Automatic counting, checking and collecting device

Abstract

An automatic counting, checking and collecting device comprises a supporting frame, a material distributing disc is fixed to the supporting frame, a rotating disc is arranged on the material distributing disc, a plurality of fan-shaped grooves with the same size are formed in the rotating disc, a plurality of containing holes used for containing products are formed in the fan-shaped grooves, the containing holes penetrate through the fan-shaped grooves, and the rotating disc is arranged on the supporting frame. A fan-shaped blanking hole corresponding to the fan-shaped groove is formed in the material distributing disc, a driving assembly for driving the rotating disc to rotate is arranged below the rotating disc, and a camera for scanning the number of products is further arranged above the rotating disc; the driving motor drives the rotating disc to improve the counting efficiency and accuracy, the counting scheme that the circular rotating disc tool is combined with the groove is matched with the camera for automatic scanning confirmation, the problems that manual counting is prone to fatigue and inattention are effectively solved, it is ensured that the counting result is accurate, and meanwhile the labor cost and the labor intensity can be reduced.

Description

Technical Field

[0001] This utility model relates to the technical field of counting, inspection and collection devices, and in particular to an automatic counting, inspection and collection device. Background Technology

[0002] Currently, in some industrial production lines, such as the assembly of electronic components and the packaging of pharmaceuticals, manual counting is no longer sufficient to meet the demands of modern production. Existing counting and detection technologies suffer from drawbacks such as low efficiency and susceptibility to errors, especially when handling large quantities of items or requiring high-precision counting. Manual counting is not only time-consuming and labor-intensive but also easily affected by human factors such as fatigue and lack of concentration, leading to inaccurate results. After counting, traditional collection methods typically require manual operation, which is not only inefficient but also prone to contamination. Furthermore, existing collection devices are often complex in structure and costly to manufacture, making it difficult to meet the collection needs of different scenarios.

[0003] Therefore, how to design an automatic counting, inspection, and collection device has become an urgent problem to be solved. Utility Model Content

[0004] The purpose of this invention is to provide an automatic counting, inspection, and collection device that can automatically...

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] This utility model proposes an automatic counting, inspection, and collection device, including a support frame, a distribution plate fixed on the support frame, a rotating disk on the distribution plate, a plurality of fan-shaped grooves of equal size, a plurality of placement holes for placing products opened in the fan-shaped grooves, and the placement holes penetrating the fan-shaped grooves. The distribution plate has a fan-shaped discharge hole corresponding to the fan-shaped grooves. A drive assembly for driving the rotating disk to rotate is arranged below the rotating disk, and a camera for scanning the number of products is arranged above the rotating disk.

[0007] Furthermore, there are four fan-shaped grooves.

[0008] Furthermore, the drive assembly includes a connecting block fixed to the bottom of the dispensing plate, a drive motor connected to the bottom of the connecting block, and the output shaft of the drive motor passing through the connecting block and the dispensing plate and fixedly connected to the rotating disk.

[0009] Furthermore, both the material distribution plate and the rotating plate are circular, and the output shaft of the drive motor passes through the axis of the material distribution plate and is fixedly connected to the axis of the rotating plate.

[0010] Furthermore, a side plate is fixed to the bottom of the dispensing tray, and the camera is positioned above the rotating disk via the side plate.

[0011] Furthermore, a collection component for collecting products is provided below the fan-shaped discharge hole.

[0012] The further described collection component includes a feeding sheet metal disposed at the bottom of the distribution plate below the fan-shaped discharge hole, and the discharge end of the feeding sheet metal is provided with a receiving bucket.

[0013] The beneficial effects of this utility model are as follows: By driving a motor to rotate the disc, the counting efficiency and accuracy are improved. The circular disc fixture combined with the groove counting scheme, along with automatic scanning and confirmation by a camera, effectively avoids the problems of fatigue and lack of concentration caused by manual counting, ensuring accurate counting results. At the same time, it can reduce labor costs and labor intensity. Automated operation reduces human intervention, freeing workers from tedious and repetitive counting and collection work, and preventing product contamination during collection. The hollow bottom tray design of the collection area allows the product to fall automatically without manual collection, reducing the risk of contamination. The structure is simple and the cost is low. Compared with traditional collection devices, this device is ingeniously designed, eliminating complex structures, reducing manufacturing costs, and better adapting to the collection needs of different scenarios, meeting the requirements of modern production. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 .

[0015] Figure 2 This is the left view of the present invention.

[0016] Figure 3 This is a schematic diagram of the structure of the present invention. Figure 2 .

[0017] Figure 4 This is a partition diagram of the rotating disk.

[0018] In the diagram, 1-support frame, 2-distribution tray, 3-rotating disk, 4-fan-shaped groove, 5-placement hole, 6-fan-shaped discharge hole, 7-camera, 8-connecting block, 9-drive motor, 10-side plate, 11-feeding sheet metal, 12-collection bucket, A-placement area, B-scanning area, C-collection area, D-preparation area. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings.

