Intelligent forming equipment for solid buoyancy material
By designing a solid buoyancy material intelligent forming equipment that integrates adaptive stirring, precise conveying, precise pressurization, adjustable molds and automated output, the problems of traditional equipment in uneven stirring, poor conveying accuracy, unstable pressurization, lack of flexibility in molds and low product output efficiency are solved, and the process of forming solid buoyancy material is achieved.
Patent Information
- Application Number
- CN202510325413.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-06-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional solid buoyancy material forming equipment has problems in uneven mixing, poor conveying accuracy, unstable pressurization, lack of flexibility in molds and low product output efficiency, which is difficult to meet the production needs of modern industry for high-quality and diversified solid buoyancy materials.
A solid buoyancy material intelligent forming equipment is designed, integrating an adaptive stirring mechanism, an accurate conveying mechanism, an accurate pressurization mechanism, an adjustable mold mechanism and an automated output mechanism. Through the coordinated work of these components, efficient stirring, precise conveying, precise pressurization, flexible mold adjustment and automated output are achieved.
The equipment improves mixing uniformity through adaptive stirring, ensures consistent material quality through precise conveying and precise pressurization, flexible mold adjustments improve production efficiency, and automated outputs improve product output continuity and stability, meeting the modern industry's demand for high-quality and diverse solid buoyant materials.
Smart Images

Figure CN120096042A_ABST
Abstract
Description
Technical field:
[0001] The invention relates to the technical field of molding equipment, and in particular to intelligent molding equipment for solid buoyancy materials. Background technology:
[0002] Solid buoyancy materials have extremely critical applications in many fields such as ocean exploration, underwater operations, and deep-sea equipment. With the continuous deepening of marine development activities and the increasing requirements for the performance of underwater equipment, the performance and production efficiency of solid buoyancy materials have also been more stringently challenged. There are many disadvantages in the traditional molding methods of solid buoyancy materials. In the mixing process, conventional mixing equipment often finds it difficult to fully mix a variety of complex raw materials. Uneven mixing leads to inconsistent internal performance of the buoyancy material, affecting its stability and reliability in actual use. For example, some devices that use simple paddle stirring cannot ensure uniform dispersion of each component for solid buoyancy materials with high viscosity or strict particle distribution requirements, resulting in significant differences in buoyancy performance and mechanical strength of the molded materials in different parts. During the conveying process, traditional conveying methods cannot accurately control the conveying volume and conveying speed of materials, which can easily cause material accumulation or insufficient supply. This not only reduces production efficiency, but may also cause quality problems in subsequent processing links. Some methods that rely on gravity self-flow or simple spiral conveying are difficult to meet the requirements of continuous and automated production for material conveying accuracy. In the pressurization stage, the pressure control of traditional pressurization equipment is not precise enough, and the pressure fluctuates greatly. This makes it difficult for the density and porosity of solid buoyancy materials to reach the ideal state, affecting the buoyancy performance and compressive strength of the material. For example, excessive pressure may cause the internal structure of the material to be too dense, reducing buoyancy; insufficient pressure cannot fully compact the material, affecting its mechanical properties. In terms of molds, traditional molds are usually fixed in size and shape and lack flexibility. When it is necessary to produce solid buoyancy material products of different specifications, the entire set of molds must be replaced, which not only increases production costs, but also takes a lot of time on mold replacement and debugging, seriously restricting production efficiency and product diversification. In the product output stage, traditional methods are mostly manual operations, which are labor-intensive and inefficient, and it is difficult to ensure the continuity and stability of product output. In large-scale production, manual handling and sorting of molded products are prone to errors and omissions, affecting product quality traceability and the smooth progress of subsequent processing.
[0003] With the rapid development of intelligent manufacturing technology, it has become an inevitable trend to apply advanced automation and intelligent control technology to solid buoyancy material forming equipment. It is urgent to develop a solid buoyancy material intelligent forming equipment that can integrate efficient mixing, precise conveying, precise pressurization, flexible mold adjustment and automatic output to meet the production needs of modern industry for high-quality and diversified solid buoyancy materials. Summary of the invention:
[0004] The purpose of the present invention is to provide an intelligent forming equipment for solid buoyancy materials in order to solve the above problems, which solves a series of problems in the traditional solid buoyancy material forming process, such as uneven stirring, poor conveying accuracy, unstable pressurization, lack of mold flexibility and low product output efficiency.
