Casting process of ball valve body

By using cooling filtration and vibration mechanisms during the casting process, the problems of low cooling efficiency and equipment blockage caused by scale are solved, achieving efficient scale removal and ensuring casting quality.

CN120095098BActive Publication Date: 2026-01-16JIANGSU WANLIU MASCH MFG CO LTD
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Patent Information

Application Number
CN202510250469.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2026-01-16
Estimated Expiration
2045-03-04

AI Technical Summary

Technical Problem

In casting production, cooling water produces scale due to heat, which reduces cooling efficiency, affects valve quality and equipment maintenance costs, and scale accumulation can cause pipe blockage, affecting production efficiency.

Method used

The cooling and filtration mechanism on the support frame includes filter boxes for the upper and lower molds, combined with a sealing mechanism and a filtration vibration mechanism. Through squeezing, vibration and sealing measures, scale accumulation is prevented and the normal operation of the cooling system is ensured.

Benefits of technology

Effective filtration and vibration remove scale, prevent clogging of cooling tanks and filter plates, ensure casting quality and production efficiency, and reduce equipment maintenance costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120095098B_ABST
Patent Text Reader

Abstract

The application relates to the casting technical field and discloses a ball valve body casting process, which comprises a supporting frame and a bottom plate installed at the bottom end of the supporting frame, a cooling and filtering mechanism is installed on the supporting frame, the cooling and filtering mechanism comprises upper and lower molds, cooling grooves are arranged in the upper and lower molds, the cooling and filtering mechanism is used for filtering the circulating cooling water, the first stress block drives the connecting rod to move downwards, drives the lower pressing plate to move, the downward movement of the lower pressing plate generates a downward extrusion force on the filter plate, the filter plate rotates downwards through the first rotating shaft at the moment, so that the two filter plates can be opened, the impurities and water scale accumulated on the filter plates can roll downwards to facilitate subsequent centralized collection and treatment, the impurities and water scale in the cooling water can be filtered and treated at the same time, the water scale is prevented from causing the cooling groove and the filter plate to be blocked, and the normal operation of the subsequent cooling work is ensured.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of casting, and in particular relates to a ball valve body casting process. BACKGROUND

[0002] Ball valves are widely used in many fields such as petroleum, natural gas, chemical industry, power, metallurgy, etc. due to their rapid switching, good sealing performance, and small flow resistance. In the petroleum and natural gas pipeline, ball valves are used to control the flow and direction of oil and gas, ensuring the stable supply of energy; in chemical production, they can accurately control the delivery of various chemical raw materials, ensuring the safety and efficiency of the production process; in the power industry, whether it is thermal power, hydropower or nuclear power, ball valves play an indispensable role in the key links of circulating water systems and steam systems. With the acceleration of global industrialization and the continuous advancement of infrastructure construction, the demand for ball valves continues to grow, and higher requirements are placed on their quality and performance.

[0003] In the valve body casting process, the cooling water system plays a crucial role. Cooling water circulates to remove a large amount of heat generated during the casting process, ensuring that the casting mold and related equipment work within an appropriate temperature range, thereby ensuring the quality and performance of the valve body.

[0004] Currently, in actual casting production, cooling water is prone to scale formation when heated. The formation of scale not only reduces the heat exchange efficiency of the cooling system, resulting in poor cooling effect, which in turn affects the casting quality of the valve body, causing problems such as uneven internal structure, dimensional accuracy deviation, etc.; it also gradually accumulates inside the pipeline and equipment, causing pipeline blockage, increasing equipment maintenance costs and downtime, and seriously affecting production efficiency.

[0005] Therefore, the present application is proposed. SUMMARY

[0006] To solve the above technical problems, the basic idea of the technical solution of the present application is:

[0007] A ball valve body casting process, comprising a support frame and a bottom plate mounted at the bottom end of the support frame:

[0008] A cooling and filtering mechanism is installed on the support frame, which comprises an upper mold and a lower mold, and a filter box is arranged in the lower mold. The cooling and filtering mechanism is used for filtering after the cooling water circulates.

[0009] The upper mold is provided with a sealing mechanism, which comprises a sealing plate and a sealing frame, and is used for sealing and plugging the cooling groove in the upper mold.

