A multi-station turret-type hardware three-dimensional welding platform

Through the design of a multi-station turret hardware three-dimensional welding platform, the use of adaptive clamping and electromagnets can achieve synchronous welding and flipping of the main round tube and the side round tube, solving the low efficiency problem of traditional welding platforms and improving welding efficiency.

CN120080041BActive Publication Date: 2025-09-16FOSHAN JUNWEI INTELLIGENT MECHANICAL EQUIP TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510464635.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2025-09-16
Estimated Expiration
2045-04-14

AI Technical Summary

Technical Problem

The traditional welding platform uses a single fixture, resulting in low welding efficiency. It is difficult to clamp and rotate the main round tube and the side round tube synchronously at the same time, affecting the welding accuracy and efficiency.

Method used

A multi-station turret-type three-dimensional welding platform for hardware is designed. It adopts a multi-station continuous processing method. The rotation of the turntable is controlled by an intermittent motor. Combined with adaptive clamping and electromagnet cooperation, the main circular tube and the side circular tube can be firmly clamped and rotated. The welding operation is realized by using telescopic fitting components and threaded rods.

Benefits of technology

It improves welding efficiency, reduces manual repeated clamping operations, realizes synchronous welding and flipping of main round tubes and side round tubes, and makes the welding process compact and efficient.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120080041B_ABST
    Figure CN120080041B_ABST
Patent Text Reader

Abstract

The present invention relates to the field of welding platform technology, and discloses a multi-station turret-type hardware three-dimensional welding platform, comprising a support box, a turntable, a pentagonal mounting platform, and a protective cover plate. The support box and the turntable are jointly provided with an intermittent feeding portion, and the turntable, the pentagonal mounting platform, and the protective cover plate are jointly provided with a clamping welding portion. The multi-station turret-type hardware three-dimensional welding platform can effectively solve the problem in the prior art that a single tooling fixture is usually used to clamp and weld a main circular tube and a single side circular tube, which requires manual repeated disassembly of the workpiece or adjustment of the tooling, resulting in low welding efficiency; when side circular tubes need to be welded to both the left and right sides of the outer wall of the main circular tube, it is difficult to clamp the two side circular tubes at the same time and drive the main circular tube to rotate synchronously due to the need to ensure the welding accuracy of the connection between the main circular tube and the side circular tube, and the two side circular tubes are clamped and welded in sequence, thereby affecting the overall welding efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of welding platforms, and in particular to a multi-station turret-type three-dimensional hardware welding platform. Background Art

[0002] Hardware metal structural parts generally refer to metal parts made of gold, silver, copper, iron, tin, and other metals formed through processes such as casting, forging, and stamping. Side tubes are welded to the outer wall of the main circular tube on both sides as supports or connection points for securing other components. This is a structural design method that efficiently utilizes space and materials. For example, valve pipes and hot air ducts are used. Welding the side tubes to the outer wall of the main circular tube usually requires a welding platform.

[0003] In this regard, the present application designs a multi-station turret-type three-dimensional welding platform for hardware. Traditional welding platforms usually use a single tooling fixture, which can only clamp and weld separate main circular tubes and side circular tubes. It requires manual repeated disassembly of the workpiece or manual adjustment of the tooling. The operation is cumbersome, time-consuming and labor-intensive, which further affects the efficiency of welding work. When it is necessary to weld side circular tubes on both sides of the outer wall of the main circular tube, since the weight of the main circular tube is much greater than that of the side circular tube, it is difficult to clamp the two side circular tubes at the same time and make them drive the main circular tube to rotate synchronously under the premise of ensuring the welding accuracy of the connection between the main circular tube and the side circular tube. Clamping and welding the two side circular tubes in turn will further affect the welding efficiency. Summary of the Invention

[0004] In response to the above-mentioned shortcomings of the prior art, the present invention provides a multi-station turret-type hardware three-dimensional welding platform, which can effectively solve the problem in the prior art that a single tooling fixture is usually used to clamp and weld separate main circular tubes and side circular tubes, and the workpiece needs to be manually disassembled repeatedly or the tooling needs to be manually adjusted, which is cumbersome and has low welding efficiency; when side circular tubes need to be welded on both sides of the outer wall of the main circular tube, it is difficult to clamp the two side circular tubes at the same time and drive the main circular tube to rotate synchronously due to the need to ensure the welding accuracy of the connection between the main circular tube and the side circular tube, and the problem of clamping and welding the two side circular tubes in sequence will further affect the welding efficiency.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] The present invention provides a multi-station turret-type hardware three-dimensional welding platform, comprising:

[0007] A support box is provided, wherein a turntable is rotatably mounted on the upper end of the support box through a circular opening, a pentagonal mounting platform is mounted on the upper end of the turntable, a protective cover plate rotatably sleeved on the outer wall of the turntable is mounted on the upper end of the support box, an intermittent feeding portion is provided on the support box and the turntable, and a clamping and welding portion is provided on the turntable, the pentagonal mounting platform and the protective cover plate;

