Device and method for recovering lead-tin alloy from energy storage battery
By designing a device for energy storage battery recycling, the uniform dispersion and mixing mechanism is used to solve the problem of low mixing uniformity between lead paste and coal particles, achieving more uniform heat treatment, and improving the product quality and working efficiency of lead-tin alloys.
Patent Information
- Application Number
- CN202510320805.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-06-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the recycling of existing energy storage batteries, the mixing method of lead paste and coal particles is backward, resulting in low uniformity of dispersion of coal particles in lead paste, affecting the heating uniformity of subsequent melting links, and thus affecting the product quality of lead-tin alloys.
A device is designed, including a uniform dispersion mechanism and a mixing mechanism. The uniform dispersion mechanism uses the coal storage bucket and the discharge pipe system to achieve uniform dispersion of coal particles; the mixing mechanism uses the moving components and toggle components to achieve uniform dispersion of coal particles and lead paste by installing the shaft and the tangle structure, combined with the preheating component, to achieve uniform mixing and preheating of coal particles and lead paste.
Through the automated uniform spreading and mixing process, the mixing uniformity of coal particles and lead paste is significantly improved, the heat production uniformity of subsequent melting links is ensured, the product quality of lead-tin alloy is improved, and the working efficiency is improved.
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Figure CN120094470A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of energy storage battery recycling, and in particular to a device and method for recycling lead-tin alloy from energy storage batteries. Background Art
[0002] The recycling of lead-tin alloy in energy storage batteries is an important measure involving environmental protection and resource recycling. In waste batteries, lead is one of the most important recyclable metals, and although the content of tin is relatively small, it is also a valuable recycling component. Effective recycling of lead-tin alloy in energy storage batteries not only helps to reduce pollution to the environment, but also saves natural resources and reduces production costs, which is of great significance to promoting sustainable development.
[0003] The lead-tin alloy recycling process in energy storage batteries includes the following steps: classification and disassembly, crushing and sorting, smelting and refining, and alloy adjustment.
[0004] Before smelting and refining, lead paste is separated by crushing and sorting steps. A part of coal particles needs to be mixed into the lead paste for combustion before it is put into the smelting furnace. The existing mixing method of lead paste and coal particles is relatively backward. Generally, the coal particles are shoveled onto the surface of the lead paste pile manually, and then the lead paste with coal particles is shoveled into the mixing device by a forklift for mixing and transportation. During the working process, manual coal adding is adopted. On the one hand, the work efficiency needs to be improved. On the other hand, manual addition cannot guarantee the uniformity of coal particle distribution, which affects the subsequent mixing effect. In the subsequent mixing process, since the lead paste has a certain humidity and adhesion after flotation, it is mostly accumulated in the form of blocks. Both reasons are not conducive to the diffusion of coal particles. The mixing uniformity of coal particles and lead paste is low, and the heating uniformity of the subsequent lead paste melting link cannot be guaranteed, which affects the final product quality of lead-tin alloy. Summary of the invention
[0005] Technical problem to be solved: The present invention provides a device and method for recycling lead-tin alloy from energy storage batteries, which can solve the above-mentioned problems.
[0006] Technical solution: In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution, a device and method for recycling lead-tin alloy from energy storage batteries, including a box body, a plurality of legs are fixedly connected to the left and right walls of the box body, and the two corresponding legs on the left and right are fixedly connected by a reinforcing plate. The box body is divided into an upper chamber and a lower chamber from top to bottom, and a spreading mechanism for evenly spreading coal particles on a pile of lead paste is provided above the upper chamber, and a mixing mechanism for evenly mixing coal particles and lead paste is provided in the lower chamber.
[0007] The uniform spreading mechanism includes a coal storage hopper movably arranged above the upper cavity, a movable component for controlling the forward and backward movement of the coal storage hopper is arranged on the left side of the top of the box body, four groups of feeding pipes are installed on the lower side of the coal storage hopper, valves are installed at the bottom of the feeding pipes, and movable grooves are symmetrically opened on the outer wall of the feeding pipes. Unclogging components for unclogging the feeding pipes are arranged inside each movable groove and on the left side of the coal storage hopper, and moving components for moving the coal particles and lead paste under the feeding pipes are arranged on the front and rear sides of the coal storage hopper.
[0008] The mixing mechanism includes a mounting shaft that rotates and passes through the front and rear walls of the lower cavity. The mounting shaft is a hollow shaft. The front end of the mounting shaft is fixedly connected to the output end of motor one through a synchronous belt and a pulley structure. Motor one is fixedly connected to the front reinforcing plate. The bottom of the lower cavity is arc-shaped. A reverse auger frame is arranged outside the mounting shaft. A forward auger frame is arranged outside the reverse auger frame. A preheating component for drying and preheating the lead paste in the lower cavity is arranged between the forward auger frame and the reverse auger frame and inside the mounting shaft.
[0009] The molten lead paste and coal particles can be automatically and uniformly mixed by using the uniform spreading mechanism and the mixing mechanism.
