Auxiliary positioning device for welding of marine metal structures

By using an auxiliary positioning device consisting of a base, a limiting groove, a bidirectional lead screw, and a positioning calibration cylinder, and by forming a conical cylindrical structure with a cross-shaped rod and an extrusion wheel, the problem of unstable clamping during the welding of tubular metal components of the hull is solved, achieving precise positioning, clamping, and stable welding.

CN120095495BActive Publication Date: 2025-12-26COSCO SHIPPING (QIDONG) OFFSHORE CO LTD
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Patent Information

Application Number
CN202510325081.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2025-12-26
Estimated Expiration
2045-03-19

AI Technical Summary

Technical Problem

Existing clamp-type positioning devices are unstable when welding tubular metal components for ship hulls due to uneven ends, which affects the welding quality.

Method used

An auxiliary positioning device, including a base, limiting groove, bidirectional lead screw, positioning calibration cylinder and centering component, is adopted. A conical cylindrical structure is formed by a cross-shaped rod. Combined with extrusion wheel and elastic air bladder, automatic centering and clamping are achieved to ensure stable clamping of tubular metal components.

Benefits of technology

It enables precise positioning and clamping of tubular metal components for ship hulls, ensuring stability and welding quality during the welding process, and improving welding accuracy and reliability.

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Abstract

The application provides an auxiliary positioning device for welding of a marine metal structure, and belongs to the technical field of clamp equipment. In order to solve the problem that unevenness of a tubular metal member port of a ship body leads to unstable clamping and affects welding quality when the tubular metal member is clamped and positioned by using a clamping plate type positioning device, the auxiliary positioning device comprises a base, a bidirectional screw rod, a moving block, a mounting plate, a rotating motor and a positioning calibration cylinder, the top plate of the base is provided with a limiting groove, a hydraulic lifting seat and an auxiliary supporting plate, the outer wall of the positioning calibration cylinder is provided with a tooth groove, and the tooth groove is rotatable in cooperation with a driving gear and a stepping motor on the mounting plate, a centering assembly is arranged in the cylinder, and the centering assembly comprises a U-shaped seat, a deflection rod and a T-shaped rod. In work, the tubular metal member of the ship body is placed on the auxiliary supporting plate, automatic centering and clamping of the member are realized through cooperative operation of various components, welding quality and stability are ensured, and reliability and accuracy of the welding operation of the marine metal structure are improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of clamp equipment, in particular to an auxiliary positioning device for welding of marine metal structural parts. BACKGROUND

[0002] Marine metal structural parts refer to various metal parts used for shipbuilding and maintenance. Due to the large size of the ship body, it is generally divided into multiple parts for welding and processing before assembly. An auxiliary positioning device is needed to position each part of the ship body during welding and processing to ensure the stability of the ship body parts during processing.

[0003] The existing positioning device is generally a clamping plate structure that clamps and fixes metal parts for welding. For example, a patent with publication number CN116713670A discloses an auxiliary positioning device for welding of electric power hardware parts, which includes a machine tool in the shape of an open upward U-shaped column structure. A main rotating mechanism is fixedly connected to the inner wall of one side of the upper part of the machine tool for fixing the copper-aluminum nose copper part of the electric power hardware. A slave rotating mechanism is fixedly connected to the inner wall of the other side of the upper part of the machine tool for fixing the copper-aluminum nose aluminum part of the electric power hardware. A feeding mechanism is provided on the outer wall of the main rotating mechanism for feeding. A plurality of copper-aluminum part rotating clamps are provided on the surface of the main rotating base and the slave rotating mechanism to realize welding of multiple parts at one time. The driven gear is rotated by the driving gear, and the gear two is engaged with the aluminum part rotating clamp and the driven gear to realize rotation of all clamps by one speed reducer motor. However, when welding and processing the tubular metal member of the ship body, the unevenness of the port of the tubular metal member leads to unstable clamping, which affects the welding and processing quality of the ship body metal member.

[0004] Therefore, an auxiliary positioning device for welding of marine metal structural parts is proposed. SUMMARY

[0005] The present application aims to provide an auxiliary positioning device for welding of marine metal structural parts, which solves the problem of unevenness of the port of the tubular metal member leading to unstable clamping and affecting the welding and processing quality when the tubular metal member of the ship body is positioned and clamped by the clamping plate type positioning device during welding.

