High-precision aluminum alloy profile extruding machine

By designing the moving mechanism, extrusion mechanism and forming mechanism in the aluminum alloy profile extruder, the problem of difficult cleaning of residual mold materials in the prior art is solved, and high-precision molding and product quality are achieved.

CN120094998AInactive Publication Date: 2025-06-06SHANDONG ZHENGMEN ALUMINUM CO LTD
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Patent Information

Application Number
CN202510233356.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-06-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

It is difficult for existing aluminum alloy profile extruders to effectively clean the residual materials inside the mold after forming, resulting in product quality problems during subsequent extrusion, such as surface defects, dimensional deviations or mechanical properties degradation.

Method used

A high-precision aluminum alloy profile extruder is designed. By setting up a moving mechanism and an extrusion mechanism, the transverse extrusion pressure is provided and vibration is generated during the extrusion process, so that the oxides on the outer surface of the aluminum are separated from the aluminum. At the same time, the aluminum is split and re-fusion is used to form a hollow tubular aluminum material, and stable discharge is achieved through the discharge port.

Benefits of technology

It realizes effective cleaning of the mold after extrusion molding, avoids product quality problems caused by residual materials, and improves the molding accuracy and product strength of the extruder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a high-precision aluminum alloy profile extruding machine, and relates to the technical field of extruding machines, the high-precision aluminum alloy profile extruding machine comprises a base and a protection box fixedly connected to the upper surface of the base; the device comprises an extrusion mechanism, a moving mechanism used for providing transverse extrusion force and a supporting plate fixedly connected to the outer side face of the moving mechanism, and by arranging the moving mechanism, when the device works, the transverse extrusion force can be provided for the extrusion mechanism, so that the extrusion mechanism can slowly and transversely move; therefore, the produced transverse extrusion force is enough to meet the extrusion forming requirement of the aluminum material; and the extrusion mechanism is used for extruding the heated aluminum column and making the aluminum column vibrate, by arranging the extrusion mechanism, when the moving mechanism works to generate transverse movement, the heated aluminum material can be extruded, and the effect that residual materials in the mold are conveniently cleaned after forming is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of extruders, in particular to a high-precision aluminum alloy profile extruder. Background Art

[0002] Aluminum alloy profile extruder is a key equipment used to extrude aluminum alloy billets through dies. It is widely used in construction, transportation, electronics, aerospace and other fields. Its working principle is to push the aluminum alloy billet heated to a plastic state into the mold cavity through hydraulic or mechanical drive, so that it can be formed through the mold opening under high pressure, and finally obtain the profile with the desired cross-sectional shape. The extruder is mainly composed of an extrusion barrel, an extrusion rod, a die, a heating system and a control system. Among them, the extrusion barrel and the extrusion rod are made of high-strength heat-resistant alloy materials to withstand the high temperature and high pressure working environment; the die is customized according to the cross-sectional shape of the profile, which directly affects the molding accuracy and surface quality. Modern extruders are usually equipped with advanced temperature control, pressure regulation and automated operating systems to ensure production efficiency and product quality.

[0003] Existing aluminum alloy profile extruders need to clean the remaining material inside the mold after each molding. Although this process is necessary, it also brings some significant disadvantages. If the cleaning is not thorough, the residual material may cause product quality problems in the subsequent extrusion process, such as surface defects, dimensional deviations or decreased mechanical properties, thereby increasing the scrap rate. Most existing extruders use the method of replacing the mold and cannot clean the mold after extrusion molding. Summary of the invention

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: A high-precision aluminum alloy profile extruder comprises a base, and a protective box fixedly connected to the upper surface of the base;

[0005] The moving mechanism is used to provide a lateral extrusion force, and the support plate is fixedly connected to the outer side of the moving mechanism. By setting the moving mechanism, a lateral extrusion force can be provided to the extrusion mechanism when the device is working, so that the extrusion mechanism can move slowly laterally, thereby ensuring that the generated lateral extrusion force is sufficient to meet the requirements of aluminum extrusion molding;

[0006] The extrusion mechanism is used to extrude the heated aluminum column and vibrate the aluminum column. By setting the extrusion mechanism, the heated aluminum material can be extruded when the moving mechanism is working to generate lateral movement, and vibration is generated during the extrusion of the aluminum material, so that the oxide generated on the outer surface of the aluminum material due to heating can be separated from the aluminum material;

