Welding device and method for photovoltaic equipment

By designing a welding device for photovoltaic equipment, the automatic clamping and position-limiting fixation of the photovoltaic pillars is achieved by using a motor to drive the screw rotation, and the automatic rotation welding of the photovoltaic pillars is realized by combining the friction rotation structure, which solves the problems of welding offset and time-consuming and labor-intensive welding, and improves welding efficiency and quality.

CN120095432BActive Publication Date: 2025-09-16JIANGSU RUIXUN POWER EQUIPMENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510338975.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2025-09-16
Estimated Expiration
2045-03-21

AI Technical Summary

Technical Problem

During the existing photovoltaic bracket welding process, the workpiece is prone to welding deviation, which is time-consuming and labor-intensive, and lacks effective limiting fixation and automatic rotation devices.

Method used

A welding device for photovoltaic equipment is designed, which includes a machine base, a limit welding part and a friction rotation structure. The motor drives the screw to rotate to achieve automatic clamping and limit fixation of the photovoltaic pillar, and the friction rotation structure drives the photovoltaic pillar to rotate at a certain angle, and cooperates with the welding gun to perform automatic welding.

Benefits of technology

The stability and automation of photovoltaic bracket welding are achieved, manual participation is reduced, and welding efficiency and quality are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of photovoltaic welding, and discloses a welding device and method for photovoltaic equipment, comprising a machine base, four baffles fixedly connected to the top inner wall of the machine base, and a movable plate jointly slidably connected to the plate body of the four baffles; when the slide plate is driven to translate, the welding gun contacts the connection point between the photovoltaic pillar and the photovoltaic welding plate to perform welding, and also pushes the bracket and a square groove plate to translate, driving the hinge plate to move tilted, thereby causing the two square groove plates to translate in opposite directions to each other, thereby driving multiple arc blocks on each rotating rod to contact the surface of the photovoltaic pillar, generating friction with the surfaces at both ends of the photovoltaic pillar, and then rotating at a certain angle.
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Description

Technical Field

[0001] The present invention belongs to the technical field of photovoltaic welding, and in particular relates to a welding device and method for photovoltaic equipment. Background Art

[0002] The photovoltaic equipment industry exists as a supporting industry for the photovoltaic industry. As the world's largest producer of solar cells, my country's solar cell industry has driven the overall rise of the photovoltaic industry, which in turn has given rise to my country's photovoltaic equipment industry. Leveraging their extensive technical experience in semiconductor equipment manufacturing, Chinese companies have quickly achieved breakthroughs in the field of photovoltaic equipment. Photovoltaic equipment consists of multiple solar cells (monocrystalline silicon, polycrystalline silicon, or thin-film cells) packaged in series or parallel, and covered with glass, backplane, and aluminum frame protection structures. The supporting components, called photovoltaic brackets, are used to adjust the optimal tilt angle. Types include fixed (low cost), tracking (increased efficiency), etc.

[0003] At present, when photovoltaic brackets are assembled and produced, it is necessary to weld the metal plates with threaded holes and the metal pillars separately. In the existing welding technology process, the workpieces are generally placed directly on the workbench without any additional equipment to limit and fix them. The welding work between the two workpieces is carried out solely based on the experience of the staff. This will inevitably cause welding offset operations, and the welding process requires the welder to rotate the workpiece little by little according to the welding progress, which is too time-consuming and labor-intensive. Summary of the Invention

[0004] In order to solve the problems raised in the above background technology, the present invention provides a welding device and method for photovoltaic equipment.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a welding device for photovoltaic equipment, comprising a machine base, four baffles fixedly connected to the top inner wall of the machine base, a movable plate jointly slidably connected to the plate bodies of the four baffles, two springs fixedly connected to the plate bodies on both sides of the bottom end of the movable plate, the bottom ends of the two groups of springs are fixedly connected to the top inner wall of the machine base, two clamping blocks are fixedly connected to the outer walls of both ends of the movable plate, and two groups of clamping grooves are provided in the inner walls of both ends of the machine base, which can be intermittently clamped with the two clamping blocks respectively, a plurality of photovoltaic welding plates are jointly connected to the top of the movable plate and the inner walls of the four baffles, and a photovoltaic pillar can be intermittently and tightly fitted on the top outer wall of each photovoltaic welding plate;

[0006] The machine base is provided with a limiting welding part, and the limiting welding part includes a wide plate frame and a narrow plate frame respectively fixedly connected to the two sides of the top of the machine base. A forward and reverse rotating motor is fixedly connected to the outer wall of one end of the wide plate frame, and a screw is fixedly connected to the rotating shaft of the motor, and a clamping structure is provided on the screw. A friction rotation structure is also provided on the machine base.