[0006] To achieve the above object, the present application provides the following technical scheme: a kind of auxiliary positioning device for welding of marine metal structural member, including base and the limit slot being set up in the base top plate two sides, two-way screw rod is movably arranged between base bottom side plate, the outer wall of both ends of two-way screw rod is respectively threadedly connected with moving block, the top of moving block extends to the top of base by limit slot, the top of moving block is fixedly connected with mounting plate, the opposite side wall of mounting plate is rotatably connected with positioning calibration cylinder, the outer wall of positioning calibration cylinder fixed end side is processed with gear slot, the side wall of mounting plate below positioning calibration cylinder is movably provided with the driving gear meshing with gear slot, the inner wall of positioning calibration cylinder is uniformly spaced and fixedly connected with centering assembly;

[0007] The centering assembly includes a U-shaped seat uniformly spaced and fixedly connected to the inner wall of the positioning calibration cylinder, a deflection rod movably connected between the inner walls of the U-shaped seat away from the port side of the positioning calibration cylinder, and a T-shaped rod movably arranged between the inner walls of the other end of the U-shaped seat. The two end side walls of the U-shaped seat on the outer side of the deflection rod are respectively provided with guide grooves, the top rod of the T-shaped rod is movably engaged in the guide grooves, a U-shaped groove is formed in the bottom of the deflection rod, and the overlapping portion of the U-shaped groove and the lower end of the T-shaped rod is provided with a pin shaft. The end of the pin shaft is fixedly connected with a U-shaped plate, the bottom of the U-shaped plate is fixedly connected with a clamping rod, the two outer walls of the clamping rod are respectively fixedly connected with return springs connected with the side walls of the deflection rod and the T-shaped rod, and an extrusion wheel is movably arranged at the bottom of the clamping rod. The top rods of the T-shaped rod on the outer side of the guide grooves are respectively movably connected with stays, the side walls between the ends of the stays are movably connected with cross-shaped rods, and the top ends of the cross-shaped rods are movably connected to the inner wall of the positioning calibration cylinder.

[0008] Further, the deflection rod, T-shaped rod and clamping rod are arranged in a Y shape, and when the return spring is in a normal relaxed state, the top rod of the T-shaped rod is located at the end of the guide groove away from the deflection rod.

[0009] Further, when the return spring is in a normal relaxed state, the cross-shaped rod is arranged in an inclined manner, and the inclined lower end of the vertical rod of the cross-shaped rod faces the port of the positioning calibration cylinder. At this time, the vertical rods of all cross-shaped rods in the positioning calibration cylinder form a conical cylindrical structure.

[0010] Further, the extrusion wheel includes an intermediate column movably connected to the bottom of the clamping rod and a flexible shell coaxially fixedly connected to the outer wall of the intermediate column. The inner wall of the flexible shell is uniformly and spacedly fixedly connected with elastic air bags, the outer wall of the flexible shell is uniformly provided with air inlet holes communicating with the elastic air bags, the outer walls of the elastic air bags are respectively fixedly connected with air outlet valves, the end of the elastic air bag is fixedly connected with a fixed plate, the outer wall of the intermediate column is respectively provided with mounting grooves corresponding to the fixed plate, and the inner wall of the mounting groove and the outer wall of the fixed plate are fixedly connected with spring rods.

[0011] Further, the flexible shell outside the elastic air bag is uniformly spaced with air outlet holes on the outer wall, and the elastic air bag and the spring rod are kept in normal relaxation state when the flexible shell is not extruded.

[0012] Further, the base top plate is fixedly connected with a hydraulic lifting seat in the middle, the limiting grooves are symmetrically arranged left and right about the hydraulic lifting seat, and the top of the hydraulic lifting seat is fixedly connected with an auxiliary supporting plate.

[0013] Further, the outer wall of the side of the positioning calibration cylinder is movably connected with a flip cover, the outer walls on both sides of the flip cover are movably connected with electric push rods, the distal ends of the electric push rods are movably connected to the outer walls of both ends of the positioning calibration cylinder, and the outer wall of the flip cover is uniformly and spacedly fixedly connected with first clamping pieces.