[0007] A forming mechanism is used to extrude the aluminum column after extrusion into a tubular shape, and a support frame is fixedly connected to the lower surface of the forming mechanism. By setting the forming mechanism, the aluminum material can be split into four pieces when the extrusion mechanism extrude the aluminum material, and then the aluminum material is fused together again to form a hollow tubular aluminum material;

[0008] The support plate is fixedly connected to the upper surface of the base, the moving mechanism is fixedly connected to the upper surface of the base through the support plate, the extrusion mechanism is located directly above the moving mechanism, the support frame is fixedly connected to the outer surface of the moving mechanism, and the molding mechanism is fixedly connected to the outer surface of the moving mechanism through the support frame;

[0009] The outer surface of the protective box is penetrated by a breathable plate, and the outer side of the protective box is penetrated by a discharge port, and the discharge port is in the same straight line as the forming mechanism. By setting the breathable plate, the hot air in the inner cavity of the protective box can be discharged, and by setting the discharge port, the aluminum tube after forming can be stably discharged from the protective box.

[0010] Preferably, the moving mechanism includes a fixed box, which is fixedly connected to the end of the support plate, a first fixed frame is fixedly connected to the inner wall of the fixed box, a second fixed frame is fixedly connected to the side of the inner wall of the fixed box away from the first fixed frame, and a limiting rod is fixedly connected between the opposite surfaces of the first fixed frame and the second fixed frame.

[0011] Preferably, a stepper motor is fixedly connected to the inner wall of the first fixed frame, a rotating rod is installed at the output end of the stepper motor through a coupling, a lead screw is fixedly connected to the end of the rotating rod, an end of the lead screw away from the rotating rod is fixedly connected to a rolling bearing, an outer ring of the rolling bearing is fixedly connected to the inner wall of the second fixed frame, a sliding ring is threadedly connected to the outer surface of the lead screw, a movable frame is fixedly connected to the upper surface of the sliding ring, a sliding sleeve is symmetrically fixedly connected to the side of the lower surface of the movable frame, and the sliding sleeve is slidably connected to the outer surface of the limit rod.

[0012] Preferably, the extrusion mechanism includes a fixed frame, which is fixedly connected to the upper surface of the movable frame, and a support tube is fixedly connected to the inner wall of the fixed frame. A cylinder is fixedly connected to one end of the support tube close to the forming mechanism, and the number of the cylinders is several and the several cylinders are evenly distributed, and a circular tube is fixedly connected to the inner wall of the support tube, and a plurality of annular grooves are provided on the inner wall of the circular tube.

[0013] Preferably, a sliding tube is slidably connected to the inner cavity of the circular tube, and a first spring is fixedly connected to one end of the sliding tube located in the inner cavity of the circular tube. The end of the first spring is fixedly connected to the inner wall of the support tube, and a rack is fixedly connected to the outer surface of the sliding tube. The rack is made of rubber, and the number of the racks is several, and the racks are evenly distributed, and the racks are squeezed and adapted to the annular groove opened on the inner wall of the circular tube.

[0014] Preferably, one end of the sliding tube away from the first spring is fixedly connected to an extrusion head, the extrusion head is made of tungsten-molybdenum alloy, the upper surface of the extrusion head is fixedly connected to a right-angle plate, and the end of the right-angle plate is fixedly connected to an extrusion sleeve.

[0015] Preferably, the support frame is fixedly connected to the outer surface of the fixed box, the forming mechanism includes a breathable cylinder, the breathable cylinder is fixedly connected to the top of the support frame, the end of the breathable cylinder is fixedly connected to a feed pipe, a groove is provided on the upper surface of the feed pipe, the extrusion head is frictionally fitted with the inner wall of the feed pipe, and the outer side surface of the breathable cylinder is fixedly connected to the feed box.

[0016] Preferably, a straight rod is fixedly connected to the inner wall of the feed box, a rotating tube is rotatably connected to the outer surface of the straight rod, a blocking frame is fixedly connected to the upper surface of the rotating tube, a first retaining ring is fixedly connected to the lower surface of the blocking frame, a second retaining ring is fixedly connected to the lower surface of the feed box, and a retaining rod is movably connected to the inner cavity of the first retaining ring and the second retaining ring.

