One-way feeding device
By designing a one-way feeding device for plastic sheet production lines, the problems of high noise, high energy consumption and side material collection and transportation affecting production efficiency are solved, and the online collection and plasticization of side material is realized, energy saving and equipment stability is improved.
Patent Information
- Application Number
- CN202311663937.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-06
- Publication Date
- 2025-06-06
AI Technical Summary
In the existing plastic sheet production line, the crusher is noisy and consumes high energy, and needs to collect and transport side materials, which affects production efficiency.
A one-way feeding device is designed, arranged on one side of the extrusion host, including a barrel, an extrusion screw, a drive member, a traction member and a runner member. The traction member pulls the edge material into the barrel through active and passive traction rollers and traction motors, while the runner component ensures that the material is delivered to the extrusion main machine in one direction.
It realizes online collection and plasticization of edge materials, saves energy, reduces costs, and improves the stability of equipment operation through one-way transportation of materials.
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Figure CN120096056A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of plastic production equipment, and in particular to a one-way feeding device. Background Art
[0002] In the current sheet production line, after the sheet is trimmed and formed, the cut edge materials are recycled into the crusher for crushing, and after crushing, they are collected and transported to the extruder for secondary feeding, thereby saving resources and reducing costs. However, the crusher is noisy and energy-intensive, and the edge materials need to be collected and transported, which affects production efficiency. Summary of the invention
[0003] In order to solve the above-mentioned technical problems, the purpose of this application is to provide a one-way feeding device.
[0004] In order to achieve the above-mentioned purpose, the present application adopts the following technical solution: a one-way feeding device is arranged on one side of the extruder, and the one-way feeding device comprises: A barrel having a feed port and a discharge port, wherein the discharge port is connected to the extruder; An extrusion screw is rotatably and coaxially disposed in the barrel; A driving component, which is drivingly connected to the extrusion screw to drive the extrusion screw to rotate around its own axis; A traction component is arranged at the feed port, the traction component comprises an active traction roller, a passive traction roller opposite to the active traction roller, and a traction motor drivingly connected to the active traction roller, the passive traction roller is configured to be arranged in parallel with the active traction roller with an adjustable distance therebetween; and A flow channel component is arranged between the discharge port and the extrusion host, and the flow channel component includes a first flow channel connected to the discharge port, a second flow channel connected to the extrusion host, and a flow channel valve arranged between the first flow channel and the second flow channel, and the flow channel valve is constructed to be able to unidirectionally conduct along the first flow channel toward the second flow channel.
[0005] In the above technical solution, it is further preferred that the traction component also includes a feed seat mounted on the barrel, the feed seat includes an inlet and an outlet arranged relatively to each other up and down, the outlet is connected to the feed port, and the active traction roller and the passive traction roller are arranged side by side between the inlet and the outlet.
[0006] In the above technical solution, it is further preferred that the traction component includes an adjusting hand wheel for adjusting the distance between the passive traction roller and the active traction roller, and the adjusting hand wheel is transmission-connected to the passive traction roller to drive the passive traction roller to approach and move away from the active traction roller.
[0007] In the above technical solution, it is further preferred that a driving gear is coaxially sleeved on one end of the active traction roller, a passive gear capable of meshing with the driving gear is coaxially sleeved on one end of the passive traction roller, and the driving gear is drivingly connected to the traction motor.
[0008] In the above technical solution, it is further preferred that the flow channel valve includes a valve cavity connecting the first flow channel and the second flow channel and a valve core movably arranged in the valve cavity, a bracket is coaxially arranged in the valve cavity, the outer wall surface of the bracket and the inner wall surface of the valve cavity form an annular flow channel connecting the first flow channel and the second flow channel, and the valve core is blocked by the bracket on the side of the bracket away from the second flow channel.
[0009] In the above technical solution, it is further preferred that the valve core is spherical.
[0010] In the above technical solution, it is further preferred that the diameter of the first flow channel is smaller than the diameter of the valve core, and the diameter of the valve core is smaller than the inner diameter of the valve cavity.
[0011] In the above technical solution, it is further preferred that a plurality of heating rings are provided on the barrel.