[0010] As a preferred technical solution of the present invention, the moving component includes a vertical plate integrally fixedly connected to the left side of the top of the front and rear walls of the box body, a screw rod is rotatably connected between the front and rear side vertical plates and fixedly connected to a guide rod, a moving seat is threadedly connected to the screw rod, and the moving seat is also slidably connected to the guide rod, and the right side of the moving seat is fixedly connected to the coal storage hopper, the front end of the screw rod extends to the outside of the front side vertical plate and is connected to the output end of the motor 2 through multiple sets of synchronous belts and pulley structures, the motor 2 is fixedly connected to the front side reinforcement plate, and the upper end of the moving seat extends upward and is provided with a reinforcement member for strengthening the connection between the coal storage hopper and the moving seat.
[0011] As a preferred technical solution of the present invention, the reinforcement includes a support rod symmetrically fixedly connected to the top of the movable seat in the front and rear directions, a pull rod is fixedly connected to the outer end of the support rod, and the end of the pull rod away from the support rod is fixedly connected to the outer wall of the coal storage hopper and the connection point between the two is on the right side of the coal storage hopper.
[0012] As a preferred technical solution of the present invention, the dredging component includes a dredging rod that slides through the movable groove of each discharge pipe, a section of the dredging rod located inside each discharge pipe is symmetrically fixedly connected with a rod fork, the right end of the dredging rod is fixedly connected with a limit seat, the limit seat is a square, the limit seat slides and is limit connected in the limit plate, the upper end of the limit plate is fixedly connected to the left wall of the coal storage hopper through a mounting block, the left end of the dredging rod is fixedly connected with a sliding seat, a cross plate is fixedly connected between the upper sides of the front and rear walls of the box body, a guide groove is opened on the cross plate, the guide groove is wavy, the sliding seat slides and is limit connected in the guide groove, and a section of the sliding seat located in the guide groove is installed with a bearing sleeve.
[0013] As a preferred technical solution of the present invention, the toggle assembly includes an installation frame arranged on the periphery of the bottom of the coal storage hopper and fixedly connected to the sliding seat and the limit seat, the front and rear sides of the installation frame are symmetrically fixedly connected with vertically upward double-sided racks, the left and right sides of the double-sided rack are meshed with rotating gears, the rotating gear is rotatably connected to the installation plate through a rotating rod, the installation plate is fixedly connected to the outer wall of the coal storage hopper, the rotating rod extends outward and is fixedly connected to a swing arm, the lower end of the swing arm is hinged with a pusher claw, the pusher claw is arc-shaped, the center of the pusher claw is hinged with a connecting arm, the end of the connecting arm away from the pusher claw is hinged to the lower side of the installation plate, the pusher claw and the feeding pipe are distributed one by one, and the two pusher claws driven by the same double-sided rack are symmetrically distributed.
[0014] As a preferred technical solution of the present invention, a top unloading piece is arranged between the upper chamber and the lower chamber for discharging the material in the upper chamber into the lower chamber, and the top unloading piece includes a top unloading plate which is symmetrically hinged on the left and right walls of the box body and located between the upper chamber and the lower chamber, and the top unloading plates on the left and right sides are spliced into an integral closed plate, and a plurality of electric push rods are hinged on the bottom of the top unloading plate, and one end of the electric push rod away from the top unloading plate is hinged on the inner wall of the box body, and a plurality of ventilation holes are opened on the top unloading plate.
[0015] As a preferred technical solution of the present invention, a bottom-level unloading piece for discharging the mixed material out of the box is arranged at the center of the bottom of the box body, and the bottom-level unloading piece includes a bottom-level unloading plate hinged to the bottom of the box body, and a plurality of electric push rods 2 are hinged to the bottom of the bottom-level unloading plate, and one end of the electric push rod 2 away from the bottom-level unloading plate is hinged to the connecting plate, and the upper end of the connecting plate is fixedly connected to the bottom of the box body.
[0016] As a preferred technical solution of the present invention, the preheating component includes a transfer rod radially distributed along the installation shaft and rotatably connected to the installation shaft, a plurality of transfer rods are arranged in two rows and circumferentially distributed on the installation shaft, the transfer rods in the two rows are staggered one by one in sequence, the transfer rod is a hollow structure, the position where the transfer rod contacts the forward auger frame and the reverse auger frame is rotatably connected with a rotating sleeve, the rotating sleeve is correspondingly fixedly connected to the forward auger frame and the reverse auger frame, a plurality of lead paste breaking rods distributed in a circle are installed at the position where the transfer rod does not contact the forward auger frame and the reverse auger frame, and the lead paste breaking rods are hollow The structure is communicated with the interior of the transfer rod, a plurality of air nozzles are installed on the lead paste breaking rod, a bevel gear 1 is fixedly connected to the periphery of one end of the transfer rod inside the mounting shaft, a bevel gear 2 is meshedly connected to the periphery of the bevel gear 1, a plurality of bevel gears 2 are fixedly connected to the fixed rod together, a sealing cap 1 is fixedly connected to the rear end of the fixed rod, an air inlet pipe is installed on the upper ring wall of the sealing cap 1, the air inlet pipe is connected to the hot air output pipe of the lead paste smelting furnace through a pipeline, the front side of the sealing cap 1 is fixedly connected to the outer wall of the box body, the front end of the fixed rod is fixedly connected to the sealing cap 2, and the sealing cap 2 is fixedly connected to the outer wall of the box body through a bracket.
