be understood by those of ordinary skill in the art that the figures provided herein are for illustrative purposes only and are not necessarily drawn to scale. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.
[0053] In the description of the present invention, the terms "front", "back", "left", "right", "up", "down", "vertical", "horizontal", "high", "low", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the scope of protection of the present invention.
[0054] Example 1:
[0055] like Figures 1-8 As shown, an offshore brightening machine is arranged on a foundation pile 1 and includes a walking module 100, a construction module 200 and a pile side construction module 300;
[0056] There are a number of foundation piles 1 and they are used to form a construction base;
[0057] The walking module 100 is set on the foundation pile 1. Accordingly, the top of the foundation pile 1 is provided with a telescopic device 2 for connecting the walking module 100. The walking module 100 has a construction station fixed on the foundation pile 1 and a transposition station moving along the foundation pile 1.
[0058] The construction module 200 is arranged on the walking module 100 and is used for construction operations;
[0059] The pile side construction module 300 is set on the foundation pile 1 and is located below the walking module 100, and the pile side construction modules 300 on adjacent foundation piles 1 are connected to each other to form a pile side construction platform.
[0060] In the offshore light-enhancing machine, foundation piles 1 are constructed in a predetermined area. The construction method of the foundation piles 1 can adopt any suitable existing method, which will not be described here. A plurality of foundation piles 1 cooperate with each other to form a construction base. On the one hand, it is convenient to set up the offshore light-enhancing machine on the construction base. On the other hand, it provides a basis for the movement of the offshore light-enhancing machine. Based on this, the arrangement of the foundation piles 1 should take into account the movement of the offshore light-enhancing machine to improve the convenience and safety of the movement of the offshore light-enhancing machine. Optionally, as Figure 1 As shown, a plurality of foundation piles 1 are divided into two opposite pile groups, and the foundation piles 1 in each pile group are located on the same straight line.
[0061] It is worth noting that the offshore brightening machine is based on the foundation pile 1, changing the "water construction" to "land construction", effectively reducing the environmental impact of offshore wind, waves, tides, etc., and improving the safety and efficiency of the operation.
[0062] The walking module 100 can move along the pile 1, crossing the pile top and adjusting the position of the construction module 200. As a result, the top surface of the construction platform can be divided into an occupied area occupied by the walking module 100 and an unoccupied area where the pile 1 is exposed. The unoccupied area is preferably composed of two sub-areas located on either side of the occupied area, one of which is the construction area. After the installation work in the construction area is completed, the walking module 100 moves to change the area of the two sub-areas, thereby gradually completing the installation work in the unoccupied area.
[0063] Based on this, the existing technology realizes operations in different areas by repeatedly disassembling and assembling the working platform. The offshore brightening machine realizes the zone change operation by moving the walking module 100. The movement method is simple and efficient, and there is no need for repeated disassembly and assembly, which improves the speed and efficiency of the operation and saves construction costs.
[0064] The construction module 200 is used to complete operations such as lifting materials and installing components, thereby replacing some manual labor during the installation process and improving the mechanization level of installation work, thereby reducing staff workload, improving work safety, and shortening construction time. Furthermore, with the help of the mobile module 100, the construction module 200 has a larger operating area and a greater improvement in construction efficiency.
[0065] During the installation process, some tasks cannot be performed by the construction module 200 and still require staff to complete. Therefore, the pile-side construction module 300 fully utilizes the vertical space of the foundation pile 1 to establish and form a pile-side construction platform. Workers move along the pile-side construction platform to the construction area and carry out related operations, ensuring the smooth completion of the installation. Thus, the operating area of the offshore brightening machine is divided into two parts, the pile top and the pile side, with the foundation pile 1 as the boundary, which expands the construction range and improves flexibility and adaptability.
