Assembling feeding equipment with material taking detection function

By designing the assembly loading equipment with material removal and detection function, the problem of incorrect component sequence in the assembly of the piston actuator is solved, and automatic material extraction and detection is realized, the assembly quality and efficiency are improved, and the cost is reduced.

CN120095561AInactive Publication Date: 2025-06-06HANGZHOU ZHUER ROBOT TECH CO LTD
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Patent Information

Application Number
CN202510600656.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-12
Publication Date
2025-06-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the assembly process of piston actuators, the wrong component sequence leads to a decrease in assembly quality, which requires more rework, is inefficient and high cost.

Method used

A loading equipment for assembly with material removal detection is designed, including an O-ring loading mechanism, a handling and pressing mechanism and an annular material loading mechanism. The special material extraction joints and displacement sensors are used for automatic material extraction and inspection to ensure the correct installation of the components.

Benefits of technology

Through automated material collection and inspection, the quality and efficiency of assembly are improved, the number of reworks is reduced, the cost is reduced, and efficient assembly between the brake caliper and the piston actuator is achieved.

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Abstract

The invention discloses assembly feeding equipment with a material taking detection function, and relates to the technical field of caliper assembly feeding. The assembly feeding equipment comprises an O-shaped ring feeding mechanism, a carrying press-fitting mechanism and an annular material feeding mechanism; the carrying and press-fitting mechanism sequentially passes through the O-shaped ring feeding position in the O-shaped ring feeding mechanism and the bearing and gasket feeding position in the annular material feeding mechanism to carry O-shaped rings, bearings and gaskets to the position of the fixing tool. When the gaskets and the bearings are taken, the gaskets and the bearings can be distinguished and detected, the number of taking times and the taking depth are detected through a resettable displacement sensor, whether the gaskets and the bearings are taken correctly or not is judged, the accuracy of material arrangement is effectively guaranteed, installation errors are avoided, and the assembling quality and efficiency are improved; and automatic and efficient assembly between the brake calipers and the piston actuator is promoted.
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Description

Technical Field

[0001] The invention relates to the technical field of caliper assembly feeding, in particular to an assembly feeding device with material taking detection function. Background Art

[0002] The brake caliper is a key component in the electronic parking brake system, which is used to clamp the brake disc to achieve the braking function. It is usually driven by a motor and converts the motor's rotational motion into linear motion through a transmission mechanism. The piston actuator is a part of the caliper, which is responsible for pushing the friction plate to press the brake disc. The piston actuator can be regarded as a core actuator of the brake caliper. The two together constitute the mechanical part of the brake system. When the piston actuator is installed into the caliper, it needs to be assembled and connected with some mechanical components, including O-rings, bearings, and gaskets. We have found that most of the piston actuator parts are assembled manually. It is very easy for the order of components to be wrong during the assembly process, which greatly reduces the quality of the assembled piston actuator, requires a lot of rework, and has very low efficiency and high cost. Summary of the invention

[0003] The object of the present invention is to provide an assembly loading device with material taking detection function to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an assembly feeding device with material picking detection, comprising an O-ring feeding mechanism, a conveying and pressing mechanism, and an annular material feeding mechanism; The O-ring feeding mechanism includes an O-ring conveying module and an O-ring cross-cavity transporting module. The annular material feeding mechanism includes a feeding table with built-in feeding times and thickness detection and a pushing assembly. The handling and pressing mechanism includes a feeding joint and a multi-axis moving feeding drive assembly. A discharging module is arranged on the feeding joint. The O-ring conveying module performs horizontal reciprocating conveying of the O-ring, cooperates with the O-ring cross-cavity transporting module to perform cross-cavity transfer of the O-ring transported on the O-ring conveying module, and lubricates the O-ring. The pushing assembly pushes the remaining materials connected with the O-ring onto the feeding table. The feeding drive assembly drives the feeding joint to sequentially feed the lubricated O-ring and the materials on the feeding table. The discharging module presses down the material grabbed on the feeding joint and installs it on the piston actuator in the fixed tooling.

