Pin processing device for diode production

Abstract

The application belongs to the technical field of diode processing, and relates to a pin processing device for diode production, which comprises a bottom plate, a rack, a rotating shaft, a squeezing ring, a driving mechanism and a clamping mechanism. The top of the bottom plate is connected with the rack, both sides of the rack are rotationally connected with rotating discs, the upper middle of the rack is connected with a fixed shaft, both sides of the fixed shaft are connected with fixed discs, the two fixed discs are respectively located on the inner sides of the two rotating discs, the outer ring of the fixed disc is connected with the squeezing ring, a plurality of wire laying grooves are uniformly and interval set on the rotating disc in the circumferential direction, the rack is provided with the driving mechanism, and the rotating disc is provided with the clamping mechanism. When the pin of the diode is processed, the diode only needs to be placed on the two rotating discs, and then the rotation of the rotating disc can realize the bending processing of the pin of the diode, so that the continuous bending processing is realized, the adding work of the diode does not need to be frequently performed manually, and the processing efficiency is higher.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of diode processing, and relates to a pin processing device for diode production. BACKGROUND

[0002] With the rapid development of the electronic industry, as one of basic electronic components, diodes play a vital role in various electronic devices, and the quality and performance of diodes directly affect the stability and reliability of final products. In the production process of diodes, pin processing is a key step, which is directly related to the reliability and electrical performance of the connection between diodes and circuit boards.

[0003] At present, when the pins of diodes are processed, the pins of diodes need to be bent. The existing mode is to realize bending machining through the cooperation of a mechanical arm and a forming die. In operation, the diode is first placed at the forming die, and then the mechanical arm drives the stamping die to extrude the diode, so as to realize the bending machining of the pin of the diode. After machining, the original diode needs to be taken out, and the diode needs to be replaced for machining. The diode needs to be replaced after each machining, so that the diode cannot be continuously machined, the operation process is more complicated, and the machining efficiency is low. SUMMARY

[0004] Therefore, the application provides a pin processing device for diode production.

[0005] The technical scheme is as follows: a pin processing device for diode production, comprising a bottom plate, a rack, a rotating disc, a fixed disc, a fixed shaft, an extrusion ring, a driving mechanism and a clamping mechanism, the bottom plate is connected with the rack at the top, the rotating discs are rotatably connected to the both sides of the rack, the fixed shaft is connected to the middle of the upper part of the rack, the fixed discs are connected to the both sides of the fixed shaft, the two fixed discs are respectively located on the inner sides of the two rotating discs, the extrusion ring is connected to the outer ring of the fixed disc, a plurality of wire feeding grooves are uniformly and interval set on the rotating disc in the circumferential direction, the driving mechanism is arranged on the rack, the driving mechanism can drive the rotating disc to rotate, and the clamping mechanism for clamping the pin of the diode is arranged on the rotating disc.

[0006] As a further preferred scheme, the driving mechanism comprises a driving motor, an inner gear ring, a rotating shaft and a driving gear, the driving motor is installed on the rack, the rotating shaft is rotatably connected to the output shaft of the driving motor, the rotating shaft is rotatably connected with the fixed shaft, the driving gears are connected to the both sides of the rotating shaft, the inner gear rings are connected to the middle of the sides away from each other of the two rotating discs, and the driving gears are engaged with the inner gear rings.

[0007] As a further preferred, the clamping mechanism comprises sliding frame, clamping rod, contact rod, sliding block, extension shaft, elastic piece one and elastic piece two, a plurality of sliding frames are uniformly and circumferentially spaced and connected on one side of the two side turntables which are close to each other, the sliding frame is connected with the turntable through the elastic piece one, the number of the sliding frame is consistent with the number of the pay-off groove, the sliding block is slidably connected on both sides of the sliding frame, the clamping rod for clamping the pin is connected on the sliding block, the sliding block and the sliding frame are connected through the elastic piece two, the inclined slot is formed on the sliding block, the contact rod is slidably connected on the sliding frame, the convex shaft is connected on both sides of the contact rod, the convex shaft is located in the inclined slot, and the extension shaft is connected on the sliding frame.