[0010] The filter box is provided with a filter vibration mechanism, which comprises a rotating disc and a knocking block, and is used for knocking and vibrating the filter screen.

[0011] As a preferred embodiment of the present application, the cooling and filtering mechanism comprises a casting cavity opened in the upper mold and the lower mold, the cooling grooves are respectively opened in the upper mold and the lower mold, the sealing plate is movably arranged on the upper mold, one end of the sealing plate is connected with the extrusion plate, the inner wall of the cooling groove in the lower mold is connected with the fixed rod, one end of the fixed rod away from the cooling groove is connected with the sliding sleeve, the inner wall of the sliding sleeve is slidably provided with the connecting rod, the top end of the sliding sleeve is connected with the first spring, one end of the first spring away from the sliding sleeve is connected with the supporting connecting plate, and the top end of the supporting connecting plate is connected to the inner wall of the cooling groove in the lower mold.

[0012] As a preferred embodiment of the present application, the sealing mechanism comprises a hydraulic cylinder installed at the bottom end of the supporting frame, the output end of the hydraulic cylinder is connected to the top end of the upper mold, the extrusion rod is connected to one side of the hydraulic cylinder at the bottom end of the supporting frame, the outer wall of the upper mold is provided with a sliding hole, the inner wall of the sliding hole is connected with the second spring, one end of the second spring away from the inner wall of the sliding hole is connected with the sliding column, one end of the connecting plate away from the sliding column is connected with the second stress block.

[0013] As a preferred embodiment of the present application, the filter vibration mechanism comprises a first bevel gear, the first bevel gear is engaged with a second bevel gear, one end of the outer wall of the second bevel gear is connected with the connecting shaft, the outer wall of the connecting shaft is rotatably provided with the limiting sleeve, one end of the limiting sleeve is connected to the outer wall of the filter box, one end of the connecting shaft away from the second bevel gear is connected with the rotating disc, the outer wall of the rotating disc is provided with the movable hole, the inner wall of the movable hole is connected with the third spring, one end of the third spring away from the inner wall of the movable hole is connected with the pushing rod.

[0014] As a preferred embodiment of the present application, the top end of the connecting rod is connected with a first force block, the bottom end of the connecting rod is connected with a pressing plate, the bottom end of the lower mold is provided with a cavity, the inner wall of the cavity is connected with a communication sleeve provided on the inner wall of the cooling groove, the bottom end of the communication sleeve is connected with a filter box, the inner wall of the filter box is rotatably provided with a first rotating shaft, the outer wall of the first rotating shaft is connected with a filter plate, the outer wall of the first rotating shaft is connected with a first bevel gear, the outer wall of the filter box is connected with the inner wall of the cavity, the top end of the inner wall of the pressing plate is provided with a sliding rail, the inner wall of the sliding rail is slidably provided with a sliding block, the bottom end of the sliding block is connected with a first hinge base, the first hinge base is movably provided with a linkage rod, the end of the linkage rod away from the first hinge base is movably provided with a second hinge base, the number of the filter plates is two, and the filter plates are symmetrically arranged on the inner wall of the filter box.

[0015] As a preferred embodiment of the present application, the bottom end of the filter box is connected with a first communication pipe, the end of the first communication pipe away from the filter box is connected with a water tank, the water tank is arranged on the inner wall of the cavity, one side of the outer wall of the water tank is connected with a water pump, the output end of the water pump is connected with a second communication pipe, and the end of the second communication pipe away from the water pump is connected with the inner wall of the cooling groove of the lower mold.

[0016] As a preferred embodiment of the present application, the top end of the connecting rod is connected with a first force block, the bottom end of the connecting rod is connected with a pressing plate, the bottom end of the lower mold is provided with a cavity, the inner wall of the cavity is connected with a communication sleeve provided on the inner wall of the cooling groove, the bottom end of the communication sleeve is connected with a filter box, the inner wall of the filter box is rotatably provided with a first rotating shaft, the outer wall of the first rotating shaft is connected with a filter plate, the outer wall of the first rotating shaft is connected with a first bevel gear, the outer wall of the filter box is connected with the inner wall of the cavity, the top end of the inner wall of the pressing plate is provided with a sliding rail, the inner wall of the sliding rail is slidably provided with a sliding block, the bottom end of the sliding block is connected with a first hinge base, the first hinge base is movably provided with a linkage rod, the end of the linkage rod away from the first hinge base is movably provided with a second hinge base, the number of the filter plates is two, and the filter plates are symmetrically arranged on the inner wall of the filter box.