[0005] In order to solve the above problems, the present invention provides a technical solution: a solid buoyancy material intelligent forming equipment, comprising a machine base, a stirring and conveying mechanism, a pressurizing mechanism, an adjustable mold mechanism and an output mechanism; a stirring and conveying mechanism is provided inside the lower left side of the machine base, a pressurizing mechanism is provided inside the upper left side of the machine base, and the lower right opening of the pressurizing mechanism is connected to the upper right outlet of the stirring and conveying mechanism; the adjustable mold mechanism is provided inside the right side of the machine base, and the upper left inlet of the adjustable mold mechanism is connected to the right outlet of the pressurizing mechanism; the output mechanism is provided outside the lower right side of the machine base, and the upper left inlet of the output mechanism is connected to the right outlet of the adjustable mold mechanism.
[0006] Preferably, the specific structure of the stirring and conveying mechanism includes an adaptive stirring mechanism, an extrusion block, a stirring and storing chamber, an exhaust pipe, a feeding port, a sealing plug plate, a cylinder 1, a one-way conveying mechanism and a cylinder 2; the stirring and storing chamber is arranged inside the lower left side of the machine base, an adaptive stirring mechanism is arranged on the lower side of the stirring and storing chamber, the central part of the right side of the stirring and storing chamber is fixedly connected with the cylinder 2, and a feeding port is opened on the upper left side of the stirring and storing chamber; the extrusion block is externally movably connected to the right side of the stirring and storing chamber, and the central part of the right side of the extrusion block is fixedly connected to the left side piston rod end of the cylinder 2; an exhaust pipe is arranged at the opening on the lower left side of the feeding port; the cylinder 1 is externally fixedly connected to the right side of the feeding port, and the left side piston rod end of the cylinder 1 is fixedly connected with a sealing plug plate; the one-way conveying mechanism is arranged inside the upper side of the machine base, the left side inlet of the one-way conveying mechanism is connected with the upper left side of the stirring and storing chamber, and the upper right side outlet of the one-way conveying mechanism is connected with the lower right opening of the pressurizing mechanism.
[0007] Preferably, the specific structure of the adaptive stirring mechanism includes a motor 1, a spline shaft, a spline hole body, a transmission sleeve body and a stirring rod; the motor 1 is fixedly connected to the inside of the lower right side of the machine base; the spline shaft is movably connected to the lower side of the stirring storage chamber, and the right center of the spline shaft is fixedly connected to the left output shaft of motor 1; the spline hole arranged in the center of the transmission sleeve body is connected to the spline shaft, and the outside of the transmission sleeve body is movably connected to the inside of the lower side of the extrusion block; there are several transmission sleeve bodies, and the spline holes arranged on one side of the transmission sleeve bodies are all connected to the spline shaft, wherein the outside of the right transmission sleeve body is movably connected to the inside of the adjacent left transmission sleeve body, and the right side of the rightmost transmission sleeve body is movably connected to the inside of the left side of the transmission sleeve body, and the left side of the leftmost transmission sleeve body is movably connected to the left side of the spline shaft, and the outsides of the several transmission sleeve bodies are fixedly connected with several stirring rods.
[0008] Preferably, the motor 1 is a servo motor or a variable frequency motor.
[0009] Preferably, the specific structure of the one-way conveying mechanism includes a connecting pipe 1, a fixed shell, a spring, a one-way valve core, a connecting hole and a connecting pipe 2; the outside of the fixed shell is fixedly connected to the inside of the upper side of the machine base, a connecting hole is provided inside the lower side of the fixed shell, and a connecting pipe 1 is fixedly connected to the left opening of the connecting hole, and a connecting pipe 2 is fixedly connected to the right opening of the connecting hole; the outside of the one-way valve core is vertically movably connected to the center of the upper side of the connecting hole, and a spring is provided between the upper side of the one-way valve core and the center of the upper side of the connecting hole; the left opening of the connecting pipe 1 is connected to the upper left side of the stirring and storage chamber; the right opening of the connecting pipe 2 is connected to the lower right opening of the pressurizing mechanism.
[0010] Preferably, the specific structure of the pressurizing mechanism includes an oil cylinder three, an extrusion chamber, an extrusion block and an extrusion hole; the extrusion chamber is arranged inside the upper side of the machine base, an extrusion hole is opened in the center of the right side of the extrusion chamber, and the right side of the extrusion hole is connected to the left side inlet of the adjustable mold mechanism, and the left side of the extrusion chamber is fixedly connected to the oil cylinder three; the outside of the extrusion block is laterally movably connected to the right side of the extrusion chamber, and the left side of the extrusion block is fixedly connected to the right side piston rod end of the oil cylinder three.