[0008] As a further preferred, the inclined surface is arranged on the lower part of the extrusion ring, and the inclined surface of the extrusion ring is located at the contact rod.

[0009] As a further preferred, the automatic bending mechanism is further arranged, the automatic bending mechanism comprises an arc-shaped plate and an arc-shaped guide rail, the arc-shaped plate is connected on the fixed disc, the arc-shaped guide rail is connected on the arc-shaped plate, and the arc-shaped guide rail is located at the moving track of the extension shaft.

[0010] As a further preferred, the blanking mechanism is further arranged, the blanking mechanism comprises a connecting frame, a feeding frame and a cover plate, the connecting frame is connected on both sides of the top of the rack, the feeding frame is connected on the top of the connecting frame, and the cover plate is connected on the feeding frame.

[0011] As a further preferred, the cutting mechanism is further arranged, the cutting mechanism comprises an outer gear ring, a spline shaft, a sliding frame, a transmission gear and a cutting wheel, the outer gear ring is connected on one side of the two turntables which are away from each other, the spline shaft is rotatably connected on the upper part of the connecting frame, the transmission gear is connected on the inner side of the spline shaft, the transmission gear is engaged with the outer gear ring, the cutting wheel is slidably connected on the spline shaft, two sliding frames are slidably connected on the cover plate, the knife groove is arranged on the bottom of the sliding frame, and the upper part of the cutting wheel is located in the knife groove.

[0012] As a further preferred, the alignment mechanism is further arranged, the alignment mechanism comprises a support and a guide plate, the support is connected on the cover plate, the guide plate is connected on both sides of the lower part of the support, and one side of the guide plate is arranged in an inclined manner.

[0013] As a further preferred, the bidirectional screw is further arranged, the bidirectional screw is rotatably connected on the cover plate, and the two sides of the bidirectional screw are respectively threadedly matched with the two sliding frames.

[0014] The application has the following advantages: 1. When the pin of the diode is processed, the diode is only placed on two rotating discs, and then the pin of the diode is bent by the rotation of the rotating disc, so that continuous bending processing is realized, and the adding work of the diode is not needed frequently, and the processing efficiency is higher.

[0015] 2. After the diode is added, the diode is transported by the rotating disc, and if the pin of the diode is too long, the pin of the diode is cut off by the rotation of the cutting wheel, so that the effect of automatically cutting off the pin of the diode is realized. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the application.

[0017] Figure 2 It is a sectional view of the application.

[0018] Figure 3 It is an enlarged view of part A in the application. Figure 2

[0019] Figure 4 It is a structure diagram of the clamping mechanism of the application.

[0020] Figure 5 It is a first structure diagram of the automatic bending mechanism of the application.

[0021] Figure 6 It is a second structure diagram of the automatic bending mechanism of the application.

[0022] Figure 7 It is a first structure diagram of the feeding mechanism of the application.

[0023] Figure 8 It is a second structure diagram of the feeding mechanism of the application.

[0024] Figure 9 It is a first structure diagram of the cutting mechanism of the application.

[0025] Figure 10 It is a second structure diagram of the cutting mechanism of the application.

[0026] Figure 11 It is a structure diagram of the alignment mechanism of the application.

[0027] Figure 12 It is a structure diagram of the bidirectional screw and sliding frame of the application.

[0028] ​The components are: 1-base plate, 2-frame, 3-turntable, 4-fixed plate, 5-fixed shaft, 61-drive motor, 62-internal gear ring, 63-rotating shaft, 64-drive gear, 7-extrusion ring, 71-sliding frame, 72-clamping rod, 73-contact rod, 74-sliding block, 75-extension shaft, 76-elastic element one, 77-elastic element two, 78-convex shaft, 81-arc plate, 82-arc guide rail, 91-connecting frame, 92-feeding frame, 93-cover plate, 101-external gear ring, 102-spline shaft, 103-sliding frame, 104-transmission gear, 105-cutting wheel, 111-support, 112-guide plate, 12-bidirectional screw, 100-diode. Detailed Implementation

[0029] The present invention will be further described below with reference to specific embodiments. It should also be noted that, unless otherwise explicitly specified and limited, terms such as "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in the present invention based on the specific circumstances.