[0008] Among them, the intermittent feeding part includes an intermittent motor installed at the bottom end of the support box through a support seat, the output shaft of the intermittent motor is fixedly connected to the turntable, the upper end of the turntable is provided with a plurality of T-shaped holes evenly distributed around the circumference, the upper end of the support box is provided with a plurality of avoidance holes at positions corresponding to the plurality of T-shaped holes, and adaptive clamping groups are provided on the corresponding plurality of T-shaped holes of the turntable;

[0009] Among them, the clamping welding part includes a circular slide groove 1 opened on the outer walls of the five sides of the pentagonal mounting platform, and a clamping rod is slidably connected to the circular slide groove 1 through a compression spring. The clamping rod is rotatably connected to a magnetic clamping plate at one end outside the circular slide groove 1, and a circular slide groove 2 is jointly opened, and a boss tightening rod is slidably connected to the circular slide groove 2 through a compression spring. A telescopic matching group is commonly provided on multiple clamping rods, the pentagonal mounting platform and the protective cover plate.

[0010] Furthermore, the telescopic matching group includes a disc installed on the upper end of the protective cover plate through multiple connecting rods, and a guide groove is provided at the lower end of the disc. The guide groove is composed of an annular groove and two connected semi-annular grooves. The upper ends of the outer walls of multiple clamping rods are symmetrically provided with matching bevel grooves along the axial direction, and the upper end of the pentagonal mounting platform is provided with multiple waist-shaped sliding holes evenly distributed in a circle corresponding to the multiple matching bevel grooves. The multiple waist-shaped sliding holes are respectively connected to the corresponding circular grooves, and an annular sliding sleeve is slidably installed in the waist-shaped sliding hole, and a counterweight sliding rod is installed on the inner wall of the annular sliding sleeve. The upper end of the counterweight sliding rod is slidably connected to the guide groove, and the lower end slides and fits the outer wall of the clamping rod.

[0011] Furthermore, the telescopic cooperation group also includes a spiral slide installed on the inner wall of the protective cover plate, and a resistance plate is installed on the upper side of the higher end of the spiral slide. A plurality of rectangular slide grooves evenly distributed in a circle are opened on the upper end of the turntable. The rectangular slide grooves are located between the pentagonal mounting platform and the corresponding T-shaped hole, and a wedge-shaped support plate is slidably connected in the rectangular slide groove through a compression spring.

[0012] Furthermore, the adaptive clamping group includes a screw that is installed to rotate together on the inner walls of the left and right ends of the T-shaped hole, and two supporting vertical plates are spirally connected to the screw. The opposite ends of the two supporting vertical plates are connected to a tightening cone through a compression spring, and the opposite ends of the two tightening cones are installed with a supporting slide rod that slides through the corresponding supporting vertical plates, and a plurality of balls evenly distributed around the circumference are installed on the tightening inclined surface end of the tightening cone.

[0013] Furthermore, receiving grooves are provided at positions on the turntable corresponding to one end of multiple screws, and a bevel gear 1 fixedly connected to the screw is provided in the receiving groove. A circular mounting hole connected to the receiving groove is provided at the upper end of the turntable, and a support rod is rotatably mounted on the circular mounting hole. An adjusting wheel is installed at the upper end of the support rod, and a bevel gear 2 engaged with the bevel gear 1 is installed at the lower end of the support rod.

[0014] Furthermore, the clamping welding part also includes two clamping groups jointly arranged on the support box and the protective cover plate. The clamping group includes a matching cylinder on the protective cover plate that is rotatably installed corresponding to the clamping rod. The inner wall of the matching cylinder faces one end of the pentagonal mounting platform and is a threaded section structure. Electromagnets are embedded at positions on the upper and lower sides of the outer wall of the matching cylinder on the protective cover plate.

[0015] Furthermore, the clamping group also includes a telescopic shaft that is rotatably installed on one end of the mating tube away from the pentagonal mounting platform, and a boss threaded rod is installed on the telescopic end of the telescopic shaft, which is threadedly connected to the threaded section of the mating tube. A servo motor is installed on the upper end of the support box through the motor seat, and the output shaft of the servo motor is fixedly connected to the telescopic shaft.

[0016] Furthermore, mounting grooves are provided on the inner walls on both sides of the shorter section of each T-shaped hole on the turntable. Wedge-shaped baffles are slidably connected to the left and right mounting grooves through compression springs. The two wedge baffles are symmetrically arranged. A material return groove is provided at the position corresponding to one of the T-shaped holes on the protective cover plate, and a material guide slide is installed at the position corresponding to the material return groove. Feed docking holes are respectively provided on the side walls of the support box corresponding to the positions of the two servo motors.