[0005] Preferably, the O-ring conveying module includes a vibrating disk and a conveying block. The conveying block is provided with two conveying cavities, namely a first conveying cavity and a second conveying cavity. The conveying block is provided with an oil filling hole connected with the second conveying cavity. The vibrating disk conveys the O-ring to the first conveying cavity. The first conveying cavity reaches the bottom of the O-ring cross-cavity conveying module, and the O-ring cross-cavity conveying module takes the O-ring out of the first conveying cavity. Then the second conveying space reaches the bottom of the O-ring cross-cavity conveying module. The O-ring cross-cavity conveying module puts the O-ring into the second conveying space, oils it, and waits for the material taking joint to take the material.

[0006] Preferably, the O-ring cross-cavity transport module includes a material transfer column and a retaining ring plate. The bottom of the material transfer column is configured to be conical, and the upper part of the conical end is provided with an inner concave annular groove. The material transfer column is driven downward to be inserted into the first conveying cavity to clamp the O-ring onto the material transfer column. Subsequently, the material transfer column with the O-ring is inserted into the second conveying cavity and then limited by the retaining ring plate to release the O-ring into the second conveying space for oiling.

[0007] Preferably, the retaining ring plate is provided with an opening portion, the opening width of the opening portion of the retaining ring plate is larger than the diameter of the material transferring column and smaller than the diameter of the O-ring, and the opening portion of the retaining ring plate is attached to the material transferring column, and the O-ring is located on the lower side of the retaining ring plate, and the material transferring column is moved up and reset, so that the O-ring slides into the second conveying cavity.

[0008] Preferably, the pushing assembly includes a pushing plate, a material discharge block and a material column, the pushing plate is provided with a material collection hole, the left and right sides of the material discharge block are penetrated with slideways, the pushing plate slides through the slideways of the material discharge block, the material column is fixedly mounted on the upper end surface of the material discharge block, a feeding port is provided on the top of the material discharge block, the material on the material column falls into the material collection hole on the pushing plate through the top feeding port of the material discharge block, the pushing plate pushes the material to the upper end surface of the material discharge table, forming a reciprocating push.

[0009] Preferably, the material reclaiming platform is hollow inside and has a through hole on the top, a displacement sensor is fixedly installed in the inner cavity of the material reclaiming platform, and the telescopic sensing end at the upper end of the displacement sensor faces the through hole on the upper end surface of the material reclaiming platform; When the material is pushed to the material picking platform, the material picking joint passes through the material picking platform to pick up the material. The bottom end of the material picking joint will abut against the telescopic sensing end at the upper end of the displacement sensor, and the compression sensing end will contract. The accuracy of the picked material can be judged by the contraction distance, and the number of contractions can also determine the number of times the material is picked up.

[0010] Preferably, a ball cavity is provided in the material feeding joint, and no less than three ball openings are equidistantly distributed on the outer end surface of the material feeding joint, each of the ball openings is respectively connected to the ball cavity, and a marble is respectively provided at the position of each ball opening in the ball cavity, the diameter of the marble is larger than the caliber of the ball opening, and the bottom end of the material feeding joint is threadedly connected with a conical head.

[0011] Preferably, a column cavity is provided inside the conical head, a ball rod is slidably connected in the column cavity, an elastic component is connected between the bottom of the ball rod and the bottom wall of the column cavity, the elastic component is a compression spring, the ball on the top of the ball rod is in contact with each of the marbles, and when the material is taken by the material taking joint, the marbles leaking out of the ball mouth can limit the material on the material taking joint to prevent the material from falling off during the transfer process.

[0012] Preferably, the discharge module includes a vertical movable part and a lower pressure plate, the lower pressure plate is annular in structure, and the lower pressure plate is slidably mounted on the material picking joint. When the material picking joint reaches above the piston actuator of the fixed tooling, the vertical movable part moves downward, driving the lower pressure plate to press down the material of the material picking joint and assemble it onto the piston actuator on the fixed tooling.