[0030] A pin handling device for diode manufacturing, such as Figures 1-6 As shown, the device includes a base plate 1, a frame 2, a turntable 3, a fixed plate 4, a fixed shaft 5, a pressing ring 7, a drive mechanism, and a clamping mechanism. The base plate 1 is connected to the top of the frame 2. The turntable 3 is rotatably connected to both the front and rear sides of the frame 2. The fixed shaft 5 is connected to the middle of the upper part of the frame 2. The fixed shaft 5 is connected to both the front and rear sides of the fixed plate 4. The two fixed plates 4 are located inside the two turntables 3 respectively. The pressing ring 7 is connected to the outer ring of the fixed plate 4. Multiple wire feeding slots are evenly spaced along the circumference of the turntable 3. The frame 2 is equipped with a drive mechanism that can drive the turntable 3 to rotate. The turntable 3 is equipped with a clamping mechanism for clamping the pins of the diode 100.

[0031] like Figure 2 As shown, the drive mechanism includes a drive motor 61, an internal gear ring 62, a rotating shaft 63, and a drive gear 64. The drive motor 61 is mounted on the front side of the frame 2. The rotating shaft 63 is rotatably connected to the output shaft of the drive motor 61. The rotating shaft 63 is rotatably connected to the fixed shaft 5. The drive gear 64 is connected to both the front and rear sides of the rotating shaft 63. The internal gear ring 62 is connected to the middle of the side of the two turntables 3 that are far apart from each other. The drive gear 64 meshes with the internal gear ring 62 so that when the drive motor 61 is operating, it can drive the turntables 3 to rotate through the drive gear 64 and the internal gear ring 62.

[0032] likeFigure 2 And Figure 3 As shown in FIG. 1, the clamping mechanism comprises sliding frames 71, clamping rods 72, contact rods 73, sliding blocks 74, extension shafts 75, elastic members one 76 and elastic members two 77. Multiple sliding frames 71 are uniformly and circumferentially spaced apart and connected to one side of each of the two side turntables 3. The sliding frames 71 are connected with the turntables 3 via elastic members one 76, which are connecting springs. The number of the sliding frames 71 is consistent with the number of the pay-off grooves. The sliding frames 71 can slide along the radial direction of the turntable 3. The sliding blocks 74 are connected to both sides of the sliding frames 71. The sliding blocks 74 are connected with the clamping rods 72 for clamping the pins. The sliding blocks 74 are connected with the sliding frames 71 via elastic members two 77, which are compression springs. An inclined groove is formed in the sliding block 74. The contact rods 73 are connected to the sliding frames 71. The contact rods 73 are connected with convex shafts 78 on both sides. The convex shafts 78 are located in the inclined groove. The extension shafts 75 are connected to the sliding frames 71. An inclined surface is arranged on the right lower part of the extrusion ring 7. The inclined surface of the extrusion ring 7 is located at the contact rod 73, so that the movement of the contact rod 73 can be in contact with the inclined surface of the extrusion ring 7, thereby being extruded by the inclined surface of the extrusion ring 7.