[0017] As a preferred technical solution of the present invention, a plurality of scrapers are fixedly connected to the periphery of the reverse auger frame, and the plurality of scrapers are distributed in two rows around the periphery of the reverse auger frame, and the scrapers in the two rows are staggered one by one in sequence.
[0018] The present invention also provides a method for recycling lead-tin alloy from an energy storage battery, comprising the following steps:
[0019] Step 1: Use a shovel to put the lead paste into the upper cavity, and then put coal particles into the coal storage hopper.
[0020] Step 2: Run motor 2, open the discharge pipe valve, and then drive the coal storage hopper to move forward and backward through the moving component. At the same time, the coal particles are evenly sprinkled into the lead paste through the cooperation of the toggle component and the dredging component.
[0021] Step 3: Input the material into the lower chamber through the top unloading piece, and then run the motor 1 to mix the lead paste and coal particles through the forward auger frame and the reverse auger frame of the mounting shaft. At the same time, the lead paste is broken up and dried through the preheating component.
[0022] Step 4: The materials are discharged out of the box through the bottom unloading parts, and the mixed materials are put into the lead paste melting furnace through the conveyor belt.
[0023] Beneficial effects:
[0024] 1. The uniform spreading mechanism adopted in the present invention adopts double-layer mixing, and the mechanism moves linearly and evenly releases coal particles in a multi-tube manner. During the movement, the stirring plate of the shifting component stirs the filled coal particles and the upper layer of lead paste, and the coal particles are evenly mixed into the long stack of lead paste, and the coal particles can be evenly released into a large volume of lead paste stack in a single time.
[0025] 2. The mixing mechanism adopted in the present invention can perform preheating stirring on the coal particles and lead paste mixed in the upper layer. During the stirring process, the lead paste is continuously broken up. The preheating heat energy comes from the recovered hot air in the subsequent lead paste melting step. The hot air is evenly filled into the lead paste to dry the wet lead paste, which can prevent the coal particles and the lead paste from sticking together and making them difficult to mix. At the same time, the preheated lead paste can also save the heat energy consumption in the subsequent melting step.
[0026] 3. The uniform spreading mechanism and the mixing mechanism adopted in the present invention are used in combination, and the coal particles and the lead paste are mixed in two stages, with a high degree of mixing uniformity, which can ensure the uniformity of heat generation in the subsequent lead paste melting link, and avoid the situation where the coal content in some areas of the lead paste pile is high or low, causing overheating and oxidation of the lead liquid, or insufficient temperature, causing part of the lead paste to fail to reach a molten state, thereby ensuring the quality of the final lead-tin alloy product, and the overall use process is convenient and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0028] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.
[0029] Figure 2 It is a three-dimensional cross-sectional structural schematic diagram of the uniform spreading mechanism and the top material discharge piece of the present invention.
[0030] Figure 3 It is a schematic diagram of the three-dimensional connection structure of the toggle assembly, the coal storage hopper and the feed pipe of the present invention.
[0031] Figure 4 It is a schematic diagram of the three-dimensional connection structure of the installation frame, the double-sided rack and the dredging component of the present invention.
[0032] Figure 5 It is a three-dimensional cross-sectional structural diagram of the mixing mechanism and the bottom material blanking part of the present invention.
[0033] Figure 6 It is a three-dimensional structural schematic diagram of the mixing mechanism of the present invention without the box body.
[0034] Figure 7 It is a partial cross-sectional structural schematic diagram of the installation shaft of the mixing mechanism of the present invention.
[0035] In the figure: 1, box body; 11, upper chamber; 11a, top feeding piece; 111, top feeding plate; 112, electric push rod 1; 113, ventilation hole; 12, lower chamber; 12a, bottom feeding piece; 121, bottom feeding plate; 122, electric push rod 2; 2, uniform spreading mechanism; 21, moving assembly; 211, vertical plate; 212, guide rod; 213, screw rod; 214, moving seat; 22, coal storage hopper; 23, toggle assembly; 231, double-sided rack; 232, mounting frame; 233, rotating gear; 234, swing arm; 235, mounting plate; 236, connecting arm; 237, toggle claw; 24, feeding pipe; 25, dredging assembly; 251 , horizontal plate; 252, sliding seat; 253, guide groove; 254, rod fork; 255, dredging rod; 256, limit plate; 257, limit seat; 258, mounting block; 26, reinforcement; 261, pull rod; 262, support rod; 3, motor one; 4, motor two; 5, mixing mechanism; 51, mounting shaft; 52, forward auger frame; 53, preheating assembly; 531, air inlet pipe; 532, fixing rod; 533, sealing cap one; 534, air jet nozzle; 535, lead paste breaking rod; 536, sealing cap two; 537, adapter rod; 538, bevel gear one; 539, bevel gear two; 54, reverse auger frame; 55, scraper; 56, rotating sleeve. DETAILED DESCRIPTION
[0036] The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.