[0007] Preferably, the clamping structure includes a guide rod fixedly connected between the two wide plate frames, and slides are slidably connected to the rod bodies on both sides of the guide rod. The side plates of the two slides are also threadedly connected to the two sides of the rod body of the screw rod respectively, and the screw rod is specifically composed of two sections of mutually opposite threaded rod bodies.

[0008] Preferably, one end plate body of each of the two skateboards is fixedly connected to an outer plywood, the inner walls of the two outer plywood are provided with two T-shaped grooves, the two T-shaped grooves are fitted with a T-shaped clamping plate, and the inner walls of the outer plywood are also fixedly connected with two groups of elastic members, the other ends of the two groups of elastic members are jointly fitted with an inner plywood, the outer wall of the inner plywood and the inner walls of one end of the two T-shaped clamping plates are fixedly connected, and the section of the plate body connecting the two T-shaped clamping plates and the inner plywood is specifically a telescopic plate.

[0009] Preferably, a rectangular slot plate is threadedly connected to one side of the screw rod, and a welding gun is fixedly connected to one end of the rectangular slot plate. The muzzle of the welding gun can be intermittently fitted and connected to the connection between the photovoltaic welding plate and the photovoltaic support, and the rectangular slot plate is specifically also slidably connected to one side of the guide rod.

[0010] Preferably, a support rod is slidably connected to a plate body on one side of the slide away from the screw rod, and rod bodies on both sides of the support rod are fixedly connected to the two narrow plate frames respectively.

[0011] Preferably, the friction rotation structure includes a support plate fixedly connected to the plate on one side of the top of the machine base, a vertical rod is fixedly connected to the plate on one side of the top of the support plate, a hinge plate is movably sleeved on the vertical rod, and square groove plates are hinged on both ends of the hinge plate.

[0012] Preferably, a bracket is fixedly connected to the outer wall of one of the square trough plates, the other end of the bracket is fixedly connected to the outer wall of the bottom end of the rectangular trough plate, a plate is fixedly connected to the outer wall of the other square trough plate, a cross bar is slidably connected to the plate, and one end of the cross bar is fixedly connected to the plate body of one of the narrow plate racks.

[0013] Preferably, the inner walls of the two square trough plates are fixedly connected with a plurality of abutment plates and rotatably connected with a plurality of rotating rods, and the rod body of each rotating rod is fixedly connected with a plurality of arc blocks in a vertical array, and the outer wall of one end of each arc block and the outer wall of the photovoltaic pillar can be intermittently fitted and slidably connected.

[0014] Preferably, a torsion spring is fixedly connected to the rod body near the upper and lower ends of each rotating rod, and the other end of each torsion spring is fixedly connected to the upper and lower inner walls of the square groove plate respectively.

[0015] A welding method for photovoltaic equipment, the specific welding operation method is as follows:

[0016] S1. The staff places one end of the photovoltaic support against the top of the photovoltaic welding panel, and then starts the motor on the wide panel frame to drive the screw to rotate, thereby driving the two slides and the outer and inner clamping plates to move in opposite directions. During the process of the two slides moving in opposite directions, they are horizontally guided by the guide rod until the two inner clamping plates are in contact with the outer wall of the photovoltaic support.

