Floor standing large diameter full automatic winding equipment

The automated storage, cutting, and winding devices of the floor-standing large-diameter fully automatic winding equipment have solved the problems of long roll changing time and difficulty in winding large-diameter rolls in traditional winding machines, achieving high-efficiency, energy-saving, and high-speed production.

CN120081234BActive Publication Date: 2025-11-25SUZHOU JWELL SHEET FILM INTELLIGENT EQUIP CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411056208.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-11-25
Estimated Expiration
2044-08-02

AI Technical Summary

Technical Problem

Traditional advertising cloth winding machines are time-consuming to change rolls, have low production efficiency, and are difficult to adapt to large-diameter rolls, resulting in high product stretching and energy consumption, and cannot meet the needs of high-speed production.

Method used

The system employs a floor-standing, large-diameter, fully automated winding machine, which includes a material storage device, a winding platform, an automatic winding and cutting device, and a winding unit. Through the coordinated operation of automated material storage, cutting, winding, and floor-standing winding devices, it achieves online roll changing and efficient winding.

Benefits of technology

It improves winding efficiency and automation, reduces roll changeover time and energy consumption, is suitable for large-diameter winding, and is suitable for product winding on high-speed production lines.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120081234B_ABST
    Figure CN120081234B_ABST
Patent Text Reader

Abstract

The application discloses a floor type full-automatic winding equipment with a large roll diameter, which comprises a storage device, a winding platform, an automatic winding cutting device and a winding unit movably arranged on the winding platform in the front-rear direction; the automatic winding cutting device comprises an auxiliary traction mechanism, a lifting mechanism, a cutting mechanism, a winding mechanism and a displacement mechanism, the auxiliary traction mechanism, the cutting mechanism and the winding mechanism are sequentially arranged from upstream to downstream, the winding mechanism is arranged on the lifting mechanism and moves along the vertical direction under the driving of the lifting mechanism, and the auxiliary traction mechanism, the lifting mechanism, the cutting mechanism and the winding mechanism are all arranged on the displacement mechanism and are driven by the displacement mechanism to move back and forth in the front-rear direction; the winding unit comprises at least one pair of floor winding devices; the application can automatically cut, change and wind, realizes online winding change, improves the bearing capacity of winding, is suitable for winding with a large roll diameter, reduces the winding change frequency and time, improves the production efficiency and can wind the products of a high-speed production line.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of sheet production equipment, in particular to a floor type large roll diameter full-automatic winding equipment. BACKGROUND

[0002] At present, the traditional production of advertising cloth winding machine still needs to manually cut the winding, and the winding time is long, the production efficiency is low, and when winding the large roll diameter roll material, the multi-station winding machine is turned over, the energy consumption is large when turning over the large roll diameter roll material, the winding is not started, the product is easily stretched, and it is not suitable for high-speed production and large roll diameter winding, and it cannot meet the demand. SUMMARY

[0003] In order to solve the above technical problems, the purpose of the present application is to provide a floor type large roll diameter full-automatic winding equipment.

[0004] In order to achieve the above purpose, the technical scheme adopted by the present application is as follows: a floor type large roll diameter full-automatic winding equipment, comprising:

[0005] The storage device comprises a plurality of storage rollers arranged alternately in the up-down direction from front to back, and each storage roller is movable in the up-down direction.

[0006] The winding platform is arranged on the rear side of the storage device.

[0007] The automatic winding cutting device is movably arranged on the winding platform in the front-rear direction, and the automatic winding cutting device comprises an auxiliary traction mechanism, a lifting mechanism, a cutting mechanism, a winding mechanism and a displacement mechanism, the auxiliary traction mechanism, the cutting mechanism and the winding mechanism are arranged in sequence from upstream to downstream, the cutting mechanism is used for cutting the product between the auxiliary traction mechanism and the winding mechanism, the winding mechanism is arranged on the lifting mechanism to move in the up-down direction under the drive of the lifting mechanism, and the auxiliary traction mechanism, the lifting mechanism, the cutting mechanism and the winding mechanism are all arranged on the displacement mechanism and driven by the displacement mechanism to move back and forth in the front-rear direction.