[0037] See also Figure 1 and Figure 5 A device and method for recycling lead-tin alloy from energy storage batteries, comprising a box body 1, a plurality of legs are fixedly connected to the left and right walls of the box body 1, the lower sides of the two corresponding legs on the left and right are fixedly connected by a reinforcing plate, the box body 1 is divided into an upper chamber 11 and a lower chamber 12 from top to bottom, a spreading mechanism 2 for evenly spreading coal particles on a pile of lead paste is arranged above the upper chamber 11, and a mixing mechanism 5 for evenly mixing coal particles and lead paste is arranged in the lower chamber 12.
[0038] See also Figure 1 and Figure 2 The uniform spreading mechanism 2 includes a coal storage hopper 22 movably arranged above the upper chamber 11, a moving component 21 for controlling the movement of the coal storage hopper 22 in the forward and backward directions is arranged on the left side of the top of the box body 1, four groups of feeding pipes 24 are installed on the lower side of the coal storage hopper 22, valves are installed at the bottom of the feeding pipes 24, and movable grooves are symmetrically opened on the outer wall of the feeding pipes 24. A dredging component 25 for dredging the feeding pipes 24 is commonly arranged inside each movable groove and on the left side of the coal storage hopper 22, and a toggling component 23 for toggling the coal particles and lead paste below the feeding pipes 24 is commonly arranged on the front and rear sides of the coal storage hopper 22.
[0039] See also Figure 5 The mixing mechanism 5 includes a mounting shaft 51 which rotates and passes through the front and rear walls of the lower chamber 12. The mounting shaft 51 is a hollow shaft. The front end of the mounting shaft 51 is fixedly connected to the output end of the motor 3 through a synchronous belt and a pulley structure. The motor 3 is fixedly connected to the front reinforcing plate. The bottom of the lower chamber 12 is arc-shaped. A reverse auger frame 54 is arranged on the periphery of the mounting shaft 51. A forward auger frame 52 is arranged on the periphery of the reverse auger frame 54. A preheating component 53 for drying and preheating the lead paste in the lower chamber 12 is arranged between the forward auger frame 52 and the reverse auger frame 54 and inside the mounting shaft 51.
[0040] During specific operation, the motor 3 rotates to control the installation shaft 51, and the installation shaft 51 drives the forward auger frame 52 and the reverse auger frame 54 to rotate. The forward auger frame 52 controls part of the material to run forward, and the reverse auger frame 54 controls part of the material to run reversely, so as to mix the materials evenly.
[0041] By using the uniform spreading mechanism 2 and the mixing mechanism 5 in combination, the molten lead paste and coal particles can be automatically and uniformly mixed.
[0042] See also Figure 1 , Figure 2 and Figure 3The moving assembly 21 includes a vertical plate 211 integrally fixedly connected to the left side of the top of the front and rear walls of the box body 1, a screw rod 213 is rotatably connected between the vertical plates 211 on the front and rear sides and fixedly connected to a guide rod 212, a moving seat 214 is threadedly connected to the screw rod 213, and the moving seat 214 is also slidably connected to the guide rod 212, and the right side of the moving seat 214 is fixedly connected to the coal storage hopper 22, and the front end of the screw rod 213 extends to the outside of the front vertical plate 211 and is connected to the motor through multiple sets of synchronous belts and pulley structures. At the output end of motor 214, motor 214 is fixedly connected to the front reinforcing plate, the upper end of the movable seat 214 extends upward and is provided with a reinforcing member 26 for reinforcing the connection between the coal storage hopper 22 and the movable seat 214; the reinforcing member 26 includes a support rod 262 which is symmetrically fixedly connected to the top of the movable seat 214 front and back, and a pull rod 261 is fixedly connected to the outer end of the support rod 262, and one end of the pull rod 261 away from the support rod 262 is fixedly connected to the outer wall of the coal storage hopper 22 and the connection point between the two is located on the right side of the coal storage hopper 22.
[0043] During specific operation, the motor 24 drives the multiple sets of synchronous belts and pulley structures to rotate in conjunction with the screw rod 213, and the screw rod 213 rotates to control the moving seat 214 to move along the guide rod 212, and the moving seat 214 drives the coal storage hopper 22 to move forward and backward. In actual applications, the lead paste will be pushed into the upper cavity 11 by a forklift, and the screw rod 213 and the guide rod 212 are set on the same side. On the one hand, it can facilitate the forklift to load materials, and on the other hand, it can prevent scattered lead paste from adhering to the screw rod 213 and the guide rod 212. The single-sided force strength of the coal storage hopper 22 is insufficient, and the structural strength of the coal storage hopper 22 is improved by the pull rod 261.