[0033] As shown in FIG. 1, the clamping mechanism comprises sliding frames 71, clamping rods 72, contact rods 73, sliding blocks 74, extension shafts 75, elastic members one 76 and elastic members two 77. Multiple sliding frames 71 are uniformly and circumferentially spaced apart and connected to one side of each of the two side turntables 3. The sliding frames 71 are connected with the turntables 3 via elastic members one 76, which are connecting springs. The number of the sliding frames 71 is consistent with the number of the pay-off grooves. The sliding frames 71 can slide along the radial direction of the turntable 3. The sliding blocks 74 are connected to both sides of the sliding frames 71. The sliding blocks 74 are connected with the clamping rods 72 for clamping the pins. The sliding blocks 74 are connected with the sliding frames 71 via elastic members two 77, which are compression springs. An inclined groove is formed in the sliding block 74. The contact rods 73 are connected to the sliding frames 71. The contact rods 73 are connected with convex shafts 78 on both sides. The convex shafts 78 are located in the inclined groove. The extension shafts 75 are connected to the sliding frames 71. An inclined surface is arranged on the right lower part of the extrusion ring 7. The inclined surface of the extrusion ring 7 is located at the contact rod 73, so that the movement of the contact rod 73 can be in contact with the inclined surface of the extrusion ring 7, thereby being extruded by the inclined surface of the extrusion ring 7. Figure 5 Figure 6 As shown in FIG. 1, the clamping mechanism comprises sliding frames 71, clamping rods 72, contact rods 73, sliding blocks 74, extension shafts 75, elastic members one 76 and elastic members two 77. Multiple sliding frames 71 are uniformly and circumferentially spaced apart and connected to one side of each of the two side turntables 3. The sliding frames 71 are connected with the turntables 3 via elastic members one 76, which are connecting springs. The number of the sliding frames 71 is consistent with the number of the pay-off grooves. The sliding frames 71 can slide along the radial direction of the turntable 3. The sliding blocks 74 are connected to both sides of the sliding frames 71. The sliding blocks 74 are connected with the clamping rods 72 for clamping the pins. The sliding blocks 74 are connected with the sliding frames 71 via elastic members two 77, which are compression springs. An inclined groove is formed in the sliding block 74. The contact rods 73 are connected to the sliding frames 71. The contact rods 73 are connected with convex shafts 78 on both sides. The convex shafts 78 are located in the inclined groove. The extension shafts 75 are connected to the sliding frames 71. An inclined surface is arranged on the right lower part of the extrusion ring 7. The inclined surface of the extrusion ring 7 is located at the contact rod 73, so that the movement of the contact rod 73 can be in contact with the inclined surface of the extrusion ring 7, thereby being extruded by the inclined surface of the extrusion ring 7.

[0034] ​When the pins of the diode 100 need to be processed, the device can be used. In use, the driving motor 61 can be controlled to drive the rotating shaft 63 to rotate. When the rotating shaft 63 rotates, the inner gear ring 62 can be driven to rotate. When the inner gear ring 62 rotates, the rotating disc 3 can be driven to rotate. When the rotating disc 3 rotates, the sliding frame 71 and the contact rod 73 can be moved. When the contact rod 73 moves, it can contact the inclined surface on the lower side of the extrusion ring 7. Then the contact rod 73 is extruded by the inclined surface of the extrusion ring 7, so that the contact rod 73 moves inward. When the contact rod 73 moves, it can drive the convex shaft 78 to move. When the convex shaft 78 moves, it can extrude the inclined groove, so as to extrude the two sliding blocks 74 away from each other. The two elastic members two 77 are compressed. The two sliding blocks 74 away from each other can drive the two clamping rods 72 away from each other. Then the diode 100 can be placed on the two rotating discs 3, and the pins on both sides of the diode 100 are clamped in the wire slot of the rotating disc 3 on both sides. At this time, the pins of the diode 100 are located between the two clamping rods 72. At this time, the rotating disc 3 continues to rotate to drive the sliding frame 71 and the contact rod 73 to rotate. When the contact rod 73 is separated from the extrusion ring 7, the sliding block 74 and the clamping rod 72 are reset under the action of the elastic member two 77. The clamping rod 72 resets to clamp the pins of the diode 100. Then the rotating disc 3 continues to rotate to drive the sliding frame 71 and the extension shaft 75 to continue to move. When the extension shaft 75 moves, it can enter the arc-shaped guide rail 82. Then the extension shaft 75 is extruded by the arc-shaped guide rail 82, so that the extension shaft 75 moves towards the rotating disc 3. When the extension shaft 75 moves, it can drive the sliding frame 71 to move. When the sliding frame 71 moves, it can drive the clamping rod 72 to move. When the clamping rod 72 moves, it can move the pins of the diode 100 to bend the pins. Thus, the device can be used to process the pins of the diode 100, and the diode 100 pins can be processed continuously during processing, which is more efficient and convenient to operate.

[0035] As shown in Figure 7 and Figure 8 It also includes a blanking mechanism. The blanking mechanism includes a connecting frame 91, a feeding frame 92 and a cover plate 93. The left part of the top of the rack 2 is connected with the connecting frame 91. The top of the connecting frame 91 is connected with the feeding frame 92. The right side of the feeding frame 92 is connected with the cover plate 93.