[0066] In addition, in order to address the problem that the foundation pile 1 is affected by water flow, pile positioning and pile top elevation control are difficult, and the subsequent construction platform 210 and photovoltaic bracket installation and construction are difficult, the offshore light-enhancing machine is provided with a telescopic device 2 on the foundation pile 1. The height of the walking module 100 is adjusted by adjusting the telescopic amount of the telescopic device 2 to achieve leveling of the walking module 100 so that the walking module 100 is located on the same horizontal plane; when the top of the foundation pile 1 is connected to other components, such as photovoltaic modules, the telescopic device 2 can also be used to level other components to avoid pile top elevation deviations caused by design requirements, construction errors, and offshore environmental water flow, thereby ensuring construction quality.
[0067] Taking the installation of offshore photovoltaic systems as an example, the offshore PV booster is a device used in offshore photovoltaic power generation system construction. It is primarily designed to efficiently and safely complete the installation, adjustment, and securing of photovoltaic brackets in marine environments. It can cope with the unique challenges of the marine environment, such as wind and waves, and the complexity of floating operations, ensuring the stability and construction efficiency of offshore photovoltaic brackets, providing reliable support for the construction of offshore photovoltaic systems. This effectively improves the safety, quality, and efficiency of offshore photovoltaic project construction, ensuring a smooth construction process, reducing implementation complexity, and enhancing construction effectiveness.
[0068] It is easy to understand that, if necessary, the offshore brightening machine can also be used for the installation of any other suitable components. Accordingly, the offshore brightening machine is not only suitable for offshore construction operations, but also for various construction environments such as mudflats and land, and is suitable for a variety of different geological conditions and engineering requirements.
[0069] In one possible implementation, the walking module 100 includes a walking main beam 110 that is slidably connected to the construction module 200 at the top and a walking secondary beam 120 that is detachably connected to the telescopic device 2 at the bottom. The walking main beam 110 is connected to the walking secondary beam 120 through a gear transmission mechanism 130. Accordingly, when one of the walking main beam 110 and the walking secondary beam 120 is fixedly connected to the foundation pile 1, the other moves along the foundation pile 1 through the gear transmission mechanism 130 to enable the walking module 100 to switch workstations.
[0070] Based on the above design, when the secondary traveling beam 120 of the traveling module 100 is connected to the telescopic device 2 and fixed to the foundation pile 1, the traveling module 100 is in the construction position, and the construction module 200 moves along the main traveling beam 110 to any suitable position to complete the relevant work. When the secondary traveling beam 120 is separated from the telescopic device 2, the connection between the secondary traveling beam 120 and the foundation pile 1 is disconnected, and the traveling module 100 switches to the repositioning position to realize the movement of the marine brightening machine.
[0071] To ensure safe movement and avoid accidents during the movement of the offshore brightening machine, the main traveling beam 110 is fixedly connected to the pile 1 using any suitable existing components before the secondary traveling beam 120 detaches from the pile 1. After the secondary traveling beam 120 detaches from the pile 1 and moves to the next construction area, the secondary traveling beam 120 is reconnected to the telescopic device 2 below it to secure its position. The main traveling beam 110 is then disconnected from the pile 1, and the main traveling beam 110 and the construction module 200 are then moved along the secondary traveling beam 120 to the next construction area.
[0072] Accordingly, in order to ensure the safety of the operation, when the walking module 100 is at the construction site, the walking main beam 110 is preferably fixedly connected to the foundation pile 1 through any suitable existing components to reduce unnecessary disturbance and ensure construction safety.
[0073] Alternatively, as Figure 4 As shown, the walking main beam 110 includes two first trusses 111 arranged opposite to each other and a second truss 112 for connecting the two first trusses 111, and the walking secondary beam 120 is constructed as an I-beam located between the two first trusses 111;
[0074] The gear transmission mechanism 130 includes a gear 131 and a rack 132 that mesh with each other. The gear 131 is connected to the inner side surface of one of the first trusses 111 through a side plate, and the rack 132 is connected to the top surface of the walking secondary beam 120 through a clamping plate 140.
[0075] Correspondingly, limiters are provided at both ends of the rack 132 , the bottom surface of the clamping plate 140 is fixedly connected to the walking secondary beam 120 , and a clamping groove for connecting to the rack 132 is provided on the side surface of the clamping plate 140 .