[0017] S2. When the slide plate is driven to move horizontally, the rectangular slot plate and the welding gun are also driven to move horizontally synchronously. When the inner clamping plate contacts the photovoltaic pillar, the elastic member installed between the inner clamping plate and the outer clamping plate, as well as a telescopic plate of the T-shaped clamping plate, can delay the welding gun during the continuous transmission of the screw, so that the welding gun and the inner clamping plate can be flush at a specific time position, so that the slide plate and the welding gun move uniformly to contact the photovoltaic pillar. When the welding gun contacts the connection point between the photovoltaic pillar and the photovoltaic welding panel, welding is performed;

[0018] S3. The process of passive movement of the rectangular slot plate will also push the bracket and a square slot plate to translate. After a square slot plate is passively pushed, it will drive the hinge plate to move tilted, thereby driving the other square slot plate to be horizontally guided on the cross bar, thereby making the two square slot plates translate in opposite directions to each other, thereby driving multiple arc blocks on each rotating rod to contact the surface of the photovoltaic pillar, thereby causing the torsion spring to deform and at the same time to come into contact with the corresponding abutment plate, thereby generating friction with the surfaces of both ends of the photovoltaic pillar, thereby driving the photovoltaic pillar to rotate at a certain angle. After the motor rotates in the opposite direction, the multiple groups of arc blocks inside it will no longer generate abutting friction with the photovoltaic pillar, and will be automatically reset by the torsion spring. When reset, it will no longer drive the photovoltaic pillar to rotate.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] (1) The present invention allows a worker to place one end of the photovoltaic support against the top of the photovoltaic welding panel, and then start the motor on the wide panel frame, so that the motor drives the screw composed of two opposite threaded rods to rotate, thereby driving the two slides and the outer and inner clamping plates to move in opposite directions, thereby achieving the fitting and clamping of the outer wall of the photovoltaic support, and limiting and fixing it with an automatic mechanical structure to ensure the stability of the welding operation;

[0021] (2) The present invention also pushes the bracket and a square slot plate to translate during the process of passively moving the rectangular slot plate, thereby indirectly driving the hinge plate to tilt and move, so that the two square slot plates translate in opposite directions to each other, so that multiple arc blocks can contact the surface of the photovoltaic pillar, and at the same time, the torsion spring can be deformed and at the same time, it can produce friction with the surfaces of both ends of the photovoltaic pillar, driving the photovoltaic pillar to rotate at a certain angle. When the motor rotates in the opposite direction, the multiple groups of arc blocks inside it will no longer produce friction with the photovoltaic pillar, and will be automatically reset by the torsion spring, so that the photovoltaic pillar will no longer be driven to rotate during the reset. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 This is a schematic diagram of the overall planar structure of the present invention;

[0024] Figure 3 This is a schematic diagram of the overall cross-sectional structure of the machine base of the present invention;

[0025] Figure 4 This is a schematic diagram of the partial disassembly structure of the position limiting welding portion of the present invention;

[0026] Figure 5 Schematic diagram of the local structure of the limiting welding part of the present invention (part 1);

[0027] Figure 6 Schematic diagram of the local structure of the limiting welding part of the present invention (part 2);

[0028] Figure 7 For the present invention Figure 6 Schematic diagram of the locally enlarged structure at point A in the middle.

[0029] In the picture:

[0030] 1. Machine base; 11. Baffle; 12. Movable plate; 13. Spring; 14. Block; 15. Slot; 16. Photovoltaic welding plate; 17. Photovoltaic support;

[0031] 2. Position limiting welding part; 21. Wide plate frame; 22. Narrow plate frame; 23. Motor; 24. Screw; 25. Guide rod; 26. Slide plate; 27. Outer splint; 28. T-slot; 29. ​​Elastic piece; 230. Inner splint; 231. T-shaped clamping plate; 232. Welding gun; 234. Support rod; 236. Bracket; 237. Support plate; 238. Vertical rod; 239. Hinge plate; 240. Square groove plate; 241. Plate; 242. Cross bar; 243. Abutment plate; 244. Rotating rod; 245. Arc block; 246. Torsion spring. DETAILED DESCRIPTION

[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] like Figures 1 to 7 As shown, the present invention provides a welding device for photovoltaic equipment, including a machine base 1, four baffles 11 are fixedly connected to the top inner wall of the machine base 1, and a movable plate 12 is jointly slidably connected to the plate bodies of the four baffles 11. Two springs 13 are fixedly connected to the plate bodies on both sides of the bottom end of the movable plate 12, and the bottom ends of the two groups of springs 13 are fixedly connected to the top inner wall of the machine base 1. Two clamping blocks 14 are fixedly connected to the outer walls of both ends of the movable plate 12, and two groups of clamping grooves 15 are provided in the inner walls of both ends of the machine base 1, which can be intermittently clamped with the two clamping blocks 14 respectively. A plurality of photovoltaic welding plates 16 are jointly connected to the top of the movable plate 12 and the inner walls of the four baffles 11, and a photovoltaic pillar 17 can be intermittently and tightly fitted on the outer wall of the top end of each photovoltaic welding plate 16.

