Metal impurity removing system and method for rubber production
By designing a metal impurity removal system on the rubber production line, using metal detection devices and MCU controllers to realize automatic detection of metal impurities in the rubber and dynamic control of ultrasonic cutting knives, the problem of shutting down the production line in the existing technology is solved, improving production efficiency and ensuring equipment safety.
Patent Information
- Application Number
- CN202510601715.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2025-06-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When existing rubber production lines detect and clean metal impurities in the glue, they need to shut down for manual operations, resulting in inefficient production and potential damage to the equipment.
A metal impurity removal system for rubber production is designed, and the metal impurities in the rubber are detected by using a metal detection device. The ultrasonic cutting knife is controlled by the MCU controller to remove the impurities. The cutting knife is kept relatively stationary from the rubber through the transverse drive and the lifting cylinder, and the power of the cutting knife is dynamically adjusted to adapt to the thickness and cutting pressure of the rubber.
It realizes efficient detection and cleaning of metal impurities in the glue while keeping the production line running normally, improving production efficiency and avoiding equipment damage.
Smart Images

Figure CN120094870A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of rubber preparation, and in particular to a metal impurity removal system and removal method for rubber production. Background Art
[0002] With the rapid development of the rubber industry, in order to ensure the quality of rubber products, rubber factories are currently testing the quality of rubber materials by installing a number of error-proofing or testing equipment. Among them, metal detection devices are installed in the raw material and semi-component processes of tire production to detect whether the rubber contains metal, and the rubber containing metal impurities found in the test is marked, and the workers on site manually cut and remove the marked rubber after the test.
[0003] In the prior art metal impurity cleaning system, when cleaning the rubber containing metal impurities, since the conveyor belt of the rubber is always in operation, once the rubber is removed in a delayed manner, the rubber containing metal impurities will enter the open mill or calendering equipment, thereby reducing the quality of the rubber parts produced, and in more serious cases, causing serious damage to the calendering equipment. Therefore, the present application provides a metal impurity removal system and removal method for rubber production, which is used to detect and cut the rubber containing metal impurities while maintaining the normal operation of the conveyor belt. Summary of the invention
[0004] The embodiment of the present application provides a metal impurity removal system and removal method for rubber production. In the metal impurity removal system for rubber production provided by the embodiment of the present application, a metal detection device is used to detect metal impurities in the rubber on the conveyor belt, and an MCU controller is used to control an impurity removal device corresponding to the position of the metal impurities to perform impurity removal operations, wherein a transverse drive member is used to keep the ultrasonic cutting knife and the rubber with metal impurities on the conveyor belt relatively still, and the ultrasonic cutting knife is driven close to the conveyor belt by a lifting cylinder, and the ultrasonic cutting knife removes the rubber containing metal impurities by its own vibration; at the same time, in the process of removing metal impurities, the cutting pressure fed back in real time by the pressure sensor is used, and combined with the thickness of the rubber, the power of the ultrasonic cutting knife is dynamically adjusted by the MCU controller, thereby effectively solving the defect in the prior art that the production line needs to be shut down when cutting metal impurities in the rubber, and improving the efficiency of cleaning the metal impurities in the rubber.
[0005] In a first aspect, an embodiment of the present application provides a metal impurity removal system for rubber production, comprising: Conveyor belt, used to drive the rubber material to move; Metal detection device, used to detect metal impurities in the rubber material moving above the conveyor belt; The MCU controller is used to receive the metal impurity information transmitted by the metal detection device and generate a control signal for controlling the movement of the impurity removal device at the corresponding position; A plurality of impurity removal devices spaced apart along the width direction of the conveyor belt are used to remove the rubber material according to the received control signal; Wherein, each impurity removal device comprises: A transverse driving member, whose output shaft is arranged parallel to the moving direction of the conveyor belt, and whose control end is connected to the MCU controller; A lifting cylinder connected to the transverse driving member, the piston rod of the lifting cylinder is perpendicular to the surface of the conveyor belt, the control end is connected to the MCU controller, and a pressure sensor connected to the MCU controller is arranged in the inner cavity; The ultrasonic cutting knife is fixedly connected to the piston of the lifting cylinder, and the blade head of the ultrasonic cutting knife is arranged toward the side close to the conveyor belt, and the control end of the ultrasonic cutting knife is connected to the MCU controller.