[0044] See also Figure 2 and Figure 4 The dredging assembly 25 includes a dredging rod 255 that slides through the movable groove of each discharge pipe 24. A section of the dredging rod 255 located inside each discharge pipe 24 is symmetrically fixedly connected with a rod fork 254. The right end of the dredging rod 255 is fixedly connected to a limiting seat 257. The limiting seat 257 is a square. The limiting seat 257 slides and is limitedly connected in a limiting plate 256. The upper end of the limiting plate 256 is fixedly connected to the left wall of the coal storage hopper 22 through a mounting block 258. The left end of the dredging rod 255 is fixedly connected to a sliding seat 252. A cross plate 251 is fixedly connected between the upper sides of the front and rear walls of the box body 1. A guide groove 253 is opened on the cross plate 251. The guide groove 253 is wavy. The sliding seat 252 slides and is limitedly connected in the guide groove 253. A section of the sliding seat 252 located in the guide groove 253 is installed with a bearing sleeve.
[0045] During specific operation, when the coal storage hopper 22 moves forward and backward, the movable groove of the discharge pipe 24 and the limit plate 256 jointly restrict the dredging rod 255 to drive the sliding seat 252 to move along the guide groove 253. The ups and downs of the guide groove 253 will control the sliding seat 252 to drive the dredging rod 255 to move up and down. The dredging rod 255 and the rod fork 254 jointly move the coal particles in the discharge pipe 24 up and down to avoid the problem that the coal particles have a certain humidity, high adhesion, or different particle sizes and poor flow of coal particles. The rod fork 254 can increase the contact area between the dredging rod 255 and the coal particles and expand the dredging range. The bearing sleeve can reduce the contact friction between the sliding seat 252 and the guide groove 253.
[0046] See also Figure 2 and Figure 3 The toggle assembly 23 includes an installation frame 232 arranged on the periphery of the bottom of the coal storage hopper 22 and fixedly connected to the sliding seat 252 and the limiting seat 257. The front and rear sides of the installation frame 232 are symmetrically fixedly connected with a vertically upward double-sided rack 231. The left and right sides of the double-sided rack 231 are meshed with rotating gears 233. The rotating gear 233 is rotatably connected to the mounting plate 235 through a rotating rod. The mounting plate 235 is fixedly connected to the outer wall of the coal storage hopper 22. The rotating rod extends outward and is fixedly connected to a swing arm 234. The lower end of the swing arm 234 is hinged with a pusher claw 237. The pusher claw 237 is arc-shaped. The center of the pusher claw 237 is hinged with a connecting arm 236. The end of the connecting arm 236 away from the pusher claw 237 is hinged to the lower side of the mounting plate 235. The pusher claw 237 is distributed one-to-one with the feeding pipe 24, and the two pusher claws 237 driven by the same double-sided rack 231 are symmetrically distributed.
[0047] During specific operation, when the dredging rod 255 moves up and down, the sliding seat 252 and the limit seat 257 will jointly drive the installation frame 232 to move up and down, and the installation frame 232 will control the double-sided rack 231 to move back and forth up and down. The movement of the double-sided rack 231 will drive the rotating gear 233 to rotate, and the rotating gear 233 will control the swing arm 234 to swing back and forth. The swinging link will reciprocate and pull up or lower the claw 237, and the connecting arm 236 will adapt to the movement of the claw 237 to adjust the angle of the claw 237, so that the claw 237 has a composite movement of moving forward and backward, moving back and forth left and right, and moving up and down. This movement can evenly diffuse the coal particles on the surface of the lead paste to ensure the spreading degree of the coal particles.
[0048] See also Figure 2 and Figure 5A top unloading piece 11a is provided between the upper chamber 11 and the lower chamber 12 for discharging the material in the upper chamber 11 into the lower chamber 12. The top unloading piece 11a includes a top unloading plate 111 which is symmetrically hinged on the left and right walls of the box body 1 and located between the upper chamber 11 and the lower chamber 12. The top unloading plates 111 on the left and right sides are spliced into an integral closed plate. A plurality of electric push rods 112 are hinged at the bottom of the top unloading plate 111. One end of the electric push rod 112 away from the top unloading plate 111 is hinged on the inner wall of the box body 1. A plurality of ventilation holes 113 are opened on the top unloading plate 111.
[0049] During specific operation, the electric push rod 112 is used to control the top unloading plate 111 to be tilted or horizontally distributed. When it is tilted, the material in the upper chamber 11 can be dropped into the lower chamber 12. When it is horizontally distributed, the upper chamber 11 and the lower chamber 12 can be separated. Ventilation holes 113 are set to continuously release the internal air pressure of the lower chamber 12 to avoid excessive air pressure and difficulty in continuous air intake.
[0050] See also Figure 5 A bottom-layer unloading piece 12a for discharging the mixed material out of the box body 1 is arranged at the bottom center of the box body 1. The bottom-layer unloading piece 12a includes a bottom-layer unloading plate 121 hinged at the bottom of the box body 1. A plurality of electric push rods 122 are hinged at the bottom of the bottom-layer unloading plate 121. One end of the electric push rod 122 away from the bottom-layer unloading plate 121 is hinged on a connecting plate, and the upper end of the connecting plate is fixedly connected to the bottom of the box body 1.