[0034] A limiting welding part 2 is provided on the machine base 1, and the limiting welding part 2 includes a wide plate frame 21 and a narrow plate frame 22 respectively fixedly connected to the two sides of the top of the machine base 1. A forward and reverse rotating motor 23 is fixedly connected to the outer wall of one end of the wide plate frame 21, and a screw 24 is fixedly connected to the rotating shaft of the motor, and a clamping structure is provided on the screw 24. A friction rotation structure is also provided on the machine base 1.

[0035] According to the above solution, when a photovoltaic welding panel 16 and a photovoltaic support 17 are welded, the finished photovoltaic support is separated from the machine base 1, and the movable plate 12 is no longer pressurized. The pressure borne by the multiple springs 13 will automatically drive the other photovoltaic welding panels 16 to move upward on the multiple baffles 11 to feed the material. In addition, during the upward movement of the movable plate 12, in order to ensure stability, the movable plate 12 will be connected to the card slot 15 in real time through the multiple card blocks 14, thereby achieving automatic feeding and support effects.

[0036] It is worth noting that the card block 14 is also made of natural rubber material, so when it is passively moved up, it can be passively moved up and connected into the upper card slot 15 under the action of passive force, and the spring 13 is specially set, and its own elastic force is proportional to the force it receives, thereby achieving the reduction of a photovoltaic welding panel 16, which will automatically drive the card block 14 to move up one grid through its own elastic force.

[0037] The clamping structure includes a guide rod 25 fixedly connected between the two wide plate frames 21, and slide plates 26 are slidably connected to the rod bodies on both sides of the guide rod 25. One side plate body of the two slide plates 26 is also threadedly connected to the two sides of the rod body of the screw rod 24. The screw rod 24 is specifically composed of two sections of threaded rod bodies in opposite directions. One end plate body of the two slide plates 26 is fixedly connected to an outer clamping plate 27, and the inner walls of the two outer clamping plates 27 are provided with two T-shaped grooves 28. The two T-shaped clamping plates 231 are fitly clamped in the two T-shaped grooves 28, and the inner walls of the outer clamping plates 27 are also fixedly connected. Two groups of elastic members 29 are jointly fitly connected to an inner clamping plate 230 at the other ends of the two groups of elastic members 29. The outer wall of the inner clamping plate 230 is fixedly connected to the inner wall of one end of the two T-shaped clamping plates 231, and a section of the plate body connected to the two T-shaped clamping plates 231 and the inner clamping plate 230 is specifically a telescopic plate.

[0038] The above solution is adopted: start the motor 23 on the wide plate frame 21, so that it drives the screw 24 to rotate, thereby driving the two slides 26 and the outer clamping plate 27 and the inner clamping plate 230 to move in opposite paths to each other, and in the process of the two slides 26 moving in opposite directions, they will be horizontally guided by the guide rod 25 until the two inner clamping plates 230 fit and clamp the outer wall of the photovoltaic pillar 17. Subsequently, when the photovoltaic pillar 17 rotates passively, the two tightly connected inner clamping plates 230 and the two T-shaped clamping plates 231 will rotate in the corresponding T-shaped slots 28.

[0039] A rectangular groove plate is also threadedly connected to the rod body on one side of the screw rod 24, and a welding gun 232 is fixedly connected to one end of the rectangular groove plate. The muzzle of the welding gun 232 can be intermittently fitted and connected to the connection between the photovoltaic welding plate 16 and the photovoltaic support 17. The rectangular groove plate is also slidably connected to the rod body on one side of the guide rod 25. The slide plate 26 is slidably connected to the plate body on the side away from the screw rod 24 with a support rod 234, and the rod bodies on both sides of the support rod 234 are respectively fixedly connected to the two narrow plate frames 22.

