Automatic continuous preparation device of freshness gas-sensitive sensing array
By designing an automated continuous preparation device including paper studs, CNC electric heating plate and marking mechanism, the problems of low preparation efficiency and low intelligence in traditional methods are solved, and efficient automatic preparation of fresh gas-sensitive sensing arrays are realized.
Patent Information
- Application Number
- CN202510266281.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-06-06
AI Technical Summary
The traditional fresh gas-sensitive sensing array preparation method has single functions, low intelligence, low spray efficiency, and difficult to achieve automated continuous preparation.
An automated continuous preparation device including a paper holder wheel, a directional wheel assembly, a CNC electric heating plate, a paper roll wheel and a marking mechanism is designed. The distribution and marking of gas-sensitive reagents on the paper are realized through the CNC electric heating plate and a marking mechanism to form a colorimetric indicator card.
It realizes the automated continuous preparation of fresh gas-sensitive sensing arrays, improves the preparation efficiency and intelligence, and is convenient for use and operation.
Smart Images

Figure CN120094811A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of gas sensor array preparation, and in particular relates to an automatic continuous preparation device for a freshness gas sensor array. Background Art
[0002] The gas sensor array preparation device is a machine for automatic, intelligent and continuous preparation of freshness gas sensor arrays. The gas sensor arrays involved are widely used in the freshness monitoring of meat, fruits and vegetables.
[0003] In recent years, as the public pays more and more attention to the freshness of food, especially the food industry, the demand for freshness gas sensitive sensor arrays has increased significantly.
[0004] Traditional methods such as capillary spotting, pipette spotting or inkjet printing are used to deposit gas-sensitive reagents on a substrate to prepare a freshness gas-sensitive sensor array. Although the operation is simple, these spraying devices have single functions, low intelligence, and relatively low spraying efficiency. During the preparation process, the automated preparation of the freshness gas-sensitive sensor array is very limited. Summary of the invention
[0005] The purpose of the embodiment of the present invention is to provide an automated continuous preparation device for a freshness gas-sensitive sensor array, aiming to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions.
[0007] An embodiment of the present invention provides an automated continuous preparation device for a freshness gas sensor array;
[0008] It includes a paper support wheel, a first directional wheel assembly, a numerically controlled electric heating plate, a second directional wheel assembly and a paper winding wheel which are sequentially arranged along the paper conveying direction, wherein the end of the paper wound by the paper support wheel passes through the first directional wheel assembly, the numerically controlled electric heating plate and the second directional wheel assembly in sequence and is wound and connected with the paper winding wheel; the numerically controlled electric heating plate is installed on the heating platform;
[0009] The heating platform, the paper supporting wheel, the second directional wheel assembly, the numerically controlled electric heating plate, the second directional wheel assembly and the paper winding wheel are all supported and arranged on the bracket;
[0010] It also includes a marking mechanism, which is supported on a support plate, the support plate is installed on one side of the bracket, and the marking mechanism is located above the CNC electric heating plate and is used to mark the paper on the CNC electric heating plate.
[0011] Furthermore, the marking mechanism includes an adjustment module and a marking pen installed on the adjustment module. The adjustment module is supported and installed on a support plate. The adjustment module is used to adjust the spatial position of the marking pen above the CNC electric heating plate so that the marking pen can mark the paper on the CNC electric heating plate.
[0012] Furthermore, a speed regulator for driving the paper reel to rotate is installed on the bracket, and a driving gear is installed on the output shaft of the speed regulator;
[0013] A driven gear linked to the driving gear is installed on the reel of the paper reel;
[0014] The driving gear and the driven gear are connected through a transmission chain.
[0015] Further, the adjustment module includes a first adjustment component and a second adjustment component, and the marking pen is installed on a second moving block included in the second adjustment component;
[0016] The marking pen is used to realize the marking operation on paper; a liquid replenishing nozzle is arranged at the top of the marking pen, which is used to add anthocyanin indicator into the ink bag of the marking pen.