[0014] Further, the first clamping piece comprises a fixed seat uniformly and spacedly fixedly connected to the outer wall of the flip cover and an elastic cloth pocket fixedly connected to the outer wall of the fixed seat, gourd mouths are uniformly and spacedly arranged in the inner cavities of the elastic cloth pockets, a restraint rope is fixedly connected to the side wall of one end of the fixed seat, the other end of the restraint rope is spirally movably penetrated through the rear end of the fixed seat and fixedly connected to the side wall of the other end of the fixed seat, and the restraint rope is wrapped around the outside of the elastic cloth pocket.

[0015] Further, the mounting plates on both sides above the positioning calibration cylinder are fixedly connected with second clamping pieces respectively, the second clamping pieces are at the same horizontal height, and the second clamping pieces are symmetrically arranged about the positioning calibration cylinder.

[0016] Further, the second clamping piece comprises a fixed disc fixedly connected to the top of the mounting plate at both corner portions, a U-shaped frame is fixedly connected to the outer wall of the side away from the positioning calibration cylinder, a driving motor is fixedly connected to the side wall of the U-shaped frame, a driving gear fixedly connected to the output end of the driving motor is movably arranged on the outer wall of the middle portion of the fixed disc, four groups of same positioning shafts are movably arranged on the outer wall of the fixed disc on the outside of the driving gear, driven gears meshing with the driving gear are fixedly connected to the outer wall of the positioning shafts, the driven gears are arranged in a square shape, and L-shaped rods are fixedly connected to the distal ends of the positioning shafts after penetratingly extending to the other side of the fixed disc, and rollers are movably sleeved on the outer wall of the distal end of the L-shaped rod.

[0017] Compared with the prior art, the present application has the following advantages:

[0018] The auxiliary positioning device for welding of marine metal structural parts provided by the application places the tubular metal component of the ship body to be welded on the top of the auxiliary supporting plate, and the conical cylindrical structure formed by the vertical rod of the cross-shaped rod is inserted into the end port of the component, the rotating motor drives the bidirectional screw rod to rotate, the moving block is driven to slide in the limiting groove, the installation plate pushes the positioning calibration cylinder to move towards the component, the cross-shaped rod is deflected by the component, the T-shaped rod top rod is driven to slide in the guide groove to approach the deflection rod through the stay, and then the deflection rod and the T-shaped rod are controlled to push and clamp the clamping rod, so that the end of the clamping rod is pressed and clamped by the component, at this time, the inclination of the cross-shaped rod in the positioning calibration cylinder is increased, and the conical cylindrical structure formed by the vertical rod is still clamped and supported along the edge of the component port under the extrusion of the installation plate, automatic centering and clamping are realized, the problem that the welding quality is affected by the unstable clamping of the tubular metal component of the ship body due to the unevenness of the port is effectively solved, the component is accurately positioned and clamped, the stability of the component during welding is ensured, the welding processing quality is ensured, and the welding accuracy and reliability are improved. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the application;

[0020] Figure 2 It is a schematic diagram of the base from below of the application;

[0021] Figure 3 It is a schematic diagram of the installation plate, positioning calibration cylinder and second clamping piece installation structure of the application;

[0022] Figure 4 It is a schematic diagram of the closed state structure of the positioning calibration cylinder of the application;

[0023] Figure 5 It is a schematic diagram of the open state structure of the positioning calibration cylinder of the application;

[0024] Figure 6 It is a schematic diagram of the centering assembly structure of the application;

[0025] Figure 7 It is a sectional view of the extrusion wheel of the application;

[0026] Figure 8 It is a schematic diagram of the first clamping piece structure of the application;

[0027] Figure 9 It is a sectional view of the elastic cloth pocket of the application;

[0028] Figure 10 It is a schematic diagram of the second clamping piece A-B view angle state structure of the application;

[0029] Figure 11 It is a schematic diagram of the second clamping piece B-A view angle state structure of the application.

