Tea capsule assembling and canning integrated production line

Abstract

The invention relates to the technical field of production lines, in particular to a tea capsule assembling and canning integrated production line. The problems that in the existing tea capsule production process, assembling and canning are independent links, a separated production mode is adopted, the product turnover frequency is increased, the production period is prolonged, products are prone to being damaged, the quality is affected, time difference exists in equipment connection, production continuity cannot be achieved, production efficiency is reduced, and enterprise capacity improvement is restricted are mainly solved. According to the technical scheme, the device comprises a supporting box body; the three groups of electric conveying belts are mounted on the supporting box body; the feeding mechanism, the pressure valve element mounting assembly, the pressure adjusting steel ball mounting module, the filtering film cutting and sealing mechanism, the bottom sealing cutting and sealing mechanism, the tea filling module, the cup cover mounting assembly and the top film laminating mechanism are sequentially arranged on the supporting box body in the conveying direction of the electric conveying belt. The device has the advantages that the production efficiency is improved, the product quality is guaranteed, and precise installation, efficient transferring and overturning and reasonable output design are achieved.

Description

Technical Field

[0001] The invention relates to the technical field of production lines, and in particular to a tea capsule assembly and canning integrated production line. Background Art

[0002] In recent years, with the improvement of consumers' health awareness, tea drinks have been widely favored by consumers around the world due to their rich nutritional ingredients, such as tea polyphenols, caffeine, amino acids, etc., and their antioxidant and refreshing effects. At the same time, the fast-paced lifestyle has made convenient and efficient tea drink consumption more and more popular, and tea capsules have emerged. Tea capsules not only retain the original flavor of tea, but also allow consumers to easily brew a cup of high-quality tea in a short time, which greatly satisfies modern consumers' dual pursuit of convenience and quality, and the market demand is showing a rapid growth trend.

[0003] In the existing tea capsule production process, assembly and canning are usually two independent links. First, the capsule shell needs to be assembled on a special assembly device, and then transported to the canning equipment for filling with tea leaves. This separate production mode not only increases the turnover times of the product, which greatly extends the production cycle, but also easily causes product damage during the transportation process, thereby affecting product quality. Due to the time difference between the connection of different equipment, the continuity of production cannot be achieved, which seriously reduces production efficiency and restricts the company's capacity improvement. In view of this, the present invention proposes a tea capsule assembly and canning integrated production line. Summary of the invention

[0004] The purpose of the present invention is to propose a tea capsule assembly and canning integrated production line to address the problems in the background technology that assembly and canning are independent links in the existing tea capsule production process, and a separate production mode is adopted, which increases the product turnover times, prolongs the production cycle, easily causes product damage and affects the quality, and there is a time difference in equipment connection that cannot achieve production continuity, reduces production efficiency and restricts the improvement of enterprise production capacity.

[0005] The technical solution of the present invention is as follows: a tea capsule assembly and canning integrated production line, comprising a supporting box; three groups of electric conveyor belts installed on the supporting box, the electric conveyor belts being used to convey tea capsule shells; a feeding mechanism, a pressure valve core installation assembly, a pressure regulating steel ball installation module, a filter membrane cutting and sealing mechanism, a bottom sealing cutting and sealing mechanism, a tea filling module, a cup cover installation assembly, a top film coating mechanism, and an output assembly arranged on the supporting box in sequence along the conveying direction of the electric conveyor belts, for realizing the integration of tea capsule assembly and filling; two groups of flipping mechanisms installed on the supporting box, the two groups of flipping mechanisms being respectively arranged between two adjacent groups of electric conveyor belts, and the two groups of flipping mechanisms being respectively arranged on both sides of the bottom sealing cutting and sealing mechanism, for realizing the flipping and transportation of tea capsules; an output conveyor belt arranged on one side of the supporting box, the output conveyor belt being used to output finished tea capsules.

[0006] Optionally, the feeding mechanism includes a first vibration plate arranged on one side of the supporting box body, a first positioning block is arranged at the output end of the first vibration plate, a first cylinder is arranged above the first positioning block, the output end of the first cylinder is fixedly connected to the second cylinder, and the output end of the second cylinder is installed with multiple groups of first mechanical clamps.

[0007] Optionally, the pressure valve core installation assembly includes a second vibration disk arranged on one side of the supporting box body, a limited height frame is provided at the output end of the second vibration disk, a third cylinder is provided above the limited height frame, the output end of the third cylinder is fixedly connected to a fourth cylinder, and a suction cup is installed at the output end of the fourth cylinder.