[0017] Furthermore, the marking pen is fixedly mounted on the vertical plate, the bottom of the vertical plate is slidably connected to a bottom plate, a liquid outlet is fixedly mounted on the bottom plate, the upper end of the liquid outlet slides and seals and extends into the marking pen, the bottom plate and the marking pen are also connected by a connecting spring, and when the bottom plate is displaced up and down relative to the vertical plate, the connecting spring is deformed.
[0018] Furthermore, a locator is provided on the bottom plate, and positioning is performed by using the locator. The locator may be a laser pen, and the positioning function is achieved by using laser irradiation.
[0019] Furthermore, a T-block is fixedly installed on the back of the vertical plate, and the T-block is slidably arranged on one side of the second moving block. A height adjustment screw rod is arranged on the T-block by a threaded connection, and the top end of the height adjustment screw rod is coaxially driven and connected with the output shaft of the third forward and reverse servo motor;
[0020] The third forward and reverse servo motor is fixedly mounted on the stand, and the stand is fixedly mounted on the second moving block;
[0021] When in use, the third forward and reverse servo motor is used to drive the height adjustment screw to rotate. Based on the rotation direction of the height adjustment screw, the height of the T-block is adjusted, that is, the height of the vertical plate is adjusted, so that the liquid outlet nozzle is against the paper, and further the liquid outlet nozzle discharges the anthocyanin indicator inside it to achieve marking.
[0022] Furthermore, the first adjustment component includes a base plate, which is fixedly mounted on the support plate by means of bolt connection; the first adjustment component also includes a first movable block, which is mounted on a first adjusting screw by means of a threaded connection, and the first adjusting screw is rotatably set on two support legs of the support frame, and one end of the first adjusting screw is coaxially fixedly connected to the first forward and reverse servo motor. During operation, the first adjusting screw is driven to rotate by the first adjusting screw, and the position of the first movable block is adjusted based on the rotation direction of the first adjusting screw.
[0023] Furthermore, the second adjustment component support is fixedly arranged on the top end of the support column, and the bottom end of the support column is fixedly connected to the first moving block; a strip channel is opened on the support frame, and the support column runs through the strip channel to provide guiding support for the movement of the support column.
[0024] Furthermore, the second adjusting component includes a supporting top plate, which is fixedly connected to the top of the supporting column; the second adjusting component also includes a second adjusting screw, which is supported and rotatably arranged on the supporting top plate, one end of the second adjusting screw is coaxially fixedly connected to the second forward and reverse servo motor, and a second moving block is installed on the second adjusting screw by a threaded connection; the second adjusting screw is driven to rotate by the second forward and reverse servo motor to adjust the position of the second moving block along the axial direction of the second adjusting screw.
[0025] Compared with the prior art, the automatic continuous preparation device of the freshness gas sensor array of the present invention has the following beneficial effects:
[0026] First, the present invention forms an indicator strip on the paper by marking with a marking pen through a paper support wheel, a first directional wheel assembly, a numerically controlled electric heating plate, a second directional wheel assembly and a paper reel in sequence along the paper conveying direction. The colorimetric indicator card can be obtained by shearing the indicator strip, and the width and uniformity of the indicator strip on the paper reel can be adjusted by regulating the rotation speed of the paper reel with a speed regulator;
[0027] Secondly, compared with the traditional capillary spotting method, pipette spotting method or inkjet printing method, the marking mechanism of the present invention is adjusted to a suitable plane position through the cooperation of the first adjustment component and the second adjustment component, so that the marking mechanism is placed directly above the CNC electric heating plate; then, the rotation direction of the height-adjusting screw rod is adjusted to adjust the height of the T-block so that the liquid outlet nozzle is against the paper, and further the liquid outlet nozzle discharges the anthocyanin indicator inside it, thereby achieving marking to form anthocyanin strips on the paper, which can be cut to obtain a colorimetric indicator card, which is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a three-dimensional structural diagram of an automatic continuous preparation device for a freshness gas-sensitive sensor array of the present invention;
[0029] Figure 2 A top view of an automated continuous preparation device for a freshness gas-sensitive sensor array of the present invention;
[0030] Figure 3 for Figure 1 A three-dimensional schematic diagram from another perspective;
[0031] Figure 4 A front view of the scribing mechanism provided by the present invention;
[0032] Figure 5 A schematic diagram of the structure of the second adjusting component in the marking mechanism provided by the present invention;
[0033] Figure 6 for Figure 4 A three-dimensional schematic diagram of a scribing mechanism is provided;
[0034] Figure 7 for Figure 6 Enlarged schematic diagram of point a in the middle.