[0030] In the figure: 1, base; 11, limiting groove; 12, bidirectional screw rod; 13, moving block; 14, mounting plate; 15, driving gear; 2, positioning calibration cylinder; 21, gear groove; 22, centering assembly; 221, U-shaped seat; 2211, guide groove; 222, deflection rod; 223, T-shaped rod; 224, U-shaped plate; 225, clamping rod; 226, return spring; 227, extrusion wheel; 2271, middle column; 2272, flexible shell; 2273, elastic air bag; 2274, air inlet hole; 2275, air outlet valve; 2276, fixing plate; 2277, mounting groove; 2278, spring rod; 228, tension bar; 229, cross-shaped rod; 23, flip cover; 24, electric push rod; 25, first clamping piece; 251, fixed seat; 252, elastic cloth pocket; 253, gourd mouth; 254, binding rope; 3, second clamping piece; 31, fixed disc; 32, U-shaped frame; 33, driving motor; 34, driving gear; 35, positioning shaft; 36, driven gear; 37, L-shaped rod; 38, roller; 4, hydraulic lifting seat; 5, auxiliary supporting plate. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0032] Please refer to Figures 1-3 A kind of auxiliary positioning device for welding marine metal structural member, including base 1, bidirectional screw rod 12, moving block 13, mounting plate 14, rotating motor and positioning calibration cylinder 2 etc.composition component, base 1 has a flat plate and the rail fixedly connected to the flat plate bottom two sides is constituted, base 1 top plate two sides are respectively provided with limiting groove 11, base 1 top plate middle part is fixedly connected with hydraulic lifting seat 4, limiting groove 11 is about the symmetrical setting of hydraulic lifting seat 4 left and right, and the top of hydraulic lifting seat 4 is fixedly connected with auxiliary supporting plate 5, the height of auxiliary supporting plate 5 is controlled using hydraulic lifting seat 4 to hold up the middle section of metal member clamped for welding, bidirectional screw rod 12 is movably arranged between the side plate of base 1 bottom, rotating motor is arranged on the outer wall of the side plate of base 1 bottom one end, bidirectional screw rod 12 is fixedly connected with the output end of rotating motor, moving block 13 is threadedly sleeved on the outer wall of both ends of bidirectional screw rod 12 respectively, the top of moving block 13 extends to the top of base 1 through limiting groove 11, the top of moving block 13 is fixedly connected with mounting plate 14, mounting plate 14 is rotatably connected with positioning calibration cylinder 2 on the opposite side wall.

[0033] In order to solve the problem that the uneven port of the tubular metal member affects the welding quality when the tubular metal member of the ship body is welded by using the clamping plate type positioning device, please refer to Figures 1-7 , the following preferred technical solutions are provided:

[0034] A tooth groove 21 is processed on the outer wall of the fixed end of the positioning calibration cylinder 2, a driving gear 15 engaged with the tooth groove 21 is movably arranged on the side wall of the mounting plate 14 below the positioning calibration cylinder 2, a stepping motor is fixedly connected to the outer wall of the side of the mounting plate 14 away from the driving gear 15, the transmission shaft of the stepping motor is connected with the driving gear 15 to drive the positioning calibration cylinder 2 to rotate, the stepping motor is a forward and reverse motor, and the maximum stroke rotates one circle, and a centering assembly 22 is fixedly connected to the inner wall of the positioning calibration cylinder 2 in uniform intervals.

[0035] The centering assembly 22 comprises a U-shaped seat 221 fixedly connected to the inner wall of the positioning calibration cylinder 2 in uniform intervals, a deflection rod 222 movably connected between the inner walls of the side of the U-shaped seat 221 away from the port of the positioning calibration cylinder 2, a T-shaped rod 223 movably arranged between the inner walls of the other end of the U-shaped seat 221, guide grooves 2211 respectively formed in the two end side walls of the U-shaped seat 221 on the outer side of the deflection rod 222, the top rod of the T-shaped rod 223 movably clamped in the guide grooves 2211, a U-shaped groove formed in the bottom of the deflection rod 222, the overlapping part of the U-shaped groove and the lower end of the T-shaped rod 223 movably provided with a pin shaft, the pin shaft movably provided with a U-shaped plate 224 at the end, the U-shaped plate 224 movably provided with a clamping rod 225 at the bottom, the clamping rod 225 movably provided with a reset spring 226 at the two sides of the outer wall, the clamping rod 225 movably provided with an extrusion wheel 227 at the bottom, the top rod of the T-shaped rod 223 movably provided with a pull strip 228 at the two ends on the outer side of the guide grooves 2211, the pull strip 228 movably provided with a cross-shaped rod 229 between the end side walls, and the cross-shaped rod 229 movably connected to the inner wall of the positioning calibration cylinder 2 at the top end.