[0076] Based on the above design, the walking main beam 110 adopts a hollow truss structure to minimize weight while ensuring structural strength. At the same time, the two first trusses 111 cooperate with each other and shield the walking secondary beam 120, gear transmission mechanism 130 and other components to achieve a certain degree of protection.
[0077] In the gear transmission mechanism 130, considering the length of the traveling module 100, at least two gears 131 and two pallets 140 are provided, spaced apart to share the weight and prevent component deformation. Limiters are used to restrict the range of movement, preventing separation of the traveling main beam 110 and the traveling secondary beam 120, ensuring construction safety. Optionally, any suitable existing limiter model can be used.
[0078] Optionally, a transmission chain 141 arranged side by side with the rack 132 is provided on the top surface of the walking secondary beam 120, and correspondingly, a fixing plate 142 for connecting the transmission chain 141 is provided at one end of the walking secondary beam 120;
[0079] The construction module 200 is provided with a walking device for retracting and extending the transmission chain 141 , and the walking device and the fixing plate 142 are respectively arranged at both ends of the walking secondary beam 120 .
[0080] Based on the above design, when the walking module 100 needs to move, the walking device is activated and powered. The walking device retracts the transmission chain 141 and pulls the walking main beam 110 and the construction module 200 to move. This achieves automatic movement of the walking module 100, improving movement efficiency. As will be readily understood, the walking device can be any suitable existing device.
[0081] In a possible implementation, the telescopic device 2 includes a lower cylinder 21 and an upper cylinder 22 , wherein the lower cylinder 21 is fixed to the top of the foundation pile 1 , and the upper cylinder 22 is slidably disposed on the lower cylinder 21 and connected to the walking module 100 ;
[0082] A plurality of first fixing groups are provided on the wall of the lower cylinder 21, and the first fixing groups include a plurality of first fixing holes 23 parallel to the axis of the lower cylinder 21. A plurality of second fixing groups are provided on the wall of the upper cylinder 22, and the second fixing groups include a plurality of second fixing holes 24 parallel to the axis of the upper cylinder 22. Accordingly, when the upper cylinder 22 slides back and forth along the lower cylinder 21, at least some of the first fixing holes 23 are aligned with the second fixing holes 24 to form fixing holes for fixing the height of the upper cylinder 22. A removable limiting rod 25 is provided on the fixing hole.
[0083] Based on the above design, the upper cylinder 22 is moved to the corresponding height according to the different pile top elevations. Each fixing group forms at least one fixing hole. By inserting limit rods 25 into the multiple fixing holes, the height of the telescopic device 2 is fixed at the desired level. Furthermore, by adjusting the telescopic devices 2 on the multiple foundation piles 1, the walking module 100 is kept at the desired level, ensuring construction quality.
[0084] Among them, setting up multiple fixing groups can ensure the number of fixing holes, on the one hand ensuring that the telescopic device 2 is fixed at the required height, and on the other hand sharing the force, thereby increasing the service life of the telescopic device 2.
[0085] It is easy to understand that the fixing hole can be constructed as a screw hole, and accordingly, the limiting rod 25 can be any suitable bolt, screw or threaded rod.
[0086] In one possible implementation, the construction module 200 includes a construction platform 210 and construction equipment 220;
[0087] The construction platform 210 includes a main construction beam 211, a secondary construction beam 212, and a reinforcement frame beam 213. Two main construction beams 211 are provided and arranged opposite each other. A plurality of secondary construction beams 212 are provided and spaced between the two main construction beams 211. A plurality of reinforcement frame beams 213 are provided and used to connect the main construction beams 211 and the secondary construction beams 212.
[0088] Correspondingly, the bottom surface of the construction platform 210 is slidably connected to the walking main beam 110 of the walking module 100 , and the construction equipment 220 is provided on the top surface of the construction platform 210 .
[0089] Based on the above design, the construction module 200 is connected to the walking module 100 through the construction platform 210. While the connection is being achieved, the construction module 200 can also be moved relative to the walking module 100 to adjust the position of the construction equipment 220, making the operation of the construction module 200 more flexible. Figure 1 As shown, the construction platform 210 is large enough, so various materials required for the operation can be temporarily placed on the construction platform 210, expanding the function and use of the construction platform 210.