[0035] The reference numerals are as follows:
[0036] 100. Paper support wheel;
[0037] 200, paper reel; 201, speed regulator; 202, driving gear; 203, transmission chain; 204, driven gear;
[0038] 300, bracket; 301, first directional wheel assembly; 302, second directional wheel assembly;
[0039] 400, heating table; 401, CNC electric heating plate;
[0040] 500, support plate;
[0041] 600, adjustment module; 601, first adjustment component; 6011, bottom plate; 6012, support frame; 6013, first forward and reverse servo motor; 6014, first adjustment screw rod; 6015, first moving block; 6016, support column; 6017, strip channel;
[0042] 602, second adjustment assembly; 6021, second adjustment screw rod; 6022, second forward and reverse servo motor; 6023, second moving block; 6024, support top plate;
[0043] 700, marking pen; 701, liquid outlet nozzle; 702, positioner; 703, connecting spring; 704, stand; 705, liquid replenishing nozzle; 706, third forward and reverse servo motor; 707, height adjustment screw rod; 708, T-block; 709, stand plate; 710, bottom plate. DETAILED DESCRIPTION
[0044] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0045] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
[0046] Please refer to Figure 1-Figure 3 In one embodiment of the present invention, an automated continuous preparation device for a freshness gas-sensitive sensor array is provided, the preparation device comprising a paper support wheel 100, a first directional wheel assembly 301, a numerically controlled electric heating plate 401, a second directional wheel assembly 302 and a paper reel 200 which are sequentially arranged along a paper conveying direction, wherein the end of the paper wound by the paper support wheel 100 passes through the first directional wheel assembly 301, the numerically controlled electric heating plate 401 and the second directional wheel assembly 302 in sequence, and then is wound and connected with the paper reel 200;
[0047] The numerically controlled electric heating plate 401 is mounted on the heating platform 400, and the heating platform 400 is mounted on the bracket 300;
[0048] Specifically, the paper supporting wheel 100, the second directional wheel assembly 302, the numerically controlled electric heating plate 401, the second directional wheel assembly 302 and the paper winding wheel 200 are all supported and arranged on the bracket 300;
[0049] The preparation device provided in the embodiment of the present disclosure further includes a scribing mechanism, which is supported and arranged on a support plate 500, and the support plate 500 is installed on one side of the bracket 300. The scribing mechanism is located above the CNC electric heating plate 401, and is used to scribing the paper on the CNC electric heating plate 401;
[0050] Specifically, the marking mechanism provided in the embodiment of the present disclosure includes an adjustment module 600 and a marking pen 700 installed on the adjustment module 600. The adjustment module 600 is supported and installed on the support plate 500. The adjustment module 600 provided by the present invention is used to adjust the spatial position of the marking pen 700 above the CNC electric heating plate 401, so that the marking pen 700 can mark the paper on the CNC electric heating plate 401.
[0051] In the embodiment of the present invention, the marking pen 700 uses anthocyanin indicator to achieve marking on paper.
[0052] In one implementation of the present invention, a speed regulator 201 for driving the paper reel 200 to rotate is installed on the bracket 300, and a driving gear 202 is installed on the output shaft of the speed regulator 201; accordingly, a driven gear 204 linked to the driving gear 202 is installed on the reel of the paper reel 200, wherein the driving gear 202 and the driven gear 204 are connected by a transmission chain 203. Based on this, the speed regulator 201 is used to drive the paper reel 200 to rotate, and the speed regulator 201 can adopt a servo control system to adjust the rotation speed of the paper reel 200.