[0011] Preferably, the specific structure of the adjustable mold mechanism includes an injection hole, a separation block, a cylinder 1, a cavity, a slider, a screw, a motor 2 and a pushing mechanism; the cavity is arranged inside the upper right side of the machine base, an injection hole is opened in the center of the left side of the cavity, a pushing mechanism is arranged on the lower side of the cavity, and a screw is movably connected to the center of the right side of the cavity; the right center of the screw is fixedly connected to the left output shaft of motor 2, and motor 2 is fixedly connected to the outside of the upper right side of the machine base; motor 2 is a servo motor or a stepping motor; the outside of the slider is laterally movably connected to the right side of the cavity, and the threaded hole arranged in the center of the right side of the slider is connected to the screw; the outside of the cylinder 1 is fixedly connected to the outside of the upper left side of the cavity, and the end of the piston rod on the lower side of the cylinder is fixedly connected to the separation block.
[0012] Preferably, the specific structure of the pushing mechanism includes a pushing block, a fourth oil cylinder, a first guide column, a push-out port, a first guide hole, a pushing block, a second cylinder, a second guide column, a second guide hole and a pushing cavity; the pushing cavity is arranged inside the lower right side of the machine base, the upper side of the pushing cavity is connected to the lower side of the cavity, a plurality of vertical guide holes 1 are provided on the lower side of the pushing cavity, the central part of the lower side of the pushing cavity is fixedly connected with the fourth oil cylinder, a plurality of transverse guide holes 2 are provided on the left side of the pushing cavity, the left side of the pushing cavity is fixedly connected with the second oil cylinder, and the right side piston rod end of the second cylinder is fixedly connected with the pushing block; the central part of the bottom of the pushing block is fixedly connected to the piston rod end on the upper side of the fourth oil cylinder, a plurality of guide columns 1 are fixedly connected at the bottom edge of the pushing block, and the outer parts of the lower sides of the guide columns are movably connected to the corresponding guide holes 1; the pushing port is located on the right side of the pushing block, and the pushing port is provided on the right side of the pushing cavity; the outer part of the second guide column is movably connected to the inside of the second guide hole, and the right side end of the second guide column is fixedly connected to the upper left side of the pushing block.
[0013] Preferably, the specific structure of the output mechanism includes a mounting seat, a third motor, an active roller, a support seat, a conveyor belt, a driven roller and a conveying trough; a conveying trough is opened in the center of the upper side of the mounting seat, and a third motor is fixedly connected to the left rear side of the mounting seat; the active roller is movably connected to the left side of the conveying trough, and the rear center of the active roller is fixedly connected to the output shaft of the third motor; the driven roller is movably connected to the right side of the conveying trough, and the driven roller is connected to the active roller through the conveyor belt; the support seat is fixedly connected to the lower side of the conveying trough, and the top surface of the support seat is connected to the inner top surface of the conveyor belt.
[0014] Preferably, the motor three is a servo motor or a stepper motor.
[0015] The beneficial effects of the present invention are as follows: (1) The present invention has the characteristics of reasonable and simple structure, low production cost and convenient installation. The sealing plug plate is driven by the oil cylinder to open and close, so as to realize the precise opening and closing of the feeding port, ensure the smooth feeding process and prevent material leakage.
[0016] (2) The present invention utilizes an exhaust pipe to evacuate the stirring storage chamber to remove internal air, optimize the stirring environment, and enhance the stirring and mixing effect of the raw materials.
[0017] (3) The present invention uses a motor to drive the spline shaft to rotate, and cooperates with a special connection method of the transmission sleeve to enable the stirring rod to achieve adaptive stirring, greatly improving the stirring uniformity and effect.
[0018] (4) The present invention relies on the oil cylinder to drive the extrusion block, combined with the one-way valve core and spring structure of the one-way conveying mechanism, to accurately control material conveying, prevent backflow, and ensure stable material conveying.
[0019] (5) The present invention uses a three-drive extrusion block of the oil cylinder to accurately pressurize the material, effectively control the material pressure and density, and ensure product quality.
[0020] (6) The present invention uses motor 2 to drive the screw to rotate, which cooperates with the slider thread to flexibly adjust the internal space of the cavity to meet the molding requirements of products of different sizes and improve the versatility of the equipment.
[0021] (7) The present invention utilizes the coordinated action of oil cylinder 4 and air cylinder 1 to drive the ejection block and the separation block, thereby facilitating the smooth downward movement of the product to the ejection cavity.
[0022] (8) The present invention uses a second cylinder to drive the ejection block, and with the help of a guide column and a guide hole structure, the molded product is stably ejected to ensure smooth product output.
[0023] (9) The present invention relies on the motor to drive the active roller, and the conveyor belt links the driven roller to achieve automatic conveying of the formed products, thereby improving production efficiency. Description of the drawings:
[0024] Figure 1 It is a structural schematic diagram of the present invention.
[0025] Figure 2 for Figure 1 sectional view of .
[0026] Figure 3 It is a structural schematic diagram of the stirring and conveying mechanism.