[0090] On the basis of ensuring that the structural strength of the construction platform 210 meets the design requirements, the construction main beam 211, the construction secondary beam 212, and the reinforcement frame beam 213 can be made of any suitable existing materials. As for the construction equipment 220, including but not limited to lifting equipment, any other suitable existing equipment can also be selected according to specific operation requirements.
[0091] Alternatively, as Figure 4 As shown, a U-shaped hook 214 is provided at the end of the construction main beam 211. One end of the U-shaped hook 214 is connected to the construction main beam 211, and the other end of the U-shaped hook 214 is provided with a sliding wheel 215. The walking main beam 110 of the walking module 100 is provided with an outer convex plate 113, which is provided with a slide groove. Accordingly, the sliding wheel 215 slides within the slide groove. Based on this, the sliding wheel 215 slides along the slide groove to achieve the movement of the construction module 200 relative to the walking module 100. Alternatively, the construction module 200 can be slidably connected to the walking module 100 through any other suitable means.
[0092] In one possible implementation, the pile side construction module 300 includes a clamping device 310 and a construction frame 320; the inner periphery of the clamping device 310 is sleeved and clamped on the foundation pile 1, and the outer periphery of the clamping device 310 is provided with a support frame 311; the construction frame 320 is connected to the foundation pile 1 through the support frame 311, and adjacent construction frames 320 are connected and communicated with each other to form a pile side construction platform. Accordingly, the construction module 200 is provided with a ladder extending into the pile side construction platform.
[0093] Based on the above design scheme, an additional support point is added to the foundation pile 1 by using a clamp device 310, and the construction frame 320 is connected and supported by the support frame 311. The construction frames 320 on adjacent foundation piles 1 are connected and communicated to form a pile-side construction platform located below the walking module 100. Accordingly, the construction module 200 is connected to the pile-side construction platform through a ladder to facilitate the staff to move between the construction module 200 and the pile-side construction platform.
[0094] It is easy to understand that the support frame 311 includes but is not limited to a tripod, and the construction frame 320 can be constructed in any suitable shape.
[0095] Optionally, the clamp device 310 includes two clamps arranged opposite to each other and connected by bolts, and the outer sides of the clamps are connected to the support frame 311. Based on this, the installation process of the clamp is simple, and the stability of the pile side can be improved to improve the safety of the use of the pile side construction platform.
[0096] Alternatively, as Figure 5 and Figure 7As shown, the pile-side construction platform is constructed as a single-frame frame made of welded square steel rods. A platform deck 321 is laid on the platform, and guardrails and skirting boards are installed around the platform. The platform deck 321, guardrails, and skirting boards ensure safer movement for workers on the platform. Any suitable additional components can also be installed on the platform to facilitate construction, and these additional components are preferably foldable to prevent collisions and protect workers while walking.
[0097] It is easy to understand that any other suitable existing protective components such as safety belts and safety ropes can also be set on the pile side construction platform to ensure the safety of the workers' work and avoid safety accidents.
[0098] Optionally, the support frame 311 and the construction frame 320 are connected via a pulley guide rail mechanism. Accordingly, the construction module 200 is provided with a drive device whose output end is connected to the construction frame 320. The drive device is used to drive the construction frame 320 to move relative to the support frame 311. Based on this, when the pile-side construction platform is moved, the construction frame 320 at the end is removed in advance, and then the drive device is used to drive the pile-side construction platform to move via the pulley guide rail mechanism to quickly move the pile-side construction platform to the next construction area. Finally, the construction frame 320 at the end is installed.
[0099] Thus, compared with repeatedly disassembling and assembling the pile-side construction platform, the convenience and efficiency of movement are greatly improved, which helps to reduce the workload of the staff. And it is easy to understand that the drive device and the pulley guide mechanism can be selected from any suitable existing components.