[0008] The winding unit is arranged on the lower side of the winding platform and located downstream of the automatic winding cutting device, and the winding unit comprises at least one pair of floor winding devices arranged in sequence from front to back, each floor winding device comprises a winding trolley movable back and forth in the left-right direction, a winding shaft rotatable around its own axis, and a winding motor driving the winding shaft to rotate, and the winding shaft extends in the left-right direction.

[0009] In the above technical solution, further preferably, the winding platform is further provided with a trimming device, the trimming device is located upstream of the automatic winding cutting device, the trimming device comprises a trimming cutter mechanism and a scrap edge recycling mechanism, the trimming cutter mechanism comprises a pair of left and right oppositely arranged trimming cutters and a width adjusting assembly for adjusting the distance between the trimming cutters, the scrap edge recycling mechanism comprises a recycling spool capable of rotating around its own axis and a recycling motor in transmission connection with the recycling spool, and the recycling motor is used to drive the recycling spool to rotate.

[0010] In the above technical solution, further preferably, the displacement mechanism comprises a moving frame, a rack extending in the front-rear direction, a gear rotatingly arranged on the moving frame, and a driving motor in transmission connection with the gear, the rack is fixedly installed on the winding platform, the gear is in meshing connection with the rack, and the driving motor is used to drive the gear to rotate around its own axis.

[0011] In the above technical solution, further preferably, the auxiliary traction mechanism comprises a lower traction roller rotatingly arranged on the moving frame, an upper traction roller movably arranged on the moving frame in the up-down direction, and a traction cylinder in transmission connection with the upper traction roller, the upper traction roller is located above the lower traction roller, and the traction cylinder is used to drive the upper traction roller to move in the up-down direction to approach and move away from the lower traction roller.

[0012] In the above technical solution, further preferably, the lifting mechanism comprises a lifting plate movably arranged on the moving frame in the up-down direction and a guide assembly and a lifting driving assembly in transmission connection between the lifting plate and the moving frame, the guide assembly comprises a guide rail extending in the up-down direction and a guide block in sliding cooperation with the guide rail, the guide rail is installed on the moving frame, and the guide block is installed on the lifting plate, and the lifting driving assembly comprises a lifting lead screw extending in the up-down direction and a lifting motor in transmission connection with the lifting lead screw, the lifting lead screw is in threaded connection with the moving frame and the lifting plate at the same time, and the lifting lead screw is configured to, when rotating around its own axis under the driving of the lifting motor, drive the lifting plate to move back and forth along the lifting lead screw relative to the moving frame.

[0013] In the above technical solution, further preferably, the automatic winding and cutting device comprises a distance protection mechanism, the distance protection mechanism comprises a photoelectric sensor and a controller, the photoelectric sensor is used for detecting the real-time distance between the bottom of the automatic winding and cutting device and the surface of the winding material on the winding shaft, the photoelectric sensor and the lifting motor are both in signal connection with the controller, and the controller is configured to control the lifting motor to drive the lifting plate to move upward when the real-time distance detected by the photoelectric sensor is less than a rated value.

[0014] In the above technical solution, further preferably, the rated value is 2-3 cm.

[0015] In the above technical solution, further preferably, the cutting mechanism is arranged on the lifting plate, the cutting mechanism comprises a cutting knife, a rodless cylinder for driving the cutting knife to move back and forth in the left-right direction, and a cutting auxiliary compression assembly arranged upstream of the cutting knife, the cutting auxiliary compression assembly comprises a bearing plate, a compression block movably arranged on the lifting plate, and a compression cylinder in transmission connection with the compression block, the compression block and the bearing plate form a conveying channel for the products to pass through on the lifting plate, and the compression cylinder is used for driving the compression block to approach the bearing plate to compress the products in the conveying channel on the bearing plate.

[0016] In the above technical solution, further preferably, an electrostatic eliminator is arranged on the lifting plate, the electrostatic eliminator is installed upstream of the cutting mechanism and located at one side of the conveying channel.