[0036] When the pins of the diode 100 are processed, the diode 100 needs to be added. At this time, the diodes 100 can be placed side by side in the feeding frame 92. When the gap between the two rotating discs 3 is aligned below the feeding frame 92, the diodes 100 fall under the action of gravity. The falling of the diodes 100 can move the pins on both sides to the wire slot of the rotating disc 3, so as to realize the automatic adding work of placing the diodes 100. It is more convenient to operate.

[0037] like Figure 9 and Figure 10 As shown, it also includes a cutting mechanism, which includes an external gear ring 101, a splined shaft 102, a sliding frame 103, a transmission gear 104, and a cutting wheel 105. The two turntables 3 are connected to the external gear ring 101 on opposite sides. The splined shaft 102 is rotatably connected to the upper part of the connecting frame 91. The transmission gear 104 is connected to the inner side of the splined shaft 102. The transmission gear 104 meshes with the external gear ring 101 so that the rotation of the external gear ring 101 can drive the transmission gear 104 to rotate. The cutting wheel 105 is slidably connected to the splined shaft 102. Two sliding frames 103 are slidably connected to the right side of the cover plate 93. The bottom of the sliding frame 103 is provided with a knife groove, and the upper part of the cutting wheel 105 is located in the knife groove.

[0038] When diode 100 is added to the two rotating disks 3, the leads at both ends of diode 100 are too long and need to be trimmed. When the rotating disk 3 rotates to transfer diode 100, it can also drive spline shaft 102 to rotate through external gear ring 101 and transmission gear 104. When spline shaft 102 rotates, it can drive cutting wheel 105 to rotate. When the lead of diode 100 rotates to contact cutting wheel 105, cutting wheel 105 can cut off the excessively long part of the lead. In this way, the excessively long part of the lead can be automatically trimmed. In actual operation, the sliding frame 103 can be pulled back and forth to drive cutting wheel 105 to move, thereby adjusting the position of cutting wheel 105.

[0039] like Figure 11 As shown, it also includes an alignment mechanism, which includes a bracket 111 and a guide plate 112. The bracket 111 is connected to the lower right side of the cover plate 93. The guide plate 112 is connected to both the front and rear sides of the lower part of the bracket 111. The left side of the guide plate 112 is inclined. After the diode 100 is placed, the guide plate 112 is located at the movement trajectory of the diode 100.

[0040] When diode 100 falls between the two turntables 3, its position may be off. When the turntable 3 drives the diode 100 to rotate, both sides of the diode 100 will contact the two guide plates 112 respectively. The guide plates 112 press the front and rear sides of the diode 100 to position the diode 100, so as to avoid the diode 100 from shifting its position at the turntable 3 and ensure the accuracy of the pin trimming work.

[0041] like Figure 12The illustrated, further include a two-way screw 12, the cover plate 93 right lower part of the rotating connection with two-way screw 12, two-way screw 12 both sides are respectively with two sliding frame 103 screw thread cooperation, to make two-way screw 12 rotation can be driven by screw thread two sliding frame 103 each other close or each other away, in need to adjust the position of sliding frame 103, can rotate two-way screw 12 by screw thread driven two sliding frame 103 each other close or each other away, to adjust the position of sliding frame 103, so that two sliding frame 103 can be adjusted synchronously, more convenient when adjusting.

[0042] The above examples are only preferred embodiments of the present application, and are not intended to limit the scope of the present application. Any equivalent changes made in accordance with the content described in the claims of the present application shall be included within the scope of the claims of the present application.