[0017] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects:

[0018] The present invention provides a multi-station turret-type hardware three-dimensional welding platform, which adopts a multi-station continuous processing method. First, the main round tube is supported and clamped by two front-side abutting cones, and the intermittent rotation of the turntable is controlled by an intermittent motor. Then, the side round tube conveying and lifting device outside the left feeding docking hole is used to load the side round tube. The upper and lower electromagnets and the servo motor cooperate, and the freely retractable boss threaded rod and the adaptively abutting clamping rod cooperate to ensure firm and convenient clamping, thereby achieving the effect of driving the main round tube and the side round tube to rotate in a circle around the boss threaded rod for easy welding.

[0019] With the cooperation of the counterweight slide and the guide slide, the extrusion clamping rod can be retracted or extended into the corresponding circular slide. At the same time, with the cooperation of the spiral slide and the contact plate, the main circular tube and the side circular tube can be adaptively rotated around the corresponding supporting vertical plate to compensate for the flipping degree, and the side circular tube loading and welding operations can be repeated. With multiple intermittent rotations, the secondary welding and unloading of the main circular tube and the side circular tube can be achieved. The welding process is compact, which effectively improves the welding work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort.

[0021] Figure 1 Schematic diagram of the three-dimensional structure in an embodiment of the present invention;

[0022] Figure 2 A schematic structural diagram of a three-dimensional partial cross-section of an embodiment of the present invention;

[0023] Figure 3 Schematic diagram of a three-dimensional partial cross-section of the turntable, pentagonal mounting platform and protective cover plate in an embodiment of the present invention;

[0024] Figure 4 A schematic structural diagram of a three-dimensional partial cross-section of a telescopic cooperation group in an embodiment of the present invention;

[0025] Figure 5 Schematic diagram of the three-dimensional structure of the turntable and the pentagonal mounting platform in an embodiment of the present invention;

[0026] Figure 6 A schematic structural diagram of a three-dimensional partial cross-section of a telescopic fitting group and a protective cover plate in an embodiment of the present invention;

[0027] Figure 7 For the present invention Figure 6 Enlarged schematic diagram of the X in the middle;

[0028] Figure 8 This is a schematic diagram of the structure of the three-dimensional separation of the telescopic cooperation group in an embodiment of the present invention;

[0029] Figure 9 Schematic diagram of the structure in which the clamping rod and the boss abutting rod are three-dimensionally separated in an embodiment of the present invention;

[0030] Figure 10 Schematic diagram of the three-dimensional structure of the adaptive clamping group in an embodiment of the present invention;

[0031] Figure 11 Schematic diagram of the state transformation of the counterweight slide bar and the clamping bar when the turntable intermittently rotates in an embodiment of the present invention.

[0032] 6. The numbers in the figure represent: 1. Support box; 2. Turntable; 21. Wedge-shaped baffle; 3. Pentagonal mounting table; 4. Protective cover plate; 41. Material guide slide; 5. Intermittent loading part; 51. Intermittent motor; 52. Adaptive clamping group; 521. Screw; 522. Support vertical plate; 523. Abutment cone; 524. Support slide; 525. Bevel gear one; 526. Bevel gear two; 527. Adjusting wheel; 6. Clamping welding part; 61. Clamping rod; 62. Boss abutment rod; 63. Telescopic matching group; 631. Disc; 632. Guide slide; 633. Counterweight slide; 634. Spiral slide; 635. Contact plate; 636. Wedge-shaped support plate; 64. Clamping group; 641. Matching cylinder; 642. Electromagnet; 643. Telescopic shaft; 644. Boss threaded rod; 645. Servo motor. DETAILED DESCRIPTION

[0033] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0034] The present invention will be further described below with reference to the embodiments.

[0035] Example:

[0036] See also Figures 1-11 The present invention provides a technical solution: a multi-station turret-type hardware three-dimensional welding platform, comprising:

[0037] A support box 1 is provided, with a turntable 2 rotatably mounted on the upper end of the support box 1 through a circular opening, a pentagonal mounting platform 3 being mounted on the upper end of the turntable 2, a protective cover plate 4 rotatably sleeved on the outer wall of the turntable 2 being mounted on the upper end of the support box 1, an intermittent feeding portion 5 being commonly provided on the support box 1 and the turntable 2, and a clamping welding portion 6 being commonly provided on the turntable 2, the pentagonal mounting platform 3 and the protective cover plate 4;

[0038] The intermittent feeding part 5 includes an intermittent motor 51 installed at the bottom end of the support box 1 through a support seat. The output shaft of the intermittent motor 51 is fixedly connected to the turntable 2. The upper end of the turntable 2 is provided with a plurality of T-shaped holes evenly distributed around the circumference. The upper end of the support box 1 is provided with a plurality of avoidance holes at positions corresponding to the plurality of T-shaped holes. The plurality of T-shaped holes corresponding to the turntable 2 are provided with adaptive clamping groups 52.