[0027] Figure 4 Schematic diagram of the structure of the adaptive stirring mechanism.
[0028] Figure 5 It is a structural schematic diagram of a one-way conveying mechanism.
[0029] Figure 6 It is a structural schematic diagram of the pressurizing mechanism.
[0030] Figure 7 It is a structural schematic diagram of the adjustable mold mechanism.
[0031] Figure 8 It is a structural schematic diagram of the push mechanism.
[0032] Fig. 9 It is a structural diagram of the output mechanism.
[0033] 1- base; 2- stirring and conveying mechanism; 3- pressurizing mechanism; 4- adjustable mold mechanism; 5- output mechanism; 21- adaptive stirring mechanism; 22- extrusion block; 23- stirring and storing chamber; 24- exhaust pipe; 25- feeding port; 26- sealing plug plate; 27- oil cylinder 1; 28- one-way conveying mechanism; 29- oil cylinder 2; 211- motor 1; 212- spline shaft; 213- spline hole body; 214- transmission sleeve body; 215- stirring rod; 281- connecting pipe 1; 282- fixed shell; 283- spring; 284- one-way valve core; 285- connecting hole; 286- connecting pipe 2; 31- oil cylinder Three; 32-extrusion cavity; 33-extrusion block; 34-extrusion hole; 41-injection hole; 42-separation block; 43-cylinder one; 44-cavity; 45-slider; 46-screw; 47-motor two; 48-pushing mechanism; 481-pushing block; 482-oil cylinder four; 483-guide column one; 484-ejection port; 485-guide hole one; 486-ejection block; 487-cylinder two; 488-guide column two; 489-guide hole two; 4810-pushing cavity; 51-mounting seat; 52-motor three; 53-driving roller; 54-support seat; 55-conveyor belt; 56-driven roller; 57-conveyor trough. Specific implementation method:
[0034] like Figure 1 and Figure 2 As shown, this specific embodiment adopts the following technical scheme: a solid buoyancy material intelligent forming equipment, including a machine base 1, a stirring and conveying mechanism 2, a pressurizing mechanism 3, an adjustable mold mechanism 4 and an output mechanism 5; the stirring and conveying mechanism 2 is provided inside the lower left side of the machine base 1, and the pressurizing mechanism 3 is provided inside the upper left side of the machine base 1, and the lower right opening of the pressurizing mechanism 3 is connected to the upper right outlet of the stirring and conveying mechanism 2; the adjustable mold mechanism 4 is provided inside the right side of the machine base 1, and the upper left inlet of the adjustable mold mechanism 4 is connected to the right outlet of the pressurizing mechanism 3; the output mechanism 5 is provided outside the lower right side of the machine base 1, and the upper left inlet of the output mechanism 5 is connected to the right outlet of the adjustable mold mechanism 4.
[0035] like Figure 3As shown, the specific structure of the stirring and conveying mechanism 2 includes an adaptive stirring mechanism 21, an extrusion block 22, a stirring and storing chamber 23, an exhaust pipe 24, a feeding port 25, a sealing plug plate 26, a cylinder 1 27, a one-way conveying mechanism 28 and a cylinder 2 29; the stirring and storing chamber 23 is arranged inside the lower left side of the base 1, the lower side of the stirring and storing chamber 23 is provided with an adaptive stirring mechanism 21, the central part of the right side of the stirring and storing chamber 23 is fixedly connected with the cylinder 29, and the upper left side of the stirring and storing chamber 23 is provided with a feeding port 25; the extrusion block 22 is externally movably connected to the stirring On the right side of the mixing and storage chamber 23, the center of the right side of the extrusion block 22 is fixedly connected to the left piston rod end of the cylinder 2 29; an exhaust pipe 24 is provided at the lower left opening of the feeding port 25; the outside of the cylinder 1 27 is fixedly connected to the right inside of the feeding port 25, and the left piston rod end of the cylinder 1 27 is fixedly connected to a sealing plug plate 26; the one-way conveying mechanism 28 is arranged inside the upper side of the machine base 1, and the left inlet of the one-way conveying mechanism 28 is connected to the upper left side of the mixing and storage chamber 23, and the upper right outlet of the one-way conveying mechanism 28 is connected to the lower right opening of the pressurizing mechanism 3.