[0008] Optionally, the filter membrane cutting and sealing mechanism includes a first installation frame installed on the top of the supporting box body, a fifth cylinder is installed in the first installation frame, the output end of the fifth cylinder is fixedly connected to a moving frame, a cutting tool located above the electric conveyor belt is installed at the bottom of the moving frame, a sixth cylinder is installed in the moving frame, the output end of the sixth cylinder is fixedly connected to a push rod and passes through the tool, the filter membrane cutting and sealing mechanism also includes a cloth winding machine for conveying non-woven fabric, the non-woven fabric passes between the tool and the electric conveyor belt, a second installation frame is provided on the side of the first installation frame away from the pressure regulating steel ball installation module, a seventh cylinder is installed on the second installation frame, and the output end of the seventh cylinder is fixedly connected to a hot pressing head.

[0009] Optionally, the flipping mechanism includes a linear motor installed on the top of the supporting box, the moving end of the linear motor is fixedly connected to the eighth cylinder, the output end of the ninth cylinder is fixedly connected to multiple groups of ninth cylinders, the flipping mechanism also includes a tenth cylinder arranged above the electric conveyor belt, the tenth cylinder is vertically arranged and the output end is fixedly connected to a mounting block, a first servo motor is installed on the side of the mounting block away from the electric conveyor belt, the output end of the first servo motor passes through one end of the mounting block and is fixedly connected to a second mechanical clamp, an eleventh cylinder installed in the middle position of the electric conveyor belt is arranged below the second mechanical clamp, and the output end of the eleventh cylinder is fixedly connected to a top plate.

[0010] Optionally, the bottom sealing and cutting mechanism has the same structure as the filter membrane cutting and sealing mechanism, and an aluminum-plastic composite film is arranged in the bottom sealing and cutting mechanism.

[0011] Optionally, the cup cover mounting assembly includes a third vibration plate arranged on one side of the supporting box body, a twelfth cylinder is arranged at the output end of the third vibration plate, a moving block is fixedly connected to the output end of the twelfth cylinder, a thirteenth cylinder is arranged above the moving block, a fourteenth cylinder is fixedly connected to the output end of the thirteenth cylinder, a plurality of suction cup groups are installed at the output end of the fourteenth cylinder, a second servo motor installed on the side of the electric conveyor belt is arranged below the fourteenth cylinder, and a rotating block is fixedly connected to the output end of the second servo motor.

[0012] Optionally, the top film laminating mechanism includes a placing cylinder arranged above the electric conveyor belt, a plurality of groups of cover film sheets are placed in the placing cylinder, a rotatable and movable suction cup is arranged below the placing cylinder, a third mounting frame installed on the top of the supporting box is arranged on the side of the placing cylinder away from the cup cover mounting assembly, a fifteenth cylinder is installed on the third mounting frame, and a hot pressing module is fixedly connected to the output end of the fifteenth cylinder.

[0013] Optionally, the output component includes a third servo motor installed on the top of the supporting box, the third servo motor is arranged at one end of the supporting box close to the output conveyor belt, the output end of the third servo motor is fixedly connected to a rotating plate, the output end of the rotating plate is sleeved with a first synchronous wheel, the first synchronous wheel is sleeved with a synchronous belt, the first synchronous wheel is connected to a second synchronous wheel through a synchronous belt, the second synchronous wheel is fixedly connected with a rotating shaft, the rotating shaft is rotatably connected to the rotating plate, one end of the rotating shaft is fixedly connected to a synchronous plate, a suction cup is connected to the synchronous plate, the output component also includes a fourth servo motor, the output end of the fourth servo motor is fixedly connected to a flip plate.

[0014] Optionally, a plurality of visual inspection modules are provided on the supporting box, and the visual inspection modules are located directly above the electric conveyor belt.

[0015] In summary, the present application includes at least one of the following beneficial technical effects:

[0016] 1. The present invention integrates the tea capsule assembly and canning links through an integrated design, and closely connects the electric conveyor belt and various mechanisms to eliminate the transportation and time difference between independent links. At the same time, multiple groups of components with double clamps or double suction cups, such as the first mechanical clamp, suction cup group, etc., effectively shorten the cylinder stroke, greatly improve the material handling efficiency, achieve production continuity, and significantly shorten the production cycle;

[0017] 2. By reducing the number of product turnovers, the risk of damage during transportation is reduced. In addition, multiple sets of visual inspection modules are set on the support box to conduct real-time inspections on the previous station operation, so as to promptly discover and correct problems in production, thereby stabilizing and improving product quality;

[0018] 3. The pressure regulating steel ball installation module can separate the pressure regulating steel balls individually to achieve accurate installation of one cup at a time; the cup cover installation assembly drives the rotating block through the second servo motor to adjust the direction of the cup cover to ensure that it is consistent with the direction of the tea capsule body, thereby ensuring the accuracy of the installation of each component;

[0019] 4. The flipping mechanism integrates linear motors, cylinders and servo motors to realize the flipping and transportation of tea capsules. The combination of dual cylinders and servo motors not only shortens the stroke of the linear motor, but also accurately controls the flipping angle and position of the tea capsule to meet the needs of different production stages.

