A reducing machine for automatic sampling of iron ore
By designing replaceable shrink-segment components and adjustment components, the problem of fixed samples of rotary shrink-segment machines is solved, flexible adjustment of sample quantity and experimental adaptability is achieved, the range of sample number is expanded, and the experimental efficiency is improved.
Patent Information
- Application Number
- CN202510273837.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2045-03-10
AI Technical Summary
The existing rotary scaling extension cannot adjust the number of samples after scaling, and cannot adapt to the needs of different experiments.
A shrinking extension machine for automatic sampling and preparation of iron ore is designed. Through the replaceable shrinking components and adjustment components, the number of parts after shrinking the sample can be adjusted, including a combination of shrinking funnels for inner and outer rings. A connecting table and a card block are provided on the outer ring, which combines a limiting rod and an adjustment turntable to achieve flexible adjustment of the sample quantity.
It realizes flexible adjustment of sample quantity, adapts to different experimental needs, expands the range of sample number settings, and improves the flexibility and efficiency of experiments.
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Figure CN120063854B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of sample preparation, in particular to a reducing machine for automatic iron ore sampling. Background Art
[0002] A sample divider is a key piece of equipment used in sample preparation, widely used in industries such as coal, ore, and chemical raw materials. It mechanically divides large samples into smaller, representative parts at a specific ratio, ensuring the accuracy and reliability of subsequent testing and improving work efficiency. It is an indispensable tool in laboratories and industrial production.
[0003] The rotary reducer is a type of reducer commonly used in the prior art. For example, the patent with application number 202111383158.8 discloses a rotary reducer that reduces the sample by rotating the turntable at a uniform speed. However, this rotary reducer still has certain shortcomings, such as: the number of samples after reduction cannot be changed, and the number of reduction funnels on the turntable of the rotary reducer is fixed. Therefore, each time it is used, the number of samples after reduction is always fixed. However, in actual use, the number of samples required is not fixed, so the use of this rotary reducer will have a certain impact on the actual experimental process. Summary of the Invention
[0004] The technical problem to be solved by the present invention is: how to provide an automatic iron ore sampling and dividing machine which can adjust the number of divided samples during use to meet different experimental requirements.
[0005] The present invention provides a reducing machine for automatic sampling of iron ore, comprising a casing, a control mechanism and a driving mechanism arranged in the casing, the upper end of the casing is provided with a feeding mechanism and a reducing mechanism, the feeding mechanism is arranged beside the reducing mechanism, the reducing mechanism comprises a rotating shaft, a tray, a pillar and a reducing assembly, the lower end of the rotating shaft is transmission-connected to the driving mechanism, the tray is mounted on the upper end of the rotating shaft, the lower end of the pillar is fixedly connected to the tray, the upper end of the pillar is provided with a mounting table, a plurality of clamping blocks are provided around the mounting table, the reducing assembly is mounted on the mounting table, the reducing assembly comprises an inner ring, an outer ring and a plurality of reducing funnels, the inner ring is provided with a plurality of clamping grooves, the plurality of clamping grooves correspond to the plurality of clamping blocks one by one and engage with each other, the plurality of reducing funnels are circumferentially distributed between the inner ring and the outer ring, and the inner ring and the outer ring are fixedly connected through the reducing funnel, the outer ring is provided with a connecting table, and the connecting table is provided with a plurality of clamping blocks.
[0006] Furthermore, a plurality of positioning grooves distributed in a circumferential manner are provided at the lower end of the outer ring, and the number of the positioning grooves corresponds to the number of the reduction funnels.
[0007] Furthermore, the tray is provided with a plurality of annular grooves, which are correspondingly arranged below the moving path of the reduction funnel, and a positioning ring line is provided in the middle of each annular groove.
[0008] Furthermore, the unloading mechanism includes a connecting rod, a unloading funnel, a vibrating conveying assembly and an adjusting assembly. The connecting rod is vertically fixed on the casing, the unloading funnel is fixedly arranged at the upper end of the connecting rod, the adjusting assembly is installed on the casing and the adjusting assembly is located directly below the unloading funnel, and the vibrating conveying assembly is installed at the upper end of the adjusting assembly.
[0009] Furthermore, the adjustment component includes an adjustment dial, which is rotatably arranged at the upper end of the casing. A rotation groove is provided on the adjustment dial, and a limit rod is provided in the rotation groove with one end rotatably connected to it. The upper end of the casing is provided with multiple limit grooves engaged with the limit rod, and the multiple limit grooves are distributed in a circle on the side of the adjustment dial.