[0036] The deflection rod 222, the T-shaped rod 223 and the clamping rod 225 are arranged in Y shape, when the reset spring 226 is in normal relaxation state, the top rod of the T-shaped rod 223 is located at the end of the guide groove 2211 away from the deflection rod 222; the cross-shaped rod 229 is arranged in an inclined manner, and the inclined lower end of the vertical rod of the cross-shaped rod 229 faces the port of the positioning calibration cylinder 2, at this time, the vertical rods of all the cross-shaped rods 229 in the positioning calibration cylinder 2 form a conical cylinder structure.

[0037] Specifically, the ship body tubular metal member to be welded is placed on the top of the auxiliary supporting plate 5, and the two ends thereof are sleeved on the top of the positioning and aligning cylinder 2 suspended on the two sides of the auxiliary supporting plate 5. The vertical rods of all the cross-shaped rods 229 in the positioning and aligning cylinder 2 form a conical cylindrical structure and are inserted into the ports of the ship body tubular metal member. The vertical rods of all the cross-shaped rods 229 are simultaneously inclined and attached to the port edges of the ship body tubular metal member. The control rotating motor drives the bidirectional screw rod 12 to drive the moving block 13 to slide in the limiting groove 11, so as to control the mounting plate 14 to drive the positioning and aligning cylinder 2 to move towards the ship body tubular metal member. The mounting plates 14 at the two ends of the ship body tubular metal member press the same towards the middle. The ship body tubular metal member reversely drives the cross-shaped rods 229 to deflect. When the cross-shaped rods 229 deflect, the T-shaped rod 223 top rod is pulled to slide in the guide groove 2211 by the stay 228 to approach the deflection rod 222, so as to control the deflection rod 222 and the T-shaped rod 223 to move to approach the ship body tubular metal member, so that the end of the clamping rod 225 pressing wheel 227 is attached to the ship body tubular metal member to clamp and fix the same. At this time, the inclination of all the cross-shaped rods 229 in the positioning and aligning cylinder 2 is increased. The vertical rods of the cross-shaped rods 229 form a conical cylindrical structure and are still attached to the port edges of the ship body tubular metal member to clamp and fix the same under the pressing of the mounting plate 14, so as to realize the automatic centering and clamping of the ship body tubular metal member and ensure the clamping stability of the ship body tubular metal member in the welding process.

[0038] In order to further promote the clamping stability of the ship body tubular metal member, as shown in the embodiment, the following technical solutions are provided. Figures 5-7

[0039] The pressing wheel 227 comprises an intermediate column 2271 movably connected to the bottom of the clamping rod 225 and a flexible shell 2272 coaxially and fixedly connected to the outer wall of the intermediate column 2271. The inner wall of the flexible shell 2272 is uniformly and spacedly fixedly connected with elastic air bags 2273. The outer wall of the flexible shell 2272 is uniformly provided with air inlet holes 2274 in communication with the elastic air bags 2273. The outer walls on the two sides of the elastic air bags 2273 are respectively fixedly connected with air outlet valve nozzles 2275. The end of the elastic air bag 2273 is fixedly connected with a fixed plate 2276. The outer wall of the intermediate column 2271 is respectively provided with mounting grooves 2277 corresponding to the fixed plate 2276. The inner wall of the mounting groove 2277 and the outer wall of the fixed plate 2276 are fixedly connected with spring rods 2278. The spring rods 2278 are made of a material with high strength and are not easily deformed.

[0040] The outer wall of the flexible shell 2272 on the outer side of the elastic air bag 2273 is uniformly and spacedly provided with air outlet holes. When the flexible shell 2272 is not deformed by pressing, the elastic air bag 2273 and the spring rod 2278 are both in normal relaxation state.

[0041] ​Specifically, when the extrusion wheel 227 is clamped to the hull tubular metal member, the flexible shell 2272 is elastically extruded and deformed as it rolls, and the flexible shell 2272 is in flat contact with the outer wall of the hull tubular metal member at the contact end. At this time, the air inlet hole 2274 of the flat part of the flexible shell 2272 is sealed to the hull tubular metal member, and the deformed part of the flexible shell 2272 pushes the spring rod 2278 to compress the elastic air bag 2273 therebetween. After the elastic air bag 2273 is compressed, the internal gas is discharged through the air outlet valve 2275 to form a negative pressure, and the elastic air bag 2273 absorbs the hull tubular metal member through the air inlet hole 2274 under the action of the negative pressure to increase the clamping stability. When the hull tubular metal member is pulled out of the positioning calibration cylinder 2, the extrusion wheel 227 rolls along the outer wall of the hull tubular metal member. After the air inlet hole 2274 is separated from the outer wall of the hull tubular metal member, the elastic air bag 2273 can be restored by filling air through the air inlet hole 2274 for subsequent use, which is convenient to use.