[0020] 5. The output assembly uses a synchronous wheel and synchronous belt structure to ensure that the suction cup always maintains a downward posture during the rotation process, which is convenient for adsorbing the tea capsule. The fourth servo motor drives the flip plate to smoothly transfer the tea capsule to the output conveyor belt to achieve efficient output of the finished product;

[0021] In summary, the present invention brings the benefits of improving production efficiency, ensuring product quality, achieving precise installation, efficient transfer and flipping, and reasonable output design. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A structural schematic diagram of a tea capsule assembly and canning integrated production line of the present invention is given;

[0023] Figure 2 It is a structural diagram of the feeding mechanism;

[0024] Figure 3 It is a structural diagram of the pressure valve core installation assembly;

[0025] Figure 4 This is a schematic diagram of the structure of the pressure regulating steel ball installation module;

[0026] Figure 5It is a structural schematic diagram of the filter membrane cutting and sealing mechanism;

[0027] Figure 6 It is a structural schematic diagram of the flipping mechanism;

[0028] Figure 7 It is a schematic diagram of the structure of the eleventh cylinder;

[0029] Figure 8 It is a structural schematic diagram of the bottom sealing and cutting sealing mechanism;

[0030] Fig. 9 It is a structural schematic diagram of the tea filling module;

[0031] Fig.10 It is a structural schematic diagram of the cup cover installation assembly;

[0032] Fig.11 It is a structural schematic diagram of the top film laminating mechanism;

[0033] Fig.12 It is a schematic diagram of the structure of the output component.

[0034] Reference numerals:

[0035] 1. Support box; 101. Feeding mechanism; 1011. First vibration plate; 1012. First positioning block; 1013. First cylinder; 1014. Second cylinder; 1015. First mechanical clamp;

[0036] 102, pressure valve core installation assembly; 1021, second vibration plate; 1022, height limit frame; 1023, third cylinder; 1024, fourth cylinder;

[0037] 103. Pressure regulating steel ball installation module;

[0038] 104, filter membrane cutting and sealing mechanism; 1041, first installation frame; 1042, fifth cylinder; 1043, moving frame; 1044, sixth cylinder; 1045, cloth winding machine; 1046, second installation frame; 1047, seventh cylinder; 1048, hot pressing head;

[0039] 105, turning mechanism; 1051, linear motor; 1052, eighth cylinder; 1053, ninth cylinder; 1054, tenth cylinder; 1055, mounting block; 1056, first servo motor; 1057, second mechanical clamp; 1058, eleventh cylinder; 1059, top plate;

[0040] 106. Bottom sealing and cutting mechanism; 107. Tea filling module;

[0041] 108, cup cover installation assembly; 1081, third vibration plate; 1082, twelfth cylinder; 1083, moving block; 1084, thirteenth cylinder; 1085, fourteenth cylinder; 1086, second servo motor; 1087, rotating block;

[0042] 109, top film laminating mechanism; 1091, placement cylinder; 1092, cover film; 1093, third installation frame; 1094, fifteenth cylinder; 1095, hot pressing module;

[0043] 110, output assembly; 1101, third servo motor; 1102, rotating plate; 1103, first synchronous wheel; 1104, synchronous belt; 1105, second synchronous wheel; 1106, synchronous plate; 1107, fourth servo motor; 1108, flip plate;

[0044] 2. Electric conveyor belt; 3. Output conveyor belt; 4. Visual inspection module. DETAILED DESCRIPTION

[0045] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0046] The components of the embodiments of the present invention generally described and shown in the drawings herein may be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0047] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present invention.

[0048] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0049] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0050] Example

[0051] like Figure 1 As shown, the tea capsule assembly and canning integrated production line proposed by the present invention comprises a supporting box 1, and three sets of electric conveyor belts 2 installed on the supporting box 1, and the electric conveyor belts 2 are used to transport the tea capsule shells. A feeding mechanism 101, a pressure valve core installation assembly 102, a pressure regulating steel ball installation module 103, a filter membrane cutting and sealing mechanism 104, a bottom sealing cutting and sealing mechanism 106, a tea filling module 107, a cup cover installation assembly 108, a top membrane coating mechanism 109, and an output assembly 110 are sequentially arranged on the supporting box 1 along the conveying direction of the electric conveyor belt 2, and are used to realize the integration of tea capsule assembly and filling.