[0017] In the above technical solution, further preferably, the winding mechanism comprises a first swing arm swingably arranged on the lifting plate, a second swing arm swingably arranged on the first swing arm, a first cylinder in transmission connection between the lifting plate and the first swing arm, a second cylinder in transmission connection between the second swing arm and the first swing arm, and a pair of compression rollers rotatably arranged on the second swing arm, the first cylinder is used for driving the first swing arm to swing relative to the lifting plate, the second cylinder is used for driving the second swing arm to swing relative to the first swing arm, and the first cylinder and the second cylinder are configured to drive the first swing arm and the second swing arm to swing so that the pair of compression rollers abut against the circumference of one winding shaft.

[0018] Compared with the prior art, the present application has the following beneficial effects:

[0019] This application can automatically cut, change rolls, and load rolls, with a high degree of automation, improving winding efficiency and saving time and labor. Furthermore, through the cooperation of a floor-mounted winding device and an automatic winding and cutting device, online roll changing is achieved, increasing the load-bearing capacity of the rolls, making it suitable for large-diameter roll winding, reducing the number of roll changes and the time spent changing rolls, saving energy, further improving production efficiency, and enabling the winding of products from high-speed production lines. Attached Figure Description

[0020] Figure 1 A schematic diagram of the automatic winding and cutting device located above the first station of a floor-standing, large-diameter fully automatic winding equipment provided in this application embodiment;

[0021] Figure 2 for Figure 1 The automatic winding and cutting device in the diagram is a structural diagram of the winding shaft winding in the second station;

[0022] Figure 3 for Figure 2 A top view of the fully automated winding equipment in the picture;

[0023] Figure 4 for Figure 1 Front view of the floor-mounted winding device;

[0024] Figure 5 for Figure 4 Side view of the floor-mounted winding device in the middle;

[0025] Figure 6 for Figure 1 A three-dimensional structural diagram of the automatic roll-up and cutting device in the diagram;

[0026] Figure 7 for Figure 6 Front view of the automatic roll-up and cutting device in the middle;

[0027] Figure 8 for Figure 6 Side view of the automatic roll-up and cutting device in the middle;

[0028] Figure 9 For along Figure 8 A sectional view cut along line AA in the diagram;

[0029] Figure 10 for Figure 9 A magnified view of a portion of point B in the middle.

[0030] Wherein: 100, automatic winding equipment; 10, storage device; 1, storage roller; 20, winding platform; 201, table top; 202, stairs; 2, edge cutting device; 21, cutting knife mechanism; 22, waste edge recycling mechanism; 221, recycling reel; 222, recycling motor; 30, automatic winding cutting device; 3, auxiliary traction mechanism; 31, lower traction roller; 32, upper traction roller; 33, traction cylinder; 34, traction motor; 4, lifting mechanism; 41, lifting plate; 42, guide assembly; 421, guide rail; 422, guide block; 43, lifting drive assembly; 431, lifting screw; 432, lifting motor; 5, cutting mechanism; 51, cutting knife; 52, rodless cylinder; 53, cutting auxiliary compression assembly; 531, bearing plate; 532, compression block; 533, compression cylinder; 534, conveying channel; 6, winding mechanism; 61, first swing arm; 62, second swing arm; 63, first cylinder; 64, second cylinder; 65, transition compression roller; 66, first compression roller; 67, second compression roller; 7, displacement mechanism; 71, moving frame; 711, moving bottom plate; 72, rack; 73, gear; 74, drive motor; 81, static eliminator; 82, compression roller assembly; 821, compression roller; 822, floating compression roller; 40, winding unit; 9, floor winding device; 901, first winding station; 902, second winding station; 91, winding trolley; 911, moving wheel; 912, guide rail; 92, winding reel; 93, winding motor. DETAILED DESCRIPTION

[0031] To describe the technical contents, structural features, purposes achieved and effects of the application in detail, the technical solutions in the embodiments of the application will be described below in conjunction with the drawings in the embodiments of the application. Obviously, the described embodiments are only some of the embodiments of the application, rather than all the embodiments. In the following description, for the purpose of explanation, a large number of specific details are set forth in order to provide a thorough understanding of various exemplary embodiments or implementations of the application. However, various exemplary embodiments can also be implemented without these specific details or in one or more equivalent arrangements. In addition, various exemplary embodiments can be different, but not necessarily exclusive. For example, the specific shape, structure and characteristics of an exemplary embodiment can be used or implemented in another exemplary embodiment without departing from the inventive concept.