[0036] like Figure 4 As shown, the specific structure of the adaptive stirring mechanism 21 includes a motor 211, a spline shaft 212, a spline hole body 213, a transmission sleeve body 214 and a stirring rod 215; the motor 211 is fixedly connected to the inside of the lower right side of the base 1; the spline shaft 212 is movably connected to the lower side of the stirring storage chamber 23, and the right center of the spline shaft 212 is fixedly connected to the left output shaft of the motor 211; the spline hole arranged in the center of the transmission sleeve body 214 is connected to the spline shaft 212, and the outside of the transmission sleeve body 214 is movably connected to the extrusion block 2 2 lower interior; the transmission sleeve 214 is several, and the spline holes arranged inside one side of the transmission sleeves 214 are all connected to the spline shaft 212, wherein the outside of the right transmission sleeve 214 is movably connected to the inside of the adjacent left transmission sleeve 214, and the right side outside of the rightmost transmission sleeve 214 is movably connected to the left side inside of the transmission sleeve 214, and the left side inside of the leftmost transmission sleeve 214 is movably connected to the left side outside of the spline shaft 212, and the outsides of the several transmission sleeves 214 are fixedly connected with several stirring rods 215.
[0037] Wherein, the motor 1 211 is a servo motor or a variable frequency motor.
[0038] like Figure 5As shown, the specific structure of the one-way conveying mechanism 28 includes a connecting pipe 1 281, a fixed shell 282, a spring 283, a one-way valve core 284, a connecting hole 285 and a connecting pipe 2 286; the fixed shell 282 is externally fixedly connected to the upper interior of the base 1, a connecting hole 285 is provided in the lower interior of the fixed shell 282, and a connecting pipe 1 281 is fixedly connected to the left opening of the connecting hole 285, and a connecting pipe 2 286 is fixedly connected to the right opening of the connecting hole 285; the one-way valve core 284 is externally vertically movably connected to the upper center of the connecting hole 285, and a spring 283 is provided between the upper interior of the one-way valve core 284 and the upper center of the connecting hole 285; the left opening of the connecting pipe 1 281 is connected to the upper left side of the stirring storage chamber 23; the right opening of the connecting pipe 2 286 is connected to the lower right opening of the pressurizing mechanism 3.
[0039] like Figure 6 As shown, the specific structure of the pressurizing mechanism 3 includes an oil cylinder three 31, an extrusion chamber 32, an extrusion block 33 and an extrusion hole 34; the extrusion chamber 32 is arranged inside the upper side of the machine base 1, and an extrusion hole 34 is opened in the center of the right side of the extrusion chamber 32, and the right side of the extrusion hole 34 is connected to the left side entrance of the adjustable mold mechanism 4, and the left side of the extrusion chamber 32 is fixedly connected to the oil cylinder three 31; the outside of the extrusion block 33 is laterally movably connected to the right side of the extrusion chamber 32, and the left side of the extrusion block 33 is fixedly connected to the right side of the piston rod end of the oil cylinder three 31.
[0040] like Figure 7 As shown, the specific structure of the adjustable mold mechanism 4 includes an injection hole 41, a separation block 42, a cylinder 1 43, a cavity 44, a slider 45, a screw 46, a motor 2 47 and a push mechanism 48; the cavity 44 is arranged inside the upper right side of the base 1, the injection hole 41 is opened in the center of the left side of the cavity 44, the push mechanism 48 is arranged on the lower side of the cavity 44, and a screw 46 is movably connected to the center of the right side of the cavity 44; the right center of the screw 46 is fixedly connected to the left output shaft of the motor 2 47, and the motor 2 47 is fixedly connected to the outer right side of the upper right side of the base 1; the motor 2 47 is a servo motor or a stepping motor; the outer side of the slider 45 is laterally movably connected to the right side of the cavity 44, and the threaded hole arranged in the center of the right side of the slider 45 is connected to the screw 46; the outer side of the cylinder 1 43 is fixedly connected to the outer left side of the cavity 44, and the end of the piston rod on the lower side of the cylinder 1 43 is fixedly connected to the separation block 42.
[0041] like Figure 8As shown, the specific structure of the pushing mechanism 48 includes a push block 481, a cylinder 482, a guide column 483, a push port 484, a guide hole 485, a push block 486, a cylinder 487, a guide column 488, a guide hole 489 and a pushing cavity 4810; the pushing cavity 4810 is arranged inside the lower right side of the base 1, the upper side of the pushing cavity 4810 is connected to the lower side of the cavity 44, a plurality of vertical guide holes 485 are opened on the lower side of the pushing cavity 4810, the central part of the lower side of the pushing cavity 4810 is fixedly connected with the cylinder 482, a plurality of horizontal guide holes 489 are opened on the left side of the pushing cavity 4810, and the pushing cavity 4810 is provided with a plurality of vertical guide holes 485. A cylinder 2 487 is fixedly connected inside the left side, and a push-out block 486 is fixedly connected to the right piston rod end of the cylinder 2 487; the bottom center of the top block 481 is fixedly connected to the upper piston rod end of the cylinder 482, and a plurality of guide pillars 1 483 are fixedly connected at the bottom edge of the top block 481, and the lower outer sides of the guide pillars 1 483 are movably connected to the corresponding guide holes 1 485; the push-out port 484 is located on the right side of the push-out block 486, and the push-out port 484 is opened on the right side of the push-out cavity 4810; the guide pillar 2 488 is movably connected outside the guide hole 2 489, and the right end of the guide pillar 2 488 is fixedly connected to the upper left side of the push-out block 486.