[0039] Among them, the clamping welding part 6 includes a circular slide groove 1 opened on the outer walls of the five sides of the pentagonal mounting platform 3, and a clamping rod 61 is slidably connected to the circular slide groove 1 through a compression spring. The clamping rod 61 is located at one end outside the circular slide groove 1 and is rotatably connected to a magnetic clamping plate, and a circular slide groove 2 is jointly opened, and a boss clamping rod 62 is slidably connected to the circular slide groove 2 through a compression spring. A telescopic matching group 63 is commonly provided on multiple clamping rods 61, the pentagonal mounting platform 3 and the protective cover plate 4.

[0040] The telescopic matching group 63 includes a disc 631 installed on the upper end of the protective cover plate 4 through multiple connecting rods. A guide groove 632 is provided at the lower end of the disc 631. The guide groove 632 is composed of an annular groove and two connected semi-annular grooves. The upper ends of the outer walls of multiple clamping rods 61 are symmetrically provided with matching bevels along the axial direction. The upper end of the pentagonal mounting platform 3 is provided with multiple waist-shaped sliding holes evenly distributed in a circle corresponding to the positions of the multiple matching bevels. The multiple waist-shaped sliding holes are respectively connected to the corresponding circular grooves, and an annular sliding sleeve is slidably installed in the waist-shaped sliding hole. A counterweight slide 633 is installed on the inner wall of the annular sliding sleeve. The upper end of the counterweight slide 633 is slidably connected to the guide groove 632, and the lower end slides and fits on the outer wall of the clamping rod 61.

[0041] The telescopic fitting group 63 also includes a spiral slide 634 installed on the inner wall of the protective cover plate 4, and a resistance plate 635 is installed on the upper side of the higher end of the spiral slide 634. A plurality of rectangular slide grooves evenly distributed in a circle are opened on the upper end of the turntable 2. The rectangular slide grooves are located between the pentagonal mounting platform 3 and the corresponding T-shaped hole, and a wedge-shaped support plate 636 is slidably connected in the rectangular slide groove through a compression spring.

[0042] The adaptive clamping group 52 includes a screw 521 that is installed to rotate together on the inner walls of the left and right ends of the T-shaped hole. Two supporting vertical plates 522 are spirally connected to the screw 521. The opposite ends of the two supporting vertical plates 522 are connected to a tightening cone 523 through a compression spring. The opposite ends of the two tightening cones 523 are installed with a support slide rod 524 that slides through the corresponding supporting vertical plates 522, and a plurality of balls evenly distributed around the circumference are installed on the tightening inclined end of the tightening cone 523.

[0043] Receiving grooves are provided at positions corresponding to one end of multiple lead screws 521 on the turntable 2, and a bevel gear 1 525 fixedly connected to the lead screw 521 is provided in the receiving groove. A circular mounting hole connected to the receiving groove is provided at the upper end of the turntable 2, and a support rod is rotatably mounted on the circular mounting hole. An adjusting wheel 527 is installed at the upper end of the support rod, and a bevel gear 2 526 meshing with the bevel gear 1 525 is installed at the lower end of the support rod.

[0044] The clamping welding part 6 also includes two clamping groups 64 jointly arranged on the support box 1 and the protective cover plate 4. The clamping group 64 includes a matching cylinder 641 on the protective cover plate 4 that is rotatably installed corresponding to the clamping rod 61. The inner wall of the matching cylinder 641 is a threaded section structure at one end facing the pentagonal mounting platform 3. Electromagnets 642 are embedded at the upper and lower sides of the outer wall of the matching cylinder 641 on the protective cover plate 4.

[0045] The clamping group 64 also includes a mating tube 641, which is rotatably penetrated by an end thereof away from the pentagonal mounting platform 3, and a boss threaded rod 644 is installed on the telescopic end of the telescopic shaft 643. The boss threaded rod 644 is threadedly connected to the threaded section of the mating tube 641. A servo motor 645 is installed on the upper end of the support box 1 through a motor seat, and the output shaft of the servo motor 645 is fixedly connected to the telescopic shaft 643.

[0046] On the turntable 2, mounting grooves are provided on the inner walls on both sides of the shorter section of each T-shaped hole. Wedge-shaped baffles 21 are slidably connected in the left and right mounting grooves through compression springs. The two wedge-shaped baffles 21 are symmetrically arranged. A material return groove is provided at the position corresponding to one of the T-shaped holes on the protective cover plate 4, and a material guide slide 41 is installed at the position corresponding to the material return groove. Feeding docking holes are respectively provided on the side walls of the support box 1 corresponding to the positions of the two servo motors 645.