[0012] Compared with the prior art, the present invention has the following beneficial effects: The one-way feeding device of the present application is arranged on one side of the extruder main unit to convey the molten material plasticized from the collected edge materials to the extruder main unit, collect the edge materials online, save energy and reduce costs; the flow channel component conveys the material output by the one-way feeding device to the extruder main unit in one direction, which can improve the stability of the equipment operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 A front view of a one-way feeding device provided in an embodiment of the present application; Figure 2 for Figure 1 A side view of a one-way feeding device in FIG. Figure 3 for Figure 1 A front view of the traction component in FIG. Figure 4 for Figure 3 A top view of the traction component in FIG. Figure 5 for Figure 1 Schematic diagram of the structure of the flow channel components.
[0014] Among them: 100, one-way feeding device; 10, extrusion auxiliary machine; 1, barrel; 101, feed port; 102, discharge port; 2, extrusion screw; 3, driving component; 20, traction component; 41, active traction roller; 42, passive traction roller; 43, traction motor; 44, feed seat; 441, inlet; 442, outlet; 45, adjusting hand wheel; 46, active gear; 47, passive gear; 30, flow channel component; 51, first flow channel; 52, second flow channel; 53, flow channel valve; 531, valve chamber; 532, valve core; 54, bracket; 6, heating coil. DETAILED DESCRIPTION
[0015] To describe the technical content, structural features, achieved purpose and effect of the application in detail, the technical solutions in the embodiments of the application will be described below in conjunction with the drawings in the embodiments of the application. Obviously, the described embodiments are only a part of the embodiments of the application, rather than all of the embodiments. In the following description, for the purpose of explanation, many specific details are set forth to provide a detailed description of various exemplary embodiments or implementations of the invention. However, various exemplary embodiments may also be implemented without these specific details or in the case of one or more equivalent arrangements. In addition, various exemplary embodiments may be different, but not necessarily exclusive. For example, without departing from the inventive concept, the specific shape, structure and characteristics of the exemplary embodiment may be used or implemented in another exemplary embodiment.
[0016] In the following, the terms "first", "second", etc. are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.
[0017] The terms “front”, “back”, “upper” and “lower” in this application refer to the attached Figure 1 Front, back, top and bottom shown.
[0018] In the present application, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium.
[0019] An embodiment of the present application provides a one-way feeding device, which is arranged on one side of the extrusion main machine, and is used to receive the edge materials cut by the production line and re-plasticize the edge materials to assist in feeding the extrusion main machine. The extrusion main machine has an auxiliary feeding port connected to the one-way feeding device 100 to receive the delivery of the one-way feeding device 100.
[0020] like Figure 1 , 2 As shown, the one-way feeding device 100 includes an extrusion auxiliary machine 10, a traction component 20 and a flow channel component 30. The traction component 20 and the flow channel component 30 are both arranged on the extrusion auxiliary machine 10. The traction component 20 is used to pull the edge material into the extrusion auxiliary machine 10, and the flow channel component 30 is used to transport the material plasticized by the extrusion auxiliary machine 10 to the auxiliary feed port of the extrusion main machine in a one-way manner.
[0021] The extrusion auxiliary machine 10 includes a barrel 1, an extrusion screw 2 coaxially inserted in the barrel 1, and a driving component 3 drivingly connected to the extrusion screw 2. The extrusion screw 2 extends from front to rear and rotates around its own axis in the barrel 1 under the drive of the driving component 3.
[0022] The barrel 1 includes a feed port 101 and a discharge port 102. The feed port 101 is opened on the side wall of the barrel 1, and the discharge port 102 is opened at the rear end of the barrel 1. The material enters the barrel 1 from the feed port 101, and the extrusion screw 2 crushes and shears the material in the barrel 1, and the plasticized material is discharged from the discharge port 102.
[0023] like Figure 1 As shown, the traction component 20 is arranged at the feed port 101 to pull the edge material into the feed port 101; the flow channel component 30 is arranged at the discharge port 102 to transport the material output from the discharge port 102 to the auxiliary feed port of the extruder main unit in one direction.