[0051] During specific operation, the bottom unloading plate 121 is controlled to be tilted or horizontally distributed through the electric push rod 122. When it is tilted, the mixed materials in the lower chamber 12 can be discharged. In the specific implementation link, a conveyor belt is installed under the bottom unloading plate 121, and the conveyor belt receives the materials and transports them. When it is horizontally distributed, the lower chamber 12 can be closed.
[0052] See also Figure 5 , Figure 6 and Figure 7The preheating assembly 53 includes a transfer rod 537 radially distributed along the installation shaft 51 and rotatably connected to the installation shaft 51. A plurality of transfer rods 537 are arranged in two rows and circumferentially distributed on the installation shaft 51. The transfer rods 537 in the two rows are staggered and distributed one by one in sequence. The transfer rod 537 is a hollow structure. The position where the transfer rod 537 contacts the forward auger frame 52 and the reverse auger frame 54 is rotatably connected with a rotating sleeve 56. The rotating sleeve 56 is correspondingly fixedly connected to the forward auger frame 52 and the reverse auger frame 54. A plurality of lead paste breaking rods 535 distributed in a circle are installed at the position where the transfer rod 537 does not contact the forward auger frame 52 and the reverse auger frame 54. The lead paste breaking rods 535 are a hollow structure and communicate with the inside of the transfer rod 537. A plurality of air nozzles 534 are installed on the rod 535, and a bevel gear 1 538 is fixedly connected to the periphery of one end of the adapter rod 537 located inside the mounting shaft 51, and a bevel gear 2 539 is meshedly connected to the periphery of the bevel gear 1 538, and a plurality of bevel gears 2 539 are fixedly connected to the fixing rod 532 together, and a sealing cap 1 533 is fixedly connected to the rear end of the fixing rod 532, and an air inlet pipe 531 is installed on the upper ring wall of the sealing cap 1 533, and the air inlet pipe 531 is connected to the hot air output pipe of the lead paste melting furnace through a pipeline (the lead paste melting furnace is not shown in the figure), and the front side of the sealing cap 1 533 is fixedly connected to the outer wall of the box body 1, and the front end of the fixing rod 532 is fixedly connected to the sealing cap 2 536, and the sealing cap 2 536 is fixedly connected to the outer wall of the box body 1 through a bracket.
[0053] During specific operation, hot air is input into the sealing cap 533 through the air inlet pipe 531. The internal space of the sealing cap 533 is connected with the interior of the installation shaft 51. The hot air enters the installation shaft 51, and then enters the lead paste breaking rod 535 through the interior of the adapter rod 537. The hot air is sprayed out by the air nozzle 534 to dry and preheat the lead paste. When the installation shaft 51 rotates, it will drive the bevel gear 1 538 to rotate around the bevel gear 2 539, thereby driving the adapter rod 537 to rotate. The lead paste is broken up by the lead paste breaking rod 535 rotating around the central axis of the adapter rod 537, thereby improving the mixing effect.
[0054] See also Figure 5 and Figure 6 A plurality of scrapers 55 are fixedly connected to the periphery of the reverse auger frame 54. The plurality of scrapers 55 are distributed in two rows around the periphery of the reverse auger frame 54. The scrapers 55 in the two rows are alternately distributed one by one.
[0055] During specific operation, the scraper 55 can scrape the arcuate wall of the lower chamber 12, and at the same time, can bring up the material and lift the material to further improve the mixing effect.
[0056] The present invention also provides a method for recycling lead-tin alloy from an energy storage battery, comprising the following steps:
[0057] S1: Put the lead paste into the upper chamber 11 through the shoveling device, then put the coal particles into the coal storage hopper 22, then run the motor 24, and open the valve of the discharge pipe 24.
[0058] S2: The motor 24 drives the multiple sets of synchronous belts and the pulley structure to rotate the screw rod 213, and the screw rod 213 rotates to control the moving seat 214 to move along the guide rod 212, and the moving seat 214 drives the coal storage bucket 22 to move backward. When the coal storage bucket 22 moves, the dredging rod 255 jointly restricted by the movable groove of the feeding pipe 24 and the limit plate 256 drives the sliding seat 252 to move along the guide groove 253. The ups and downs of the guide groove 253 control the sliding seat 252 to drive the dredging rod 255 to move up and down. The dredging rod 255 and the rod fork 254 jointly move the coal particles in the feeding pipe 24 up and down. When the dredging rod 255 moves up and down, it will pass through the sliding seat 252. Together with the limit seat 257, the installation frame 232 is driven to move up and down, and the installation frame 232 controls the double-sided rack 231 to move back and forth up and down. The movement of the double-sided rack 231 will drive the rotating gear 233 to rotate, and the rotating gear 233 controls the swing arm 234 to swing back and forth. The swinging link will reciprocate and pull up or lower the claw 237, and the connecting arm 236 adapts to the movement of the claw 237 to adjust the angle of the claw 237, so that the claw 237 has a composite movement of moving forward and backward, reciprocating left and right, and reciprocating up and down, thereby evenly diffusing the coal particles on the surface of the lead paste. When the coal storage hopper 22 moves to the rear, it stops moving and closes the valve.