[0017] As a preferred embodiment of the present application, the material of the sealing plate and the sealing frame is rubber.

[0018] As a preferred embodiment of the present application, the outer wall of the filter box is connected with a fixing block, the outer wall of the fixing block is provided with a rotating groove, the inner wall of the rotating groove is connected with a torsional spring, the end of the torsional spring away from the inner wall of the rotating groove is connected with a second rotating shaft, the outer wall of the second rotating shaft is connected with a rotating rod, the outer wall of one end of the rotating rod is connected with a knocking block, the outer wall of the filter box is provided with a through groove, the outer wall of the rotating rod is movably arranged in the inner wall of the through groove, the outer wall of the rotating rod is connected with a sealing cloth, the end of the sealing cloth away from the rotating rod is connected with the inner wall of the through groove, the number of the poking rods is several, the poking rods are evenly and equidistantly arranged on the outer wall of the rotating disc, and the end away from the third spring is provided in a circular arc shape.

[0019] As a preferred embodiment of the present application, the sealing cloth is made of flexible material, and the sealing cloth is arranged on the inner wall of the through groove in a wrinkled wave state.

[0020] Compared with the prior art, the present application has the following beneficial effects:

[0021] The present application, by moving the first force block through the extrusion plate, drives the connecting rod to move downward, and with the downward movement of the connecting rod, the lower pressing plate is moved downward, and through the downward movement of the lower pressing plate, a downward extrusion force is generated on the two side filter plates, at this time, the filter plates are rotated downward through the first rotating shaft, so that the two side filter plates are opened, and the impurities and scale accumulated thereon can roll downward for subsequent centralized collection and treatment, so that the impurities and scale in the cooling water can be filtered and treated at the same time, thereby preventing the cooling tank and the filter plate from being blocked by the scale, and ensuring the normal operation of the subsequent cooling work.

[0022] The present application, by moving the second force block upward through the upward movement of the upper mold, the second force block is extruded by the extrusion rod to move inward, and in the movement process, the slide column is moved, and the second spring is extruded at the same time, and the sealing plate is moved by the second force block, and when the sealing plate moves to the lower end of the sealing frame, the cooling tank in the upper mold is sealed and blocked, which can prevent the cooling water in the cooling tank from leaking and dropping on the valve body during the upward movement of the upper mold, thereby affecting the casting of the valve body.

[0023] The present application, by rotating the second bevel gear through the rotation of the first bevel gear, the second bevel gear is rotated to drive the rotating disc and the lever to rotate, at this time, the lever extrudes the rotating rod to rotate upward through the rotation of the second rotating shaft, and the knocking block is rotated downward at the same time, and the torsional spring is rotated synchronously with the rotation of the second rotating shaft, when the lever moves away from the rotating rod, the torsional spring is reset and rotated to drive the knocking block to reset and knock on the bottom end of the filter plate, thereby knocking and vibrating the filter plate, which can vibrate and loosen the impurities and scale accumulated thereon, thereby improving the flow direction of the impurities and scale, ensuring that the impurities and scale can roll downward with the opening of the filter plate, thereby preventing the impurities and scale remaining thereon from blocking the filter plate, and ensuring the subsequent filtering effect.