[0040] The above solution is adopted: when the slide plate 26 is driven to translate, the rectangular groove plate and the welding gun 232 will also be driven to translate synchronously. When the inner splint 230 contacts the photovoltaic pillar 17, the elastic member 29 installed between the inner splint 230 and the outer splint 27, and a telescopic plate of the T-shaped clamping plate 231 can delay the welding gun 232 during the continuous transmission of the screw 24, so that the welding gun 232 and the inner splint 230 can be flush at a specific time position, so that the slide plate 26 and the welding gun 232 move uniformly to contact the photovoltaic pillar 17. When the welding gun 232 contacts the connection point between the photovoltaic pillar 17 and the photovoltaic welding panel 16, it will automatically emit a laser beam to weld the two.

[0041] The friction rotation structure includes a support plate 237 fixedly connected to a plate on one side of the top of the machine base 1, a vertical rod 238 fixedly connected to the plate on one side of the top of the support plate 237, a hinge plate 239 movably sleeved on the vertical rod 238, and a square groove plate 240 hinged on both ends of the hinge plate 239. A bracket 236 is fixedly connected to the outer wall of one square groove plate 240, and the other end of the bracket 236 is fixedly connected to the outer wall of the bottom end of the rectangular groove plate. A plate 241 is fixedly connected to the outer wall of the other square groove plate 240, and a cross bar 242 is slidably connected to the plate 241. The cross bar 242 is hinged to the outer wall of the other square groove plate 240. The rod body at one end is fixedly connected to the plate body of a narrow plate frame 22, and the inner walls of the two square groove plates 240 are fixedly connected with multiple abutment plates 243 and rotatably connected with multiple rotating rods 244. The rod body of each rotating rod 244 is fixedly connected with multiple arc blocks 245 in a vertical array, and the outer wall of one end of each arc block 245 and the outer wall of the photovoltaic support 17 can be intermittently fitted and slidably connected. A torsion spring 246 is fixedly connected to the rod body near the upper and lower ends of each rotating rod 244, and the other end of each torsion spring 246 is fixedly connected to the upper and lower inner walls of the square groove plate 240 respectively.

[0042] The above scheme is adopted: when the rectangular slot plate is passively moved, it will also push the bracket 236 and a square slot plate 240 to translate. After one square slot plate 240 is passively pushed, it will drive the hinge plate 239 to tilt and move, thereby driving the other square slot plate 240 to be horizontally guided on the cross bar 242, thereby making the two square slot plates 240 translate in opposite directions to each other, thereby driving the multiple arc blocks 245 on each rotating rod 244 to contact the surface of the photovoltaic pillar 17, thereby causing the torsion spring 246 to deform, and at the same time, to come into contact with the corresponding abutment plate 243, thereby generating friction with the surfaces of both ends of the photovoltaic pillar 17, thereby driving the photovoltaic pillar 17 to rotate at a certain angle. After the motor 23 rotates in the opposite direction, the multiple groups of arc blocks 245 inside it will no longer generate a pressing friction force with the photovoltaic pillar 17, and will be automatically driven to reset by the torsion spring 246, thereby no longer driving the photovoltaic pillar 17 to rotate during the reset.

[0043] A welding method for photovoltaic equipment, the specific welding operation method is as follows:

[0044] S1. The staff places one end of the photovoltaic support 17 against the top of the photovoltaic welding panel 16, and then starts the motor 23 on the wide plate frame 21, so that it drives the screw 24 to rotate, thereby driving the two slides 26 and the outer clamping plate 27 and the inner clamping plate 230 to move in opposite directions. During the opposite movement of the two slides 26, they are horizontally guided by the guide rod 25 until the two inner clamping plates 230 are in contact with the outer wall of the photovoltaic support 17.

[0045] S2. When the slide plate 26 is driven to translate, the rectangular slot plate and the welding gun 232 are also driven to translate synchronously. When the inner clamping plate 230 contacts the photovoltaic pillar 17, the elastic member 29 installed between the inner clamping plate 230 and the outer clamping plate 27, and a telescopic plate of the T-shaped clamping plate 231 can delay the welding gun 232 during the continuous transmission of the screw 24, so that the welding gun 232 and the inner clamping plate 230 can be flush at a specific time position, so that the slide plate 26 and the welding gun 232 move uniformly to contact the photovoltaic pillar 17. When the welding gun 232 contacts the connection point between the photovoltaic pillar 17 and the photovoltaic welding panel 16, welding is performed;