[0052] For further information, see Figure 1 and Figure 2 The feeding mechanism 101 includes a first vibration plate 1011 disposed on one side of the supporting box 1. The first vibration plate 1011 arranges the tea capsule body and discharges it in sequence by vibration. A first positioning block 1012 is disposed at the output end of the first vibration plate 1011. The first positioning block 1012 is used to temporarily store the tea capsule body, so that the tea capsule body is stuck in the first positioning block 1012, which is convenient for subsequent transportation of the tea capsule body. A first cylinder 1013 is disposed above the first positioning block 1012. The output end of the first cylinder 1013 is fixedly connected to the second cylinder 1014. Two sets of first mechanical clamps 1015 are installed at the output end of the second cylinder 1014. After the second cylinder 1014 is started, the first mechanical clamp 1015 is driven to descend to clamp the tea capsule body. At the same time, the first cylinder 1013 moves the tea capsule body to the top of the electric conveyor belt 2, and cooperates with the second cylinder 1014 to place the tea capsule on the electric conveyor belt 2 for transportation. At the same time, by providing two sets of first mechanical clamps 1015 , the stroke of the first cylinder 1013 is effectively shortened by two movements.

[0053] Further, such as Figure 1 and Figure 3As shown, the pressure valve core installation assembly 102 includes a second vibration plate 1021 arranged on one side of the support box 1, and the second vibration plate 1021 is used to discharge the pressure valve core in the whole tea capsule in sequence. A limited height frame 1022 is provided at the output end of the second vibration plate 1021, and the limited height frame 1022 prevents the pressure valve cores from stacking together. A third cylinder 1023 is provided above the limited height frame 1022, and a fourth cylinder 1024 is fixedly connected to the output end of the third cylinder 1023, and a suction cup is installed at the output end of the fourth cylinder 1024. After the fourth cylinder 1024 is started, the suction cup is driven to move downward to adsorb the pressure valve core, and at the same time, the third cylinder 1023 drives the pressure valve core to move above the electric conveyor belt 2, and cooperates with the fourth cylinder 1024 to place the pressure valve core in the tea capsule body.

[0054] For further information, see Figure 1 and Figure 4 The pressure regulating steel ball installation module 103 is used to separate the pressure regulating steel balls individually, so as to achieve the accurate installation of one pressure regulating steel ball per cup. The pressure regulating steel balls can be picked up without falling by setting a suction unit at the bottom of the lifting rod structure, and the lifting rod structure is used to control the installation position of the pressure regulating steel balls. This is the existing technology and will not be described in detail here.

[0055] Furthermore, Figure 1 and Figure 5 As shown, the filter membrane cutting and sealing mechanism 104 includes a first installation frame 1041 installed on the top of the support box 1, a fifth cylinder 1042 is installed in the first installation frame 1041, the output end of the fifth cylinder 1042 is fixedly connected to a moving frame 1043, and a cutting tool located above the electric conveyor belt 2 is installed at the bottom of the moving frame 1043. After the fifth cylinder 1042 is started, it drives the moving frame 1043 to rise and fall, and at the same time drives the tool to rise and fall to cut the non-woven fabric. A sixth cylinder 1044 is installed in the moving frame 1043, and the output end of the sixth cylinder 1044 is fixedly connected to a push rod and penetrates the tool. After the sixth cylinder 1044 is started, the push rod is driven to move and the cut non-woven fabric is pressed into the tea capsule body. The filter membrane cutting and sealing mechanism 104 also includes a cloth rolling machine 1045 for conveying non-woven fabrics. The non-woven fabrics pass between the tool and the electric conveyor belt 2, and the non-woven fabrics are tightened by the cloth rolling machine 1045 to improve the cutting effect. A second mounting frame 1046 is provided on the side of the first mounting frame 1041 away from the pressure regulating steel ball mounting module 103, and a seventh cylinder 1047 is installed on the second mounting frame 1046. A hot pressing head 1048 is fixedly connected to the output end of the seventh cylinder 1047. The hot pressing head 1048 is driven by the seventh cylinder 1047 to move and weld the non-woven fabric to the tea capsule body.

[0056] For details, please refer to Figure 1 , Figure 5 and Figure 8The bottom sealing mechanism 106 has the same structure as the filter membrane sealing mechanism 104, and is characterized in that an aluminum-plastic composite film is provided in the bottom sealing mechanism 106, and the bottom of the tea capsule is sealed by the bottom sealing mechanism 106.