[0032] Hereinafter, the terms "first", "second", and the like are used only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second", and the like can explicitly or implicitly include one or more of the features. In the description of the application, unless otherwise stated, the meaning of "a plurality of" is two or more.

[0033] The terms "front," "rear," "up," and "down" used in this application are in accordance with the attached... Figure 1 The front, back, top, and bottom are shown.

[0034] In this application, unless otherwise expressly specified and limited, the term "connection" shall be interpreted broadly. For example, "connection" may be a fixed connection, a detachable connection, or an integral part; it may be a direct connection or an indirect connection through an intermediate medium.

[0035] This application provides a floor-standing, large-diameter, fully automatic winding device, such as... Figure 1 As shown, the fully automatic winding equipment 100 includes: a storage device 10, a winding platform 20, an automatic winding and cutting device 30, and a winding unit 40, which are arranged sequentially from upstream to downstream.

[0036] The storage device 10 includes several storage rollers 1 arranged alternately from front to back. Each storage roller 1 can move in the vertical direction. When the automatic winding and cutting device 30 cuts the product, the storage device 10 temporarily stores the product being fed to the automatic winding and cutting device 30. After the automatic winding and cutting device 30 finishes cutting, the stored product is released.

[0037] like Figure 1 , 3 As shown, the winding platform 20 is arranged behind the storage device 10, and the automatic winding and cutting device is movably mounted on the winding platform 20 in the front-to-back direction. The winding platform 20 divides the space into an upper space and a lower space. Part of the automatic winding and cutting device 30 is located in the upper space, and part is located in the lower space. The winding unit 40 is arranged in the lower space. The winding platform 20 has a table 201 for operators to move around in the upper space and a staircase 202 for operators to enter the upper space from the lower space. Operators perform maintenance on the part of the automatic winding and cutting device 30 located in the upper space and thread the sheet material that is being wound up for the first time in the upper space.

[0038] In order to improve the winding quality, a trimming device 2 is arranged on the winding platform 20, the trimming device 2 is located upstream of the automatic winding and cutting device 30, the trimming device 2 comprises a cutter mechanism 21 and a waste edge recycling mechanism 22, the cutter mechanism 21 comprises a pair of left and right oppositely arranged cutters (not shown in the figure) and a width adjusting assembly (not shown in the figure) for adjusting the distance between the pair of cutters, the waste edge recycling mechanism 22 comprises a recycling reel 221 which can rotate around its own axis and a recycling motor 222 which is in transmission connection with the recycling reel 221, the recycling motor 222 is used to drive the recycling reel 221 to rotate. An operator adjusts the width adjusting assembly according to the production requirements to adjust the distance between the pair of cutters, when the product passes through the trimming device 2, the cut waste edge is wound by the rotating recycling reel 221, and finally is concentrated for processing; the product after trimming is introduced into the downstream automatic winding and cutting device.

[0039] As shown in Figures 6-10 , the automatic winding and cutting device 30 comprises an auxiliary traction mechanism 3, a lifting mechanism 4, a cutting mechanism 5, a winding mechanism 6 and a displacement mechanism 7, the auxiliary traction mechanism 3, the cutting mechanism 5 and the winding mechanism 6 are arranged in sequence from upstream to downstream.

[0040] The displacement mechanism 7 comprises a moving frame 71, a rack 72 extending in the front-rear direction, a gear 73 rotatably arranged on the moving frame 71 and a drive motor 74 in transmission connection with the gear 73, the moving frame 71 comprises a pair of moving bottom plates 711 oppositely arranged left and right, and the auxiliary traction mechanism 3 is installed on the pair of moving bottom plates 711. The rack 72 is fixedly installed on the winding platform 20, the gear 73 is in meshing connection with the rack 72, and the drive motor 74 is used to drive the gear 73 to rotate around its own axis, when the gear 73 rotates, the tooth surface of the gear 73 is in abutment with the tooth surface of the rack 72, so that the gear 73 drives the moving frame 71 to move back and forth along the rack 72.