[0010] Furthermore, a handle fixedly connected to the free end of the limiting rod is provided.
[0011] Furthermore, the vibrating conveying assembly includes a bracket, a vibrating conveyor and a feed track. The bracket is installed at the upper end of the adjusting turntable, the vibrating conveyor is installed at the upper end of the bracket, and the feed track is installed at the upper end of the vibrating conveyor and one end of the feed track is located directly below the unloading funnel.
[0012] Furthermore, a vibration isolation block is provided between the bracket and the vibrating conveyor, and the bracket and the vibrating conveyor are fixedly connected via the vibration isolation block.
[0013] The beneficial effects of the present invention are:
[0014] 1. The present invention can not only adjust the number of sample portions after reduction by replacing the reduction component to adapt to different experimental needs, but also add a large-circle reduction component to further increase the setting range of the number of sample portions.
[0015] 2. When the present invention is in operation, it is only necessary to rotate the limit rod out of the limit slot, then rotate the adjustment dial, and then lower the limit rod so that the limit rod enters another limit slot to fix the position of the adjustment dial. The adjustment assembly is very convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 Schematic diagram of the three-dimensional structure of the present invention Figure 1 ;
[0018] Figure 2 Schematic diagram of the three-dimensional structure of the present invention Figure 2 ;
[0019] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0020] Figure 4 For the splitting of the shrinking mechanism in the present invention Figure 1 ;
[0021] Figure 5 For the splitting of the shrinking mechanism in the present invention Figure 2 .
[0022] Figure markings: 1. Casing; 2. Unloading mechanism; 21. Connecting rod; 22. Unloading funnel; 23. Vibrating conveying assembly; 231. Bracket; 232. Vibrating conveyor; 233. Feeding track; 24. Adjusting assembly; 241. Adjusting turntable; 242. Rotating groove; 243. Limiting rod; 244. Limiting groove; 3. Reduction mechanism; 31. Rotating shaft; 32. Tray; 33. Pillar; 34. Reduction assembly; 35. Mounting table; 36. Block; 37. Inner ring; 38. Outer ring; 39. Reduction funnel; 310. Block; 311. Connecting table; 4. Positioning groove; 5. Annular groove; 6. Positioning ring line; 7. Handle; 8. Vibration isolation block. DETAILED DESCRIPTION
[0023] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0024] Example 1:
[0025] In this embodiment, if Figures 1 to 5As shown, a reduction machine for automatic sampling of iron ore includes a casing 1 and a control mechanism and a driving mechanism arranged in the casing 1. The control mechanism and the driving mechanism are both existing technologies. The control mechanism can be controlled by a PLC control system. A feeding mechanism 2 and a reduction mechanism 3 are provided at the upper end of the casing 1. The driving mechanism can be realized by a motor and is mainly used to drive the reduction mechanism 3 to rotate. The feeding mechanism 2 is arranged beside the reduction mechanism 3. The reduction mechanism 3 includes a rotating shaft 31, a tray 32, a support 33 and a reduction assembly 34. The lower end of the rotating shaft 31 is connected to the driving mechanism in a transmission manner. The tray 32 is installed at the upper end of the rotating shaft 31. The tray 32 is used to place samples The container, the lower end of the pillar 33 is fixedly connected to the tray 32, the upper end of the pillar 33 is provided with a mounting platform 35, and a plurality of blocks 36 are provided around the mounting platform 35. The shrinking component 34 is installed on the mounting platform 35, and the shrinking component 34 includes an inner ring 37, an outer ring 38 and a plurality of shrinking funnels 39. The inner ring 37 is provided with a plurality of slots 310, and the plurality of slots 310 correspond to the plurality of blocks 36 one by one and engage with each other. The plurality of shrinking funnels 39 are distributed in a circle between the inner ring 37 and the outer ring 38, and the inner ring 37 and the outer ring 38 are fixedly connected by the shrinking funnel 39. The outer ring 38 is provided with a connecting platform 311, and the connecting platform 311 is provided with a plurality of blocks 36.
[0026] In the present invention, the shrinking component 34 and the mounting truncated table 35 are movably connected by the engagement of the clamping block 36 and the clamping slot 310, so that the shrinking component 34 can be easily replaced. Therefore, when conducting different experiments, if there are different requirements for the number of sample copies, different shrinking components 34 can be replaced, such as Figure 2 There are 12 reducing funnels 39 in the middle reducing component 34, which means that the sample can be divided into 12 portions. If there are different needs, different reducing components 34 can be replaced. The arcs spanned by the reducing funnels 39 in different reducing components 34 are different, which can change the number of reducing funnels 39 and thus change the number of samples after reduction. In addition, a block 36 is also provided on the connecting platform 311 of the outer ring 38 of the reducing component 34, so that a larger reducing component 34 can be installed on the outside of the reducing component 34, and the number of reducing funnels 39 on the outer ring reducing component 34 can also be more. Therefore, the adjustment range of the sample quantity when the present invention is in use can be further expanded.