[0006] In combination with the first aspect, in a possible implementation manner, the ultrasonic cutting knife includes: An ultrasonic knife holder is fixedly connected to the piston rod of the lifting cylinder, and the ultrasonic knife holder is provided with a positioning groove, the opening direction of the positioning groove is parallel to the moving direction of the conveyor belt, and the cross-sectional shape of the positioning groove is T-shaped; A cutter head is slidably connected in the positioning groove; The locking bolt is threadedly connected to the side wall of the ultrasonic knife holder and is fitted with the outer wall of the knife head.
[0007] In combination with the first aspect, in a possible implementation manner, the cutter head includes: The first blade, the second blade, the third blade and the fourth blade are arranged in a circumferential manner, the first blade and the third blade are arranged parallel to the moving direction of the conveyor belt, the second blade and the fourth blade have the same height, and the heights of the first blade and the third blade are both greater than the height of the second blade.
[0008] In combination with the first aspect, in a possible implementation manner, the impurity removal device further includes: A micro air nozzle is fixedly connected to the ultrasonic knife holder, and a nozzle of the micro air nozzle is arranged toward the inner cavity of the knife head.
[0009] In combination with the first aspect, in a possible implementation manner, the outer wall of the cutter head is provided with a high temperature resistant ceramic coating.
[0010] In combination with the first aspect, in a possible implementation manner, the method further includes: A monitoring camera is fixedly connected to a side of the ultrasonic knife holder close to the knife head, and an image acquisition port of the monitoring camera is arranged toward the knife head; The wireless communication module is connected to the surveillance camera for transmitting the images collected by the surveillance camera to the cloud.
[0011] In combination with the first aspect, in a possible implementation, the transverse drive member includes a linear motor, the movement direction of the linear motor is parallel to the movement direction of the conveyor belt, and the housing of the linear motor is fixedly connected to the housing of the lifting cylinder.
[0012] In combination with the first aspect, in a possible implementation manner, the method further includes: Multiple warning devices, each warning device is electrically connected to a linear motor and emits an audible and visual warning when the corresponding linear motor moves.
[0013] In combination with the first aspect, in a possible implementation manner, the warning device is implemented as a warning light or an audible and visual alarm.
[0014] In a second aspect, an embodiment of the present application provides a method for removing metal impurities for rubber production. A system for removing metal impurities for rubber production based on the above technical solution is implemented, including: Determine horizontal coordinate information of the metal impurities according to the metal impurities of the rubber material moving above the conveyor belt detected by the metal detection device; According to the horizontal coordinate information of the metal impurities, in combination with a preset impurity removal model, an impurity removal device to be used for performing impurity removal operations is determined; Based on the determined impurity removal device, a control signal is generated to control the corresponding impurity removal device to cut metal impurities.
[0015] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages: In a metal impurity removal system for rubber production provided by an embodiment of the present application, a metal detection device is used to detect metal impurities in the rubber on a conveyor belt, and an MCU controller is used to control an impurity removal device corresponding to the position of the metal impurities to perform impurity removal operations, wherein a transverse drive member is used to keep an ultrasonic cutting knife and the rubber with metal impurities on the conveyor belt relatively still, and a lifting cylinder is used to drive the ultrasonic cutting knife close to the conveyor belt, and the ultrasonic cutting knife removes the rubber containing metal impurities by its own vibration. At the same time, in the process of removing metal impurities, the cutting pressure fed back in real time by a pressure sensor is used, and combined with the thickness of the rubber, the power of the ultrasonic cutting knife is dynamically adjusted through the MCU controller, thereby effectively solving the defect in the prior art that the production line needs to be shut down when cutting metal impurities in the rubber, and improving the efficiency of cleaning the metal impurities in the rubber. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments of the present application or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 A schematic diagram of the structure of a metal impurity removal system for rubber production provided in an embodiment of the present application; Figure 2 A three-dimensional cross-sectional view showing an impurity removal device of a metal impurity removal system for rubber production provided in an embodiment of the present application; Figure 3 A flow chart of a method for removing metal impurities used in rubber production provided in an embodiment of the present application.