[0017] Preferably, the end of the air-permeable cylinder away from the feeding pipe is fixedly connected to a discharging mechanism, and the discharging mechanism includes a fixed cylinder, the fixed cylinder is fixedly connected to the end of the air-permeable cylinder away from the feeding pipe, the end of the fixed cylinder is fixedly connected to a first mold, the upper surface of the fixed cylinder is fixedly connected to a support rod, the top of the support rod is fixedly connected to a limiting frame, the inner cavity of the limiting frame is slidably connected to a tooth plate, the end of the tooth plate is fixedly connected to an extrusion column, the extrusion column is extrusion-fitted with the extrusion sleeve, the outer surface of the extrusion column is fixedly connected to a second spring, and the end of the second spring is fixedly connected to the inner wall of the limiting frame.

[0018] Preferably, the upper surface of the first mold is fixedly connected to a track frame, the inner wall of the first mold is fixedly connected to a partition frame, the side of the partition frame close to the fixed cylinder is fixedly connected to a guide block, the side of the partition frame away from the guide block is fixedly connected to a fixed column, the end of the fixed column is fixedly connected to a spacer block, the outer surface of the first mold is movably connected to the second mold, the upper surface of the second mold is fixedly connected to a connecting frame, the end of the connecting frame is fixedly connected to a sliding column, the sliding column is slidably connected to the inner cavity of the track frame, and the two ends of the sliding column are symmetrically fixedly connected to gears, and the gears are meshed with the toothed plate.

[0019] The present invention provides a high-precision aluminum alloy profile extruder, which has the following beneficial effects:

[0020] 1. The high-precision aluminum alloy profile extruder can provide a lateral extrusion force to the extrusion mechanism when the device is working by setting a moving mechanism, so that the extrusion mechanism can move slowly laterally, thereby ensuring that the generated lateral extrusion force is sufficient to meet the requirements of aluminum extrusion molding.

[0021] Second, the high-precision aluminum alloy profile extruder, by setting an extrusion mechanism, can extrude the heated aluminum material when the moving mechanism is working and produces lateral movement, and generate vibration during the extrusion of the aluminum material, so that the oxide generated on the outer surface of the aluminum material when it is heated can be separated from the aluminum material.

[0022] 3. The high-precision aluminum alloy profile extruder can, through the forming mechanism, split the aluminum into four pieces when the extrusion mechanism extrude the aluminum, and then fuse the aluminum together again to form a hollow tubular aluminum.

[0023] Fourth, the high-precision aluminum alloy profile extruder, by setting a round tube and opening a plurality of annular grooves inside the round tube, can make the rack vibrate inside the round tube when it moves laterally inside the round tube, thereby causing the sliding tube to vibrate. By setting a first spring, the vibration of the sliding tube can be increased, thereby causing the oxide on the outer surface of the aluminum material to be shaken off. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the external structure of a high-precision aluminum alloy profile extruder of the present invention;

[0025] Figure 2 This is a schematic diagram of the internal structure of a high-precision aluminum alloy profile extruder of the present invention;

[0026] Figure 3 It is a schematic diagram of the structure of the mobile mechanism of the present invention;

[0027] Figure 4 It is a schematic diagram of the local structure of the moving mechanism of the present invention;

[0028] Figure 5 It is a schematic diagram of the structure of the extrusion mechanism of the present invention;

[0029] Figure 6 It is a schematic diagram of the cross-sectional structure of the extrusion mechanism of the present invention;

[0030] Figure 7 It is a schematic diagram of the local structure of the extrusion mechanism of the present invention;

[0031] Figure 8 It is a structural schematic diagram of the molding mechanism of the present invention;

[0032] Fig. 9 It is a schematic diagram of the local structure of the forming mechanism of the present invention;

[0033] Fig.10 It is a schematic diagram of the structure of the discharging mechanism of the present invention;

[0034] Fig.11 It is a schematic diagram of the partial structure of the discharging mechanism of the present invention;

[0035] Fig.12 It is a side view of the discharging mechanism structure of the present invention;

[0036] Fig.13 It is a side view of the second mold structure of the present invention.