[0042] In order to facilitate the auxiliary positioning and clamping of irregular metal parts, as shown in Figure 1 、 Figures 3-5 and Figures 8-9 , the embodiment provides the following technical solutions:

[0043] The positioning calibration cylinder 2 is movably connected to the outer wall of the port side, and the two outer walls of the flip cover 23 are movably connected to the electric push rod 24. The electric push rod 24 is movably connected to the outer walls of the two ends of the positioning calibration cylinder 2, and the outer wall of the flip cover 23 is uniformly and spacedly fixedly connected to the first clamping part 25. The electric push rod 24 controls the opening and closing of the flip cover 23 to switch the different clamping and positioning use states of the positioning calibration cylinder 2 to the hull tubular metal member or the irregular metal part.

[0044] The first clamping part 25 includes a fixed seat 251 uniformly and spacedly fixedly connected to the outer wall of the flip cover 23, and an elastic cloth pocket 252 fixedly connected to the outer wall of the fixed seat 251. The inside of the elastic cloth pocket 252 is filled with fine sand, and the filling amount of the fine sand is two-thirds of the elastic cloth pocket 252. The inner cavity of the elastic cloth pocket 252 is uniformly and spacedly provided with a gourd mouth 253. The fixed seat 251 is fixedly connected to a restraining rope 254 on one end of the side wall. The other end of the restraining rope 254 is spirally movably penetrated through the fixed seat 251 and fixedly connected to the other end of the side wall of the fixed seat 251. The restraining rope 254 is wrapped around the outside of the elastic cloth pocket 252.

[0045] Specifically, when the auxiliary positioning and clamping of the irregular metal part is needed, the electric push rod 24 pulls the flip cover 23 to close the port of the positioning calibration cylinder 2, at this time the irregular metal part is placed on the top of the auxiliary supporting plate 5, when the positioning calibration cylinder 2 moves close to the irregular metal part, the positioning calibration cylinder 2 pushes the elastic cloth bag 252 filled with fine sand to clamp and contact the outer wall of the irregular metal part on both sides through the cooperation of the flip cover 23, after preliminary clamping, the irregular metal part is rotated one circle to invert the elastic cloth bag 252, so that the fine sand in the elastic cloth bag 252 uniformly leaks under the action of the gourd mouth 253, the fine sand at the upper part of the elastic cloth bag 252 is refilled to the lower part, and each section of the elastic cloth bag 252 is adaptively accumulated and expanded according to the contact with the gap of the outer wall of the irregular metal part, so that each section of the elastic cloth bag 252 is expanded to better fit the outer wall of the irregular metal part, thereby ensuring the stable clamping and positioning of the irregular metal part.

[0046] In order to improve the practicability of the positioning device, as shown in Figures 1-3 and Figures 10-11 The embodiment provides the following technical scheme:

[0047] The second clamping part 3 is fixedly connected to the mounting plate 14 on the two sides above the positioning calibration cylinder 2, the second clamping part 3 is at the same horizontal height, and the second clamping part 3 is symmetrically arranged about the positioning calibration cylinder 2.

[0048] The second clamping part 3 comprises a fixed disc 31 fixedly connected to the top of the mounting plate 14 on both sides of the corner, a U-shaped frame 32 fixedly connected to the middle part of the outer wall of the side away from the positioning calibration cylinder 2, a drive motor 33 fixedly connected to the side wall of the U-shaped frame 32, a driving gear 34 movably arranged on the outer wall of the middle part of the fixed disc 31 and fixedly connected to the output end of the drive motor 33, four groups of same positioning shafts 35 movably arranged on the outer wall of the fixed disc 31 on the outside of the driving gear 34 at uniform intervals, a driven gear 36 fixedly connected to the outer wall of the positioning shaft 35 and engaged with the driving gear 34, the driven gear 36 is in a square shape, and an L-shaped rod 37 fixedly connected to the other side of the fixed disc 31 after the positioning shaft 35 extends through the other side, and a roller 38 movably sleeved on the outer wall of the L-shaped rod 37.