[0018] Figure numerals: 1. conveyor belt; 2. metal detection device; 3. impurity removal device; 31. transverse driving member; 32. lifting cylinder; 33. ultrasonic cutting knife; 331. ultrasonic knife holder; 332. knife head; 333. locking bolt; 34. micro air nozzle; 4. supporting bracket; 5. direction adjustment bracket; 6. warning device. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] In the description of the embodiments of the present application, it should be noted that the orientation or positional relationship indicated by the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the embodiments of the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. The terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0021] Reference Figure 1 and Figure 2 In order to reduce the probability that the work of removing rubber containing metal impurities interferes with the normal operation of the production line, the embodiment of the present application provides a metal impurity removal system for rubber production, including: Conveyor belt 1, used to drive the rubber material to move; A metal detection device 2, used to detect metal impurities in the rubber material moving above the conveyor belt 1; The MCU controller is used to receive the metal impurity information transmitted by the metal detection device 2 and generate a control signal for controlling the movement of the impurity removal device 3 at the corresponding position; A plurality of impurity removal devices 3 are spaced apart along the width direction of the conveyor belt 1 and are used to remove the rubber material according to the received control signal; Wherein, the impurity removal device 3 comprises: A transverse driving member 31, whose output shaft is arranged parallel to the moving direction of the conveyor belt 1, and whose control end is connected to the MCU controller; A lifting cylinder 32 connected to the transverse driving member 31, the piston rod of the lifting cylinder 32 is perpendicular to the surface of the conveyor belt 1, the control end is connected to the MCU controller, and a pressure sensor connected to the MCU controller is arranged in the inner cavity; The ultrasonic cutting knife 33 is fixedly connected to the piston of the lifting cylinder 32, and the blade head 332 of the ultrasonic cutting knife 33 is arranged toward the side close to the conveyor belt 1, and its control end is connected to the MCU controller.
[0022] The control end of the conveyor belt 1 is connected to the MCU controller for transmitting its own movement speed to the MCU controller so that the MCU controller can control the movement speed of the transverse drive member 31, thereby ensuring the relative stillness of the ultrasonic cutting knife 33 and the rubber material containing metal impurities in the horizontal direction.
[0023] Exemplarily, the metal detection device 2 can be implemented as a multi-physical field fusion detection device, which determines the horizontal coordinates of metal impurities in the rubber by combining electromagnetic induction and terahertz imaging, and transmits the corresponding horizontal coordinates of the metal impurities to the MCU controller, so that the MCU controller can select the magazine removal device to perform metal impurity removal according to the horizontal coordinates of the metal impurities.
[0024] In order to facilitate the processing of metal impurities distributed in the rubber material, in the embodiment of the present application, a plurality of impurity removal devices 3 are arranged along the width direction of the conveyor belt 1, and each impurity removal device 3 removes the rubber material containing metal impurities under the drive of the MCU controller.
[0025] Furthermore, the staff can analyze the frequency of use of the ultrasonic cutting knife 33 to obtain the ultrasonic cutting knife 33 that is used frequently, and provide data reference for the maintenance and improvement of the previous mixing process.
[0026] In a metal impurity removal system for rubber production provided by an embodiment of the present application, a metal detection device 2 is used to detect metal impurities in the rubber on a conveyor belt 1, and an MCU controller is used to control an impurity removal device 3 corresponding to the position of the metal impurities to perform an impurity removal operation, wherein a transverse drive member 31 is used to keep an ultrasonic cutter 33 and the rubber with metal impurities on the conveyor belt 1 relatively still, and a lifting cylinder 32 is used to drive the ultrasonic cutter 33 close to the conveyor belt 1, and at the same time, the ultrasonic cutter 33 removes the rubber containing metal impurities by its own vibration. At the same time, in the process of removing metal impurities, the cutting pressure fed back in real time by the pressure sensor is used, and combined with the thickness of the rubber, the power of the ultrasonic cutter 33 is dynamically adjusted by the MCU controller, thereby effectively solving the defect in the prior art that the production line needs to be shut down when cutting metal impurities in the rubber, and improving the efficiency of cleaning the metal impurities in the rubber.