[0047] When implementing:

[0048] The turntable 2 in the present application adopts a multi-station continuous processing method. First, the main round tube is sent between the two front-side abutting cones 523 by manual or external loading devices. Under the action of the compression spring, the two front-side abutting cones 523 will jointly support and clamp the main round tube. At this time, under the friction-reducing action of multiple balls, the main round tube can rotate freely. During this period, the main round tube will squeeze the corresponding clamping rod 61 and the boss abutting rod 62, so that they will retract into the corresponding circular slide groove 1 and circular slide groove 2 respectively. After that, under the action of the compression spring, Under, the corresponding clamping rod 61 and the boss tightening rod 62 will press against the main round tube to assist in clamping it, and then the intermittent motor 51 is used to control the intermittent rotation of the turntable 2. The turntable 2 drives the main round tube to rotate clockwise to a proper angle through the two tightening cones 523, so that it is located directly above the adjacent avoidance hole on the left. It should be noted that after each intermittent rotation of the turntable 2, multiple T-shaped holes will be aligned with the corresponding avoidance holes, and two of the avoidance holes corresponding to the positions of the feeding docking holes are also T-shaped holes to serve as loading ports.

[0049] When the side round tubes are loaded and welded for the first time, the side round tube conveying and lifting device outside the left feeding docking hole will first convey multiple side round tubes to the bottom of the corresponding avoidance hole in turn, and then convey the side round tubes upward to a position at the same horizontal height as the main round tube. Then, the upper and lower electromagnets 642 here are controlled to start working, and the connected telescopic shaft 643 is controlled to rotate by the servo motor 645. At this time, the upper and lower electromagnets 642 will jointly magnetically attract the matching cylinder 641 to prevent it from rotating. When the telescopic shaft 643 drives the boss threaded rod 644 to rotate, the boss threaded rod 644 will thread the threaded section on the matching cylinder 641 Under the action of , it is gradually rotated out toward the pentagonal mounting platform 3. During this period, the clamping end of the boss threaded rod 644 is inserted into the side tube and drives it to continue to approach the pentagonal mounting platform 3 until the welding end of the side tube is tightly fitted on the outer wall of the main tube. The upper and lower electromagnets 642 can be controlled to stop working. At this time, the matching cylinder 641 can rotate freely. It should be noted that if there is a small angle deviation before the side tube is tightly fitted to the outer wall of the main tube, it will make adaptive rotation compensation under the thrust of the boss threaded rod 644 after contacting the outer wall of the main tube, thereby achieving the effect of the welding end of the side tube being tightly fitted on the outer wall of the main tube.

[0050] Then, the servo motor 645 controls the telescopic shaft 643 to drive the boss threaded rod 644 to rotate. At this time, the boss threaded rod 644 is rotated to the maximum distance, and the matching cylinder 641 can rotate freely. The boss threaded rod 644 will drive the matching cylinder 641 to rotate together, and the V-shaped clamping plate connected to the magnetic attraction on the corresponding clamping rod 61 will clamp the main tube tightly, which will jointly drive the main tube and the side tube to rotate in a circle around the boss threaded rod 644. At the same time, the welding of the side tube and the main tube is performed by an external laser welding head (not shown in the drawings). Automatic welding is performed at the wiring position. When welding is completed, the upper and lower electromagnets 642 are controlled to start working. At the same time, the servo motor 645 controls the telescopic shaft 643 again to drive the boss threaded rod 644 to rotate in the opposite direction until the boss threaded rod 644 retracts into the matching tube 641. The servo motor 645 stops working. The freely retractable boss threaded rod 644 and the adaptively tightened clamping rod 61 are used in combination. The clamping is firm and convenient, thereby achieving the effect of driving the main round tube and the side round tube to rotate in a circle around the boss threaded rod 644 to facilitate welding.

[0051] When flipping, the intermittent rotation of the turntable 2 is controlled by the intermittent motor 51. It should be noted that whenever the turntable 2 rotates intermittently, multiple counterweight slides 633 will slide along the guide slot 632. The positions of the two semi-annular slots on the guide slot 632 correspond to the positions of the contact plate 635 and the material guide slide 41 respectively. At this time, the counterweight slide 633 corresponding to the contact plate 635 will slide along the guide slot 632. When the counterweight slide 633 slides into the corresponding semi-annular slot, this counterweight slide 633 will drive the annular sleeve to slide along the corresponding waist-shaped slot toward the side away from the pentagonal mounting platform 3, and under the action of the gravity of the counterweight slide 633's own counterweight, it will slide along the matching inclined slot on the corresponding clamping rod 61 for compensation, thereby achieving the effect of squeezing the clamping rod 61 back into the corresponding circular slot.

[0052] During the period when the turntable 2 drives the main round tube to rotate clockwise to a proper angle through the two abutting cones 523, the side round tube welded on the main round tube will slide along the upper surface of the spiral slide plate 634, and under the guiding and limiting action of the abutting plate 635, this side round tube will drive the main round tube to perform adaptive rotation compensation around the corresponding supporting vertical plate 522, and under the action of gravity, the side round tube will gradually turn 180 degrees toward one side of the pentagonal mounting platform 3 and fit into the upper end of the wedge-shaped supporting plate 636. This side round tube is still in the same position as the main round tube. Horizontal height: It should be noted that when the side round tube is welded and the boss threaded rod 644 is retracted into the matching cylinder 641, the main round tube and the side round tube will rotate downward toward the side of the side round tube due to the imbalance of gravity. When the turntable 2 rotates intermittently, the lowest end of the spiral slide 634 can ensure smooth contact with the side round tube and synchronously rotate upward following the spiral rise of the spiral slide 634. At the same time, the lowest end of the spiral slide 634 will be slightly higher than the upper end face of the adjusting wheel 527, so that it can pass smoothly when following the intermittent rotation of the turntable 2.