[0024] like Figure 3 , 4As shown, the traction component 20 includes an active traction roller 41, a passive traction roller 42, a traction motor 43, a feed seat 44 and an adjusting hand wheel 45. The active traction roller 41 and the passive traction roller 42 are arranged parallel to each other, and the two traction rollers are rotatably mounted on the feed seat 44. The feed seat 44 is mounted on the barrel 1. The feed seat 44 includes an inlet 441 and an outlet 442 arranged opposite to each other up and down. The outlet 442 is connected to the feed port 101. The active traction roller 41 and the passive traction roller 42 are arranged side by side between the inlet 441 and the outlet 442. The active traction roller 41 is connected to the traction motor 43 in driving connection, and rotates around its own axis under the drive of the traction motor 43; the passive traction roller 42 is connected to the adjusting hand wheel 45, and the adjusting hand wheel 45 is used to drive the passive traction roller 42 to approach and move away from the active traction roller 41 to adjust the distance between the passive traction roller 42 and the active traction roller 41; when the traction component 20 is pulling, the adjusting hand wheel 45 drives the passive traction roller 42 to approach the active traction roller 41 to press the edge material against the active traction roller 41.
[0025] A driving gear 46 is coaxially sleeved on one end of the active traction roller 41, and a passive gear 47 is coaxially sleeved on one end of the passive traction roller 42. The active gear 46 is meshed with the passive gear 47, so that the passive traction roller 42 and the active traction roller 41 rotate in the opposite direction to pull the clamped edge material, so that the material is pulled from the inlet 441 to the outlet 442, thereby realizing online collection of edge material.
[0026] like Figure 1 , 5 As shown, the flow channel component 30 includes a first flow channel 51 connected to the discharge port 102, a second flow channel 52 connected to the auxiliary feed port, and a flow channel valve 53 arranged in the first flow channel 51 and the second flow channel 52. The flow channel valve 53 is configured to be able to unidirectionally conduct along the direction of the first flow channel 51 toward the second flow channel 52, so that the material output from the discharge port 102 is unidirectionally transported to the auxiliary feed port.
[0027] The flow channel valve 53 includes a valve chamber 531 connecting the first flow channel 51 and the second flow channel 52, and a valve core 532 movably arranged in the valve chamber 531. A bracket 54 is coaxially arranged in the valve chamber 531. The valve core 532 is blocked by the bracket 54 on the side of the bracket 54 away from the second flow channel 52. The outer wall surface of the bracket 54 and the inner wall surface of the valve chamber 531 form an annular flow channel 541 connecting the first flow channel 51 and the second flow channel 52. The valve core 532 is spherical and is pushed by the material to move in the valve chamber 531. The diameter of the first flow channel 51 and the diameter of the second flow channel 52 are both smaller than the diameter of the valve core 532, and the diameter of the valve core 532 is smaller than the inner diameter of the valve chamber 531.
[0028] When the discharge port 102 of the barrel 1 conveys material to the flow channel component 30, the valve core 532 moves to the second flow channel 52 under the push of the flowing material and is blocked by the bracket 54. The material flowing through the first flow channel 51 is conveyed to the second flow channel 52 from the gap between the valve core 532 and the valve cavity 531 and the annular flow channel 541, and then conveyed to the auxiliary inlet of the extruder main unit; when the pressure in the second flow channel 52 is greater than that in the first flow channel 51, the material in the second flow channel 52 flows back to the first flow channel 51, and the valve core 532 moves to the first flow channel 51 under the push of the material. Since the diameter of the first flow channel 51 is smaller than the diameter of the valve core 532, the valve core 532 blocks the opening between the first flow channel 51 and the valve cavity 531, so that the material flowing back from the second flow channel 52 cannot flow back into the first flow channel 51, thereby realizing the unidirectional conveying of the material from the extrusion auxiliary machine 10 to the extrusion main unit, avoiding the unstable operation of the equipment caused by the reflux of the material.
[0029] like Figure 1 As shown, a plurality of heating coils 6 are arranged on the barrel 1 , and the heating coils 6 heat the barrel 1 so that the material reaches the process temperature in the extrusion auxiliary machine 10 , thereby improving the plasticization effect of the edge material in the extrusion auxiliary machine 10 .