[0013] In summary, the beneficial effects of the present invention are: The present invention utilizes a special material taking joint to take materials of O-rings, gaskets and bearings in sequence, and when feeding the O-rings, two conveying cavities are used to separate the O-rings into two-stage feeding and lubricate them at the same time, thereby extending the functional characteristics of the O-rings. When taking materials of gaskets and bearings, the materials of gaskets and bearings can be distinguished and detected, and the number of times and depth of taking materials can be detected by a resettable displacement sensor to determine whether the materials are taken correctly, thereby effectively ensuring the accuracy of material arrangement, avoiding installation errors, improving the quality and efficiency of assembly, and promoting the automated and efficient assembly between the brake caliper and the piston actuator. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 It is a schematic diagram of the overall structure of an assembly feeding device with material taking detection according to the present invention; Figure 2 It is a structural schematic diagram of an O-ring feeding mechanism in an assembly feeding device with material taking detection according to the present invention; Figure 3 For the present invention Figure 2 A schematic diagram of the partially enlarged structure at center A; Figure 4 It is a schematic diagram of the position structure of the O-ring feeding mechanism 107 in the assembly feeding device with material picking detection of the present invention; Figure 5 It is a schematic diagram of the structure of a conveying and pressing mechanism in an assembly feeding device with material picking detection according to the present invention; Figure 6 It is a schematic diagram of the downward pressing and unloading structure of the conveying and pressing mechanism in an assembly feeding device with material picking detection according to the present invention; Figure 7 This is a schematic diagram of the structure of a component material taking joint in an assembly feeding device with material taking detection according to the present invention; Figure 8 It is a schematic cross-sectional structure diagram of a component material taking joint in an assembly feeding device with material taking detection according to the present invention; Fig. 9 It is a structural schematic diagram of a ring-shaped material feeding mechanism in an assembly feeding device with material taking detection according to the present invention; Fig.10 It is a structural schematic diagram of a ring-shaped material feeding mechanism in an assembly feeding device with material taking detection according to the present invention; Fig.11 It is a schematic structural diagram of a push plate used for feeding gaskets in an assembly feeding device with material taking detection according to the present invention; Fig.12 The present invention is a schematic diagram of the structure of a push plate used for bearing feeding in an assembly feeding device with material picking detection.

[0016] The symbols in the accompanying drawings are described as follows: O-ring feeding mechanism 1; conveying and pressing mechanism 2; annular material feeding mechanism 3; fixed tooling 4; piston actuator 5; main base plate 6; first bottom plate 101; vibration plate 102; conveying slide 103; profile support 104; first connecting member 105; movable part 106; conveying block 107; fixed plate 108; connecting plate 109; stabilizing member 110; material transfer column 111; retaining ring plate 112; rotating end 113; oil filling hole 114; second conveying cavity 115; first conveying cavity 116; first cylinder 117; second cylinder 118; second bottom plate 201; Profile frame 202; guide slide plate 203; telescopic cylinder 204; horizontal groove plate 206; connecting block 207; second connecting piece 208; pressing cylinder 209; sliding cylinder 210; circular plate 211; guide column 212; pressing plate 213; material taking joint 214; ball mouth 215; marble 216; conical head 217; ball rod 218; ball cavity 219; support plate 301; third bottom plate 302; push-pull cylinder 303; movable plate 304; pushing plate 305; guide rail 306; material unloading block 307; material column 308; material taking platform 309; displacement sensor 310; material taking hole 311. DETAILED DESCRIPTION

[0017] The present invention will now be further described in detail in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. These drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic way, and therefore they only show the structures related to the present invention.

[0018] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0019] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.

[0020] Any feature disclosed in this specification (including any additional claims, abstract and drawings), unless otherwise stated, may be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.

[0021] In the present invention, unless otherwise clearly defined and specified, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of at least two elements or the interaction relationship between at least two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] The brake caliper is a key component in the electronic parking brake system, used to clamp the brake disc to achieve the braking function. It is usually driven by a motor and converts the motor's rotational motion into linear motion through a transmission mechanism. The piston actuator is a part of the caliper, responsible for pushing the friction plate to press the brake disc. The piston actuator can be regarded as a core actuator of the brake caliper. The two together constitute the mechanical part of the braking system. When the piston actuator is installed into the caliper, it needs to be assembled and connected with some mechanical components, including O-rings, bearings, and gaskets. In order to achieve efficient assembly and production of brake calipers and piston actuators, it is necessary to carry out an efficient and automated assembly of O-rings, bearings, and gaskets to achieve intelligent production.