[0042] like Fig. 9 As shown, the specific structure of the output mechanism 5 includes a mounting seat 51, a motor 52, a driving roller 53, a support seat 54, a conveyor belt 55, a driven roller 56 and a conveying trough 57; a conveying trough 57 is opened in the center of the upper side of the mounting seat 51, and a motor 52 is fixedly connected to the left rear side of the mounting seat 51; the driving roller 53 is movably connected to the left side of the conveying trough 57, and the rear center of the driving roller 53 is fixedly connected to the output shaft of the motor 52; the driven roller 56 is movably connected to the right side of the conveying trough 57, and the driven roller 56 is connected to the driving roller 53 through the conveyor belt 55; the support seat 54 is fixedly connected to the lower side of the conveying trough 57, and the top surface of the support seat 54 is connected to the inner top surface of the conveyor belt 55.
[0043] Wherein, the motor three 52 is a servo motor or a stepper motor.
[0044] The use state of the present invention is as follows: the present invention has a reasonable and simple structure, low production cost and convenient installation. When in use, firstly, the raw material of the solid buoyancy material is added into the stirring storage chamber 23 through the feeding port 25. At this time, the oil cylinder 27 drives the sealing plug plate 26 to move to the right to open the feeding port 25. After the feeding is completed, the oil cylinder 27 drives the sealing plug plate 26 to move to the left to close the feeding port 25. Then, the exhaust pipe 24 works to exhaust the stirring storage chamber 23 to discharge the internal air. The motor 211 is started to drive the spline shaft 212 to rotate. The spline shaft 212 is connected to the transmission sleeve 214 through the spline hole, so that the transmission sleeve 214 drives the stirring rod 215 to rotate, and stirs and mixes the raw materials in the stirring storage chamber 23. Due to the special connection method between the transmission sleeve 214, adaptive stirring can be achieved to improve the stirring effect. After the stirring is completed, the oil cylinder 29 drives the extrusion block 22 to move left, and the stirred raw materials are transported to the pressurizing mechanism 3 through the one-way conveying mechanism 28. In the one-way conveying mechanism 28, the raw materials push the one-way valve core 284 to move upward, enter the connecting hole 285 through the connecting pipe 1 281, and then enter the extrusion chamber 32 of the pressurizing mechanism 3 through the connecting pipe 2 286. When the raw material stops being transported, the spring 283 pushes the one-way valve core 284 downward The oil cylinder 31 drives the extrusion block 33 to move to the left to facilitate the delivery of the raw material to the extrusion chamber 32. Then, the oil cylinder 31 drives the extrusion block 33 to move to the right to extrude the raw material in the extrusion chamber 32 to give it a certain pressure and density. The pressurized raw material enters the adjustable mold mechanism 4 through the extrusion hole 34. The raw material enters the cavity 44 through the injection hole 41. The motor 2 47 is started to drive the screw 46 to rotate. The screw 46 cooperates with the threaded hole on the slider 45 to move the slider 45 to the left to adjust the internal space of the cavity 44 to meet the molding requirements of different sizes. After molding, the oil cylinder 482 The push block 481 is driven to move downward, and the separation block 42 is driven to move downward through the cylinder 1 43, so that the product moves down to the push cavity 4810 with the push block 481. Then, the cylinder 2 487 drives the ejection block 486 to move rightward, and the ejection block 486 moves in the guide hole 2 489 through the guide column 2 488 to push the molded product out of the ejection port 484. The ejected molded product falls into the conveying groove 57 of the output mechanism 5, and the motor 3 52 is started to drive the active roller 53 to rotate. The active roller 53 drives the driven roller 56 to rotate through the conveyor belt 55, and the molded product is transported to the specified position through the conveyor belt 55 to complete the entire molding process.
[0045] The control method in the present invention is to start manually or control through existing automation technology. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and wiring layout in detail.
[0046] In the description of the invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the invention.
[0047] In the invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the invention according to the specific circumstances.
[0048] The above shows and describes the basic principles, main features and advantages of the invention. Those skilled in the art should understand that the invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the invention. Without departing from the spirit and scope of the invention, the invention may have various changes and improvements, which shall fall within the scope of the invention to be protected. The scope of protection of the invention shall be defined by the attached claims and their equivalents.