[0024] The specific embodiments of the present application will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0025] In the drawings:

[0026] Figure 1 It is a structure schematic diagram of a ball valve body casting process;

[0027] Figure 2 It is an internal structure schematic diagram of a ball valve body casting process;

[0028] Figure 3It is a cooling filtering mechanism sectional view structure schematic diagram of a ball valve body casting process;

[0029] Figure 4 It is a cooling filtering mechanism partial structure schematic diagram of a ball valve body casting process Figure 1 ;

[0030] Figure 5 It is a cooling filtering mechanism partial structure schematic diagram of a ball valve body casting process Figure 2 ;

[0031] Figure 6 It is a sealing mechanism sectional view structure schematic diagram of a ball valve body casting process;

[0032] Figure 7 It is a filtering vibration mechanism structure schematic diagram of a ball valve body casting process;

[0033] Figure 8 It is a filtering vibration mechanism partial structure schematic diagram of a ball valve body casting process Figure 1 ;

[0034] Figure 9 It is a filtering vibration mechanism partial structure schematic diagram of a ball valve body casting process Figure 2 .

[0035] In the figure: 1, support frame; 2, bottom plate; 31, cooling filtering mechanism; 311, upper mold; 312, casting cavity; 313, cooling groove; 314, extrusion plate; 315, first force block; 316, connecting rod; 317, sliding sleeve; 318, fixed rod; 319, communication sleeve; 3110, filter box; 3111, first rotating shaft; 3112, filter plate; 3113, pressing plate; 3114, sliding rail; 3115, sliding block; 3116, first hinge base; 3117, linkage rod; 3118, second hinge base; 3119, first communication pipe; 3120, water tank; 3121, water pump; 3122, second communication pipe; 3123, lower mold; 3124, support connecting plate; 3125, first spring; 32, sealing mechanism; 321, hydraulic cylinder; 322, extrusion rod; 323, second spring; 324, sliding column; 325, connecting plate; 326, second force block; 327, sealing plate; 328, support sliding plate; 329, sealing frame; 33, filtering vibration mechanism; 331, first bevel gear; 332, second bevel gear; 333, limiting sleeve; 334, connecting shaft; 335, rotating disc; 336, fixed block; 337, torsional spring; 338, second rotating shaft; 339, rotating rod; 3310, knocking block; 3311, sealing cloth; 3312, third spring; 3313, lever. DETAILED DESCRIPTION

[0036] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate the present invention.

[0037] Example 1:

[0038] like Figures 1 to 9 As shown, a ball valve body casting process includes a support frame 1 and a base plate 2 installed at its bottom. A cooling and filtering mechanism 31 is installed on the support frame 1. The cooling and filtering mechanism 31 includes an upper mold 311 and a lower mold 3123. A filter box 3110 is provided in the lower mold 3123. The cooling and filtering mechanism 31 is used for filtering after cooling water circulation. A sealing mechanism 32 is provided in the upper mold 311. The sealing mechanism 32 includes a sealing plate 327 and a sealing frame 329. The sealing mechanism 32 is used to seal and block the cooling groove 313 in the upper mold 311. A filtering vibration mechanism 33 is provided on the filter box 3110. The filtering vibration mechanism 33 includes a turntable 335 and a striking block 3310. The filtering vibration mechanism 33 is used to strike and vibrate the filter plate 3112.

[0039] Furthermore, the cooling and filtering mechanism 31 includes a casting cavity 312 formed in the upper mold 311 and the lower mold 3123, and cooling grooves 313 formed in the upper mold 311 and the lower mold 3123 respectively. A sealing plate 327 is movably arranged on the upper mold 311, and an extrusion plate 314 is connected to one end of the sealing plate 327. A fixing rod 318 is connected to the inner wall of the cooling groove 313 in the lower mold 3123. A sliding sleeve 317 is connected to the end of the fixing rod 318 away from the cooling groove 313. A connecting rod 316 is slidably arranged on the inner wall of the sliding sleeve 317. A first spring 3125 is connected to the top of the sliding sleeve 317. A support plate 3124 is connected to the end of the first spring 3125 away from the sliding sleeve 317. The top of the support plate 3124 is connected to the inner wall of the cooling groove 313 in the lower mold 3123.