[0046] S3. The process of passive movement of the rectangular slot plate will also push the bracket 236 and a square slot plate 240 to translate. After one square slot plate 240 is passively pushed, it will drive the hinge plate 239 to tilt and move, thereby driving the other square slot plate 240 to be horizontally guided on the cross bar 242, thereby making the two square slot plates 240 translate in opposite directions to each other, thereby driving the multiple arc blocks 245 on each rotating rod 244 to contact the surface of the photovoltaic pillar 17, thereby causing the torsion spring 246 to deform and at the same time produce friction with the corresponding abutment plate 243, thereby generating friction with the surfaces of both ends of the photovoltaic pillar 17, thereby driving the photovoltaic pillar 17 to rotate at a certain angle. After the motor 23 rotates in the opposite direction, the multiple groups of arc blocks 245 inside it will no longer generate a pressing friction force with the photovoltaic pillar 17, and will be automatically reset by the torsion spring 246. When resetting, it will no longer drive the photovoltaic pillar 17 to rotate.

[0047] It should be noted that one end of the arc block 245 that contacts the surface of the photovoltaic support 17 and drives it to rotate is made of natural rubber, while the other parts are made of metal. This prevents the reverse translation of the arc block 245 from causing friction on the surface of the photovoltaic support 17 when the square groove plate 240 is passively reset.

[0048] like Figure 7As shown, when the square groove plate 240 is passively moved to the right, the natural rubber material portion at one end of the arc block 245 will come into contact with the outer wall of the photovoltaic pillar 17, and at this time, the existence of the abutment plate 243 will exert a pressure and barrier force on the end of the abutment plate 243 that moves to the right, so that the arc block 245 can have enough force to generate friction on the outer wall of the photovoltaic pillar 17, thereby driving the photovoltaic pillar 17 to perform intermittent unidirectional rotation, and realizing intermittent spot welding between the photovoltaic pillar 17 and the photovoltaic welding plate 16 by coordinating the reciprocating movement of the welding gun 232, until the two are fully rotated one circle and welded firmly, and the welding operation is completed.

[0049] The working principle and use process of the present invention are as follows: the staff places one end of the photovoltaic support 17 against the top of the photovoltaic welding panel 16, and then starts the motor 23 on the wide plate frame 21, so that it drives the screw 24 to rotate, thereby driving the two slides 26 and the outer clamping plate 27 and the inner clamping plate 230 to move in opposite paths to each other, and in the process of the two slides 26 moving in opposite directions, they will be horizontally guided by the guide rod 25 until the two inner clamping plates 230 fit and clamp the outer wall of the photovoltaic support 17; subsequently, when the photovoltaic support 17 is passively rotated by the friction rotation structure, the two tightly connected inner clamping plates 230 and the two T-shaped clamping plates 231 will rotate in the corresponding T-shaped slots 28;

[0050] When the inner plate 230 is driven to move horizontally, the rectangular slot plate 232 and the welding gun 232 are driven to move horizontally simultaneously. When the inner clamping plate 230 contacts the photovoltaic pillar 17, the elastic member 29 installed between the inner clamping plate 230 and the outer clamping plate 27, and a section of the telescopic plate of the T-shaped clamping plate 231 can delay the welding gun 232 during the continuous transmission of the screw 24, so that the welding gun 232 and the inner clamping plate 230 can be flush with each other at a specific time position. The subsequent rotation of the inner clamping plate 230 will continue to maintain the tight squeezing of the elastic member 29, so that it is compressed to the tightest degree, so that it will not be driven to rotate together when the inner clamping plate 230 rotates. The slide plate 26 and the welding gun 232 move uniformly to contact the photovoltaic pillar 17. When the welding gun 232 contacts the connection point between the photovoltaic pillar 17 and the photovoltaic welding panel 16, it will automatically perform a spot welding operation on it, thereby automatically limiting and fixing the photovoltaic pillar 17 and automatically performing spot welding on it, greatly reducing manual participation;