[0053] Please continue to refer to Figure 1-Figure 7 In the embodiment of the present invention, the adjustment module 600 includes a first adjustment component 601 and a second adjustment component 602, and the marking pen 700 provided in this embodiment is installed on the second adjustment component 602;
[0054] In one implementation, if Figure 4 As shown, the first adjustment component 601 includes a base plate 6011, which is fixedly mounted on the support plate 500 by bolt connection; the first adjustment component 601 also includes a first moving block 6015, which is mounted on a first adjusting screw rod 6014 by thread connection, and the first adjusting screw rod 6014 is rotatably arranged on two legs of the support frame 6012, and one end of the first adjusting screw rod 6014 is coaxially fixedly connected with the first forward and reverse servo motor 6013. During operation, the first adjusting screw rod 6014 is used to drive the first adjusting screw rod 6014 to rotate, and the position of the first moving block 6015 is adjusted based on the rotation direction of the first adjusting screw rod 6014;
[0055] For further information, please refer to Figure 4 and Figure 6 The second adjustment component 602 is supported and fixedly arranged on the top end of the support column 6016, and the bottom end of the support column 6016 is fixedly connected to the first moving block 6015; a strip channel 6017 is opened on the support frame 6012, and the support column 6016 runs through the strip channel 6017 to provide guiding support for the movement of the support column 6016.
[0056] Please continue to refer to Figure 5-Figure 7, the second adjustment component 602 includes a support top plate 6024, and the support top plate 6024 is fixedly connected to the top of the support column 6016; the second adjustment component 602 also includes a second adjustment screw 6021, and the second adjustment screw 6021 is supported and rotatably arranged on the support top plate 6024, one end of the second adjustment screw 6021 is coaxially fixedly connected to the second forward and reverse servo motor 6022, and a second moving block 6023 is installed on the second adjustment screw 6021 by a threaded connection; based on the second forward and reverse servo motor 6022 driving the second adjustment screw 6021 to rotate, the second moving block 6023 is adjusted along the axial position of the second adjustment screw 6021;
[0057] Furthermore, the marking pen 700 is installed on one side of the second moving block 6023 , and the marking pen 700 is used to realize the marking operation on the paper; a liquid replenishing nozzle 705 is provided at the top of the marking pen 700 for adding anthocyanin indicator into the ink bag of the marking pen 700 .
[0058] Specifically, in the embodiment of the present invention, the marking pen 700 is fixedly mounted on the vertical plate 709, and the bottom of the vertical plate 709 is slidably connected to the bottom plate 710, and the liquid outlet nozzle 701 is fixedly mounted on the bottom plate 710, and the upper end of the liquid outlet nozzle 701 slides and seals and extends into the marking pen 700. The bottom plate 710 and the marking pen 700 are also connected by a connecting spring 703. When the bottom plate 710 is displaced up and down relative to the vertical plate 709, the connecting spring 703 is deformed;
[0059] In one implementation, a locator 702 is disposed on the bottom plate 710 , and positioning is performed using the locator 702 . The locator 702 may be a laser pen, and the positioning function is achieved by laser irradiation.
[0060] Among them, the marking pen 700 is filled with anthocyanin indicator, which is discharged after entering the liquid outlet nozzle 701 to realize the marking process. Specifically, the upper end of the liquid outlet nozzle 701 is sealed and slid into the marking pen 700. When the bottom end of the liquid outlet nozzle 701 is against the paper, the vertical plate 709 continues to move downward, which will cause the connecting spring 703 to be compressed, that is, the liquid outlet nozzle 701 continues to extend into the marking pen 700 for a distance. At this time, the internal pressure of the liquid outlet nozzle 701 increases, which facilitates the discharge of the anthocyanin indicator filled in the liquid outlet nozzle 701 to realize marking.
[0061] In an optional embodiment, the CNC electric heating plate 401 is a preheating table and a loading table. The CNC electric heating plate 401 is provided with a temperature adjustment button. By adjusting the temperature, the specified temperature of its surface can be controlled to be constant, thereby inhibiting the diffusion of the indicator on the roll paper to a certain extent.