[0020] Please see Figures 1 to 4 This utility model provides an embodiment:

[0021] Please see Figure 1 and Figure 3 An automatic counting, inspection, and collection device includes a support frame 1, a distribution plate 2 fixed on the support frame 1, a rotating disk 3 on the distribution plate 2, a plurality of fan-shaped grooves 4 of equal size, a plurality of placement holes 5 for placing products in the fan-shaped grooves 4, and the placement holes 5 penetrating the fan-shaped grooves 4. The distribution plate 2 has a fan-shaped discharge hole 6 that corresponds to the fan-shaped grooves 4. A drive assembly for driving the rotating disk 3 to rotate is provided below the rotating disk 3, and a camera 7 for scanning the number of products is provided above the rotating disk 3.

[0022] Please see Figure 1 and Figure 4 There are four fan-shaped grooves 4. The four fan-shaped grooves 4 correspond to... Figure 4 The placement area A, scanning area B, collection area C, and preparation area D in the design facilitate the partitioning of the work area so that the different areas do not interfere with each other.

[0023] Please see Figure 1 , Figure 2 and Figure 3 The drive assembly includes a connecting block 8 fixed to the bottom of the dispensing plate 2. A drive motor 9 is connected to the bottom of the connecting block 8. The output shaft of the drive motor 9 passes through the connecting block 8 and the dispensing plate 2 and is fixedly connected to the rotating plate 3.

[0024] Please see Figure 1 , Figure 2 and Figure 3 Both the distributing disc 2 and the rotating disc 3 are circular. The output shaft of the drive motor 9 passes through the axis of the distributing disc 2 and is fixedly connected to the axis of the rotating disc 3. When the drive motor 9 is started, the output shaft of the drive motor 9 can drive the rotating disc 3 to rotate.

[0025] Please see Figure 1 The bottom of the material distribution plate 2 is fixed with a side upright plate 10, and the camera 7 is set above the rotating plate 3 via the side upright plate 10.

[0026] Please see Figure 3 Below the fan-shaped discharge hole 6, there is a collection component for collecting products.

[0027] Please see Figure 3 The collection component includes a feeding sheet metal 11 located at the bottom of the distribution plate 2 below the fan-shaped discharge hole 6, and a receiving bucket 12 is provided at the discharge end of the feeding sheet metal 11.

[0028] Working principle: Upon activating this utility model, the worker places the products to be counted into the placement holes 5 of the fan-shaped groove 4. Please refer to... Figure 4This step involves staff placing the products to be counted in placement area A of the rotating disk 3. After placing the products, staff manually count the products and check for any omissions. Then, drive motor 9 drives the rotating disk 3 to rotate, stopping at scanning area B. At this point, the counted products enter scanning area B. Above scanning area B is a camera 7 for scanning the product quantity. Camera 7 scans the products in scanning area B. Staff verify the scan results against the camera 7. If the results match, drive motor 9 drives the rotating disk 3 to rotate, and the products located in scanning area B will be rotated. The products enter the collection area C. A fan-shaped discharge hole 6 corresponding to the fan-shaped groove 4 is opened on the distribution tray 2 in the collection area C. The counted products will slide from the placement hole 5 into the fan-shaped discharge hole 6. Below the fan-shaped discharge hole 6 is a feeding sheet metal 11. The discharge end of the feeding sheet metal 11 is equipped with a receiving bucket 12. The products in the fan-shaped discharge hole 6 will slide into the receiving bucket 12 through the feeding sheet metal 11, completing the collection of the counted products. Then, the drive motor 9 will drive the rotating disk 3 to rotate, rotating the distribution tray 2 in the collection area C to the preparation area D, so that the staff can repeat the operation.

Claims

1. An automatic counting, inspection, and collection device, comprising a support frame, characterized in that: A material distribution plate is fixed on the support frame, and a rotating disk is provided on the material distribution plate. The rotating disk has several fan-shaped grooves of equal size, and several placement holes for placing products are opened in the fan-shaped grooves. The placement holes pass through the fan-shaped grooves. A fan-shaped material dropping hole corresponding to the fan-shaped grooves is opened on the material distribution plate. A drive component for driving the rotating disk to rotate is provided below the rotating disk, and a camera for scanning the number of products is provided above the rotating disk.

2. An automatic counting inspection collection apparatus according to claim 1, characterized by: There are four fan-shaped grooves.

3. An automatic counting inspection collection apparatus according to claim 1, characterized by: The drive assembly includes a connecting block fixed to the bottom of the dispensing plate, a drive motor connected to the bottom of the connecting block, and the output shaft of the drive motor passing through the connecting block and the dispensing plate and fixedly connected to the rotating disk.

4. An automatic counting inspection collection apparatus according to claim 3, characterized by: Both the material distribution plate and the rotating plate are circular, and the output shaft of the drive motor passes through the axis of the material distribution plate and is fixedly connected to the axis of the rotating plate.

5. The automatic counting, inspection, and collection device according to claim 1, characterized in that: The bottom of the dispensing tray is fixed with a side upright plate, and the camera is mounted above the rotating tray via the side upright plate.

6. An automatic counting inspection collection apparatus according to claim 1, characterized by: Below the fan-shaped discharge hole is a collection component for collecting products.

7. An automatic counting, inspection, and collection device according to claim 6, characterized in that: The collecting component includes a feeding sheet metal disposed at the bottom of the distributing tray below the fan-shaped discharge hole, and the discharge end of the feeding sheet metal is provided with a receiving bucket.

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