[0049] Specifically, when the ship plate metal member needs to be positioned and clamped for welding, the ship plate metal member to be welded is placed on the top of the auxiliary supporting plate 5, the height of the auxiliary supporting plate 5 is controlled by the hydraulic lifting seat 4, so that the ship plate metal member is located between the gaps of the upper and lower two rows of L-shaped rods 37 on the side wall of the fixed disc 31, at this time, the two-way screw rod 12 is controlled to drive the moving block 13 to cooperate with the mounting plate 14 to push the L-shaped rod 37 to move to the ship plate metal member, so that the upper and lower two rows of L-shaped rods 37 on the side wall of the fixed disc 31 are respectively suspended on the upper and lower sides of the ship plate metal member, and the ship plate metal member is driven to be along the side wall of the fixed disc 31, then the driving motor 33 is started to drive the driving gear 34 to rotate, the driving gear 34 meshes with the driven gear 36 to cooperate with the positioning shaft 35 to synchronously drive the four groups of L-shaped rods 37 to rotate, and the spacing of the end rollers 38 is adjusted when the L-shaped rods 37 rotate, so as to clamp the ship plate metal member, and the ship plate metal member is placed on the outer wall of the rollers 38 of the plurality of L-shaped rods 37 at the same height, which fully guarantees the clamping stability of the ship plate metal member, and can be suitable for welding and clamping positioning of ship plate metal members of different thicknesses, and is convenient to use.

[0050] It should be noted that in this document, the terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0051] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An auxiliary positioning device for welding marine metal structural components, comprising a base (1) and a limiting groove (11) extending through both sides of the top plate of the base (1), a bidirectional lead screw (12) movably disposed between the bottom side plates of the base (1), and movable blocks (13) threadedly sleeved on the outer walls of both ends of the bidirectional lead screw (12), the top ends of the movable blocks (13) extending to the top of the base (1) through the limiting groove (11), characterized in that: The top of the movable block (13) is fixedly connected to a mounting plate (14), and a positioning calibration cylinder (2) is rotatably connected to the opposite side wall of the mounting plate (14). A toothed groove (21) is machined on the outer wall of the fixed end of the positioning calibration cylinder (2). A drive gear (15) that meshes with the toothed groove (21) is movably arranged on the side wall of the mounting plate (14) below the positioning calibration cylinder (2). Centering components (22) are fixedly connected at even intervals on the inner wall of the positioning calibration cylinder (2). The centering assembly (22) includes U-shaped seats (221) that are evenly spaced and fixedly connected to the inner wall of the positioning calibration cylinder (2). A deflection rod (222) is movably connected to the inner wall of the U-shaped seat (221) on the side away from the port of the positioning calibration cylinder (2). A T-shaped rod (223) is movably arranged between the inner walls of the other end of the U-shaped seat (221). Guide grooves (2211) are respectively opened on the side walls of the U-shaped seat (221) on the outer side of the deflection rod (222). The top rod of the T-shaped rod (223) is movably engaged with the guide groove (2211). A U-shaped groove is opened at the bottom of the deflection rod (222). After the U-shaped groove and the lower end of the T-shaped rod (223) are engaged, the overlapping part is through. A pin is provided, and a U-shaped plate (224) is fixedly connected to the end of the pin. A clamping rod (225) is fixedly connected to the bottom of the U-shaped plate (224). A return spring (226) connected to the side wall of the deflection rod (222) and the T-shaped rod (223) is fixedly connected to the outer walls on both sides of the clamping rod (225). A squeezing wheel (227) is movably provided at the bottom of the clamping rod (225). A pull bar (228) is movably connected to both ends of the top rod of the T-shaped rod (223) outside the guide groove (2211). A cross-shaped rod (229) is movably connected between the side walls at the ends of the pull bar (228). The top of the cross-shaped rod (229) is movably connected to the inner wall of the positioning calibration cylinder (2).

2. The auxiliary positioning device for welding marine metal structural components as described in claim 1, characterized in that: The deflection rod (222), T-shaped rod (223) and clamping rod (225) are arranged in a Y-shape. When the return spring (226) is in a normal relaxed state, the top rod of the T-shaped rod (223) is located at the end of the guide groove (2211) away from the deflection rod (222).

3. The auxiliary positioning device for welding marine metal structural components as described in claim 2, characterized in that: When the reset spring (226) is in a normal relaxed state, the cross-shaped rod (229) is set in an inclined position, and the inclined lower end of the vertical rod of the cross-shaped rod (229) faces the port of the positioning calibration cylinder (2). At this time, the vertical rods of all the cross-shaped rods (229) in the positioning calibration cylinder (2) form a conical cylindrical structure.