[0023] Combine the following Figure 1-12 The present invention is described in detail. An embodiment of the present invention is: an assembly feeding device with material taking detection, which realizes the efficient and automatic installation of O-rings, bearings and gaskets on a piston actuator, referring to Figure 1, which includes a main substrate 6, an O-ring feeding mechanism 1, a transporting and pressing mechanism 2 and an annular material feeding mechanism 3. The O-ring feeding mechanism 1 and the transporting and pressing mechanism 2 are both installed on the main substrate 6, while the annular material feeding mechanism 3 is installed on the right side of the main substrate 6. The annular material feeding mechanism 3 includes a feeding table 309 with built-in feeding times and thickness detection and two pushing components. The two pushing components are respectively installed on the left and right sides of the feeding table 309 to respectively realize the feeding of bearings and gaskets. The O-ring feeding mechanism 1 includes an O-ring conveying module and an O-ring cross-cavity conveying module. The O-ring conveying module includes a conveying block 10 provided with at least two conveying cavities. 7. The conveying block 107 is provided with an oil filling hole 114 connected with one of the conveying cavities. The O-ring conveying module conveys the O-ring horizontally and reciprocatingly, cooperates with the O-ring cross-cavity transport module to transfer the O-ring transported on the O-ring conveying module across the cavity, and lubricates the O-ring. The handling and pressing mechanism 2 includes a material picking joint 214 and a multi-axis movable material picking drive component. The material picking joint 214 is provided with a discharge module. The material picking drive component drives the material picking joint 214 to sequentially pass through the O-ring lubrication position and the bearing and gasket loading position in the O-ring feeding mechanism 1 to bring the O-ring, bearing and gasket to the position of the fixed tooling 4, and the piston actuator 5 is installed on the fixed tooling 4.

[0024] refer to Figure 2 — Figure 4 It is worth mentioning that, in the present embodiment, the O-ring conveying module comprises a first bottom plate 101, a fixing plate 108 is fixedly mounted on the upper end surface of the first bottom plate 101, a first cylinder 117 is fixedly mounted on the front end surface of the fixing plate 108, a connecting plate 109 is fixedly connected to the movable portion of the first cylinder 117, the conveying block 107 is fixedly connected to the connecting plate 109, and a conveying cavity is arranged on the upper end surface of the conveying block 107. In the present embodiment, two conveying cavities are used, namely, a first conveying cavity 116 and a second conveying cavity 115, and the second conveying cavity 115 is communicated with the oil injection hole 114, and the lubricant oil is injected into the second conveying cavity 115 from the oil injection hole 114, so that the O-ring is lubricated in the second conveying cavity 115; The fixed plate 108 is fixedly mounted with a stabilizing member 110, and the stabilizing member 110 is a hollow frame structure with one side open. The conveying block 107 slides through the stabilizing member 110, and the inner sides of the three sides of the stabilizing member 110 fit around the conveying block 107, so that the horizontal sliding of the entire conveying block 107 is more stable. A vibration plate 102 is also fixedly mounted on the upper end surface of the first bottom plate 101, and a conveying slide 103 is fixedly mounted at the upper end discharge port of the vibration plate 102. The O-ring is transported to the conveying slide 103 by the vibration plate 102, and the O-ring is sent to the first conveying cavity 116 through the conveying slide 103. The O-ring located in the first conveying cavity 116 is transported from the first conveying cavity 116 to the second conveying cavity 115 for oiling and lubrication by the O-ring cross-cavity transport module, thereby realizing two-stage automatic feeding and oiling lubrication of the O-ring. It should be noted that, in the present embodiment, the O-ring cross-cavity transport module comprises a profile support 104 fixedly mounted on the upper end surface of the first bottom plate 101, a second cylinder 118 is fixedly mounted on the profile support 104, a first connecting member 105 is slidably mounted on the second cylinder 118, the first connecting member 105 is structurally arranged in an "L" shape, and is divided into a vertical portion and a horizontal plate portion, a material moving column 111 is fixedly mounted on the lower end surface of the horizontal plate portion, it should be noted that the bottom of the material moving column 111 is arranged in a conical shape, and an inner concave annular groove is arranged on the upper part of the conical end, so that when the material moving column 111 is inserted into the first conveying cavity 116, the O-ring can be stuck in the groove, so that it can be smoothly brought out, and it can also avoid being separated midway; A rotary downward-pressing cylinder is fixedly mounted on the upper end surface of the first bottom plate 101 at the lower side of the first connecting member 105, and a retaining plate 112 is fixedly mounted on the rotating end 113 of the rotary downward-pressing cylinder. In order to detach the O-ring from the material transfer column 111, an opening is provided on the retaining plate 112, and the opening width of the opening is larger than the diameter of the material transfer column and smaller than the diameter of the O-ring. The O-ring at the bottom will be blocked by the retaining plate 112, so that when the material transfer column 111 moves upward, the retaining plate 112 is used to remove the O-ring from the second conveying cavity 115. Specifically, in the initial position, the first conveying cavity 116 is connected to the outlet end of the conveying slide 103, and a groove slide that can accommodate the flat sliding of the O-ring is arranged in the conveying slide 103, and one end opening of the groove slide is connected to the discharge port of the vibration plate 102, and the other end opening is connected to the first conveying cavity 116, so that the O-ring is transported and loaded through the vibration plate 102, and enters the first conveying cavity 116 by the conveying slide 103, and the second conveying cavity 115 is located directly below the material moving column 111. At this time, the first cylinder 117 starts to drive the movable part 106 to slide, so that the conveying block 107 slides toward the side of the handling and pressing mechanism 2, and the first conveying cavity 116 moves to the position directly below the material moving column 111. At the same time, the second cylinder 118 starts to drive the first connecting member 105 to move downward, so that the material moving column 111 1 is inserted downward into the first conveying cavity 116, so that the O-ring is set on the material moving column 111. After completion, the material moving column 111 is reset, and the conveying block 107 is also reset. After the reset, the second conveying cavity 115 is located directly below the material moving column 111. At this time, the material moving column 111 moves downward again under the action of the second cylinder 118 and is inserted into the second conveying cavity 115. At this time, the inner concave annular groove and the O-ring carried by it are located in the second conveying cavity 115. The material transfer column 111 is pressed downwardly and the O-ring on the material transfer column 111 is blocked by the retaining plate 112 and falls into the second conveying cavity 115, and the second conveying cavity 115 is lubricated with oil.