[0027] Optionally, the transverse driving member 31 can be implemented as a driving hydraulic cylinder or a linear motor arranged along the movement direction of the conveyor belt 1. In the embodiment of the present application, the transverse driving member 31 is implemented as a linear motor, and the movement direction of the linear motor is parallel to the movement direction of the conveyor belt 1. The housing of the linear motor is fixedly connected to the housing of the lifting cylinder 32 by bolts.
[0028] By implementing the transverse drive member 31 as a linear motor and using the MCU controller to control the movement speed of the linear motor, it is convenient for the lifting cylinder 32 to remain relatively stationary along the movement direction of the conveyor belt 1, so that the lifting cylinder 32 can drive the ultrasonic cutting knife 33 to cut and remove the rubber containing metal impurities.
[0029] Optionally, in order to ensure that the ultrasonic cutting blade can remove the rubber material containing metal impurities, the ultrasonic cutting blade 33 provided in the embodiment of the present application includes: The ultrasonic knife holder 331 is fixedly connected to the piston rod of the lifting cylinder 32, and the ultrasonic knife holder 331 is provided with a positioning groove, the opening direction of the positioning groove is perpendicular to the moving direction of the conveyor belt 1, and the cross-sectional shape of the positioning groove is T-shaped; The cutter head 332 is slidably connected in the positioning groove; The locking bolt 333 is threadedly connected to the side wall of the ultrasonic knife holder 331 and is in contact with the outer wall of the knife head 332 .
[0030] In order to facilitate the timely replacement of the blade head 332 of the ultrasonic cutting knife 33 and reduce the defect that the connection between the blade head 332 and the ultrasonic blade holder 331 shakes during use and affects the cutting efficiency, the cross-sectional shape of the positioning groove in the embodiment of the present application is set to a T-shape, and the positioning groove is horizontally opened and perpendicular to the movement direction of the conveyor belt 1. The side wall of the positioning groove is used to limit the blade head 332 along the movement direction of the conveyor belt 1. Furthermore, the locking bolt 333 is used to tighten the blade head 332, thereby ensuring that the blade head 332 removes the rubber material containing metal impurities perpendicular to the conveyor belt 1.
[0031] In some embodiments, in order to facilitate the removal and cleaning of metal impurities, the cutter head 332 in the metal impurity removal system for rubber production provided in the embodiment of the present application includes: The first blade, the second blade, the third blade and the fourth blade are arranged in a surrounding manner, the first blade and the third blade are arranged parallel to the moving direction of the conveyor belt 1, the second blade and the fourth blade have the same height, and the heights of the first blade and the third blade are both greater than the height of the second blade.
[0032] The first blade, the second blade, the third blade and the fourth blade are arranged around and integrally formed, and the heights of the first blade and the third blade are both higher than the height of the second blade. The first blade and the third blade are used to contact the rubber material first and pre-position the rubber material, and then the piston rod of the driving cylinder drives the ultrasonic cutting knife 33 to continue to approach the conveyor belt 1, and the second blade and the fourth blade contact the rubber material, thereby improving the convenience of cleaning the rubber material containing metal impurities. In some embodiments, in order to facilitate the cleaning of impurities after cutting, the impurity removal device 3 provided in the embodiment of the present application further includes: The micro air nozzle 34 is fixedly connected to the ultrasonic knife holder 331 , and the nozzle of the micro air nozzle 34 is arranged toward the inner cavity of the knife head 332 .
[0033] The micro air nozzle 34 is connected to an external gas tank, and a high-pressure airflow is transmitted through the micro air nozzle 34 , which can not only clean the removed rubber material in the inner cavity of the cutter head 332 , but also clean the debris generated by cutting on the cutter head 332 .
[0034] In combination with the first aspect, in a possible implementation, the outer wall of the cutter head 332 is provided with a high temperature resistant ceramic coating.
[0035] By setting a high-temperature resistant ceramic coating on the outer wall of the cutter head 332 , the cutter head 332 of the ultrasonic cutting knife 33 is protected to adapt to the high-temperature rubber material treatment after the vulcanization process, thereby increasing the service life of the cutter head 332 .
[0036] In combination with the first aspect, in a possible implementation manner, the method further includes: A monitoring camera is fixedly connected to a side of the ultrasonic knife holder 331 close to the knife head 332, and an image acquisition port of the monitoring camera is arranged toward the knife head 332; The wireless communication module is connected to the surveillance camera for transmitting the images collected by the surveillance camera to the cloud.