[0037] In the figure: 1, base; 2, protection box; 3, air permeable plate; 4, discharge port; 5, support plate; 6, moving mechanism; 7, extrusion mechanism; 8, support frame; 9, forming mechanism; 61, fixed box; 62, first fixed frame; 63, second fixed frame; 64, limit rod; 65, stepping motor; 66, rotating rod; 67, screw rod; 68, rolling bearing; 69, sliding ring; 610, sliding sleeve; 611, movable frame; 71, fixed frame; 72, support tube; 73, cylinder; 74, round tube; 75, sliding tube; 76, first spring; 77, rack; 78, extrusion head; 79, right angle plate; 710, extrusion sleeve; 91 , breather tube; 92, feed box; 93, feed pipe; 94, slot; 95, discharging mechanism; 96, straight rod; 97, rotating tube; 98, barrier frame; 99, first retaining ring; 910, second retaining ring; 911, retaining rod; 951, fixed tube; 952, first mold; 953, second mold; 954, support rod; 955, limit frame; 956, tooth plate; 957, extrusion column; 958, second spring; 959, track frame; 9510, partition frame; 9511, fixed column; 9512, spacer; 9513, guide block; 9514, connecting frame; 9515, sliding column; 9516, gear. DETAILED DESCRIPTION

[0038] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

[0039] like Figure 1-Figure 13 As shown, the present invention provides a technical solution: a high-precision aluminum alloy profile extruder, comprising a base 1, and a protective box 2 fixedly connected to the upper surface of the base 1;

[0040] The moving mechanism 6 is used to provide a lateral extrusion force, and the support plate 5 is fixedly connected to the outer side of the moving mechanism 6. By setting the moving mechanism 6, a lateral extrusion force can be provided to the extrusion mechanism 7 when the device is working, so that the extrusion mechanism 7 can move slowly in the lateral direction, thereby ensuring that the generated lateral extrusion force is sufficient to meet the requirements of aluminum extrusion molding;

[0041] The extrusion mechanism 7 is used to extrude the heated aluminum column and vibrate the aluminum column. By setting the extrusion mechanism 7, the heated aluminum material can be extruded when the moving mechanism 6 is working to generate lateral movement, and vibration is generated during the extrusion of the aluminum material, so that the oxide generated on the outer surface of the aluminum material when it is heated can be separated from the aluminum material;

[0042] The forming mechanism 9 is used to extrude the aluminum column into a tube after extrusion, and the support frame 8 is fixedly connected to the lower surface of the forming mechanism 9. By setting the forming mechanism 9, the aluminum material can be split into four pieces when the extrusion mechanism 7 extrude the aluminum material, and then the aluminum material is fused together again to form a hollow tubular aluminum material;

[0043] The support plate 5 is fixedly connected to the upper surface of the base 1, the moving mechanism 6 is fixedly connected to the upper surface of the base 1 through the support plate 5, the extrusion mechanism 7 is located directly above the moving mechanism 6, the support frame 8 is fixedly connected to the outer surface of the moving mechanism 6, and the molding mechanism 9 is fixedly connected to the outer surface of the moving mechanism 6 through the support frame 8;

[0044] The outer surface of the protective box 2 is penetrated by a breathable plate 3, and the outer side surface of the protective box 2 is penetrated by a discharge port 4. The discharge port 4 is in the same straight line as the forming mechanism 9. By providing the breathable plate 3, the hot air in the inner cavity of the protective box 2 can be discharged, and by providing the discharge port 4, the aluminum tube after forming can be stably discharged from the protective box 2.

[0045] The moving mechanism 6 includes a fixed box 61, which is fixedly connected to the end of the support plate 5. A first fixed frame 62 is fixedly connected to the inner wall of the fixed box 61. A second fixed frame 63 is fixedly connected to the side of the inner wall of the fixed box 61 away from the first fixed frame 62. A limiting rod 64 is fixedly connected between the opposite surfaces of the first fixed frame 62 and the second fixed frame 63. By providing the fixed box 61, the first fixed frame 62 and the second fixed frame 63 can be supported and fixed. A stepper motor 65 is fixedly connected to the inner wall of the first fixed frame 62. A rotating rod 66 is installed at the output end of the stepper motor 65 through a coupling. A lead screw 67 is fixedly connected to the end of the rotating rod 66. A rolling bearing 68 is fixedly connected to the end of the lead screw 67 away from the rotating rod 66. The outer ring of the rolling bearing 68 is fixedly connected to the inner wall of the second fixed frame 63. The outer surface of the screw rod 67 is threadedly connected with a sliding ring 69, and a movable frame 611 is fixedly connected to the upper surface of the sliding ring 69. A sliding sleeve 610 is symmetrically fixedly connected to the side of the lower surface of the movable frame 611. The sliding sleeve 610 is slidably connected to the outer surface of the limiting rod 64. By setting a stepper motor 65, the rotating rod 66 can be rotated after the power is connected and the switch is turned on, and then the screw rod 67 is rotated. By setting the screw rod 67, when the rotating rod 66 rotates, the sliding ring 69 can produce a lateral movement effect on the outer surface of the screw rod 67. By setting a rolling bearing 68, the end of the screw rod 67 away from the rotating rod 66 can be limited, so that the screw rod 67 can rotate more stably. By setting a limiting rod 64, the sliding sleeve 610 can be limited, so that the sliding sleeve 610 moves laterally on the outer surface of the limiting rod 64.