[0057] Further, such as Figure 1 , Figure 6 and Figure 7 As shown, the production line also includes two groups of flipping mechanisms 105 installed on the supporting box 1. The two groups of flipping mechanisms 105 are respectively arranged between two adjacent groups of electric conveyor belts 2, and the two groups of flipping mechanisms 105 are respectively arranged on both sides of the bottom sealing and cutting sealing mechanism 106, so as to realize the flipping and transportation of the tea capsule. The flipping mechanism 105 includes a linear motor 1051 installed on the top of the supporting box 1. The moving end of the linear motor 1051 is fixedly connected to the eighth cylinder 1052, and the output end of the ninth cylinder 1053 is fixedly connected to multiple groups of ninth cylinders 1053. The ninth cylinder 1053 clamps the tea capsule body and cooperates with the linear motor 1051 to drive the tea capsule body to move. The setting of two groups of ninth cylinders 1053 and the two-movement method effectively shorten the stroke of the linear motor 1051. The flipping mechanism 105 also includes a tenth cylinder 1054 disposed above the electric conveyor belt 2. The tenth cylinder 1054 is vertically disposed and the output end is fixedly connected to a mounting block 1055. A first servo motor 1056 is installed on the side of the mounting block 1055 away from the electric conveyor belt 2. The output end of the first servo motor 1056 passes through one end of the mounting block 1055 and is fixedly connected to a second mechanical clamp 1057. The second mechanical clamp 1057 clamps the tea capsule body, and the tenth cylinder 1054 drives the tea capsule body to rise and fall, and cooperates with the first servo motor 1056 to realize the flipping operation of the tea capsule body. An eleventh cylinder 1058 is disposed below the second mechanical clamp 1057 and is installed in the middle position of the electric conveyor belt 2. The output end of the eleventh cylinder 1058 is fixedly connected to a top plate 1059. The arrangement of the eleventh cylinder 1058 and the top plate 1059 facilitates the lifting of the tea capsule body from the electric conveyor belt 2, so that the second mechanical clamp 1057 can clamp it. During operation, after the eleventh cylinder 1058 is started, it drives the top plate 1059 to move upward and lift the tea capsule body. At this time, the second mechanical clamp 1057 is opened and driven by the tenth cylinder 1054 to move downward to clamp the tea capsule body. Then, the first servo motor 1056 is started to drive the tea capsule body to flip one hundred and eighty degrees, and then it is placed back on the electric conveyor belt 2, which is then convenient for the ninth cylinder 1053 to transport it.

[0058] For further information, see Figure 1 and Fig. 9 The tea filling module 107 uses multi-station weighing to achieve quantitative feeding to fill and compact the tea capsule body, which is a prior art and will not be described in detail here.

[0059] Furthermore, if Figure 1 and Fig.10 As shown, the cup cover installation assembly 108 includes a third vibration plate 1081 arranged on one side of the support box 1, and the third vibration plate 1081 is used to straighten the cup covers and discharge them in sequence. The output end of the third vibration plate 1081 is provided with a twelfth cylinder 1082, and the output end of the twelfth cylinder 1082 is fixedly connected with a moving block 1083. The twelfth cylinder 1082 drives the moving block 1083 to move to ensure that only one cup cover is taken at a time. A thirteenth cylinder 1084 is arranged above the moving block 1083, and the output end of the thirteenth cylinder 1084 is fixedly connected with a fourteenth cylinder 1085. Two groups of suction cup groups are installed at the output end of the fourteenth cylinder 1085. After the fourteenth cylinder 1085 is started, it drives the suction cup group to approach the cup cover for adsorption, and cooperates with the thirteenth cylinder 1084 to drive the cup cover to move above the electric conveyor belt 2. Through the setting of two groups of suction cup groups, the two movements effectively reduce the stroke of the thirteenth cylinder 1084. A second servo motor 1086 installed on the side of the electric conveyor belt 2 is provided below the fourteenth cylinder 1085. The output end of the second servo motor 1086 is fixedly connected to a rotating block 1087. The rotating block 1087 is driven by the second servo motor 1086 to rotate. When the top cover is transferred to the rotating block 1087, the direction of the top cover is kept consistent with the direction of the tea capsule body on the electric conveyor belt 2.

[0060] For further information, see Figure 1 and Fig.11 The top film coating mechanism 109 includes a placement cylinder 1091 disposed above the electric conveyor belt 2, and multiple groups of cover membranes 1092 are placed in the placement cylinder 1091. A rotatable and movable suction cup is provided below the placement cylinder 1091, so as to facilitate the suction of the bottom group of cover membranes 1092 and place them on the tea capsule body. A third mounting frame 1093 is provided on the side of the placement cylinder 1091 away from the cup cover mounting assembly 108, and is mounted on the top of the support box 1. A fifteenth cylinder 1094 is installed on the third mounting frame 1093, and a hot pressing module 1095 is fixedly connected to the output end of the fifteenth cylinder 1094, and the hot pressing module 1095 is driven by the fifteenth cylinder 1094 to achieve downward pressure, so as to complete the welding of the cover membrane 1092.