[0025] refer to Figure 1 , Fig. 9 and Fig.10 It is also worth mentioning that, in the present embodiment, the annular material feeding mechanism 3 comprises a third bottom plate 302, the bottom of the third bottom plate 302 is supported by two support plates 301, a pushing assembly responsible for bearing feeding and a pushing assembly responsible for gasket feeding are mounted on the third bottom plate 302, the material taking platform 309 is fixedly mounted in the middle, a displacement sensor 310 is fixedly mounted in the inner cavity of the material taking platform 309, the displacement sensor 310 has a reset function, the telescopic sensing end at the upper end of the displacement sensor 310 is facing the circular hole on the upper end face of the material taking platform 309, the pushing assembly pushes the bearing and the gasket to the upper end face of the material taking platform 309 in turn, and the contraction degree of the displacement sensor 310 can be used to detect the number and thickness of the taken materials, thereby avoiding the occurrence of material taking errors and improving the quality of assembly; It should be noted that, in this embodiment, the push assembly includes a guide rail 306 fixedly mounted on the third bottom plate 302, a movable plate 304 is slidably connected to the guide rail 306, a push-pull cylinder 303 is fixedly mounted on the third bottom plate 302, the telescopic end of the push-pull cylinder 303 is fixedly connected to the movable plate 304, a push plate 305 is fixedly mounted on the upper end surface of the movable plate 304, a material taking hole 311 is provided on the push plate 305, a material discharge block 307 is fixedly mounted on the upper end surface of the third bottom plate 302, and slideways are passed through the left and right sides of the material discharge block 307 The push plate 305 slides through the slideway of the material discharge block 307, a material column 308 is fixedly mounted on the upper end surface of the material discharge block 307, a material feed port is arranged on the top of the material discharge block 307, when the push-pull cylinder 303 does not push the push plate 305 out, the push plate 305 is located in the slideway, and the material collection hole 311 is directly opposite to the material feed port, so that the bearing or gasket on the material column can stably fall into the material collection hole 311, and the material collection hole 311 is a vertically through structure, so that the material collection joint 214 can pass through the material collection hole 311 and contact and cooperate with the contraction end of the displacement sensor 310; At the same time, in order to ensure that the gasket or the bearing does not fall off during the pushing and feeding process, the material taking hole 311 is divided into two areas in the vertical direction, including a first area and a second area, and there is an inner diameter difference between the first area and the second area; The diameter and depth of the first area of ​​the feeding hole 311 for gasket feeding match the diameter and thickness specifications of the gasket, and the aperture of the second area is larger than the central aperture of the gasket and smaller than the aperture of the first area, so that the gasket is completely confined in the first area; the feeding hole 311 for bearing feeding limits the position of the bearing by the inner diameter difference between the first area and the second area, refer to Fig.11 and Fig.12 .