[0046] The extrusion mechanism 7 includes a fixed frame 71, and the fixed frame 71 is fixedly connected to the upper surface of the movable frame 611. A support tube 72 is fixedly connected to the inner wall of the fixed frame 71. A cylinder 73 is fixedly connected to one end of the support tube 72 close to the forming mechanism 9. The number of the cylinders 73 is several, and the cylinders 73 are evenly distributed. A circular tube 74 is fixedly connected to the inner wall of the support tube 72. The inner wall of the circular tube 74 is provided with several annular grooves. By setting the fixed frame 71, the support tube 72 can be fixedly connected to the movable frame 611, so that the movable frame When 611 moves horizontally, it drives the support tube 72 to move horizontally. By setting the cylinder 73, it can rub against the inside of the forming mechanism 9, so that when the support tube 72 moves horizontally and enters the inside of the forming mechanism 9, the horizontal movement of the support tube 72 is more stable. The inner cavity of the circular tube 74 is slidably connected with a sliding tube 75. One end of the sliding tube 75 located in the inner cavity of the circular tube 74 is fixedly connected with a first spring 76. The end of the first spring 76 is fixedly connected to the inner wall of the support tube 72. The outer surface of the sliding tube 75 is fixedly connected with a rack 77, which is made of rubber material. The number of the racks 77 is several, and the racks 77 are evenly distributed. The racks 77 are pressed and adapted with the annular grooves provided on the inner wall of the circular tube 74. By providing the circular tube 74 and providing several annular grooves therein, the racks 77 can be made to vibrate inside the circular tube 74 when moving laterally inside the circular tube 74, thereby causing the sliding tube 75 to vibrate. By providing the first spring 76, the vibration of the sliding tube 75 can be increased, thereby causing the oxide on the outer surface of the aluminum material to be shaken off, and when the sliding tube 75 moves to the inside of the circular tube 74, the sliding tube 75 can be made to vibrate. After the movement, the first spring 76 stores elastic potential energy, and then rebounds later. The end of the sliding tube 75 away from the first spring 76 is fixedly connected to an extrusion head 78, and the extrusion head 78 is made of tungsten-molybdenum alloy. The upper surface of the extrusion head 78 is fixedly connected to a right-angle plate 79, and the end of the right-angle plate 79 is fixedly connected to an extrusion sleeve 710. By setting the extrusion head 78, the heated aluminum material can be extruded when the sliding tube 75 moves horizontally, so that the aluminum material is extruded and formed. By setting the right-angle plate 79, the extrusion sleeve 710 can be connected to the extrusion head 78.