[0037] By using surveillance cameras to collect the wear conditions of each cutter head 332 and transmitting the collected images to the cloud via surveillance cameras, it is possible to reliably detect the working status of the cutter head 332 and reduce the labor intensity of operators staying on site for a long time.
[0038] In some embodiments, in order to improve the identification of metal impurities in the rubber material on the conveyor belt 1, the metal impurity removal system provided by the present application further includes: A support bracket 4, fixedly connected to the frame of the conveyor belt 1; The direction adjustment bracket 5 is fixedly connected to the supporting bracket 4 and is used for connecting the metal detection device 2 .
[0039] Exemplarily, the support bracket 4 is vertically arranged, and the support bracket 4 is welded and fixed to the frame of the conveyor belt 1 .
[0040] The adjustment bracket 5 is fixedly connected to the supporting bracket 4 by bolts, and the adjustment bracket 5 is horizontally arranged. The length direction of the adjustment bracket 5 is perpendicular to the movement direction of the rubber to be removed, and a threaded hole for connecting the metal detection device 2 is arranged on the adjustment bracket 5.
[0041] By using the support bracket 4 and the adjustment bracket 5, the metal detection device 2 is horizontally arranged above the rubber material, thereby improving the convenience of the metal detection device 2 in detecting and identifying metal impurities in the rubber material and avoiding the probability of errors and omissions in the detection process of metal impurities.
[0042] Optionally, a metal impurity removal system for rubber production provided in an embodiment of the present application further includes: There are multiple warning devices 6, each of which is electrically connected to a linear motor and emits an audible and visual warning when the corresponding linear motor moves.
[0043] Exemplarily, the warning device 6 is implemented as a warning light or an audible and visual alarm.
[0044] By issuing a warning through the warning device 6 when the linear motor moves, it is convenient to remind the staff on site to pay attention and avoid the staff from being hurt.
[0045] Reference Figure 3 In another embodiment, a metal impurity removal system for rubber production based on the above technical solution is implemented. The embodiment of the present application also provides a metal impurity removal method for rubber production, including: S1, determining horizontal coordinate information of the metal impurities in the rubber material moving above the conveyor belt 1 according to the metal impurities detected by the metal detection device 2; S2, determining the impurity removal device 3 to perform the impurity removal operation according to the horizontal coordinate information of the metal impurities and in combination with a preset impurity removal model; S3, based on the determined impurity removing device 3, generating a control signal for controlling the corresponding impurity removing device 3 to cut metal impurities.
[0046] In a method for removing metal impurities for rubber production provided in an embodiment of the present application, a metal detection device 2 is used to detect metal impurities in the rubber on a conveyor belt 1, and an MCU controller is used to control an impurity removal device 3 corresponding to the position of the metal impurities to perform an impurity removal operation, wherein a transverse drive member 31 is used to keep an ultrasonic cutter 33 and the rubber with metal impurities on the conveyor belt 1 relatively still, and a lifting cylinder 32 is used to drive the ultrasonic cutter 33 close to the conveyor belt 1, and at the same time, the ultrasonic cutter 33 removes the rubber containing metal impurities by its own vibration. At the same time, in the process of removing metal impurities, the cutting pressure fed back in real time by the pressure sensor is used, and combined with the thickness of the rubber, the power of the ultrasonic cutter 33 is dynamically adjusted by the MCU controller, thereby effectively solving the defect in the prior art that the production line needs to be shut down when cutting metal impurities in the rubber, and improving the efficiency of cleaning the metal impurities in the rubber.
[0047] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other. Each embodiment focuses on the differences from other embodiments.
[0048] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, a person of ordinary skill in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some or all of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the present application.