[0061] Finally, the production line further comprises an output conveyor belt 3 arranged at one side of the supporting box 1, and the output conveyor belt 3 is used for outputting the finished tea capsules.

[0062] For further information, see Figure 1 and Fig.12The output assembly 110 includes a third servo motor 1101 installed on the top of the supporting box 1. The third servo motor 1101 is arranged at one end of the supporting box 1 close to the output conveyor belt 3. The output end of the third servo motor 1101 is fixedly connected to a rotating plate 1102. After the third servo motor 1101 is started, it drives the rotating plate 1102 to rotate. The output end of the rotating plate 1102 is sleeved with a first synchronous wheel 1103. When the rotating plate 1102 rotates, it drives the first synchronous wheel 1103 to rotate synchronously. The first synchronous wheel 1103 is sleeved with a synchronous belt 1104. The first synchronous wheel 1103 is connected to a second synchronous wheel 1105 through the synchronous belt 1104. When the first synchronous wheel 1103 rotates, it drives the second synchronous wheel 1105 to rotate through the synchronous belt 1104. A rotating shaft is fixedly connected to the second synchronous wheel 1105, and the rotating shaft is rotatably connected to the rotating plate 1102. A synchronous plate 1106 is fixedly connected to one end of the rotating shaft, and a suction cup is connected to the synchronous plate 1106. When the second synchronous wheel 1105 rotates, the synchronous plate 1106 and the suction cup are driven to rotate through the rotating shaft, so that after the rotating plate 1102 rotates 180 degrees, the suction cup can always maintain a downward posture to facilitate the absorption of the tea capsule. The output component 110 also includes a fourth servo motor 1107, and the output end of the fourth servo motor 1107 is fixedly connected to a flip plate 1108, so that after the tea capsule is transferred to the flip plate 1108 through the suction cup, the fourth servo motor 1107 is started to drive the flip plate 1108 to rotate and flip the tea capsule onto the output conveyor belt 3.

[0063] A plurality of visual inspection modules 4 are arranged on the supporting box 1. The visual inspection module 4 is located directly above the electric conveyor belt 2. The visual inspection module 4 is used to check whether the operation of the previous station at the installation position is qualified.

[0064] In this embodiment, when producing tea capsules, the first vibration plate 1011 straightens the tea capsule body and conveys it to the first positioning block 1012. After the first cylinder 1013 is started, it drives the first mechanical clamp 1015 to move above the tea capsule body. The second cylinder 1014 is started to drive the first mechanical clamp 1015 to move downward, and the tea capsule body is clamped by the first mechanical clamp 1015. After that, the second cylinder 1014 is shortened, and the first cylinder 1013 is shortened to drive the tea capsule body to move, and the tea capsule body is placed on the electric conveyor belt 2. The second vibration plate 1021 is started to discharge the pressure valve core therein in sequence, and the fourth cylinder 1024 is extended to drive the suction cup close to the pressure valve core. After the suction cup absorbs the pressure valve core, the third cylinder 1023 and the fourth cylinder 1024 are shortened to drive the pressure valve core to move above the electric conveyor belt 2, and then the fourth cylinder 1024 is extended to put the pressure valve core into the tea capsule body. The electric conveyor belt 2 drives the capsule body to move continuously, and then the non-woven fabric is cut by the filter membrane cutting and sealing mechanism 104, and the non-woven fabric is pressed into the tea capsule body and then heat-welded.

[0065] When the tea capsule body reaches the end of the first group of electric conveyor belts 2, the eleventh cylinder 1058 is started to lift up the last group of tea capsule bodies, and then the tenth cylinder 1054 drives the second mechanical clamp 1057 to move down to clamp the tea capsule body, and the first servo motor 1056 is started to drive the second mechanical clamp 1057 to drive the tea capsule body to turn 180 degrees. Then the tea capsule body is placed on the electric conveyor belt 2, and the linear motor 1051 and the eighth cylinder 1052 are set, and the ninth cylinder 1053 is used to move the tea capsule body to the second group of electric conveyor belts 2. When the tea capsule body moves on the second group of electric conveyor belts 2, the bottom sealing and cutting mechanism 106 completes the film coating operation at its bottom.