[0026] Specifically, first, the bearings and gaskets are respectively installed in the material columns 308 on the left and right sides, so that the bearings and gaskets can fall into the corresponding material taking holes 311 on the pushing plate 305. When the push-pull cylinder 303 is started, it will drive the pushing plate 305 to slide in the direction of the material taking platform 309, so that the material taking hole 311 moves to the upper end surface position of the material taking platform 309, waiting for the conveying and pressing mechanism 2 to take the material, and the displacement sensor 310 at the bottom can sense and detect the number of times the material is taken and distinguish whether the material is taken from the bearing or the gasket by contraction, and judge whether the material is taken correctly, because the thickness difference between the bearing and the gasket is relatively large.

[0027] refer to Figure 5 — Figure 8It is also worth mentioning that, in the present embodiment, the material taking drive assembly includes a horizontal moving module and a vertical moving module, the horizontal moving module includes a second bottom plate 201 fixedly mounted on the main base plate 6, two profile frames 202 are fixedly mounted on the upper end surface of the second bottom plate 201, guide slides 203 are fixedly mounted on the two profile frames 202, a horizontal slot plate 206 is slidably connected to the guide slide 203, a telescopic cylinder 204 is fixedly mounted on the left end of the guide slide 203, a connecting block 207 is fixedly connected to the telescopic end of the telescopic cylinder 204, the connecting block 207 is fixedly connected to the horizontal slot plate 206, and the telescopic cylinder 204 is used as a power to realize horizontal reciprocating movement; The vertical movement module includes a sliding cylinder 210 fixedly mounted on the right end face of the horizontal slot plate 206, the sliding portion of the sliding cylinder 210 is installed with a second connecting member 208, and the second connecting member 208 is configured to fix a top plate structure on the top of the L-shaped block, wherein the material taking joint 214 is fixedly mounted on the bottom end face of the L-shaped block, and the horizontal movement of the telescopic cylinder 204 drives the material taking joint 214 to move horizontally, and the sliding cylinder 210 drives the material taking joint 214 to move up and down, so that the material taking joint 214 is used to sequentially pass through the second conveying cavity 115 and the material taking hole 311 to take materials, and the material on the material taking joint 214 has four pieces from top to bottom, namely, an O-ring, a gasket, a bearing, and a gasket. It should be noted that, in order to further stably install the material on the piston actuator, in this embodiment, the discharge module includes a downward pressure cylinder 209 fixedly installed on the second connecting member 208, and the telescopic end of the downward pressure cylinder 209 is fixedly connected to a circular plate 211, and the lower end surface of the circular plate 211 is fixedly connected to a guide column 212, and the guide column 212 extends downward and slides through the bottom end surface of the L-shaped block of the second connecting member 208, and the lower end of the guide column 212 is fixedly connected to a lower pressure plate 213, and the lower pressure plate 21 3 is sleeved on the material taking joint 214, so that when the material taking joint 214 is moved to the position on the upper side of the fixed tooling 4, the downward pressure cylinder 209 is started, thereby driving the circular plate 211 to slide downward, the three guide pillars 212 to slide downward, and the material taking joint 214 is surrounded by the three guide pillars 212, and the lower pressure plate 213 at the bottom slides downward along the material taking joint 214, and the O-ring, gasket, bearing, and gasket on the material taking joint 214 are all pressed downward and installed on the piston actuator to form a connection.

[0028] It should also be noted that in order to prevent the material from falling on the material taking joint 214, in this embodiment, the reference Figure 7 and Figure 8, a ball cavity 219 is provided in the material taking joint 214, and at least three ball openings 215 are equidistantly provided on the outer end surface of the material taking joint 214, and each of the ball openings 215 is respectively connected with the ball cavity 219, and a marble 216 is respectively provided at the position of each of the ball openings 215 in the ball cavity 219, and the diameter of the marble 216 is larger than the caliber of the ball opening 215, so that a part of the marble 216 can pass through the ball opening 215, but cannot pass through completely, and a conical head 217 is threadedly connected to the bottom end of the material taking joint 214, and a ball rod 218 is slidably connected to the inner column cavity of the conical head 217, and an elastic component is connected between the bottom of the ball rod 218 and the bottom wall of the inner column cavity of the conical head 217, and the elastic component can be a component with a reset function such as a compression spring, and the ball on the top of the ball rod 218 is in contact with each of the marbles 216; Initially, the ball rod 218 is pushed upward due to the action of the elastic component at the bottom, so that the top ball squeezes the marbles 216 to protrude outward and protrude through the corresponding ball openings 215. When the material collection joint 214 is taking materials from the O-rings, gaskets, and bearings, the corresponding ball openings 215 are squeezed, so that the ball openings 215 retract into the ball cavity 219, so that the materials slide to the upper side of the marbles 216. Finally, the marbles 216 are reset and protruded under the action of the elastic component, limiting the position of the materials, thereby preventing the O-rings, bearings, and gaskets from falling off when they are on the material collection joint.