[0051] At the same time, when the rectangular slot plate is passively moved, it will also push the bracket 236 and a square slot plate 240 to translate. After one square slot plate 240 is passively pushed, it will drive the hinge plate 239 to tilt and move with the vertical rod 238 on the support plate 237 as the axis, thereby driving the other square slot plate 240 to translate. The plate 241 on the other square slot plate 240 will be horizontally guided on the cross bar 242, thereby making the two square slot plates 240 translate in opposite directions to each other, thereby driving the multiple arc blocks 245 on each rotating rod 244 to contact the photovoltaic pillar 1 7; thereby causing the torsion spring 246 to deform, and at the same time, it comes into contact with the corresponding abutment plate 243, thereby generating friction with the surfaces of both ends of the photovoltaic pillar 17, thereby driving the photovoltaic pillar 17 to rotate at a certain angle. After the motor 23 rotates in the opposite direction, it will indirectly drive the welding gun 232 to reset a certain distance. At this time, the square groove plate 240 is indirectly driven to reset, and the multiple groups of arc blocks 245 rotate into the interior of the square groove plate 240. They will no longer generate a pressing friction force with the photovoltaic pillar 17 and will be automatically driven to reset by the torsion spring 246. Therefore, the photovoltaic pillar 17 will no longer be driven to rotate during the reset;

[0052] When a photovoltaic welding plate 16 and a photovoltaic pillar 17 are welded, the finished photovoltaic bracket is separated from the machine base 1, and thus no longer exerts pressure on the movable plate 12, a part of the pressure borne by the multiple springs 13 will automatically drive the other photovoltaic welding plates 16 on the multiple baffles 11 to move upward to replenish materials, and during the upward movement of the movable plate 12, in order to ensure stability, it will be connected to the card slot 15 in real time through multiple card blocks 14, thereby realizing automatic material replenishment and support effects.

[0053] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0054] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A welding device for photovoltaic equipment, comprising a machine base (1), characterized in that: Four baffles (11) are fixedly connected to the inner wall of the top of the machine base (1), and a movable plate (12) is slidably connected to the plate bodies of the four baffles (11). Two springs (13) are fixedly connected to the plate bodies on both sides of the bottom end of the movable plate (12), and the bottom ends of the two groups of springs (13) are fixedly connected to the inner wall of the top of the machine base (1). Two clamping blocks (14) are fixedly connected to the outer walls of both ends of the movable plate (12), and two groups of clamping grooves (15) that can be intermittently clamped with the two clamping blocks (14) are provided in the inner walls of both ends of the machine base (1). A plurality of photovoltaic welding plates (16) are jointly connected to the top of the movable plate (12) and the inner walls of the four baffles (11), and a photovoltaic pillar (17) can be intermittently and tightly fitted on the outer wall of the top of each photovoltaic welding plate (16); The machine base (1) is provided with a limiting welding part (2), and the limiting welding part (2) includes a wide plate frame (21) and a narrow plate frame (22) respectively fixedly connected to the two sides of the top of the machine base (1); a motor (23) of a forward and reverse rotation type is fixedly connected to the outer wall of one end of the wide plate frame (21); a screw (24) is fixedly connected to the rotating shaft of the motor, and a clamping structure is provided on the screw (24); and a friction rotation structure is also provided on the machine base (1); The clamping structure includes a guide rod (25) fixedly connected between the two wide plate frames (21), and slide plates (26) are slidably connected to the rod bodies on both sides of the guide rod (25), and the side plates of the two slide plates (26) are also threadedly connected to the two sides of the rod body of the screw rod (24), and the screw rod (24) is specifically composed of two sections of mutually opposite threaded rod bodies; An outer splint (27) is fixedly connected to one end plate body of the two slides (26), two T-shaped grooves (28) are opened in the inner walls of the two outer splints (27), and a T-shaped clamping plate (231) is fitted and clamped in the two T-shaped grooves (28), and two groups of elastic members (29) are fixedly connected to the inner wall of the outer splint (27), and the other ends of the two groups of elastic members (29) are jointly fitted and connected to an inner splint (230), and the outer wall of the inner splint (230) and the inner wall of one end of the two T-shaped clamping plates (231) are fixedly connected, and a section of the plate body connecting the two T-shaped clamping plates (231) and the inner splint (230) is specifically a telescopic plate; The friction rotation structure includes a support plate (237) fixedly connected to a plate on one side of the top end of the machine base (1); a vertical rod (238) is fixedly connected to the plate on one side of the top end of the support plate (237); a hinge plate (239) is movably sleeved on the vertical rod (238); and square groove plates (240) are hingedly connected to both ends of the hinge plate (239); A bracket (236) is fixedly connected to the outer wall of one of the square groove plates (240), and the other end of the bracket (236) is fixedly connected to the outer wall of the bottom end of the rectangular groove plate. A plate (241) is fixedly connected to the outer wall of the other square groove plate (240), and a cross bar (242) is slidably connected to the plate (241). One end of the cross bar (242) is fixedly connected to the plate body of one of the narrow plate frames (22). The inner walls of the two square groove plates (240) are fixedly connected with a plurality of abutment plates (243) and rotatably connected with a plurality of rotating rods (244); the rod body of each rotating rod (244) is fixedly connected with a plurality of arc blocks (245) in a vertical array; the outer wall of one end of each arc block (245) and the outer wall of the photovoltaic pillar (17) can be intermittently fitted and slidably connected; A torsion spring (246) is fixedly connected to the rod body of each rotating rod (244) near the upper and lower ends, and the other end of each torsion spring (246) is fixedly connected to the upper and lower inner walls of the square groove plate (240) respectively.