[0100] Example 2:
[0101] This embodiment introduces a construction method based on the marine brightening machine described in Example 1. The construction method includes the following steps:
[0102] S1: Based on construction requirements, manufacture and install various components of the offshore enhancement machine;
[0103] S2: Construction materials are transported to the construction platform 210;
[0104] S3: Construction materials are assembled into standard components; the construction module 200 lifts the standard components to the top of the foundation pile 1 in the construction area; workers move to the construction area via the pile-side construction platform and connect the standard components to the foundation pile 1; the above steps are repeated until the installation in the construction area is completed;
[0105] S4: The walking main beam 110 is fixed, the walking secondary beam 120 is separated from the telescopic device 2 and moved to the next construction area, and the walking secondary beam 120 is fixed again; the walking main beam 110 is unfixed and moved to drive the construction module 200 to move to the next construction area; the pile side construction platform is moved and fixed to the next construction area;
[0106] S5: Repeat S3 and S4 until the installation is complete.
[0107] In S1, the offshore glazing device is manufactured and installed to meet different construction requirements, such as the size, elevation, and spacing of the relevant foundation piles 1. This allows the device to be adapted to different pile spacings, improving its compatibility with the construction environment and providing broad application prospects and promotional value. Alternatively, the offshore glazing device may be available in different specifications, and the corresponding specification may be selected.
[0108] In S2, the transport ship, construction module 200 and other equipment cooperate with each other to transport and transfer construction materials to the construction platform 210. The construction platform 210 is set on the foundation pile 1, which has better stability and helps to reduce the impact of environmental factors such as wind, waves and tides at sea.
[0109] S3 is an operation process for a certain construction area, in which the standard components are fixed on the foundation piles 1 through the cooperation of mechanical operations and manual operations.
[0110] S4 is the movement process of the offshore brightening machine, that is, the offshore brightening machine is moved along the foundation pile 1 by the walking module 100, so that the offshore brightening machine is moved to different construction areas for operation.
[0111] It is easy to understand that in the operation process of S3, the specific construction method can adopt any suitable existing construction method. The movement process of S4 has been described in Example 1 and will not be repeated here.
[0112] Taking the construction of an offshore photovoltaic system as an example, the construction materials in S2 include photovoltaic panels, photovoltaic brackets and photovoltaic DC cables; in S3, the photovoltaic panels, photovoltaic brackets and photovoltaic DC cables are assembled into photovoltaic standard components, and the construction module 200 lifts the photovoltaic standard components to the foundation pile 1 in the construction area. The staff moves to the construction area via the pile-side construction platform and performs the fixing operation of the photovoltaic standard components to realize the connection between the photovoltaic standard components and the surrounding components in the construction area.
[0113] The specific implementation methods described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific implementation method of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A marine brightening machine, arranged on a foundation pile (1), characterized in that: It includes a walking module (100), a construction module (200) and a pile side construction module (300); A plurality of foundation piles (1) are provided and used to enclose a construction base; The walking module (100) is arranged on the foundation pile (1), and accordingly, a telescopic device (2) for connecting the walking module (100) is provided on the top of the foundation pile (1); the walking module (100) has a construction station fixed on the foundation pile (1) and a transposition station moving along the foundation pile (1); The construction module (200) is arranged on the walking module (100) and is used for construction operations; The pile side construction module (300) is arranged on the foundation pile (1) and is located below the walking module (100); The walking module (100) comprises a walking main beam (110) slidably connected to the construction module (200) at the top and a walking secondary beam (120) detachably connected to the telescopic device (2) at the bottom. The walking main beam (110) is connected to the walking secondary beam (120) via a gear transmission mechanism (130). Accordingly, when one of the walking main beam (110) and the walking secondary beam (120) is fixedly connected to the foundation pile (1), the other moves along the foundation pile (1) via the gear transmission mechanism (130), so that the walking module (100) switches working positions. The telescopic device (2) comprises a lower cylinder (21) and an upper cylinder (22), wherein the lower cylinder (21) is fixed to the top of the foundation pile (1), and the upper cylinder (22) is slidably arranged on the lower cylinder (21) and connected to the walking module (100); A plurality of first fixing groups are provided on the wall of the lower cylinder (21), the first fixing groups including a plurality of first fixing holes (23) parallel to the axis of the lower cylinder (21), and a plurality of second fixing groups are provided on the wall of the upper cylinder (22), the second fixing groups including a plurality of second fixing holes (24) parallel to the axis of the upper cylinder (22). Accordingly, when the upper cylinder (22) slides back and forth along the lower cylinder (21), at least part of the first fixing holes (23) and the second fixing holes (24) are aligned to form fixing holes for fixing the height of the upper cylinder (22), and a limiting rod (25) is detachably provided on the fixing hole; The pile side construction module (300) comprises a hoop device (310) and a construction frame (320); the inner periphery of the hoop device (310) is sleeved and clamped on the foundation pile (1), and the outer periphery of the hoop device (310) is provided with a support frame (311); the construction frame (320) is connected to the foundation pile (1) via the support frame (311), and adjacent construction frames (320) are connected and communicated with each other to form a pile side construction platform. Accordingly, a ladder extending into the pile side construction platform is provided on the construction module (200); The support frame (311) and the construction frame (320) are connected via a pulley guide rail mechanism. Accordingly, a driving device having an output end connected to the construction frame (320) is provided on the construction module (200). The driving device is used to drive the construction frame (320) to move relative to the support frame (311).