Claims

1. A pin processing device for diode manufacturing, characterized in that: The device includes a base plate (1), a frame (2), a turntable (3), a fixed plate (4), a fixed shaft (5), a compression ring (7), a drive mechanism, and a clamping mechanism. The top of the base plate (1) is connected to the frame (2). The turntable (3) is rotatably connected to both sides of the frame (2). The fixed shaft (5) is connected to the middle of the upper part of the frame (2). The fixed plate (4) is connected to both sides of the fixed shaft (5). The two fixed plates (4) are located inside the two turntables (3). The compression ring (7) is connected to the outer ring of the fixed plate (4). Multiple wire feeding slots are evenly spaced along the circumference of the turntable (3). The frame (2) is equipped with a drive mechanism that can drive the turntable (3) to rotate. The turntable (3) is equipped with a clamping mechanism for clamping the pins of the diode (100). The drive mechanism includes a drive motor (61), an internal gear ring (62), a rotating shaft (63), and a drive gear (64). The drive motor (61) is mounted on the frame (2). The rotating shaft (63) is rotatably connected to the output shaft of the drive motor (61). The rotating shaft (63) is rotatably connected to the fixed shaft (5). The drive gear (64) is connected to both sides of the rotating shaft (63). The internal gear ring (62) is connected to the middle of the two turntables (3) on the side away from each other. The drive gear (64) meshes with the internal gear ring (62). The clamping mechanism includes a sliding frame (71), a clamping rod (72), a contact rod (73), a sliding block (74), an extension shaft (75), an elastic element one (76), and an elastic element two (77). Multiple sliding frames (71) are evenly spaced circumferentially connected to the sides of the two turntables (3) that are close to each other. An elastic element one (76) connects the sliding frame (71) to the turntable (3). The number of sliding frames (71) is the same as the number of the wire feeding slots. Both sides of the sliding frame (71) are evenly spaced. A sliding block (74) is connected to the sliding block (74), and a clamping rod (72) for clamping the pin is connected to the sliding block (74). An elastic element (77) is connected between the sliding block (74) and the sliding frame (71). A slanted groove is provided on the sliding block (74). A contact rod (73) is slidably connected to the sliding frame (71). A convex shaft (78) is connected to both sides of the contact rod (73). The convex shaft (78) is located in the slanted groove. An extension shaft (75) is connected to the sliding frame (71).

2. The pin processing device for diode manufacturing as described in claim 1, characterized in that: The lower part of the extrusion ring (7) is provided with an inclined surface, and the inclined surface of the extrusion ring (7) is located at the contact rod (73).

3. The pin processing device for diode production as described in claim 2, characterized in that: It also includes an automatic bending mechanism, which includes an arc plate (81) and an arc guide rail (82). The arc plate (81) is connected to the fixed plate (4), and the arc guide rail (82) is connected to the arc plate (81). The arc guide rail (82) is located at the movement trajectory of the extension shaft (75).

4. The pin processing device for diode production as described in claim 3, characterized in that: It also includes a feeding mechanism, which includes a connecting frame (91), a feeding frame (92) and a cover plate (93). The top two sides of the frame (2) are connected to the connecting frame (91), the top of the connecting frame (91) is connected to the feeding frame (92), and the feeding frame (92) is connected to the cover plate (93).

5. The pin processing device for diode production as described in claim 4, characterized in that: It also includes a cutting mechanism, which includes an external gear ring (101), a spline shaft (102), a sliding frame (103), a transmission gear (104), and a cutting wheel (105). The two turntables (3) are connected to the external gear ring (101) on opposite sides. The upper part of the connecting frame (91) is rotatably connected to the spline shaft (102). The inner side of the spline shaft (102) is connected to the transmission gear (104). The transmission gear (104) meshes with the external gear ring (101). The cutting wheel (105) is slidably connected to the spline shaft (102). Two sliding frames (103) are slidably connected to the cover plate (93). The bottom of the sliding frame (103) is provided with a knife groove. The upper part of the cutting wheel (105) is located in the knife groove.

6. The pin processing device for diode manufacturing as described in claim 5, characterized in that: It also includes an alignment mechanism, which includes a bracket (111) and a guide plate (112). The bracket (111) is connected to the cover plate (93), and the guide plate (112) is connected to both sides of the lower part of the bracket (111). One side of the guide plate (112) is inclined.

7. The pin processing device for diode manufacturing as described in claim 6, characterized in that: It also includes a bidirectional screw (12), which is rotatably connected to the cover plate (93). The two sides of the bidirectional screw (12) are threadedly engaged with two sliding frames (103).

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