[0053] Then, the side tube conveying and lifting device external to the right feeding docking hole will convey multiple side tubes to the bottom of the corresponding avoidance holes in turn, and convey the side tubes upward to a position at the same horizontal height as the main tube, repeating the first side tube clamping and welding operation. Through the cooperation of the upper and lower electromagnets 642 and the servo motor 645, the boss threaded rod 644 and the V-shaped clamping plate magnetically connected on the adaptively tightened clamping rod 61 will also jointly drive the main tube and the side tube to rotate around the boss threaded rod 644, and the external laser welding head (not shown in the drawings) will automatically weld the side tube and the main tube at the welding line position. When welding is completed, the boss threaded rod 644 is controlled to retract into the matching cylinder 641 through the cooperation of the upper and lower electromagnets 642 and the servo motor 645, and the servo motor 645 stops working, thereby achieving the effect of welding the two side tubes in turn, avoiding the tedious problem of manual repeated clamping of the main tube and the side tube, and effectively improving the welding work efficiency.

[0054] When the welded main round pipe is discharged, the intermittent motor 51 is used to control the turntable 2 to rotate intermittently again, and the welded main round pipe moves to the position corresponding to the guide slide 41. At this time, the counterweight slide 633 corresponding to the guide slide 41 slides along the guide groove 632. When the counterweight slide 633 slides into the corresponding semi-annular groove, the counterweight slide 633 will drive the annular sleeve to slide along the corresponding waist-shaped slide hole toward the side close to the pentagonal mounting platform 3, and under the action of the gravity of the counterweight slide 633's own counterweight, it will slide along the matching bevel on the corresponding clamping rod 61 to compensate, thereby achieving the effect of squeezing the clamping rod 61 out of the corresponding circular groove. At this time, the corresponding clamping rod 61 will push the welded main round pipe to the corresponding position corresponding to the guide slide 41. The main circular tube is completed, so that it is disengaged from the limit clamping of the corresponding two pressing cones 523, and under the action of the compression spring, the boss pressing rod 62 will push the corresponding side circular tube on this main circular tube for a second time to ensure that it is pushed onto the material guide slide 41 and slides out from the material guide slide 41. Similarly, when the turntable 2 is intermittently rotated by the intermittent motor 51 next time, the counterweight slide 633 at the corresponding material guide slide 41 will continue to slide along the guide slide 632 and exit the corresponding semi-annular slide. This counterweight slide 633 will drive the annular sleeve to slide along the corresponding waist-shaped slide hole to the side away from the pentagonal mounting platform 3 to return to its original position, and the counterweight slide 633 will slide along the matching inclined groove on the corresponding clamping rod 61 to compensate and return to its original position.

[0055] When it is necessary to adjust the welding position of the main round tube and the side round tube, multiple adjustment wheels 527 are rotated manually in sequence. Under the transmission action of bevel gear 2 526 and bevel gear 1 525, the corresponding screw 521 will be driven to rotate, thereby achieving the effect of adjusting the position of the corresponding two supporting vertical plates 522 through the screw 521. The welding position between the main round tube and the two side round tubes can be freely adjusted within the working range of the T-shaped hole according to actual needs. The adaptation of the multi-degree-of-freedom laser welding head will not affect all the above-mentioned work processes.

[0056] In summary, this application has the following advantages:

[0057] Advantage 1: This application adopts a multi-station continuous processing method. First, the main round tube is supported and clamped by the two front-side abutting cones 523. Then, the intermittent rotation of the turntable 2 is controlled by the intermittent motor 51. The turntable 2 drives the main round tube to rotate clockwise to a suitable angle through the two abutting cones 523, so that it is located directly above the adjacent avoidance hole on the left. Then, the side round tube conveying and lifting device outside the left feeding docking hole is used to load the side round tube. Finally, the upper and lower electromagnets 642 and the servo motor 645 cooperate with each other, and the freely retractable boss threaded rod 644 and the adaptive abutting clamping rod 61 cooperate to achieve a stable and convenient clamping, thereby achieving the effect of driving the main round tube and the side round tube to rotate in a circle around the boss threaded rod 644 for easy welding.

[0058] Advantage 2: During flipping, after the turntable 2 rotates intermittently, the counterweight slide 633 corresponding to the contact plate 635 will slide along the guide groove 632. After the counterweight slide 633 slides into the corresponding semi-annular groove, the counterweight slide 633 will drive the annular sleeve to slide along the corresponding waist-shaped slide hole toward the side away from the pentagonal mounting platform 3, and under the action of the gravity of the counterweight slide 633's own counterweight, it will slide along the matching inclined groove on the corresponding clamping rod 61 for compensation, thereby achieving the effect of squeezing the clamping rod 61 back into the corresponding circular groove 1.