2. The marine brightening machine according to claim 1, characterized in that: The walking main beam (110) comprises two first trusses (111) arranged opposite to each other and a second truss (112) for connecting the two first trusses (111); the walking secondary beam (120) is constructed as an I-beam located between the two first trusses (111); The gear transmission mechanism (130) includes a gear (131) and a rack (132) that mesh with each other, the gear (131) being connected to the inner side surface of one of the first trusses (111) via a side plate, and the rack (132) being connected to the top surface of the walking secondary beam (120) via a clamping plate (140); Correspondingly, both ends of the rack (132) are provided with limiters, the bottom surface of the card plate (140) is fixedly connected to the walking secondary beam (120), and the side surface of the card plate (140) is provided with a card slot for connecting to the rack (132).
3. The marine brightening machine according to claim 2, characterized in that: A transmission chain (141) arranged side by side with the rack (132) is provided on the top surface of the walking secondary beam (120); correspondingly, a fixing plate (142) for connecting to the transmission chain (141) is provided at one end of the walking secondary beam (120); A walking device for retracting and extending the transmission chain (141) is provided on the construction module (200), and the walking device and the fixing plate (142) are respectively arranged at two ends of the walking secondary beam (120).
4. The marine brightening machine according to claim 1, characterized in that: The construction module (200) includes a construction platform (210) and construction equipment (220); The construction platform (210) includes a construction main beam (211), a construction secondary beam (212) and a reinforcement frame beam (213). Two construction main beams (211) are provided and are arranged opposite to each other. A plurality of construction secondary beams (212) are provided and are spaced apart between the two construction main beams (211). A plurality of reinforcement frame beams (213) are provided and are used to connect the construction main beam (211) and the construction secondary beam (212). Correspondingly, the bottom surface of the construction platform (210) is slidably connected to the walking main beam (110) of the walking module (100), and the construction equipment (220) is provided on the top surface of the construction platform (210).
5. The marine brightening machine according to claim 1, characterized in that: The pile side construction platform is constructed as a single frame composed of square steel rods welded together. A platform plate (321) is laid on the pile side construction platform. A guardrail and a skirting board are arranged around the pile side construction platform.
6. A construction method of a marine brightening machine according to any one of claims 1 to 5, characterized in that: The following steps are involved: S1: Based on construction requirements, manufacture and install various components of the offshore enhancement machine; S2: Construction materials are transported to the construction platform (210); S3: Construction materials are assembled into standard components; the construction module (200) hoists the standard components to the top of the foundation pile (1) in the construction area; workers move to the construction area via the pile-side construction platform and connect the standard components to the foundation pile (1); repeat the above steps until the installation in the construction area is completed; S4: the walking main beam (110) is fixed, the walking secondary beam (120) is separated from the telescopic device (2) and moved to the next construction area, and the walking secondary beam (120) is fixed again; the walking main beam (110) is unfixed and moved to drive the construction module (200) to move to the next construction area; the pile side construction platform is moved and fixed to the next construction area; S5: Repeat S3 and S4 until the installation is complete.