[0027] The appended Figure 1 and Figure 5A set of parameters is provided in the figure. It can be seen that the number of reduction funnels 39 in the reduction component 34 of the inner circle is 12, and the number of reduction funnels 39 in the reduction component 34 of the outer circle is 20. It can be seen that with each increase in the circle, the number of sample portions that can be divided out by the reduction component 34 is greater. In short, the present invention can not only adjust the number of sample portions after reduction by replacing the reduction component 34 to adapt to different experimental needs, but also add a large circle of reduction components 34 to further increase the setting range of the number of sample portions.
[0028] In order to facilitate the alignment of the container containing the sample with the corresponding reduction funnel 39, a plurality of positioning grooves 4 distributed in a circumference are provided at the lower end of the outer ring 38. The number of positioning grooves 4 corresponds to the number of reduction funnels 39. The position of the corresponding reduction funnel 39 can be known through the position of the positioning groove 4, thereby improving the placement efficiency of the container.
[0029] In order to improve the alignment efficiency of the container and the reduction funnel 39 in the radial direction of the tray 32, a plurality of annular grooves 5 are provided on the tray 32. The annular grooves 5 are arranged correspondingly below the moving path of the reduction funnel 39. A positioning ring line 6 is provided in the middle of each annular groove 5. When placing the container, as long as the positioning ring line 6 passes through the center of the bottom of the container, the alignment of the container and the reduction funnel 39 in the radial direction of the tray 32 can be accurately determined.
[0030] Specifically, the unloading mechanism 2 includes a connecting rod 21, a unloading funnel 22, a vibrating conveying assembly 23 and an adjusting assembly 24. The connecting rod 21 is vertically fixed on the housing 1, the unloading funnel 22 is fixedly arranged at the upper end of the connecting rod 21, the adjusting assembly 24 is installed on the housing 1 and the adjusting assembly 24 is located directly below the unloading funnel 22, and the vibrating conveying assembly 23 is installed at the upper end of the adjusting assembly 24. During operation, a large portion of the sample is poured into the unloading funnel 22, and then the vibrating conveying assembly 23 works to convey the sample falling out of the unloading funnel 22. Among them, the setting of the adjusting assembly 24 is to cooperate with the work of the reduction assembly 34, such as Figure 1 As shown, the end of the vibration conveying component 23 is located on the shrinking component 34 of the inner ring. At this time, the sample can only be shrunk by the shrinking component 34 of the inner ring. When the inner ring is not able to shrink the sample enough, the outer ring needs to be used to shrink the sample (the inner ring does not shrink at this time, and the inner and outer rings cannot shrink at the same time, which will cause uneven sample shrinkage). Then, the adjustment component 24 can be rotated to rotate the end of the vibration conveying component 23 to the top of the shrinking component 34 of the outer ring.
[0031] To facilitate adjustment of the conveying end position of the vibrating conveyor assembly 23, the adjustment assembly 24 includes an adjustment dial 241, which is rotatably mounted on the upper end of the housing 1. The adjustment dial 241 is provided with a rotation slot 242, within which a limiting rod 243 is rotatably connected. The upper end of the housing 1 is provided with a plurality of limiting slots 244 that engage with the limiting rods 243. The limiting slots 244 are distributed circumferentially around the adjustment dial 241. Simply rotate the limiting rod 243 out of the limiting slot 244, rotate the adjustment dial 241, and then lower the limiting rod 243 so that the limiting rod 243 enters another limiting slot 244 to fix the position of the adjustment dial 241. The adjustment assembly 24 is very convenient to use. It should be emphasized that a motor can also be provided under the adjustment dial 241 and controlled by a control mechanism to achieve automatic operation of the adjustment assembly 24.
[0032] Specifically, a handle 7 fixedly connected to the free end of the limiting rod 243 is provided, and the limiting rod 243 can be more conveniently controlled by the handle 7 .