[0059] S3: Open the top unloading plate 111 through the electric push rod 112 to allow the material to enter the lower chamber 12, and run the motor 3. The motor 3 rotates to control the installation shaft 51, and the installation shaft 51 drives the forward auger frame 52 and the reverse auger frame 54 to rotate. The forward auger frame 52 controls part of the material to run forward, and the reverse auger frame 54 controls part of the material to run reversely. At the same time, hot air is input into the sealing cap 1 533 through the air inlet pipe 531. The internal space of the sealing cap 1 533 is connected with the interior of the installation shaft 51. The hot air enters the installation shaft 51 and then enters the lead paste breaking rod 535 through the interior of the transfer rod 537. The hot air is sprayed from the air nozzle 534 to dry and preheat the lead paste. When the installation shaft 51 rotates, it will drive the bevel gear 1 538 to rotate around the bevel gear 2 539, thereby driving the transfer rod 537 to rotate, and the lead paste is broken up by the lead paste breaking rod 535 rotating around the central axis of the transfer rod 537.
[0060] S4: After S continues for a period of time, the mixing is completed, and the electric push rod 122 controls the bottom unloading plate 121 to discharge the materials out of the box body 1, and the mixed materials are put into the lead paste melting furnace through the conveyor belt.
[0061] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A device for recycling lead-tin alloy from energy storage batteries, comprising a box, characterized in that: The box body is divided into an upper chamber and a lower chamber from top to bottom, a spreading mechanism for evenly spreading coal particles on the lead paste pile is arranged above the upper chamber, and a mixing mechanism for evenly mixing coal particles and lead paste is arranged in the lower chamber; The uniform spreading mechanism comprises a coal storage hopper movably arranged above the upper chamber, a moving assembly for controlling the coal storage hopper to move forward and backward is arranged on the left side of the top of the box body, four groups of feeding pipes are installed on the lower side of the coal storage hopper, valves are installed at the bottom of the feeding pipes, and movable grooves are symmetrically opened on the outer wall of the feeding pipes. A dredging assembly for dredging the feeding pipes is commonly arranged inside each movable groove and on the left side of the coal storage hopper, and a toggling assembly for toggling coal particles and lead paste under the feeding pipes is commonly arranged on the front and rear sides of the coal storage hopper; The mixing mechanism includes a mounting shaft that rotates and runs through the front and rear walls of the lower chamber, the mounting shaft is a hollow shaft, the front end of the mounting shaft is fixedly connected to the output end of the motor one through a synchronous belt and a pulley structure, the motor one is fixedly connected to the front reinforcing plate, a reverse auger frame is arranged outside the mounting shaft, a forward auger frame is arranged outside the reverse auger frame, and a preheating component for drying and preheating the lead paste in the lower chamber is arranged between the forward auger frame and the reverse auger frame and inside the mounting shaft; The molten lead paste and coal particles can be automatically and uniformly mixed by using the uniform spreading mechanism and the mixing mechanism.
2. The device for recovering lead-tin alloy from energy storage batteries according to claim 1, characterized in that: The moving assembly includes an integrally fixed vertical plate connected to the left side of the top of the front and rear walls of the box body, a screw is rotatably connected between the front and rear vertical plates and fixedly connected to a guide rod, a moving seat is threadedly connected to the screw, and the moving seat is also slidably connected to the guide rod, and the right side of the moving seat is fixedly connected to the coal storage hopper, the front end of the screw extends to the outside of the front vertical plate and is connected to the output end of motor 2 through multiple sets of synchronous belts and pulley structures, motor 2 is fixedly connected to the front reinforcement plate, and the upper end of the moving seat extends upward and is provided with a reinforcement member for strengthening the connection between the coal storage hopper and the moving seat.
3. The device for recovering lead-tin alloy from energy storage batteries according to claim 2, characterized in that: The reinforcement comprises a support rod symmetrically fixedly connected to the top of the moving seat, the outer end of the support rod is fixedly connected to a pull rod, the end of the pull rod away from the support rod is fixedly connected to the outer wall of the coal storage hopper and the connection point of the two is located on the right side of the coal storage hopper.
4. The device for recovering lead-tin alloy from energy storage batteries according to claim 1, characterized in that: The dredging assembly includes a dredging rod that slides through the movable groove of each discharge pipe. A section of the dredging rod located inside each discharge pipe is symmetrically fixedly connected with a rod fork. The right end of the dredging rod is fixedly connected to a limit seat. The limit seat is a square. The limit seat slides and is limit-connected in the limit plate. The upper end of the limit plate is fixedly connected to the left wall of the coal storage hopper through a mounting block. The left end of the dredging rod is fixedly connected with a sliding seat. A cross plate is fixedly connected between the upper sides of the front and rear walls of the box body. A guide groove is opened on the cross plate. The guide groove is wavy. The sliding seat slides and is limit-connected in the guide groove. A section of the sliding seat located in the guide groove is installed with a bearing sleeve.