[0066] When the tea capsule body moves to the end of the second group of electric conveyor belts 2, the second group of flipping mechanisms 105 moves the tea capsule body to the third group of electric conveyor belts 2. When the tea capsule body moves on the third group of electric conveyor belts 2, the tea filling module 107 fills the tea capsule body with tea leaves and compresses it. The top cover is sorted and discharged at one time by the third vibration plate 1081. After a top cover moves to the slot of the moving block 1083, the twelfth cylinder 1082 drives the moving block 1083 to move, and then the thirteenth cylinder 1084 and the fourteenth cylinder 1085 cooperate with the suction cup group to transport the top cover. At the same time, when the top cover moves to the middle position, the top rod is placed on the rotating block 1087, and the second servo motor 1086 starts to drive the rotating block 1087 to rotate so that the top cover is guaranteed to be consistent with the direction of the tea capsule body after rotation. Finally, the thirteenth cylinder 1084 and the fourteenth cylinder 1085 cooperate with the suction cup group to move the top cover to the tea capsule body on the electric conveyor belt 2. Then, the suction cup placed under the cylinder 1091 moves upward to absorb the bottom group of cover membranes 1092, and moves downward and turns 180 degrees to place the cover membrane 1092 above the tea capsule body. When the tea capsule body moves to under the hot pressing module 1095, the fifteenth cylinder 1094 drives the hot pressing module 1095 to move downward to achieve the crimping of the cover membrane 1092.

[0067] Finally, when the assembled tea capsule moves to the end of the third group of electric conveyor belts 2, the third servo motor 1101 starts to drive the rotating plate 1102 to rotate, and at the same time drives the suction cup to rotate through the first synchronous wheel 1103, the synchronous belt 1104 and the second synchronous wheel 1105, so that the suction cup moves to the top of the tea capsule. After the suction cup absorbs the tea capsule, the third servo motor 1101 rotates in the opposite direction to transport the tea capsule to the flip plate 1108. Finally, the fourth servo motor 1107 drives the flip plate 1108 to rotate and move the tea capsule to the output conveyor belt 3, and the tea capsule is output through the output conveyor belt 3 for centralized processing.

[0068] The above specific embodiment is only an optional embodiment of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above embodiment, those skilled in the art can make various alternative improvements and combinations to the above specific embodiment.

Claims

1. A tea capsule assembly and canning integrated production line, characterized in that: include: Support box (1); Three sets of electric conveyor belts (2) installed on the supporting box (1), the electric conveyor belts (2) being used to convey tea capsule shells; A feeding mechanism (101), a pressure valve core mounting assembly (102), a pressure regulating steel ball mounting module (103), a filter membrane cutting and sealing mechanism (104), a bottom sealing cutting and sealing mechanism (106), a tea filling module (107), a cup cover mounting assembly (108), a top membrane laminating mechanism (109), and an output assembly (110) are sequentially arranged on the supporting box (1) along the conveying direction of the electric conveyor belt (2), and are used to realize the integration of assembly and filling of tea capsules; Two groups of turning mechanisms (105) are installed on the supporting box (1), the two groups of turning mechanisms (105) are respectively arranged between two adjacent groups of electric conveyor belts (2), and the two groups of turning mechanisms (105) are respectively arranged on both sides of the bottom sealing and cutting sealing mechanism (106), so as to realize the turning and transportation of the tea capsules; An output conveyor belt (3) is arranged on one side of the supporting box (1), and the output conveyor belt (3) is used to output finished tea capsules.

2. The tea capsule assembly and canning integrated production line according to claim 1, characterized in that: The feeding mechanism (101) comprises a first vibration plate (1011) arranged on one side of the supporting box (1); a first positioning block (1012) is arranged at the output end of the first vibration plate (1011); a first cylinder (1013) is arranged above the first positioning block (1012); the output end of the first cylinder (1013) is fixedly connected to a second cylinder (1014); and the output end of the second cylinder (1014) is installed with a plurality of first mechanical clamps (1015).

3. The tea capsule assembly and canning integrated production line according to claim 2, characterized in that: The pressure valve core installation assembly (102) comprises a second vibration disk (1021) arranged on one side of the support box (1); a height limiting frame (1022) is arranged at the output end of the second vibration disk (1021); a third cylinder (1023) is arranged above the height limiting frame (1022); the output end of the third cylinder (1023) is fixedly connected to a fourth cylinder (1024); and a suction cup is installed at the output end of the fourth cylinder (1024).