[0029] During the specific implementation, the O-ring is first transported and loaded through the vibration plate 102, and enters the first conveying cavity 116 through the conveying slide 103. The conveying block 107 slides to the side of the handling and pressing mechanism 2, so that the first conveying cavity 116 moves to a position directly below the material transfer column 111. At the same time, the second cylinder 118 is started, driving the first connecting piece 105 to move downward, so that the material transfer column 111 is inserted downward into the first conveying cavity 116, and the O-ring is set on the material transfer column 111. After completion, the material transfer column 111 is reset, and the conveying block 107 is also reset. After the reset, the second conveying cavity 115 is in the position of the material transfer column 111, at this time, the material moving column 111 moves downward again under the action of the second cylinder 118 and is inserted into the second conveying cavity 115. At this time, the rotating downward pressing cylinder is started, driving the retaining ring plate 112 to rotate and press down, so that the opening of the retaining ring plate 112 is stuck on the material moving column 111. When the material moving column 111 is reset, the O-ring on the material moving column 111 will be blocked by the retaining ring plate 112 and fall into the second conveying cavity 115, and lubricate in the second conveying cavity 115. Then, the telescopic cylinder 204 drives the material taking joint 214 to move to the top of the second conveying cavity 115, and the sliding cylinder 210 is driven to drive the material taking. The joint 214 moves downward and is inserted into the second conveying cavity 115, so that the oiled O-ring is set on the material-collecting joint 214. Then, the two pushing components alternately push the gasket, the bearing, and the gasket to the upper end surface of the material-collecting platform 309. At this time, the telescopic cylinder 204 drives the material-collecting joint 214 to move to the top of the material-collecting platform 309. The sliding cylinder 210 drives and drives the material-collecting joint 214 to move downward and insert through the material-collecting hole 311 and the material-collecting platform 309, and abuts against the contraction end of the displacement sensor 310, pressing the contraction end downward. The larger the contraction distance, the bearing is taken, and the smaller the contraction distance, the gasket is taken, and the process repeats in sequence. The rings are used to pick up material gaskets, bearings, and gaskets respectively, so that there are four pieces of material on the picking joint 214 from top to bottom, namely, O-rings, gaskets, bearings, and gaskets. After the picking is completed, the telescopic cylinder 204 drives the picking joint 214 to move above the fixed tooling 4. At this time, the downward pressure cylinder 209 is started, thereby driving the circular plate 211 to slide downward, and the three guide columns 212 slide downward, and the picking joint 214 is surrounded by the three guide columns 212, and the lower pressure plate 213 at the bottom slides downward along the picking joint 214, and the O-rings, gaskets, bearings, and gaskets on the picking joint 214 are all pressed downward and installed on the piston actuator to form a connection.

[0030] The above is only a specific implementation of the invention, but the protection scope of the invention is not limited to it. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the invention. Therefore, the protection scope of the invention should be based on the protection scope defined in the claims.

Claims

1. An assembly feeding device with material picking detection, comprising an O-ring feeding mechanism (1), a conveying and pressing mechanism (2) and an annular material feeding mechanism (3), characterized in that: The O-ring feeding mechanism (1) comprises an O-ring conveying module and an O-ring cross-cavity conveying module for horizontal conveying of O-rings. The O-ring conveying module comprises a conveying block (107) provided with at least two conveying cavities. The conveying block (107) is provided with an oil injection hole (114) connected to one of the conveying cavities. The O-ring cross-cavity conveying module realizes cross-cavity transfer lubrication of the O-ring. The annular material feeding mechanism (3) comprises a material taking platform (309) with built-in material taking number and thickness detection and a pushing component for pushing materials onto the material taking platform (309). The handling and pressing mechanism (2) comprises a material taking joint (214) and a multi-axis movable material taking drive component. The material taking drive component drives the material taking joint (214) to sequentially pass through the conveying cavity connected to the oil injection hole (114) and the material taking platform (309) to grab materials. The material taking joint (214) is provided with a discharge module for pressing down the material for installation.