Claims
1. A solid buoyancy material intelligent molding equipment, characterized by: It comprises a machine base (1), a stirring and conveying mechanism (2), a pressurizing mechanism (3), an adjustable mold mechanism (4) and an output mechanism (5); A stirring and conveying mechanism (2) is provided inside the lower left side of the machine base (1), a pressurizing mechanism (3) is provided inside the upper left side of the machine base (1), and the lower right opening of the pressurizing mechanism (3) is connected to the upper right outlet of the stirring and conveying mechanism (2); The adjustable mold mechanism (4) is arranged inside the right side of the machine base (1), and the upper left inlet of the adjustable mold mechanism (4) is connected to the right side outlet of the pressurizing mechanism (3); The output mechanism (5) is arranged outside the lower right side of the machine base (1), and the upper left inlet of the output mechanism (5) is connected to the right side outlet of the adjustable mold mechanism (4).
2. The solid buoyancy material intelligent forming equipment according to claim 1 is characterized in that: The specific structure of the stirring and conveying mechanism (2) includes an adaptive stirring mechanism (21), an extrusion block (22), a stirring and storing chamber (23), an air extraction pipe (24), a feeding port (25), a sealing plug plate (26), a first oil cylinder (27), a one-way conveying mechanism (28) and a second oil cylinder (29); The stirring and storing chamber (23) is arranged inside the lower left side of the machine base (1), an adaptive stirring mechanism (21) is arranged at the lower side of the stirring and storing chamber (23), a second oil cylinder (29) is fixedly connected to the center of the right side of the stirring and storing chamber (23), and a feeding port (25) is opened at the upper left side of the stirring and storing chamber (23); The extrusion block (22) is externally movably connected to the right side of the stirring storage chamber (23), and the center of the right side of the extrusion block (22) is fixedly connected to the left side piston rod end of the second oil cylinder (29); An air extraction pipe (24) is provided at the lower left opening of the feeding port (25); The outside of the oil cylinder 1 (27) is fixedly connected to the inside of the right side of the feeding port (25), and the end of the piston rod on the left side of the oil cylinder 1 (27) is fixedly connected to a sealing plug plate (26); The one-way conveying mechanism (28) is arranged inside the upper side of the machine base (1); the left inlet of the one-way conveying mechanism (28) is connected to the upper left side of the stirring storage chamber (23); and the upper right outlet of the one-way conveying mechanism (28) is connected to the lower right opening of the pressurizing mechanism (3).
3. The solid buoyancy material intelligent forming equipment according to claim 2 is characterized in that: The specific structure of the adaptive stirring mechanism (21) includes a motor 1 (211), a spline shaft (212), a spline hole body (213), a transmission sleeve body (214) and a stirring rod (215); The motor 1 (211) is fixedly connected to the inside of the lower right side of the base (1); The spline shaft (212) is movably connected to the lower side of the stirring storage chamber (23), and the right center of the spline shaft (212) is fixedly connected to the left output shaft of the motor 1 (211); The spline hole arranged in the center of the transmission sleeve (214) is connected to the spline shaft (212), and the outside of the transmission sleeve (214) is movably connected to the inside of the lower side of the extrusion block (22); There are several transmission sleeves (214), and the spline holes arranged inside one side of the several transmission sleeves (214) are all connected to the spline shaft (212), wherein the outside of the right transmission sleeve (214) is movably connected to the inside of the adjacent left transmission sleeve (214), and the right side outside of the rightmost transmission sleeve (214) is movably connected to the left side inside of the transmission sleeve (214), and the left side inside of the leftmost transmission sleeve (214) is movably connected to the left side outside of the spline shaft (212), and the outsides of the several transmission sleeves (214) are all fixedly connected to several stirring rods (215).
4. The solid buoyancy material intelligent forming equipment according to claim 3 is characterized in that: The motor 1 (211) is a servo motor or a variable frequency motor.
5. The solid buoyancy material intelligent forming equipment according to claim 2, characterized in that: The specific structure of the one-way conveying mechanism (28) includes a connecting pipe 1 (281), a fixed housing (282), a spring (283), a one-way valve core (284), a connecting hole (285) and a connecting pipe 2 (286); The exterior of the fixed shell (282) is fixedly connected to the interior of the upper side of the machine base (1); a connecting hole (285) is provided inside the lower side of the fixed shell (282); a connecting pipe 1 (281) is fixedly connected to the left opening of the connecting hole (285); and a connecting pipe 2 (286) is fixedly connected to the right opening of the connecting hole (285); The outside of the one-way valve core (284) is vertically movably connected to the center of the upper side of the connecting hole (285), and a spring (283) is provided between the inside of the upper side of the one-way valve core (284) and the center of the upper side of the connecting hole (285); The left opening of the connecting pipe 1 (281) is connected to the upper left side of the stirring storage chamber (23); The right side opening of the second connecting pipe (286) is connected to the lower right side opening of the pressurizing mechanism (3).