[0047] The support frame 8 is fixedly connected to the outer surface of the fixed box 61, and the forming mechanism 9 includes a breathable cylinder 91, and the breathable cylinder 91 is fixedly connected to the top of the support frame 8. The end of the breathable cylinder 91 is fixedly connected to a feed pipe 93, and a slot 94 is provided on the upper surface of the feed pipe 93. The extrusion head 78 is frictionally matched with the inner wall of the feed pipe 93, and the outer side surface of the breathable cylinder 91 is fixedly connected to a feed box 92. By providing the breathable cylinder 91, when the aluminum material is extruded and deformed to generate high-temperature heat, the heat on the outer surface of the aluminum material can be discharged through the holes on the outer surface of the breathable cylinder 91. By providing the feed pipe 93 and the slot 94, the aluminum material can be guided so that the aluminum material can stably enter the inner cavity of the breathable cylinder 91. The feed box A straight rod 96 is fixedly connected to the inner wall of 92, and a rotating tube 97 is rotatably connected to the outer surface of the straight rod 96. A blocking frame 98 is fixedly connected to the upper surface of the rotating tube 97, and a first retaining ring 99 is fixedly connected to the lower surface of the retaining frame 98. A second retaining ring 910 is fixedly connected to the lower surface of the feed box 92, and a retaining rod 911 is movably connected to the inner cavity of the first retaining ring 99 and the second retaining ring 910. By setting the straight rod 96, the rotating tube 97 can be limited, so that the rotating tube 97 can rotate on the outer surface of the straight rod 96, and then the blocking frame 98 can rotate in the inner cavity of the feed box 92. By setting the blocking frame 98, the aluminum material placed in the inner cavity of the feed box 92 can be blocked, and the aluminum material can be moved when it is needed. When extrusion is performed, the blocking frame 98 no longer blocks the aluminum column, so that the aluminum column can enter the inner cavity of the air-permeable cylinder 91. By setting the first retaining ring 99, the second retaining ring 910 and the retaining rod 911, the blocking frame 98 can be prevented from rotating when the retaining rod 911 is inserted into the inner cavity of the first retaining ring 99 and the second retaining ring 910. The end of the air-permeable cylinder 91 away from the feeding pipe 93 is fixedly connected to the discharge mechanism 95, and the discharge mechanism 95 includes a fixed cylinder 951, and the fixed cylinder 951 is fixedly connected to the end of the air-permeable cylinder 91 away from the feeding pipe 93. The end of the fixed cylinder 951 is fixedly connected to the first mold 952, and the upper surface of the fixed cylinder 951 is fixedly connected to the support rod 954, and the top of the support rod 954 is fixedly connected to the limiting position. The inner cavity of the limiting frame 955 is slidably connected with a tooth plate 956, and the end of the tooth plate 956 is fixedly connected with an extrusion column 957, and the extrusion column 957 is extruded and adapted with the extrusion sleeve 710. The outer surface of the extrusion column 957 is fixedly connected with a second spring 958, and the end of the second spring 958 is fixedly connected to the inner wall of the limiting frame 955. By setting the limiting frame 955, the tooth plate 956 can be limited, so that the tooth plate 956 can produce a lateral movement effect. By setting the extrusion column 957, when the extrusion sleeve 710 moves laterally with the extrusion head 78, the extrusion sleeve 710 can squeeze the extrusion column 957, thereby causing the tooth plate 956 to produce a lateral movement. By setting the second spring 958,After the tooth plate 956 and the extrusion column 957 move, elastic potential energy can be stored, and then the tooth plate 956 and the extrusion column 957 can be restored to their original positions. The upper surface of the first mold 952 is fixedly connected to a track frame 959, and the first mold 952. A partition frame 9510 is fixedly connected to the inner wall of the track frame 959, a guide block 9513 is fixedly connected to the side of the partition frame 9510 close to the fixed cylinder 951, a fixed column 9511 is fixedly connected to the side of the partition frame 9510 away from the guide block 9513, a spacer block 9512 is fixedly connected to the end of the fixed column 9511, the outer surface of the first mold 952 is movably connected to the second mold 953, the upper surface of the second mold 953 is fixedly connected to a connecting frame 9514, the end of the connecting frame 9514 is fixedly connected to a sliding column 9515, the sliding column 9515 is slidably connected to the inner cavity of the track frame 959, and the two ends of the sliding column 9515 are symmetrically fixedly connected to gears 9516, Meshing with the tooth plate 956, by setting the partition frame 9510 and the guide block 9513, the extruded aluminum column can be divided into four strips, and then under the guidance of the subsequent partition block 9512 and the second mold 953, the four aluminum columns are re-fused into a tube. By setting the sliding column 9515, it can move in the inner cavity of the track frame 959, so that the first mold 952 and the second mold 953 can produce the effect of opening and closing and horizontal movement, so as to facilitate the cleaning of the residual material inside after the aluminum tube is formed. By setting the gear 9516, when the tooth plate 956 moves horizontally, the gear 9516 can be rotated, so that the second mold 953 can be opened and closed with the first mold 952.