2. The photovoltaic equipment welding device according to claim 1, characterized in that: A rectangular groove plate is also threadedly connected to one side of the rod body of the screw rod (24), and a welding gun (232) is fixedly connected to one end of the rectangular groove plate. The muzzle of the welding gun (232) can be intermittently fitted and connected to the connection between the photovoltaic welding plate (16) and the photovoltaic support (17). The rectangular groove plate is also slidably connected to one side of the rod body of the guide rod (25).

3. The photovoltaic equipment welding device according to claim 1, characterized in that: A support rod (234) is slidably connected to a plate body on one side of the slide plate (26) away from the screw rod (24), and both sides of the support rod (234) are fixedly connected to the two narrow plate frames (22) respectively.

4. A photovoltaic device welding method, applied to a photovoltaic device welding device according to claim 1, characterized in that: The specific welding operation method is as follows: S1. A staff member places one end of the photovoltaic support (17) against the top of the photovoltaic welding plate (16), and then starts the motor (23) on the wide plate frame (21), so that the motor (23) drives the screw (24) to rotate, thereby driving the two slides (26) and the outer clamping plate (27) and the inner clamping plate (230) to move in opposite directions. During the process of the two slides (26) moving in opposite directions, the guide rod (25) guides them horizontally until the two inner clamping plates (230) are in contact with and clamp the outer wall of the photovoltaic support (17); S2, when the slide plate (26) is driven to translate, the rectangular slot plate and the welding gun (232) are also driven to translate synchronously. When the inner clamping plate (230) contacts the photovoltaic pillar (17), the elastic member (29) installed between the inner clamping plate (230) and the outer clamping plate (27), and a section of the telescopic plate of the T-shaped clamping plate (231), during the continuous transmission of the screw (24), delay the welding gun (232), so that the welding gun (232) and the inner clamping plate (230) can be flush at a specific time position, so that the slide plate (26) and the welding gun (232) move uniformly to contact the photovoltaic pillar (17). When the welding gun (232) contacts the connection point between the photovoltaic pillar (17) and the photovoltaic welding plate (16), welding is performed; S3. The process of passively moving the rectangular slot plate will also push the bracket (236) and a square slot plate (240) to move horizontally. After the square slot plate (240) is passively pushed, it will drive the hinge plate (239) to move tilted, thereby driving the other square slot plate (240) to be horizontally guided on the cross bar (242), thereby causing the two square slot plates (240) to move in opposite directions to each other, thereby driving the multiple arc blocks (245) on each rotating rod (244) to contact the photovoltaic The surface of the support (17) causes the torsion spring (246) to deform, and at the same time, it comes into contact with the corresponding abutment plate (243), thereby generating friction with the surfaces at both ends of the photovoltaic support (17), thereby driving the photovoltaic support (17) to rotate at a certain angle. After the motor (23) rotates in the opposite direction, the multiple groups of arc blocks (245) inside it will no longer generate a pressing friction force with the photovoltaic support (17), and will be automatically reset by the torsion spring (246). When resetting, it will no longer drive the photovoltaic support (17) to rotate.

Citation Information

Patent Citations

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