2. The assembly feeding equipment with material taking detection according to claim 1, characterized in that: The O-ring conveying module also includes a vibration disk (102) and a fixed plate (108), the conveying block (107) is slidably mounted on the fixed plate (108), a first conveying cavity (116) and a second conveying cavity (115) are provided on the conveying block (107), the oil injection hole (114) is connected to the second conveying cavity (115), a conveying slideway (103) is connected between the discharge end of the vibration disk (102) and the fixed plate (108), and the vibration disk (102) conveys the O-ring into the first conveying cavity (116) through the conveying slideway (103).

3. The assembly feeding equipment with material taking detection according to claim 1, characterized in that: The O-ring cross-cavity transport module comprises a material transfer column (111) and a retaining ring plate (112); the bottom of the material transfer column (111) is configured to be conical, and the upper part of the conical end is provided with an inner concave annular groove; the material transfer column (111) is inserted into the first conveying cavity (116) to grab the O-ring and transfer it to the second conveying cavity (115); the retaining ring plate (112) limits the O-ring from falling into the second conveying cavity (115).

4. The assembly feeding equipment with material taking detection according to claim 3 is characterized in that: The retaining ring plate (112) is provided with an opening portion, and the opening width of the opening portion of the retaining ring plate (112) is greater than the diameter of the material transfer column (111) and smaller than the diameter of the O-ring.

5. The assembly feeding equipment with material taking detection according to claim 1, characterized in that: The pushing assembly comprises a pushing plate (305), a material discharge block (307) and a material column (308); a material taking hole (311) is arranged on the pushing plate (305); slideways are passed through the left and right sides of the material discharge block (307); the pushing plate (305) slides through the slideways of the material discharge block (307); the material column (308) is fixedly mounted on the upper end surface of the material discharge block (307); a material feed port is arranged on the top of the material discharge block (307); and the bottom of the material column (308) faces the material feed port.

6. The assembly feeding equipment with material taking detection according to claim 5, characterized in that: The material taking platform (309) is hollow inside and has a through hole on the top. A displacement sensor (310) is fixedly installed in the inner cavity of the material taking platform (309). The telescopic sensing end at the upper end of the displacement sensor (310) faces the through hole on the upper end surface of the material taking platform (309).

7. The assembly feeding equipment with material taking detection according to claim 1, characterized in that: The material picking drive assembly includes a horizontal moving module and a vertical moving module, the vertical moving module is installed on the horizontal moving module, the material picking joint (214) is installed on the vertical moving module, the horizontal moving module drives the vertical moving module to move horizontally back and forth, and the vertical moving module drives the material picking joint (214) to move up and down back and forth.

8. The assembly feeding equipment with material taking detection according to claim 7, characterized in that: A ball cavity (219) is provided in the material taking joint (214), and no less than three ball openings (215) are evenly distributed on the outer end surface of the material taking joint (214), and each of the ball openings (215) is respectively connected to the ball cavity (219). A marble (216) is respectively provided at the position of each ball opening (215) in the ball cavity (219), and the diameter of the marble (216) is larger than the caliber of the ball opening (215). The bottom end of the material taking joint (214) is threadedly connected with a conical head (217).

9. The assembly feeding equipment with material taking detection according to claim 8, characterized in that: A column cavity is arranged inside the conical head (217), a ball rod (218) is slidably connected in the column cavity, an elastic component is connected between the bottom of the ball rod (218) and the bottom wall of the column cavity, and the ball on the top of the ball rod (218) is in contact with each of the marbles (216).

10. The assembly feeding equipment with material taking detection according to claim 9, characterized in that: The material discharge module comprises a lower pressure plate (213) and a vertical movable part that drives the lower pressure plate (213) to move vertically back and forth. The lower pressure plate (213) is installed on the vertical movable part. The lower pressure plate (213) is an annular structure. The lower pressure plate (213) is slidably sleeved on the material taking joint (214).

Citation Information

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