[0040] Furthermore, a first force-bearing block 315 is connected to the top of the connecting rod 316, and a lower pressure plate 3113 is connected to the bottom of the connecting rod 316. The lower mold 3123 has a cavity at the bottom of the casting cavity 312. The inner wall of the cavity is connected to a connecting sleeve 319 disposed on the inner wall of the cooling tank 313. The bottom end of the connecting sleeve 319 is connected to a filter box 3110. A first rotating shaft 3111 is rotatably disposed on the inner wall of the filter box 3110. A filter plate 3112 is connected to the outer wall of the first rotating shaft 3111. The outer wall of the first rotating shaft 3111 is connected to the first bevel gear 331. The filter box 3110 is connected to the inner wall of the cavity. The top of the inner wall of the lower pressure plate 3113 is provided with a slide rail 3114. A slider 3115 is slidably arranged on the inner wall of the slide rail 3114. The bottom end of the slider 3115 is connected to a first hinge seat 3116. A linkage rod 3117 is movably arranged on the first hinge seat 3116. A second hinge seat 3118 is movably arranged at the end of the linkage rod 3117 away from the first hinge seat 3116. There are two filter plates 3112, which are symmetrically distributed on the inner wall of the filter box 3110.

[0041] Furthermore, a first connecting pipe 3119 is connected to the bottom of the filter box 3110. A water tank 3120 is connected to the end of the first connecting pipe 3119 away from the filter box 3110. The water tank 3120 is installed on the inner wall of the cavity. A water pump 3121 is connected to the outer wall of one side of the water tank 3120. A second connecting pipe 3122 is connected to the output end of the water pump 3121. The end of the second connecting pipe 3122 away from the water pump 3121 is connected to the inner wall of the cooling tank 313 in the lower mold 3123.

[0042] Example 2:

[0043] The difference between the above embodiments and this embodiment is that: Figures 1 to 9 As shown, a ball valve body casting process includes a sealing mechanism 32 comprising a hydraulic cylinder 321 mounted at the bottom of a support frame 1. The output end of the hydraulic cylinder 321 is connected to the top of an upper mold 311. A pressing rod 322 is connected to the bottom of the support frame 1 on one side of the hydraulic cylinder 321. A sliding hole is provided on the outer wall of the upper mold 311. A second spring 323 is connected to the inner wall of the sliding hole. A sliding column 324 is connected to the end of the second spring 323 away from the inner wall of the sliding hole. A connecting plate 325 is connected to the end of the sliding column 324 away from the second spring 323. A second force-bearing block 326 is connected to the end of the connecting plate 325 away from the sliding column 324.

[0044] Furthermore, a sealing plate 327 is connected to the top outer wall of the connecting plate 325, and a supporting slide plate 328 is connected to the bottom end of the sealing plate 327. The outer wall of the supporting slide plate 328 is slidably disposed on the outer wall of the upper mold 311. A sealing frame 329 is connected to the inner wall of the cooling groove 313 in the upper mold 311. A sealing movable groove is opened on the outer wall of the upper mold 311, and the outer wall of the sealing plate 327 is movably disposed on the inner wall of the sealing movable groove. The two fit together properly.

[0045] Furthermore, both the sealing plate 327 and the sealing frame 329 are made of rubber. By using rubber as the material, the sealing performance of the two parts can be guaranteed, thus ensuring the sealing effect.

[0046] Example 3:

[0047] The difference between the above embodiments and this embodiment is that: Figures 1 to 9 As shown, a ball valve body casting process includes a filter vibration mechanism 33 comprising a first bevel gear 331 meshing with a second bevel gear 332. A connecting shaft 334 is connected to the outer wall of one end of the second bevel gear 332. A limit sleeve 333 is rotatably provided on the outer wall of the connecting shaft 334. One end of the limit sleeve 333 is connected to the outer wall of the filter box 3110. A turntable 335 is connected to the end of the connecting shaft 334 away from the second bevel gear 332. A movable hole is provided on the outer wall of the turntable 335. A third spring 3312 is connected to the inner wall of the movable hole. A lever 3313 is connected to the end of the third spring 3312 away from the inner wall of the movable hole.