[0030] The material extruded by the extruder is cooled, shaped, trimmed and cut after being extruded by the extrusion die. The cut edge material is led to the traction component 20, and the passive traction roller 42 presses the edge material against the active traction roller 41. The heating ring 6 on the extrusion auxiliary machine 10 heats the temperature of the barrel 1 to the process temperature. The traction motor 43 drives the active traction roller 41 to rotate, and at the same time, the driving component 3 drives the extrusion screw 2 to rotate. The active traction roller 41 and the passive traction roller 42 rotate to introduce the edge material into the barrel 1. The extrusion screw 2 rotates to stir and shear the introduced edge material. The material plasticized by the extrusion screw 2 is transported from the discharge port 102 to the first flow channel 51. The material pushes the valve core 532 to resist the bracket 54, and flows into the second flow channel 52 through the annular flow channel 541, and finally enters the auxiliary feed port of the extruder.
[0031] The one-way feeding device of the present application is arranged on one side of the extruder main unit to convey the molten material plasticized from the collected side materials to the extruder main unit, collect the side materials online, save energy and reduce costs; the flow channel component 30 conveys the material output by the one-way feeding device 100 to the extruder main unit in a one-way direction, which can improve the stability of the equipment operation.
[0032] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present application. Without departing from the spirit and scope of the present application, the present application may have various changes and improvements, and the scope of protection required by the present application is defined by the attached claims, description and their equivalents.
Claims
1. A one-way feeding device, which is arranged on one side of the extruder. It is characterized in that The one-way feeding device comprises: A barrel having a feed port and a discharge port, wherein the discharge port is connected to the extruder; An extrusion screw is rotatably and coaxially disposed in the barrel; A driving component, which is drivingly connected to the extrusion screw to drive the extrusion screw to rotate around its own axis; A traction component is arranged at the feed port, the traction component comprises an active traction roller, a passive traction roller opposite to the active traction roller, and a traction motor drivingly connected to the active traction roller, the passive traction roller is configured to be arranged in parallel with the active traction roller with an adjustable distance therebetween; and A flow channel component is arranged between the discharge port and the extrusion host, and the flow channel component includes a first flow channel connected to the discharge port, a second flow channel connected to the extrusion host, and a flow channel valve arranged between the first flow channel and the second flow channel, and the flow channel valve is constructed to be able to unidirectionally conduct along the first flow channel toward the second flow channel.
2. The one-way feeding device according to claim 1, It is characterized in that The traction component also includes a feed seat mounted on the barrel, the feed seat includes an inlet and an outlet arranged opposite to each other up and down, the outlet is connected to the feed port, and the active traction roller and the passive traction roller are arranged side by side between the inlet and the outlet.
3. The one-way feeding device according to claim 2, It is characterized in that The traction component comprises an adjusting hand wheel for adjusting the distance between the passive traction roller and the active traction roller. The adjusting hand wheel is drivingly connected with the passive traction roller to drive the passive traction roller to approach and move away from the active traction roller.
4. The one-way feeding device according to claim 1, It is characterized in that One end of the active traction roller is coaxially sleeved with a driving gear, and one end of the passive traction roller is coaxially sleeved with a passive gear that can mesh with the active gear. The active gear is drivingly connected to the traction motor.
5. The one-way feeding device according to claim 1, It is characterized in that The flow channel valve includes a valve cavity connecting the first flow channel and the second flow channel and a valve core movably arranged in the valve cavity. A bracket is coaxially arranged in the valve cavity. The outer wall surface of the bracket and the inner wall surface of the valve cavity form an annular flow channel connecting the first flow channel and the second flow channel. The valve core is blocked by the bracket on the side of the bracket away from the second flow channel.
6. The one-way feeding device according to claim 5, It is characterized in that The valve core is spherical.
7. The one-way feeding device according to claim 6, It is characterized in that The diameter of the first flow channel is smaller than the diameter of the valve core, and the diameter of the valve core is smaller than the inner diameter of the valve cavity.
8. The one-way feeding device according to claim 1, It is characterized in that The barrel is provided with a plurality of heating rings.