[0033] Specifically, the vibrating conveyor assembly 23 includes a bracket 231, a vibrating conveyor 232, and a feed track 233. The bracket 231 is mounted on the upper end of the adjustment turntable 241, the vibrating conveyor 232 is mounted on the upper end of the bracket 231, and the feed track 233 is mounted on the upper end of the vibrating conveyor 232, with one end of the feed track 233 located directly below the discharge hopper 22. The vibrating conveyor 232 is a conventional technology that can provide vibration so that the sample is evenly conveyed along the feed track 233.
[0034] Specifically, a vibration isolation block 8 is provided between the bracket 231 and the vibrating conveyor 232, and the bracket 231 and the vibrating conveyor 232 are fixedly connected via the vibration isolation block 8. The vibration isolation block 8 is prior art and will not be described in detail here. It can prevent the vibration of the vibrating conveyor 232 from affecting other structures.
[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A reducing machine for automatic sampling of iron ore, comprising a housing (1) and a control mechanism and a drive mechanism arranged in the housing (1), characterized in that: The upper end of the housing (1) is provided with a blanking mechanism (2) and a shrinking mechanism (3), the blanking mechanism (2) is arranged beside the shrinking mechanism (3), the shrinking mechanism (3) comprises a rotating shaft (31), a tray (32), a pillar (33) and a shrinking assembly (34), the lower end of the rotating shaft (31) is connected to the driving mechanism in a transmission manner, the tray (32) is mounted on the upper end of the rotating shaft (31), the lower end of the pillar (33) is fixedly connected to the tray (32), the upper end of the pillar (33) is provided with a mounting table (35), a plurality of blocks (36) are provided around the mounting table (35), and the shrinking assembly (34) is installed on the mounting truncated table (35), the shrinking component (34) includes an inner ring (37), an outer ring (38) and a plurality of shrinking funnels (39), the inner ring (37) is provided with a plurality of slots (310), the plurality of slots (310) correspond to a plurality of blocks (36) one by one and engage with each other, the plurality of shrinking funnels (39) are circumferentially distributed between the inner ring (37) and the outer ring (38), and the inner ring (37) and the outer ring (38) are fixedly connected by the shrinking funnels (39), the outer ring (38) is provided with a connecting table (311), and the connecting table (311) is provided with a plurality of blocks (36); The unloading mechanism (2) comprises a connecting rod (21), a unloading hopper (22), a vibrating conveying assembly (23) and an adjusting assembly (24); the connecting rod (21) is vertically fixed on the housing (1); the unloading hopper (22) is fixedly arranged on the upper end of the connecting rod (21); the adjusting assembly (24) is installed on the housing (1) and the adjusting assembly (24) is located directly below the unloading hopper (22); and the vibrating conveying assembly (23) is installed on the upper end of the adjusting assembly (24); The adjustment assembly (24) comprises an adjustment dial (241), the adjustment dial (241) being rotatably arranged at the upper end of the housing (1), the adjustment dial (241) being provided with a rotation slot (242), a limiting rod (243) being provided in the rotation slot (242) with one end being rotatably connected thereto, the upper end of the housing (1) being provided with a plurality of limiting slots (244) engaged with the limiting rod (243), the plurality of limiting slots (244) being distributed circumferentially beside the adjustment dial (241).
2. The automatic iron ore sampling and dividing machine according to claim 1, characterized in that: The lower end of the outer ring (38) is provided with a plurality of positioning grooves (4) distributed in a circumferential manner, and the number of the positioning grooves (4) corresponds to the number of the reduction funnels (39).
3. The automatic iron ore sampling and dividing machine according to claim 1, characterized in that: The tray (32) is provided with a plurality of annular grooves (5), and the annular grooves (5) are correspondingly arranged below the moving path of the reduction funnel (39), and a positioning ring line (6) is provided in the middle of each annular groove (5).
4. The automatic iron ore sampling and dividing machine according to claim 1, characterized in that: A handle (7) fixedly connected to the free end of the limiting rod (243) is provided.
5. The automatic iron ore sampling and dividing machine according to claim 1, characterized in that: The vibrating conveying assembly (23) comprises a bracket (231), a vibrating conveyor (232) and a feeding track (233); the bracket (231) is mounted on the upper end of the adjusting turntable (241); the vibrating conveyor (232) is mounted on the upper end of the bracket (231); the feeding track (233) is mounted on the upper end of the vibrating conveyor (232); and one end of the feeding track (233) is located directly below the unloading hopper (22).
6. The automatic iron ore sampling and dividing machine according to claim 5, characterized in that: A vibration isolation block (8) is provided between the bracket (231) and the vibrating conveyor (232), and the bracket (231) and the vibrating conveyor (232) are fixedly connected via the vibration isolation block (8).
Citation Information
Patent Citations
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