[0041] The auxiliary traction mechanism 3 comprises a lower traction roller 31 rotatably arranged between the pair of moving bottom plates 711, an upper traction roller 32 movably arranged on the moving frame 71 in the up-down direction and a traction cylinder 33 in transmission connection with the upper traction roller 32, the upper traction roller 32 is located above the lower traction roller 31, the traction cylinder 33 drives the upper traction roller 32 to move in the up-down direction to approach and move away from the lower traction roller 31, the lower traction roller 31 is in transmission connection with a traction motor 34, and rotates under the drive of the traction motor 34 to convey the product from the upstream trimming device 2 to the downstream cutting mechanism 5; the upper traction roller 32 approaches the lower traction roller 31 under the drive of the traction cylinder 33 to press the product on the lower traction roller 31. A plurality of transition rollers are arranged upstream of the auxiliary traction mechanism 3, and the plurality of transition rollers are arranged in sequence from front to back to flatten the product when entering the auxiliary traction mechanism 3.

[0042] As shown in Figures 6-8As shown, the lifting mechanism 4 includes a lifting plate 41 movably mounted on a movable base plate 711 in the vertical direction, a guide assembly 42 and a lifting drive assembly 43 connected between the lifting plate 41 and the movable base plate 711. The guide assembly 42 includes a guide rail 421 extending in the vertical direction and a guide block 422 slidably engaged with the guide rail 421. The guide rail 421 is fixedly mounted on the movable base plate 711, and the guide block 422 is fixedly mounted on the lifting plate 41. The lifting drive assembly 43 includes a lifting screw 431 extending in the vertical direction and a lifting motor 432 connected to the lifting screw 431 in a transmission manner. The lifting screw 431 is connected to both the movable base plate 711 and the lifting plate 41 in a transmission manner. When the lifting screw 431 rotates around its own axis under the drive of the lifting motor 432, it can drive the lifting plate 41 to move back and forth relative to the movable base plate 711 along the lifting screw 431. The guide assembly 42 is used to limit the direction of movement of the lifting plate 41, and the lifting drive assembly 43 is used to drive the lifting plate 41 to perform lifting and lowering movements.

[0043] like Figure 9 , 10 As shown, the cutting mechanism 5 is disposed between a pair of lifting plates 41 and is used to cut the product between the auxiliary traction mechanism 3 and the winding mechanism 6. The cutting mechanism 5 includes a cutting blade 51, a rodless cylinder 52 that drives the cutting blade 51 to move back and forth in the left-right direction, and a cutting auxiliary clamping assembly 53 disposed upstream of the cutting blade 51. The cutting auxiliary clamping assembly 53 includes a support plate 531, a pressure block 532 movably disposed on the lifting plate 41, and a clamping cylinder 533 that is pultrusively connected to the pressure block 532. The pressure block 532 and the support plate 531 form a conveying channel 534 on the lifting plate 41 for the product to pass through. A cutting groove is provided on the support plate 531 for the cutting blade 51 to pass through from one side of the support plate 531. The cutting mechanism 532 is inserted into the conveyor channel 534 and can move back and forth in the left and right directions within the conveyor channel 534 via the knife groove. The clamping cylinder 533 drives the clamping block 532 to approach the support plate 531 to clamp the products in the conveyor channel 534 onto the support plate 531, facilitating the cutting blade 51 to cut the products in the conveyor channel 534. The cutting blade 51 cuts the products between the auxiliary traction mechanism 3 and the downstream winding mechanism 6, ensuring a flat cut surface. This facilitates the winding mechanism 6 to wind the cut product onto the empty winding shaft when the winding unit 40 changes rolls. A static eliminator 81 is installed on the lifting plate 41, which is installed upstream of the cutting mechanism 5 and located on one side of the conveyor channel 534. A pressure roller assembly 82 is also provided between the static eliminator 81 and the cutting blade 51. The pressure roller assembly 82 is used to guide the product output from the auxiliary traction mechanism 3 and hanging down into the conveying channel 534. The pressure roller assembly 82 includes a pressure roller 821 rotatably mounted on the lifting plate 41 and a floating pressure roller 822 that can approach and move away from the pressure roller 821. The floating pressure roller 822 is used to approach the pressure roller 821 to press the product onto the pressure roller 821.