[0059] Advantage three, at the same time, the side tubes welded on the main tube will slide along the upper surface of the spiral slide 634 and drive the main tube to perform adaptive rotation compensation around the corresponding support vertical plate 522, until it gradually flips 180 degrees and fits the upper end of the wedge-shaped support plate 636 to complete the flipping work, and after the turntable 2 rotates intermittently again, the counterweight slide 633 at the corresponding contact plate 635 will continue to slide along the guide slide groove 632 and exit the corresponding semi-annular slide groove, and this counterweight slide 633 will drive the annular sleeve to slide along the corresponding waist-shaped slide hole toward the side close to the pentagonal mounting platform 3 to return to its original position, and the counterweight slide 633 will slide along the matching inclined groove on the corresponding clamping rod 61 to compensate and return to its original position, thereby achieving the effect of the clamping rod 61 and the boss clamping rod 62 respectively clamping the main tube and the welded side tube.

[0060] Advantage four, when the secondary side round tube is loaded and welded, the side round tube conveying and lifting device external to the right feeding docking hole is used to load the secondary side round tube. Similarly, through the cooperation of the upper and lower electromagnets 642 and the servo motor 645, the boss threaded rod 644 and the V-shaped clamping plate magnetically connected on the adaptive clamping rod 61 here will also jointly drive the main round tube and the side round tube to rotate around the boss threaded rod 644, and the external laser welding head (not shown in the figure) here will automatically weld the welding line position of the side round tube and the main round tube, thereby achieving the effect of welding the two side round tubes in sequence, avoiding the tedious problem of manual repeated clamping of the main round tube and the side round tube.

[0061] Advantage five, when the welded main round tube is discharged, the turntable 2 is controlled to rotate intermittently again, and the welded main round tube moves to the position corresponding to the guide slide 41, and the corresponding counterweight slide 633 at the guide slide 41 will slide along the guide groove 632. When the counterweight slide 633 slides into the corresponding semi-annular groove, the counterweight slide 633 will drive the annular sleeve to slide along the corresponding waist-shaped slide hole toward the side close to the pentagonal mounting platform 3, and under the action of the gravity of the counterweight slide 633 itself, it will slide along the corresponding clamping rod 61 The cooperating inclined groove makes sliding compensation, thereby achieving the effect of squeezing the clamping rod 61 out of the corresponding circular slide groove. At this time, the corresponding clamping rod 61 will push the welded main round tube to make it break away from the limit clamping of the corresponding two tight cones 523, and the boss tight rod 62 will push the corresponding side round tube for the second time to ensure that it is pushed onto the guide slide 41 and slides out from the guide slide 41. Through multiple intermittent rotations, the main round tube and the side round tube can be welded, turned over and unloaded in sequence. The welding process is compact, which effectively improves the welding work efficiency.

[0062] Advantage six: when the welding position of the main round tube and the side round tube needs to be adjusted, multiple adjusting wheels 527 are rotated manually in sequence. Under the transmission action of bevel gear 2 526 and bevel gear 1 525, the corresponding screw 521 will be driven to rotate, thereby achieving the effect of adjusting the position of the corresponding two supporting vertical plates 522 through the screw 521. The welding position between the main round tube and the two side round tubes can be freely adjusted within the working range of the T-shaped hole according to actual needs, effectively increasing the applicability of the equipment.

[0063] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A multi-station turret-type hardware three-dimensional welding platform, characterized in that: include: A support box (1), wherein a turntable (2) is rotatably mounted on the upper end of the support box (1) through a circular opening, a pentagonal mounting platform (3) is mounted on the upper end of the turntable (2), a protective cover plate (4) is mounted on the upper end of the support box (1) and is rotatably sleeved on the outer wall of the turntable (2), an intermittent feeding portion (5) is commonly provided on the support box (1) and the turntable (2), and a clamping welding portion (6) is commonly provided on the turntable (2), the pentagonal mounting platform (3) and the protective cover plate (4); The intermittent feeding portion (5) comprises an intermittent motor (51) installed at the bottom end of the support box (1) through a support seat, the output shaft of the intermittent motor (51) is fixedly connected to the turntable (2), the upper end of the turntable (2) is provided with a plurality of T-shaped holes evenly distributed in a circumference, the upper end of the support box (1) is provided with a plurality of avoidance holes at positions corresponding to the plurality of T-shaped holes, and the plurality of T-shaped holes corresponding to the turntable (2) are provided with adaptive clamping groups (52); The clamping welding portion (6) includes a circular chute 1 provided on the outer walls of the five sides of the pentagonal mounting platform (3), a clamping rod (61) is slidably connected to the circular chute 1 through a compression spring, and the clamping rod (61) is rotatably connected to a magnetic clamping plate at one end outside the circular chute 1, and a circular chute 2 is provided in common, a boss pressing rod (62) is slidably connected to the circular chute 2 through a compression spring, and a telescopic matching group (63) is provided on the plurality of clamping rods (61), the pentagonal mounting platform (3) and the protective cover plate (4); The telescopic matching group (63) further comprises a spiral slide (634) mounted on the inner wall of the protective cover plate (4), a contact plate (635) being mounted on the upper side of the higher end of the spiral slide (634), a plurality of rectangular slide grooves evenly distributed in a circumference are provided on the upper end of the turntable (2), the rectangular slide grooves being located between the pentagonal mounting platform (3) and the corresponding T-shaped holes, and a wedge-shaped support plate (636) being slidably connected in the rectangular slide grooves via a compression spring; The clamping welding portion (6) further comprises two clamping groups (64) provided on the supporting box (1) and the protective cover plate (4), the clamping group (64) comprising a matching cylinder (641) which is rotatably installed on the corresponding clamping rod (61) on the protective cover plate (4), the inner wall of the matching cylinder (641) having one end facing the pentagonal mounting platform (3) being a threaded section structure, and electromagnets (642) are embedded at positions on both upper and lower sides of the outer wall of the matching cylinder (641) on the protective cover plate (4).