4. The auxiliary positioning device for welding marine metal structural components as described in claim 1, characterized in that: The extrusion wheel (227) includes an intermediate column (2271) movably connected to the bottom of the clamping rod (225) and a flexible shell (2272) coaxially fixedly connected to the outer wall of the intermediate column (2271). Elastic airbags (2273) are evenly spaced and fixedly connected to the inner wall of the flexible shell (2272). Air inlets (2274) communicating with the elastic airbags (2273) are evenly opened on the outer wall of the flexible shell (2272). Air outlet valves (2275) are fixedly connected to the outer walls on both sides of the elastic airbags (2273). A fixing plate (2276) is fixedly connected to the end of the elastic airbags (2273). Mounting grooves (2277) are opened on the outer wall of the intermediate column (2271) corresponding to the fixing plate (2276). A spring rod (2278) is fixedly connected between the inner wall of the mounting groove (2277) and the outer wall of the fixing plate (2276).

5. The auxiliary positioning device for welding marine metal structural components as described in claim 4, characterized in that: Air vents are evenly spaced on the outer wall of the flexible shell (2272) outside the elastic airbag (2273). When the flexible shell (2272) is not squeezed or deformed, the elastic airbag (2273) and the spring rod (2278) both maintain a normal relaxed state.

6. The auxiliary positioning device for welding marine metal structural components as described in claim 1, characterized in that: A hydraulic lifting seat (4) is fixedly connected to the middle of the top plate of the base (1). The limiting groove (11) is symmetrically arranged about the left and right sides of the hydraulic lifting seat (4), and an auxiliary support plate (5) is fixedly connected to the top of the hydraulic lifting seat (4).

7. The auxiliary positioning device for welding marine metal structural components as described in claim 1, characterized in that: A flip cover (23) is movably connected to one side of the outer wall of the positioning calibration cylinder (2). Electric push rods (24) are movably connected to the outer walls on both sides of the flip cover (23). The ends of the electric push rods (24) are movably connected to the outer walls at both ends of the positioning calibration cylinder (2). First clamping members (25) are evenly spaced and fixedly connected to the outer wall of the flip cover (23).

8. The auxiliary positioning device for welding marine metal structural components as described in claim 7, characterized in that: The first clamping member (25) includes a fixed seat (251) fixedly connected to the outer wall of the flip cover (23) at even intervals and an elastic cloth bag (252) fixedly connected to the outer wall of the fixed seat (251). The inner cavity of the elastic cloth bag (252) is provided with gourd-shaped openings (253) at even intervals. A binding rope (254) is fixedly connected to one side wall of the fixed seat (251). The other end of the binding rope (254) spirally passes through the fixed seat (251) and is fixedly connected to the other side wall of the fixed seat (251). The binding rope (254) is wrapped around the outside of the elastic cloth bag (252).

9. The auxiliary positioning device for welding marine metal structural components as described in claim 1, characterized in that: The second clamping member (3) is fixedly connected to the mounting plate (14) on both sides above the positioning calibration cylinder (2). The second clamping member (3) is at the same horizontal height and is symmetrically arranged about the positioning calibration cylinder (2).

10. The auxiliary positioning device for welding marine metal structural components as described in claim 9, characterized in that: The second clamping member (3) includes a fixed plate (31) fixedly connected to the corners of the top two sides of the mounting plate (14). A U-shaped frame (32) is fixedly connected to the middle of the outer wall of the fixed plate (31) away from the positioning calibration cylinder (2). A drive motor (33) is fixedly connected to the side wall of the U-shaped frame (32). An active gear (34) fixedly connected to the output end of the drive motor (33) is movably arranged on the outer wall of the middle of the fixed plate (31). Four identical positioning shafts (35) are evenly spaced and movably arranged on the outer wall of the fixed plate (31) outside the active gear (34). A driven gear (36) meshing with the active gear (34) is fixedly connected to the outer wall of each positioning shaft (35). The driven gear (36) is square in shape. An L-shaped rod (37) is fixedly connected to the end of the positioning shaft (35) after extending through to the other side of the fixed plate (31). A roller (38) is movably sleeved on the outer wall of the end of the L-shaped rod (37).

Citation Information

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