[0044] As Figure 6 , 9 shown, the winding mechanism 6 is also arranged on the pair of lifting plates 41, and the winding mechanism 6 comprises a first swing arm 61 swingingly arranged on the lifting plate 41, a second swing arm 62 swingingly arranged on the first swing arm 61, a first cylinder 63 drivingly connected between the lifting plate 41 and the first swing arm 61, and a second cylinder 64 drivingly connected between the second swing arm 62 and the first swing arm 61. The first swing arm 61 is provided with a transition press roller 65 extending along the left-right direction at the connection with the lifting plate 41, and the first swing arm 61 swings around the axis of the transition press roller 65 under the drive of the first cylinder 63; the second swing arm 62 is provided with a first press roller 66 extending along the left-right direction at the connection with the first swing arm 61, and the second swing arm 62 swings around the axis of the first press roller 66 under the drive of the second cylinder, and the second swing arm 62 is provided with a second press roller 67 parallel to the first press roller 66 at the end portion away from the first swing arm 61.

[0045] The automatic winding and cutting device 30 comprises a distance protection mechanism (not shown in the figure), which comprises a photoelectric sensor and a controller (not shown in the figure), the photoelectric sensor is used to detect the real-time distance between the bottom of the automatic winding and cutting device 30 and the surface of the winding material on the winding shaft, and the photoelectric sensor and the lifting motor are both signal-connected with the controller, when the real-time distance detected by the photoelectric sensor is less than a rated value, the controller controls the lifting motor to drive the lifting plate to move upward, so as to avoid the contact with the winding material and cause the winding material to be wrinkled and damaged; the rated value is 2-3 cm.

[0046] As Figure 1 shown, the winding unit 40 comprises at least one pair of floor winding devices, which are sequentially arranged from front to back; in the embodiment of the present application, the winding unit 40 comprises two floor winding devices 9, as Figures 3-5 shown, each floor winding device 9 comprises a winding trolley 91 movable back and forth along the left-right direction, a winding shaft 92 rotatable around its axis, and a winding motor 93 driving the winding shaft 92 to rotate, and the bottom of the winding trolley 91 is provided with a plurality of moving wheels 911, and the ground is provided with guide rails 912 extending along the left-right direction, and the plurality of moving wheels 911 are movable back and forth along the guide rails 912; the winding shaft 92 extends along the left-right direction, and the winding motor 93 is a servo motor, and the rotation speed of the winding shaft 92 is adjusted, so as to realize the constant tension winding of the product and save energy consumption.

[0047] As Figure 1 , 2As shown in the figure, one of the floor type winding devices 9 is at the first winding station 901 on the front side, and the other is at the second winding station 902 on the rear side. The automatic winding and cutting device 30 switches back and forth above the first station 901 and the second station 902. When the winding shaft 92 at the first station 901 is full, the automatic winding and cutting device 30 cuts the product between the winding shaft 92 and the storage device 10, and then moves above the second station 902 to wind the product on the empty winding shaft 92 at the second station 902, thereby achieving automatic winding and cutting.