2. The multi-station turret-type hardware three-dimensional welding platform according to claim 1, characterized in that: The telescopic matching group (63) includes a disc (631) mounted on the upper end of the protective cover plate (4) through multiple connecting rods. A guide groove (632) is provided at the lower end of the disc (631). The guide groove (632) is composed of an annular groove and two connected semi-annular grooves. The upper ends of the outer walls of the multiple clamping rods (61) are symmetrically provided with matching bevel grooves along the axial direction. The upper end of the pentagonal mounting platform (3) is provided with multiple waist-shaped sliding holes evenly distributed in a circumference at positions corresponding to the multiple matching bevel grooves. The multiple waist-shaped sliding holes are respectively connected to the corresponding circular grooves, and an annular sliding sleeve is slidably installed in the waist-shaped sliding hole. A counterweight sliding rod (633) is installed on the inner wall of the annular sliding sleeve. The upper end of the counterweight sliding rod (633) is slidably connected to the guide groove (632), and the lower end is slidably fitted on the outer wall of the clamping rod (61).

3. The multi-station turret-type hardware three-dimensional welding platform according to claim 1, characterized in that: The adaptive clamping group (52) includes a screw (521) that is rotatably mounted on the inner walls of the left and right ends of the T-shaped hole. Two supporting vertical plates (522) are spirally connected to the screw (521). The opposite ends of the two supporting vertical plates (522) are connected to a tightening cone (523) through a compression spring. The opposite ends of the two tightening cones (523) are each installed with a supporting slide rod (524) that slides through the corresponding supporting vertical plate (522), and a plurality of balls that are evenly distributed around the circumference are installed on the tightening inclined surface end of the tightening cone (523).

4. The multi-station turret-type three-dimensional hardware welding platform according to claim 1, characterized in that: The turntable (2) is provided with a receiving groove at a position corresponding to one end of the plurality of lead screws (521), and a bevel gear (525) fixedly connected to the lead screw (521) is provided in the receiving groove. The upper end of the turntable (2) is provided with a circular mounting hole connected to the receiving groove, and a support rod is rotatably mounted on the circular mounting hole. The upper end of the support rod is provided with an adjusting wheel (527), and the lower end of the support rod is provided with a bevel gear (526) meshing with the bevel gear (525).

5. The multi-station turret-type three-dimensional hardware welding platform according to claim 1, characterized in that: The clamping group (64) further comprises a telescopic shaft (643) which is rotatably installed on one end of the matching cylinder (641) away from the pentagonal mounting platform (3), the telescopic end of the telescopic shaft (643) being installed with a boss threaded rod (644), the boss threaded rod (644) being threadedly connected to the threaded section of the matching cylinder (641), and a servo motor (645) being installed on the upper end of the support box (1) through a motor seat, the output shaft of the servo motor (645) being fixedly connected to the telescopic shaft (643).

6. The multi-station turret-type three-dimensional hardware welding platform according to claim 4, characterized in that: The turntable (2) is provided with mounting slots on both sides of the inner wall of the shorter section of each T-shaped hole, and wedge-shaped baffles (21) are slidably connected in the left and right mounting slots via compression springs. The two wedge-shaped baffles (21) are symmetrically arranged. A material return slot is provided at a position corresponding to one of the T-shaped holes on the protective cover plate (4), and a material guide slide (41) is installed at the position corresponding to the material return slot. Feeding docking holes are respectively provided on the side wall of the support box (1) at positions corresponding to the two servo motors (645).

Citation Information

Patent Citations

  • Automatic alignment welding device for intersecting line welding seams

    CN112122872A

  • Axle housing automatic welding transposition fixing platform

    CN115945857A