Claims
1. A metal impurity removal system for rubber production, characterized in that: include: A conveyor belt (1) is used to drive the rubber material to move; A metal detection device (2) for detecting metal impurities in the rubber material moving above the conveyor belt (1); An MCU controller, used for receiving metal impurity information transmitted by the metal detection device (2) and generating a control signal for controlling the movement of an impurity removal device (3) at a corresponding position; A plurality of impurity removal devices (3) are spaced apart and distributed along the width direction of the conveyor belt (1), and are used to remove the rubber material according to the received control signal; Wherein, each impurity removal device (3) comprises: A transverse driving member (31), the output shaft of which is arranged parallel to the movement direction of the conveyor belt (1), and the control end of which is connected to the MCU controller; A lifting cylinder (32) connected to the transverse driving member (31), the piston rod of the lifting cylinder (32) vertically facing the surface of the conveyor belt (1), the control end being connected to the MCU controller, and a pressure sensor connected to the MCU controller being arranged in the inner cavity; The ultrasonic cutting knife (33) is fixedly connected to the piston of the lifting cylinder (32), and the knife head (332) of the ultrasonic cutting knife (33) is arranged toward the side close to the conveyor belt (1), and its control end is connected to the MCU controller.
2. A metal impurity removal system for rubber production according to claim 1, characterized in that: The ultrasonic cutting knife (33) comprises: An ultrasonic knife seat (331) is fixedly connected to the piston rod of the lifting cylinder (32), and the ultrasonic knife seat (331) is provided with a positioning groove, the opening direction of the positioning groove is parallel to the movement direction of the conveyor belt (1), and the cross-sectional shape of the positioning groove is T-shaped; A cutter head (332) is slidably connected in the positioning groove; The locking bolt (333) is threadedly connected to the side wall of the ultrasonic knife seat (331) and is fitted to the outer wall of the knife head (332).
3. A metal impurity removal system for rubber production according to claim 2, characterized in that: The cutter head (332) comprises: A first blade, a second blade, a third blade and a fourth blade are arranged in a circumferential manner, wherein the first blade and the third blade are arranged parallel to the moving direction of the conveyor belt (1), the second blade and the fourth blade have the same height, and the heights of the first blade and the third blade are both greater than the height of the second blade.
4. A metal impurity removal system for rubber production according to claim 3, characterized in that: The impurity removal device (3) further comprises: The micro air nozzle (34) is fixedly connected to the ultrasonic knife seat (331), and the nozzle of the micro air nozzle (34) is arranged toward the inner cavity of the knife head (332).
5. A metal impurity removal system for rubber production according to claim 3, characterized in that: The outer wall of the cutter head (332) is provided with a high temperature resistant ceramic coating.
6. A metal impurity removal system for rubber production according to claim 3, characterized in that: Also includes: A monitoring camera, fixedly connected to a side of the ultrasonic knife holder (331) close to the knife head (332), with an image acquisition port of the monitoring camera arranged toward the knife head (332); The wireless communication module is connected to the surveillance camera for transmitting the images collected by the surveillance camera to the cloud.
7. A metal impurity removal system for rubber production according to claim 1, characterized in that: The transverse driving member (31) comprises a linear motor, the movement direction of the linear motor is parallel to the movement direction of the conveyor belt (1), and the housing of the linear motor is fixedly connected to the housing of the lifting cylinder (32).
8. A metal impurity removal system for rubber production according to claim 7, characterized in that: Also includes: A plurality of warning devices (6), each warning device (6) is electrically connected to a linear motor and emits an audible and visual warning when the corresponding linear motor moves.
9. A metal impurity removal system for rubber production according to claim 8, characterized in that: The warning device (6) is implemented as a warning light or an audible and visual alarm.
10. A method for removing metal impurities in rubber production, characterized in that: A metal impurity removal system for rubber production according to any one of claims 1 to 9, comprising: Determining horizontal coordinate information of the metal impurities based on the metal impurities in the rubber material moving above the conveyor belt (1) detected by the metal detection device (2); According to the horizontal coordinate information of the metal impurities, in combination with a preset impurity removal model, an impurity removal device (3) to be used for performing impurity removal operations is determined; Based on the determined impurity removal device (3), a control signal is generated to control the corresponding impurity removal device (3) to perform metal impurity cutting.
Citation Information
Patent Citations
Device for automatically removing metal impurities from film based on X-ray detection
CN109675822A
Sampling equipment for rubber tire production cutting
CN119000157A
Metallic impurity removal device
CN201889864U
Sheet rubber sample slicer
CN203266789U
Drill point structure for deburring
CN213437396U