[0048] When winding for the first time, the product is sequentially passed through the storage device 10, the trimming device 2, the auxiliary traction mechanism 3, the cutting mechanism 5, and the winding mechanism 6. The starting end of the product is wound on the paper tube of the winding shaft 92 at the first station 901, and the winding motor 93 drives the winding shaft 92 to rotate to wind the product. When the winding shaft 92 is full, the lower traction roller 31 stops rotating, the upper traction roller 32 presses the product on the lower traction roller 31, the storage device 10 stores the product, the pressing cylinder 533 pushes out the pressing block 532, the pressing block 532 presses the product on the bearing plate 531, the rodless cylinder 52 drives the cutting knife 51 to quickly cut the product transversely, the cutting knife 51 and the pressing cylinder 533 are reset, the storage device 10 stops storing, and the lower traction roller 31 continues to rotate to pull down the product. The driving motor 74 drives the automatic winding and cutting device 30 to move above the second station 902, and the winding shaft 92 at the second station 902 is sleeved with a paper tube. The lifting motor 432 drives the lifting plate 41 to descend, and when it is in place, the first cylinder 63 pushes the first swing arm 61, the first pressing roller 66 presses the product onto the surface of the paper tube on the winding shaft 92, the second cylinder 64 pushes the second swing arm 62 to swing, and the second pressing roller 67 tightly wraps the product on the paper tube. After winding is completed, the first cylinder 63 and the second cylinder 64 are reset, the winding motor 93 drives the winding shaft 92 to rotate for winding, and under the action of the protection mechanism, the lifting plate 41 on which the cutting mechanism 5 and the winding mechanism 6 are installed gradually moves upward. The full winding at the first station 901 is unloaded from the winding shaft 92, and a new paper tube is sleeved on the winding shaft 92 for the next winding change.

[0049] The present application can automatically cut, change, and wind, has high automation degree, improves winding efficiency, saves time and labor; and through the cooperation of the floor type winding device and the automatic winding and cutting device, online winding change is realized, the carrying capacity of the winding is improved, large winding diameter can be wound, the winding change frequency and time are reduced, energy consumption is saved, production efficiency is further improved, and it is suitable for products of high-speed winding production line.

[0050] The above presents and describes the basic principles, main features and advantages of the present application. It should be understood by those skilled in the art that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and the scope of protection of the present application is defined by the appended claims, the specification and their equivalents.

Claims

1. A floor type full-automatic winding equipment for large roll diameter, characterized in that, The application relates to a roll-up cutting device and a roll-up unit. The roll-up cutting device comprises a storage device, a roll-up platform, an automatic roll-up cutting device and a roll-up unit. The storage device comprises a plurality of storage rollers arranged alternately in front-to-back and up-and-down directions. The roll-up platform is arranged at the rear side of the storage device. The automatic roll-up cutting device is arranged on the roll-up platform and can move in the front-to-back direction. The automatic roll-up cutting device comprises an auxiliary traction mechanism, a lifting mechanism, a cutting mechanism, a roll-up mechanism and a displacement mechanism.

2. The fully automatic winding apparatus according to claim 1, characterized in that, The auxiliary traction mechanism, the cutting mechanism and the roll-up mechanism are arranged in sequence from upstream to downstream.

3. The fully automatic winding apparatus according to claim 1, characterized in that, The cutting mechanism is used for cutting the product between the auxiliary traction mechanism and the roll-up mechanism.

4. The fully automatic winding apparatus according to claim 3, characterized in that, The roll-up mechanism is arranged on the lifting mechanism and can move in the up-and-down direction under the driving of the lifting mechanism. The auxiliary traction mechanism, the lifting mechanism, the cutting mechanism and the roll-up mechanism are all arranged on the displacement mechanism and can move back and forth in the front-to-back direction under the driving of the displacement mechanism. The roll-up unit is arranged at the lower side of the roll-up platform and is located downstream of the automatic roll-up cutting device. The roll-up unit comprises at least one pair of floor roll-up devices arranged in sequence from front to back. Each of the floor roll-up devices comprises a roll-up trolley which can move back and forth in the left-to-right direction, a roll-up shaft which can rotate around its own axis and a roll-up motor which drives the roll-up shaft to rotate. The roll-up shaft extends in the left-to-right direction. An edge cutting device is arranged on the roll-up platform and is located upstream of the automatic roll-up cutting device. The edge cutting device comprises a cutter mechanism and a waste edge recycling mechanism. The cutter mechanism comprises a pair of left and right cutter blades and a width adjusting assembly which adjusts the distance between the cutter blades. The waste edge recycling mechanism comprises a recycling roll-up shaft which can rotate around its own axis and a recycling motor which is in transmission connection with the recycling roll-up shaft and is used for driving the recycling roll-up shaft to rotate. The displacement mechanism comprises a moving frame, a rack which extends in the front-to-back direction, a gear wheel which is rotatably arranged on the moving frame and a driving motor which is in transmission connection with the gear wheel and is used for driving the gear wheel to rotate around its own axis. The auxiliary traction mechanism comprises a lower traction roller which is rotatably arranged on the moving frame, an upper traction roller which is movably arranged on the moving frame in the up-and-down direction and a traction cylinder which is in transmission connection with the upper traction roller and is used for driving the upper traction roller to move in the up-and-down direction to approach and move away from the lower traction roller. The application has the advantages that the roll-up cutting device and the roll-up unit can be used for cutting and rolling up the product in the up-and-down direction and the left-to-right direction. The roll-up cutting device and the roll-up unit can be used for cutting and rolling up the product in the up-and-down direction and the left-to-right direction. The roll-up cutting device and the roll-up unit can be used for cutting and rolling up the product in the up-and-down direction and the left-to-right direction.