[0048] Furthermore, a fixing block 336 is connected to the outer wall of the filter box 3110. A rotating groove is opened on the outer wall of the fixing block 336. A torsion spring 337 is connected to the inner wall of the rotating groove. A second rotating shaft 338 is connected to the end of the torsion spring 337 away from the inner wall of the rotating groove. A rotating rod 339 is connected to the outer wall of the second rotating shaft 338. A striking block 3310 is connected to the outer wall of one end of the rotating rod 339. A through groove is opened on the outer wall of the filter box 3110. The outer wall of the rotating rod 339 is movably disposed on the inner wall of the through groove. A sealing cloth 3311 is connected to the outer wall of the rotating rod 339. The end of the sealing cloth 3311 away from the rotating rod 339 is connected to the inner wall of the through groove. There are several levers 3313. The levers 3313 are evenly and equidistantly distributed on the outer wall of the turntable 335, and the end away from the third spring 3312 is set in an arc shape.

[0049] Furthermore, the sealing cloth 3311 is made of a flexible material, and the sealing cloth 3311 is distributed in a pleated and wavy state on the inner wall of the through groove. This provides a distance space for up and down pulling during the rotation of the lever 3313, while simultaneously sealing the through groove.

[0050] The implementation principle of the ball valve body casting process of the embodiment is as follows: after casting is completed, the water pump 3121 is started, so that the cooling water in the water tank 3120 is conveyed to the cooling groove 313 formed in the lower mold 3123 and the upper mold 311 through the second communication pipe 3122, so that the cooling water flows and circulates in the cooling groove 313 between the two, and then is recycled to the water tank 3120 through the filter box 3110 to repeatedly achieve the cooling effect. The cooling water in the filter box 3110 will be filtered through the filter plate 3112, so that the scale generated by the cooling of the cooling water can be filtered, preventing the scale from adhering to the cooling groove 313 or the water tank 3120 for a long time. After cooling is completed, the sealing plate 327 will seal the cooling groove 313 of the upper mold 311 when the upper mold 311 moves up, so that the sealing plate 327 drives the extrusion plate 314 to move. The extrusion plate 314 will extrude the first stress block 315, and then the first stress block 315 will move downward, driving the connecting rod 316 to move downward, and at the same time, the connecting rod 316 drives the support connecting plate 3124 to move downward, and then the support connecting plate 3124 extrudes and compresses the first spring 3125. The connecting rod 316 drives the lower pressing plate 3113 to move downward, and the lower pressing plate 3113 extrudes the two filter plates 3112, which will rotate downward through the rotation of the first shaft 3111. In the rotating process of the filter plate 3112, the first hinge 3116, the linkage rod 3117 and the second hinge 3118 are driven to rotate, so that the two filter plates 3112 are in a downward inclined state, so that the accumulated impurities are guided downward by gravity, and the impurities are accumulated on the inner wall base of the filter box 3110, which can be collected and treated by the staff. After the upper mold 311 is reset for casting, when the sealing plate 327 is reset and the extrusion plate 314 no longer contacts the first stress block 315, the first spring 3125 is reset to drive the connecting rod 316 to move upward, and then the connecting rod 316 drives the lower pressing plate 3113 to move upward to pull the two filter plates 3112 to reset and rotate, and the closure is completed. In this way, the impurities in the cooling water can be filtered, and the impurities can be concentrated and treated, so that the scale does not block the cooling groove 313 and the filter plate 3112, ensuring the normal operation of the subsequent cooling work.

[0051] During the moving up of the upper mold 311, the second stress block 326 will be moved up, and the second stress block 326 will be contacted and extruded by the extrusion rod 322 during the moving up of the second stress block 326. The second stress block 326 extruded will move the connecting plate 325 inwards, and the connecting plate 325 will move the slide column 324, and the slide column 324 will extrude the second spring 323, and the synchronous connecting plate 325 will move the sealing plate 327 inwards, so that the sealing plate 327 can be moved to the bottom end position of the sealing frame 329, so as to seal and block the through slot of the sealing frame 329, so as to seal and block the cooling groove 313 of the upper mold 311, which can prevent the cooling water in the cooling groove 313 from leaking and dropping on the valve body during the moving up of the upper mold 311, so as to affect the casting of the valve body. During the moving down of the upper mold 311, the second stress block 326 will gradually lose the extrusion of the extrusion rod 322, and then the second spring 323 will reset the sealing plate 327, so as to reopen the cooling groove 313 of the upper mold 311.