[0048] Working principle: When in use, the operator places the aluminum column in the heater for heating. When the temperature of the aluminum column reaches 500 degrees Celsius, the aluminum column is placed in the inner cavity of the feed box 92, and then the positioning rod 911 is pulled so that the blocking frame 98 no longer blocks the aluminum column. Then the stepper motor 65 is connected to the power supply and the switch is turned on, so that the rotating rod 66 drives the screw rod 67 to rotate. During the rotation of the screw rod 67, the sliding ring 69 moves laterally on the outer surface of the screw rod 67, thereby driving the movable frame 611 and the fixed frame 71 to move laterally; when the fixed frame 71 moves laterally, the extrusion head 78 is squeezed with the end of the aluminum column, and under the action of pressure, the sliding tube 75 and the rack 77 move in the inner cavity of the circular tube 74. During the process, the rack 77 contacts the annular groove on the inner wall of the circular tube 74 and generates vibration. The vibration is transmitted to the aluminum column through the extrusion head 78, and the outer surface of the aluminum column is heated. The oxides generated by the heat are shaken off, increasing the strength of the aluminum after forming; as the extrusion head 78 continues to extrude the aluminum column, the aluminum column contacts the partition frame 9510, and the extruded aluminum column can be divided into four strips, and then under the guidance of the subsequent spacer block 9512 and the second mold 953, the four aluminum columns are re-fused into a tube; when all the aluminum columns are extruded, the extrusion sleeve 710 on the outer surface of the extrusion head 78 will contact the extrusion column 957. During the contact process, the extrusion column 957 drives the tooth plate 956 to move laterally. During the process, the sliding column 9515 moves laterally in the inner cavity of the track frame 959, thereby separating the first mold 952 from the second mold 953, and then the tooth plate 956 drives the gear 9516 to rotate, thereby expanding the second mold 953, so that the residual material inside can be easily removed, which is convenient for the next forming work.

[0049] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A high-precision aluminum alloy profile extruder, characterized in that: include: A base (1), and a protective box (2) fixedly connected to the upper surface of the base (1); A moving mechanism (6) for providing a lateral extrusion force, and a support plate (5) fixedly connected to an outer side surface of the moving mechanism (6); An extrusion mechanism (7) is used to extrude the heated aluminum column and cause the aluminum column to vibrate; A forming mechanism (9) for extruding the extruded aluminum column into a tubular shape, and a support frame (8) fixedly connected to the lower surface of the forming mechanism (9); The support plate (5) is fixedly connected to the upper surface of the base (1); the moving mechanism (6) is fixedly connected to the upper surface of the base (1) via the support plate (5); the extrusion mechanism (7) is located directly above the moving mechanism (6); the support frame (8) is fixedly connected to the outer surface of the moving mechanism (6); and the forming mechanism (9) is fixedly connected to the outer surface of the moving mechanism (6) via the support frame (8); The outer surface of the protection box (2) is penetrated by a breathable plate (3), and the outer side surface of the protection box (2) is penetrated by a discharge port (4), and the discharge port (4) and the forming mechanism (9) are in the same straight line.

2. The high-precision aluminum alloy profile extruder according to claim 1, characterized in that: The moving mechanism (6) comprises a fixed box (61), the fixed box (61) being fixedly connected to the end of the support plate (5), a first fixed frame (62) being fixedly connected to the inner wall of the fixed box (61), a second fixed frame (63) being fixedly connected to the inner wall of the fixed box (61) at a side away from the first fixed frame (62), and a limiting rod (64) being fixedly connected between opposite surfaces of the first fixed frame (62) and the second fixed frame (63).

3. A high-precision aluminum alloy profile extruder according to claim 2, characterized in that: A stepper motor (65) is fixedly connected to the inner wall of the first fixed frame (62); a rotating rod (66) is installed at the output end of the stepper motor (65) via a coupling; a lead screw (67) is fixedly connected to the end of the rotating rod (66); an end of the lead screw (67) away from the rotating rod (66) is fixedly connected to a rolling bearing (68); an outer ring of the rolling bearing (68) is fixedly connected to the inner wall of the second fixed frame (63); a sliding ring (69) is threadedly connected to the outer surface of the lead screw (67); a movable frame (611) is fixedly connected to the upper surface of the sliding ring (69); a sliding sleeve (610) is symmetrically fixedly connected to the side of the lower surface of the movable frame (611); and the sliding sleeve (610) is slidably connected to the outer surface of the limit rod (64).

4. A high-precision aluminum alloy profile extruder according to claim 3, characterized in that: The extrusion mechanism (7) comprises a fixed frame (71), the fixed frame (71) being fixedly connected to the upper surface of the movable frame (611), a support tube (72) being fixedly connected to the inner wall of the fixed frame (71), a cylinder (73) being fixedly connected to one end of the support tube (72) close to the forming mechanism (9), the number of the cylinders (73) being multiple, and the multiple cylinders (73) being evenly distributed, a circular tube (74) being fixedly connected to the inner wall of the support tube (72), and a plurality of annular grooves being provided on the inner wall of the circular tube (74).