5. The fully automatic winding apparatus according to claim 3, characterized in that, The lifting mechanism comprises a lifting plate movably arranged on the moving frame in the up-down direction, a guide assembly and a lifting driving assembly connected between the lifting plate and the moving frame, the guide assembly comprises a guide rail extending in the up-down direction and a guide block slidingly matched with the guide rail, the guide rail is mounted on the moving frame, and the guide block is mounted on the lifting plate; the lifting driving assembly comprises a lifting lead screw extending in the up-down direction and a lifting motor connected with the lifting lead screw, the lifting lead screw is threadedly connected with the moving frame and the lifting plate, and the lifting lead screw is configured to drive the lifting plate to move back and forth along the lifting lead screw relative to the moving frame when the lifting lead screw rotates around its own axis under the driving of the lifting motor.

6. The fully automatic winding apparatus according to claim 5, characterized in that The automatic winding and cutting device comprises a distance protection mechanism, the distance protection mechanism comprises a photoelectric sensor and a controller, the photoelectric sensor is used to detect the real-time distance between the bottom of the automatic winding and cutting device and the surface of the winding material on the winding shaft, the photoelectric sensor and the lifting motor are both signal-connected with the controller, and the controller is configured to control the lifting motor to drive the lifting plate to move upward when the real-time distance detected by the photoelectric sensor is less than a rated value.

7. The fully automatic winding apparatus according to claim 6, characterized in that The rated value is 2-3 cm.

8. The fully automatic winding apparatus according to claim 5, characterized in that, The cutting mechanism is arranged on the lifting plate, the cutting mechanism comprises a cutting knife, a rodless cylinder driving the cutting knife to move back and forth in the left-right direction, and a cutting auxiliary compression assembly arranged upstream of the cutting knife, the cutting auxiliary compression assembly comprises a bearing plate, a compression block movably arranged on the lifting plate, and a compression cylinder connected with the compression block, the compression block and the bearing plate form a conveying channel for the products on the lifting plate, and the compression cylinder is used to drive the compression block to approach the bearing plate to compress the products in the conveying channel on the bearing plate.

9. The fully automatic winding apparatus according to claim 8, characterized in that, An electrostatic eliminator is arranged on the lifting plate, the electrostatic eliminator is mounted upstream of the cutting mechanism and located on one side of the conveying channel.

10. The fully automatic winding apparatus according to claim 5, characterized in that, The winding mechanism comprises a first swing arm swingingly arranged on the lifting plate, a second swing arm swingingly arranged on the first swing arm, a first cylinder connected between the lifting plate and the first swing arm, a second cylinder connected between the second swing arm and the first swing arm, and a pair of compression rollers rotatably arranged on the second swing arm, the first cylinder is used to drive the first swing arm to swing relative to the lifting plate, the second cylinder is used to drive the second swing arm to swing relative to the first swing arm, and the first cylinder and the second cylinder are configured to drive the first swing arm and the second swing arm to swing so that the pair of compression rollers abut against the circumference of one winding shaft.

Citation Information

Patent Citations

  • Film winder and automatic cutting reel replacement mechanism for film winder

    JP3210693U

  • Machine for coiling a flat continuous element to form rolls

    WO1998025844A1