6. The solid buoyancy material intelligent forming equipment according to claim 1, characterized in that: The specific structure of the pressurizing mechanism (3) includes a third oil cylinder (31), an extrusion chamber (32), an extrusion block (33) and an extrusion hole (34); The extrusion chamber (32) is arranged inside the upper side of the machine base (1); an extrusion hole (34) is opened in the center of the right side of the extrusion chamber (32); the right side of the extrusion hole (34) is connected to the left side inlet of the adjustable die mechanism (4); and the left side of the extrusion chamber (32) is fixedly connected to the inside of the oil cylinder three (31); The outside of the extrusion block (33) is laterally movably connected to the right side of the extrusion chamber (32), and the left side of the extrusion block (33) is fixedly connected to the right side piston rod end of the oil cylinder three (31).
7. The solid buoyancy material intelligent forming equipment according to claim 1, characterized in that: The specific structure of the adjustable mold mechanism (4) includes an injection hole (41), a separation block (42), a cylinder 1 (43), a mold cavity (44), a slider (45), a screw (46), a motor 2 (47) and a push mechanism (48); The mold cavity (44) is arranged inside the upper right side of the machine base (1); an injection hole (41) is opened in the center of the left side of the mold cavity (44); a push mechanism (48) is arranged at the lower side of the mold cavity (44); and a screw rod (46) is movably connected to the center of the right side of the mold cavity (44); The right center of the screw rod (46) is fixedly connected to the left output shaft of the second motor (47), and the second motor (47) is fixedly connected to the outside of the upper right side of the base (1); The second motor (47) is a servo motor or a stepper motor; The outside of the slider (45) is movably connected to the right side of the cavity (44) in a transverse manner, and a threaded hole arranged in the center of the right side of the slider (45) is connected to a screw rod (46); The outside of the cylinder one (43) is fixedly connected to the outside of the upper left side of the cavity (44), and the end of the piston rod at the lower side of the cylinder one (43) is fixedly connected to a separation block (42).
8. The solid buoyancy material intelligent forming equipment according to claim 7, characterized in that: The specific structure of the push mechanism (48) includes a push block (481), a fourth oil cylinder (482), a first guide column (483), a push port (484), a first guide hole (485), a push block (486), a second air cylinder (487), a second guide column (488), a second guide hole (489) and a push cavity (4810); The push chamber (4810) is arranged inside the lower right side of the machine base (1), the upper side of the push chamber (4810) is connected to the lower side of the mold cavity (44), the lower side of the push chamber (4810) is provided with a plurality of vertical guide holes (485), the lower center of the push chamber (4810) is fixedly connected with a cylinder (482), the left side of the push chamber (4810) is provided with a plurality of horizontal guide holes (489), the left side of the push chamber (4810) is fixedly connected with a cylinder (487), and the right piston rod end of the cylinder (487) is fixedly connected with a push block (486); The center of the bottom of the top block (481) is fixedly connected to the end of the piston rod on the upper side of the oil cylinder four (482), and a plurality of guide pillars (483) are fixedly connected to the bottom edge of the top block (481), and the lower outer parts of the guide pillars (483) are movably connected to the inside of the corresponding guide holes (485); The ejection port (484) is located on the right side of the ejection block (486), and the ejection port (484) is opened on the right side of the ejection cavity (4810); The exterior of the second guide post (488) is movably connected to the interior of the second guide hole (489), and the right end of the second guide post (488) is fixedly connected to the upper left side of the ejection block (486).
9. The solid buoyancy material intelligent forming equipment according to claim 1, characterized in that: The specific structure of the output mechanism (5) includes a mounting seat (51), a motor (52), a driving roller (53), a supporting seat (54), a conveyor belt (55), a driven roller (56) and a conveying trough (57); A conveying groove (57) is provided in the center of the upper side of the mounting seat (51), and a motor 3 (52) is fixedly connected to the outside of the left rear side of the mounting seat (51); The active roller (53) is movably connected to the left side of the conveying trough (57), and the rear center of the active roller (53) is fixedly connected to the output shaft of the motor 3 (52); The driven roller (56) is movably connected to the right side of the conveying trough (57), and the driven roller (56) is connected to the driving roller (53) through a conveying belt (55); The support seat (54) is fixedly connected to the lower side of the conveying trough (57), and the top surface of the support seat (54) is connected to the inner top surface of the conveying belt (55).
10. The solid buoyancy material intelligent forming equipment according to claim 9, characterized in that: The motor three (52) is a servo motor or a stepper motor.