5. The device for recovering lead-tin alloy from energy storage batteries according to claim 1, characterized in that: The toggle assembly includes an installation frame that is arranged on the periphery of the bottom of the coal storage hopper and fixedly connected to the sliding seat and the limit seat. The front and rear sides of the installation frame are symmetrically fixedly connected with vertically upward double-sided racks. The left and right sides of the double-sided rack are meshed with rotating gears. The rotating gear is rotatably connected to the installation plate through a rotating rod. The installation plate is fixedly connected to the outer wall of the coal storage hopper. The rotating rod extends outward and is fixedly connected to a swing arm. The lower end of the swing arm is hinged with a pusher claw. The pusher claw is arc-shaped. A connecting arm is hinged at the center of the pusher claw. The end of the connecting arm away from the pusher claw is hinged on the lower side of the installation plate. The pusher claw and the feeding pipe are distributed one by one, and the two pusher claws driven by the same double-sided rack are symmetrically distributed.
6. The device for recovering lead-tin alloy from energy storage batteries according to claim 1, characterized in that: A top unloading piece for discharging materials in the upper chamber into the lower chamber is arranged between the upper chamber and the lower chamber, and the top unloading piece includes a top unloading plate which is symmetrically hinged on the left and right walls of the box body and located between the upper chamber and the lower chamber, and the top unloading plates on the left and right sides are spliced into an integral closed plate, and a plurality of electric push rods are hinged on the bottom of the top unloading plate, and one end of the electric push rod away from the top unloading plate is hinged on the inner wall of the box body, and a plurality of ventilation holes are opened on the top unloading plate.
7. The device for recovering lead-tin alloy from energy storage batteries according to claim 6, characterized in that: A bottom material discharge piece for discharging the mixed material out of the box is arranged at the center of the bottom of the box, and the bottom material discharge piece includes a bottom material discharge plate hinged to the bottom of the box, and a plurality of electric push rods 2 are hinged to the bottom of the bottom material discharge plate, and one end of the electric push rod 2 away from the bottom material discharge plate is hinged to the connecting plate, and the upper end of the connecting plate is fixedly connected to the bottom of the box.
8. The device for recovering lead-tin alloy from energy storage batteries according to claim 1, characterized in that: The preheating assembly includes a transfer rod radially distributed along the installation shaft and rotatably connected to the installation shaft, a plurality of transfer rods are arranged in two rows and circumferentially distributed on the installation shaft, the transfer rods in the two rows are staggered and distributed one by one in sequence, the transfer rod is a hollow structure, a rotating sleeve is rotatably connected to the position where the transfer rod contacts the forward auger frame and the reverse auger frame, the rotating sleeve is correspondingly fixedly connected to the forward auger frame and the reverse auger frame, a plurality of lead paste breaking rods distributed in a circle are installed at the position where the transfer rod does not contact the forward auger frame and the reverse auger frame, the lead paste breaking rods are hollow structures and are connected to the inner part of the transfer rod The two ends of the lead paste smelting furnace are connected to each other, a plurality of air nozzles are installed on the lead paste breaking rod, a bevel gear 1 is fixedly connected to the periphery of one end of the adapter rod located inside the mounting shaft, a bevel gear 2 is meshedly connected to the periphery of the bevel gear 1, and a plurality of bevel gears 2 are fixedly connected to the fixing rod together, a sealing cap 1 is fixedly connected to the rear end of the fixing rod, an air inlet pipe is installed on the upper ring wall of the sealing cap 1, the air inlet pipe is connected to the hot air output pipe of the lead paste smelting furnace through a pipeline, the front side of the sealing cap 1 is fixedly connected to the outer wall of the box body, the front end of the fixing rod is fixedly connected to the sealing cap 2, and the sealing cap 2 is fixedly connected to the outer wall of the box body through a bracket.
9. The device for recovering lead-tin alloy from energy storage batteries according to claim 1, characterized in that: A plurality of scrapers are fixedly connected to the periphery of the reverse auger frame. The plurality of scrapers are distributed in two rows around the periphery of the reverse auger frame, and the scrapers in the two rows are distributed alternately one by one.
10. A method for recycling lead-tin alloy from energy storage batteries, characterized in that: When the coal particles and lead paste are mixed using the lead-tin alloy recovery device for energy storage batteries as described in claim 7, the following steps are included: Step 1: Use a shovel to put lead paste into the upper cavity, and then put coal particles into the coal storage hopper; Step 2: Run motor 2, open the valve of the discharge pipe, and then drive the coal storage hopper to move forward and backward through the moving component. At the same time, the coal particles are evenly sprinkled into the lead paste through the cooperation of the toggle component and the dredging component; Step 3: Input the material into the lower chamber through the top unloading piece, then run the motor 1, mix the lead paste and coal particles through the forward auger frame and the reverse auger frame of the mounting shaft, and at the same time, break up and dry the lead paste through the preheating component; Step 4: The materials are discharged out of the box through the bottom unloading parts, and the mixed materials are put into the lead paste melting furnace through the conveyor belt.