5. The high-precision aluminum alloy profile extruder according to claim 4, characterized in that: A sliding tube (75) is slidably connected to the inner cavity of the circular tube (74); one end of the sliding tube (75) located in the inner cavity of the circular tube (74) is fixedly connected to a first spring (76); the end of the first spring (76) is fixedly connected to the inner wall of the support tube (72); a rack (77) is fixedly connected to the outer surface of the sliding tube (75); the rack (77) is made of rubber; there are a plurality of racks (77) which are evenly distributed; and the racks (77) are extruded and adapted to the annular groove provided on the inner wall of the circular tube (74).

6. The high-precision aluminum alloy profile extruder according to claim 5, characterized in that: An end of the sliding tube (75) away from the first spring (76) is fixedly connected to an extrusion head (78), the extrusion head (78) being made of a tungsten-molybdenum alloy, a right-angle plate (79) being fixedly connected to the upper surface of the extrusion head (78), and an extrusion sleeve (710) being fixedly connected to the end of the right-angle plate (79).

7. The high-precision aluminum alloy profile extruder according to claim 6, characterized in that: The support frame (8) is fixedly connected to the outer surface of the fixed box (61); the forming mechanism (9) comprises a breathable cylinder (91); the breathable cylinder (91) is fixedly connected to the top of the support frame (8); the end of the breathable cylinder (91) is fixedly connected to a feed pipe (93); a slot (94) is provided on the upper surface of the feed pipe (93); the extrusion head (78) is frictionally matched with the inner wall of the feed pipe (93); and the outer side surface of the breathable cylinder (91) is fixedly connected to a feed box (92).

8. The high-precision aluminum alloy profile extruder according to claim 7, characterized in that: A straight rod (96) is fixedly connected to the inner wall of the feed box (92), a rotating tube (97) is rotatably connected to the outer surface of the straight rod (96), a blocking frame (98) is fixedly connected to the upper surface of the rotating tube (97), a first retaining ring (99) is fixedly connected to the lower surface of the retaining frame (98), a second retaining ring (910) is fixedly connected to the lower surface of the feed box (92), and a retaining rod (911) is movably connected to the inner cavity of the first retaining ring (99) and the second retaining ring (910).

9. The high-precision aluminum alloy profile extruder according to claim 8, characterized in that: One end of the air-permeable cylinder (91) away from the feed pipe (93) is fixedly connected to a discharge mechanism (95), and the discharge mechanism (95) comprises a fixed cylinder (951), the fixed cylinder (951) is fixedly connected to the end of the air-permeable cylinder (91) away from the feed pipe (93), the end of the fixed cylinder (951) is fixedly connected to a first mold (952), the upper surface of the fixed cylinder (951) is fixedly connected to a support rod (954), the top end of the support rod (954) is fixedly connected to a limiting frame (955), the inner cavity of the limiting frame (955) is slidably connected to a tooth plate (956), the end of the tooth plate (956) is fixedly connected to an extrusion column (957), the extrusion column (957) is extruded and matched with the extrusion sleeve (710), the outer surface of the extrusion column (957) is fixedly connected to a second spring (958), and the end of the second spring (958) is fixedly connected to the inner wall of the limiting frame (955).

10. The high-precision aluminum alloy profile extruder according to claim 9, characterized in that: A track frame (959) is fixedly connected to the upper surface of the first mold (952). A partition frame (9510) is fixedly connected to the inner wall of the track frame (959); a guide block (9513) is fixedly connected to the side of the partition frame (9510) close to the fixed cylinder (951); a fixed column (9511) is fixedly connected to the side of the partition frame (9510) away from the guide block (9513); a spacer block (9512) is fixedly connected to the end of the fixed column (9511); a second mold (953) is movably connected to the outer surface of the first mold (952); a connecting frame (9514) is fixedly connected to the upper surface of the second mold (953); a sliding column (9515) is fixedly connected to the end of the connecting frame (9514); the sliding column (9515) is slidably connected to the inner cavity of the track frame (959); gears (9516) are symmetrically fixedly connected to the two ends of the sliding column (9515); and the gears (9516) are meshed with the tooth plate (956).