[0062] In an optional embodiment, the paper used in the present disclosure may be a paper product sold on the market.
[0063] In an optional embodiment, the marking pen 700 of the embodiment of the present disclosure can be replaced by a fountain pen, and the ink in the ink bag is replaced with an indicator as the filling liquid of the fountain pen, and the indicator can be used to mark the roll of paper.
[0064] Please continue to refer to Figure 5 A T-block 708 is fixedly installed on the back of the vertical plate 709. The T-block 708 is slidably arranged on one side of the second moving block 6023. A height-adjusting screw rod 707 is arranged on the T-block 708 by a threaded connection. The top of the height-adjusting screw rod 707 is coaxially driven and connected with the output shaft of the third forward and reverse servo motor 706. The third forward and reverse servo motor 706 is fixedly installed on the vertical frame 704, and the vertical frame 704 is fixedly installed on the second moving block 6023. When in use, the third forward and reverse servo motor 706 is used to drive the height-adjusting screw rod 707 to rotate. Based on the rotation direction of the height-adjusting screw rod 707, the height of the T-block 708 is adjusted, that is, the height of the vertical plate 709 is adjusted, so that the liquid outlet nozzle 701 is against the paper, and further the liquid outlet nozzle 701 discharges the anthocyanin indicator inside it to achieve marking.
[0065] Combined with the above description, the use process of the preparation device of the present invention is further explained:
[0066] In an embodiment of the present invention, the power supply is connected to the speed regulator 201, the CNC electric heating plate 401, the first forward and reverse servo motor 6013, the second forward and reverse servo motor 6022, the positioner 702, and the third forward and reverse servo motor 706 through wires according to the principle of positive connection to positive and negative connection to negative; the anthocyanin indicator is filled and placed in the ink bag of the marking pen 700, and the marking mechanism is adjusted to a suitable plane position through the cooperation of the first adjustment component 601 and the second adjustment component 602, so that the marking mechanism is placed directly above the CNC electric heating plate 401; then, the rotation direction of the height-adjusting screw 707 is adjusted to adjust the height of the T-block 708, so that the liquid outlet 701 is against the paper, and further the liquid outlet 701 discharges the anthocyanin indicator inside it, so as to achieve marking, so as to form anthocyanin strips on the paper, and the colorimetric indicator card can be obtained by cutting it.
[0067] The above solutions are only an illustration of a preferred example, but are not limited thereto. When implementing the present invention, appropriate replacement and / or modification can be performed according to user needs.
[0068] The number of devices and processing scales described here are used to simplify the description of the present invention. Applications, modifications and variations of the present invention will be obvious to those skilled in the art.
[0069] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0070] Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the specification and the embodiments. It can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily realized. Therefore, without departing from the general concept defined by the claims and equivalent scope, the present invention is not limited to the specific details and the illustrations shown and described here.
Claims
1. An automated continuous preparation device for a freshness gas sensor array, characterized in that: include: A paper support wheel (100), a first directional wheel assembly (301), a numerically controlled electric heating plate (401), a second directional wheel assembly (302) and a paper reel (200) are sequentially arranged along a paper conveying direction; the numerically controlled electric heating plate (401) is installed on a heating platform (400); the heating platform (400), the paper support wheel (100), the second directional wheel assembly (302), the numerically controlled electric heating plate (401), the second directional wheel assembly (302) and the paper reel (200) are all supported and arranged on a bracket (300); The marking mechanism is supported and arranged on a support plate (500), the support plate (500) is installed on one side of the bracket (300), and the marking mechanism is located above the numerical control electric heating plate (401) and is used for marking the paper on the numerical control electric heating plate (401).
2. The automatic continuous preparation device for freshness gas sensor array according to claim 1, characterized in that: The marking mechanism comprises an adjustment module (600) and a marking pen (700) mounted on the adjustment module (600); The adjustment module (600) is supported and installed on the support plate (500), and the adjustment module (600) is used to adjust the spatial position of the marking pen (700) above the numerical control electric heating plate (401).