4. The tea capsule assembly and canning integrated production line according to claim 3, characterized in that: The filter membrane cutting and sealing mechanism (104) comprises a first installation frame (1041) installed on the top of the supporting box (1), a fifth cylinder (1042) is installed in the first installation frame (1041), an output end of the fifth cylinder (1042) is fixedly connected to a moving frame (1043), a cutting tool located above the electric conveyor belt (2) is installed at the bottom of the moving frame (1043), a sixth cylinder (1044) is installed in the moving frame (1043), and an output end of the sixth cylinder (1044) is fixedly connected to a moving frame (1043). The output end is fixedly connected with a push rod and penetrates the tool. The filter membrane cutting and sealing mechanism (104) also includes a cloth rolling machine (1045) for conveying non-woven fabric. The non-woven fabric passes between the tool and the electric conveyor belt (2). A second installation frame (1046) is provided on the side of the first installation frame (1041) away from the pressure regulating steel ball installation module (103). A seventh cylinder (1047) is installed on the second installation frame (1046). The output end of the seventh cylinder (1047) is fixedly connected with a hot pressing head (1048).

5. The tea capsule assembly and canning integrated production line according to claim 4, characterized in that: The flipping mechanism (105) comprises a linear motor (1051) installed on the top of the supporting box (1), the moving end of the linear motor (1051) is fixedly connected to the eighth cylinder (1052), the output end of the ninth cylinder (1053) is fixedly connected to multiple groups of ninth cylinders (1053), and the flipping mechanism (105) also comprises a tenth cylinder (1054) arranged above the electric conveyor belt (2), the tenth cylinder (1054) is vertically arranged and the output end is fixedly connected to the mounting block (1055), a first servo motor (1056) is installed on the side of the mounting block (1055) away from the electric conveyor belt (2), the output end of the first servo motor (1056) passes through one end of the mounting block (1055) and is fixedly connected to a second mechanical clamp (1057), an eleventh cylinder (1058) installed in the middle position of the electric conveyor belt (2) is arranged below the second mechanical clamp (1057), and the output end of the eleventh cylinder (1058) is fixedly connected to a top plate (1059).

6. The tea capsule assembly and canning integrated production line according to claim 5, wherein the bottom sealing mechanism (106) has the same structure as the filter membrane sealing mechanism (104), characterized in that: The bottom sealing and cutting mechanism (106) is provided with an aluminum-plastic composite film.

7. The tea capsule assembly and canning integrated production line according to claim 6, characterized in that: The cup cover mounting assembly (108) comprises a third vibration plate (1081) arranged on one side of the supporting box (1); a twelfth cylinder (1082) is arranged at the output end of the third vibration plate (1081); the output end of the twelfth cylinder (1082) is fixedly connected to a moving block (1083); a thirteenth cylinder (1084) is arranged above the moving block (1083); the output end of the thirteenth cylinder (1084) is fixedly connected to a fourteenth cylinder (1085); a plurality of suction cup groups are installed at the output end of the fourteenth cylinder (1085); a second servo motor (1086) installed on the side of the electric conveyor belt (2) is arranged below the fourteenth cylinder (1085); the output end of the second servo motor (1086) is fixedly connected to a rotating block (1087).

8. The tea capsule assembly and canning integrated production line according to claim 7, characterized in that: The top film coating mechanism (109) includes a placement cylinder (1091) arranged above the electric conveyor belt (2), wherein a plurality of groups of cover film sheets (1092) are placed in the placement cylinder (1091), a rotatable and movable suction cup is arranged below the placement cylinder (1091), and a third installation frame (1093) installed on the top of the support box (1) is arranged on the side of the placement cylinder (1091) away from the cup cover installation assembly (108), and a fifteenth cylinder (1094) is installed on the third installation frame (1093), and a hot pressing module (1095) is fixedly connected to the output end of the fifteenth cylinder (1094).

9. The tea capsule assembly and canning integrated production line according to claim 8, characterized in that: The output assembly (110) comprises a third servo motor (1101) mounted on the top of the supporting box (1); the third servo motor (1101) is arranged at one end of the supporting box (1) close to the output conveyor belt (3); the output end of the third servo motor (1101) is fixedly connected to a rotating plate (1102); the output end of the rotating plate (1102) is sleeved with a first synchronous wheel (1103); the first synchronous wheel (1103) is sleeved with a synchronous belt (1104 ... The step wheel (1103) is connected to a second synchronous wheel (1105) via a synchronous belt (1104); a rotating shaft is fixedly connected to the second synchronous wheel (1105); the rotating shaft is rotatably connected to the rotating plate (1102); one end of the rotating shaft is fixedly connected to a synchronous plate (1106); a suction cup is connected to the synchronous plate (1106); the output component (110) further comprises a fourth servo motor (1107); an output end of the fourth servo motor (1107) is fixedly connected to a flip plate (1108).

10. The tea capsule assembly and canning integrated production line according to claim 9, characterized in that: The supporting box (1) is provided with a plurality of groups of visual detection modules (4), and the visual detection modules (4) are located directly above the electric conveyor belt (2).

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