[0052] With the downward rotation of the filter plate 3112, the first shaft 3111 will rotate the first bevel gear 331, so as to rotate the second bevel gear 332 engaged with the first bevel gear 331. The rotation of the second bevel gear 332 will rotate the connecting shaft 334 and the turntable 335 counterclockwise. The rotation of the turntable 335 will rotate the push rod 3313 on the outer wall of the turntable 335, and the rotation of the push rod 3313 will contact and extrude the rotating rod 339. The extruded rotating rod 339 will rotate the second shaft 338, and the second shaft 338 will rotate the torsional spring 337. The rotation of the rotating rod 339 will move the knocking block 3310 on one side downward. With the continuous rotation of the turntable 335, the push rod 3313 will be extruded by the rotating rod 339 and slide inwards, and the third spring 3312 will be extruded. At this time, the push rod 3313 will be removed from the contact and extrusion of the rotating rod 339, so that the torsional spring 337 can be reset to move the second shaft 338 and the knocking block 3310 upward. The top end of the knocking block 3310 can knock the bottom end of the filter plate 3112, so as to vibrate the filter plate 3112. This can vibrate and loosen the impurities and scale accumulated on the filter plate 3112, so as to improve the flow direction of the impurities and scale, ensure that the impurities and scale can roll down with the inclination of the filter plate 3112, and prevent the impurities and scale remaining on the filter plate 3112 from causing the blockage of the filter plate 3112, so as to ensure the subsequent filtering effect.

Claims

1. A ball valve body casting equipment, comprising a support frame (1) and a bottom plate (2) mounted at the bottom end of the support frame (1), characterized in that: a cooling filtering mechanism (31) is mounted on the support frame (1), the cooling filtering mechanism (31) comprises an upper mold (311) and a lower mold (3123), a filtering box (3110) is arranged in the lower mold (3123), and the cooling filtering mechanism (31) is used for filtering after water circulation; a sealing mechanism (32) is arranged in the upper mold (311), the sealing mechanism (32) comprises a sealing plate (327) and a sealing frame (329), and the sealing mechanism (32) is used for sealing the cooling groove (313) in the upper mold (311); a filtering vibration mechanism (33) is arranged on the filtering box (3110), the filtering vibration mechanism (33) comprises a rotating disc (335) and a knocking block (3310), and the filtering vibration mechanism (33) is used for knocking and vibrating the filtering screen (3112); the cooling filtering mechanism (31) comprises a casting cavity (312) formed in the upper mold (311) and the lower mold (3123), the cooling grooves (313) are respectively formed in the upper mold (311) and the lower mold (3123), the sealing plate (327) is movably arranged on the upper mold (311), one end of the sealing plate (327) is connected with an extrusion plate (314), the inner wall of the cooling groove (313) in the lower mold (3123) is connected with a fixed rod (318), the fixed rod (318) is connected with a sliding sleeve (317) away from the cooling groove (313), the sliding sleeve (317) is slidably provided with a connecting rod (316), the top end of the sliding sleeve (317) is connected with a first spring (3125), the first spring (3125) is connected with a support connecting plate (3124) away from the sliding sleeve (317), and the top end of the support connecting plate (3124) is connected to the inner wall of the cooling groove (313) in the lower mold (3123); the sealing mechanism (32) comprises a hydraulic cylinder (321) mounted at the bottom end of the support frame (1), the output end of the hydraulic cylinder (321) is connected to the top end of the upper mold (311), the extrusion rod (322) is connected to the bottom end of the support frame (1) on one side of the hydraulic cylinder (321), the outer wall of the upper mold (311) is provided with a sliding hole, the inner wall of the sliding hole is connected with a second spring (323), the second spring (323) is connected with a sliding column (324) away from the inner wall of the sliding hole, the sliding column (324) is connected with a connecting plate (325) away from the second spring (323), and the connecting plate (325) is connected with a second stress block (326) away from the sliding column (324). The filter vibration mechanism (33) comprises a first bevel gear (331), the first bevel gear (331) is engaged with a second bevel gear (332), one end of the outer wall of the second bevel gear (332) is connected with a connecting shaft (334), the outer wall of the connecting shaft (334) is rotationally provided with a limiting sleeve (333), one end of the limiting sleeve (333) is connected to the outer wall of the filter box (3110), the end of the connecting shaft (334) away from the second bevel gear (332) is connected with a rotating disc (335), the outer wall of the rotating disc (335) is provided with a movable hole, the inner wall of the movable hole is connected with a third spring (3312), one end of the third spring (3312) away from the inner wall of the movable hole is connected with a push rod (3313). The connecting rod (316) is connected with a first stress block (315) at the top end, and the connecting rod (316) is connected with a pressing plate (3113) at the bottom end. The lower mold (3123) is located at the bottom end of the casting cavity (312) and is provided with a cavity. The inner wall of the cavity is connected with a communication sleeve (319) in the inner wall of the cooling tank (313). The bottom end of the communication sleeve (319) is connected with a filter box (3110). The inner wall of the filter box (3110) is rotationally provided with a first rotating shaft (3111). The outer wall of the first rotating shaft (3111) is connected with a filter plate (3112). The outer wall of the first rotating shaft (3111) is connected with the first bevel gear (331). The outer wall of the filter box (3110) is connected to the inner wall of the cavity. The inner wall of the pressing plate (3113) is provided with a sliding rail (3114) at the top end. The inner wall of the sliding rail (3114) is slidably provided with a sliding block (3115). The bottom end of the sliding block (3115) is connected with a first hinge base (3116). The first hinge base (3116) is movably provided with a linkage rod (3117). The end of the linkage rod (3117) away from the first hinge base (3116) is movably provided with a second hinge base (3118). The filter plate (3112) is two in number and is symmetrically arranged on the inner wall of the filter box (3110).