3. The automatic continuous preparation device for freshness gas sensor array according to claim 2, characterized in that: The support (300) is provided with a speed regulator (201) for driving the paper reel (200) to rotate, and an output shaft of the speed regulator (201) is provided with a driving gear (202); A driven gear (204) linked to the driving gear (202) is installed on the reel of the paper reel (200); The driving gear (202) and the driven gear (204) are connected in transmission via a transmission chain (203).
4. The automatic continuous preparation device for freshness gas sensor array according to claim 3, characterized in that: The adjustment module (600) comprises a first adjustment component (601) and a second adjustment component (602), and the marking pen (700) is mounted on a second moving block (6023) included in the second adjustment component (602); The marking pen (700) is used to realize the marking operation on paper; the top end of the marking pen (700) is provided with a liquid replenishing nozzle (705) for adding anthocyanin indicator into the ink sac of the marking pen (700).
5. The automatic continuous preparation device for freshness gas sensor array according to claim 4, characterized in that: The marking pen (700) is fixedly mounted on the vertical plate (709); The bottom of the vertical plate (709) is slidably connected up and down with a bottom plate (710); A liquid outlet nozzle (701) is fixedly mounted on the bottom plate (710); The upper end of the liquid outlet nozzle (701) is slidably sealed and extends into the marking pen (700); The bottom plate (710) and the marking pen (700) are also connected via a connecting spring (703). When the bottom plate (710) moves up and down relative to the vertical plate (709), the connecting spring (703) is deformed.
6. The automatic continuous preparation device for freshness gas sensor array according to claim 5, characterized in that: A positioner (702) is disposed on the bottom plate (710).
7. The automatic continuous preparation device for freshness gas sensor array according to claim 6, characterized in that: A T-shaped block (708) is fixedly mounted on the back of the vertical plate (709), and the T-shaped block (708) is slidably arranged on one side of the second moving block (6023) up and down. A height adjustment screw rod (707) is arranged on the T-shaped block (708) by means of a threaded connection, and the top end of the height adjustment screw rod (707) is coaxially drivingly connected to the output shaft of the third forward and reverse servo motor (706); The third forward and reverse servo motor (706) is fixedly mounted on the stand (704), and the stand (704) is fixedly mounted on the second moving block (6023); When in use, the third forward and reverse servo motor (706) is used to drive the height adjustment screw rod (707) to rotate.
8. The automatic continuous preparation device for freshness gas sensor array according to any one of claims 5 to 7, characterized in that: The first adjustment assembly (601) comprises a bottom plate (6011), and the bottom plate (6011) is fixedly mounted on the support plate (500) by means of bolt connection; The first adjustment component (601) also includes a first moving block (6015), which is mounted on a first adjustment screw rod (6014) by means of a threaded connection. The first adjustment screw rod (6014) is rotatably arranged on two legs of a support frame (6012), and one end of the first adjustment screw rod (6014) is coaxially fixedly connected to a first forward and reverse servo motor (6013).
9. The automatic continuous preparation device for freshness gas sensor array according to claim 8, characterized in that: The second adjustment component (602) is supported and fixedly arranged on the top end of the support column (6016); The bottom end of the supporting column (6016) is fixedly connected to the first moving block (6015); A strip-shaped channel (6017) is provided on the support frame (6012), and the support columns (6016) are arranged to pass through the strip-shaped channel (6017).
10. The automatic continuous preparation device for freshness gas sensor array according to claim 9, characterized in that: The second adjustment component (602) comprises a support top plate (6024), and the support top plate (6024) is fixedly connected to the top end of the support column (6016); The second adjustment assembly (602) further comprises a second adjustment screw rod (6021), and the second adjustment screw rod (6021) is rotatably supported and arranged on the support top plate (6024); One end of the second adjusting screw rod (6021) is coaxially fixedly connected to the second forward and reverse servo motor (6022), and a second moving block (6023) is installed on the second adjusting screw rod (6021) by means of a threaded connection.