2. The ball valve body casting apparatus according to claim 1, wherein, The bottom end of the filter box (3110) is connected with a first communication pipe (3119). The end of the first communication pipe (3119) away from the filter box (3110) is connected with a water tank (3120). The water tank (3120) is mounted on the inner wall of the cavity. The outer wall of one side of the water tank (3120) is connected with a water pump (3121). The output end of the water pump (3121) is connected with a second communication pipe (3122). The end of the second communication pipe (3122) away from the water pump (3121) is connected to the inner wall of the cooling tank (313) in the lower mold (3123).

3. The ball valve body casting apparatus of claim 2, wherein, The outer wall of the top end of the connecting plate (325) is connected with a sealing plate (327), the bottom end of the sealing plate (327) is connected with a supporting sliding plate (328), the outer wall of the supporting sliding plate (328) is slidingly arranged on the outer wall of the upper mold (311), the inner wall of the cooling groove (313) in the upper mold (311) is connected with a sealing frame (329), the outer wall of the upper mold (311) is provided with a sealing movable groove, the outer wall of the sealing plate (327) is movably arranged in the inner wall of the sealing movable groove, and the two are matched and fitted.

4. The ball valve body casting apparatus of claim 3, wherein, The sealing plate (327) and the sealing frame (329) are made of rubber material.

5. The ball valve body casting apparatus of claim 4, wherein, The outer wall of the filtering box (3110) is connected with a fixing block (336), the outer wall of the fixing block (336) is provided with a rotating groove, the inner wall of the rotating groove is connected with a torsional spring (337), one end of the torsional spring (337) away from the inner wall of the rotating groove is connected with a second rotating shaft (338), the outer wall of the second rotating shaft (338) is connected with a rotating rod (339), one end of the outer wall of the rotating rod (339) is connected with a knocking block (3310), the outer wall of the filtering box (3110) is provided with a through groove, the outer wall of the rotating rod (339) is movably arranged in the inner wall of the through groove, the outer wall of the rotating rod (339) is connected with a sealing cloth (3311), one end of the sealing cloth (3311) away from the rotating rod (339) is connected to the inner wall of the through groove, the number of the poking rods (3313) is several, the poking rods (3313) are evenly and equidistantly distributed on the outer wall of the rotating disc (335), and one end away from the third spring (3312) is provided in a circular arc shape.

6. The ball valve body casting apparatus of claim 5, wherein, The sealing cloth (3311) is made of flexible material, and the sealing cloth (3311) is distributed in a wavy state in the inner wall of the through groove.

Citation Information

Patent Citations

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